Introduction to Cost Systems and Behavious

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    Introduction to Cost behaviour and

    Systems

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    Cost and Cost Terminology

    Costis a resource sacrificed or forgone to achieve

    a specific objective.An actual costis the cost incurred (a historical cost)

    as distinguished from budgeted costs.

    A cost objectis anything for which a separatemeasurement of costs is desired.

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    Cost and Cost Terminology

    CostAccumulation

    Cost Object

    Cost Object

    Cost Object

    CostAssignment

    Tracing

    Allocating

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    Direct and Indirect Costs

    Direct Costs

    Example: Paper on which

    Times of I ndianewspaper

    is printed

    Indirect Costs

    Example: Lease cost for

    Times building

    housing the senior journalists

    of its newspaper

    COST OBJECT

    Example: Times ofIndia newspaper

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    Direct and Indirect Costs

    ExampleDirect Costs:

    Maintenance Department 40,000

    Personnel Department 20,600Assembly Department 75,000

    Finishing Department 55,000

    Assume that Maintenance Department costs areallocated equally among the production departments.

    How much is allocated to each department?

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    Direct and Indirect Costs

    Example

    Allocated20,000

    Maintenance

    40,000

    Assembly

    Direct Costs75,000

    Finishing

    Direct Costs55,000

    20,000

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    Cost Behavior Patterns Example

    Bicycles by the Sea buys a handlebar

    at 52 for each of its bicycles.What is the total handlebar cost when

    1,000 bicycles are assembled?

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    Cost Behavior Patterns Example

    1,000 units 52 = 52,000

    What is the total handlebar costwhen 3,500 bicycles are assembled?

    3,500 units 52 = 182,000

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    Cost Behavior Patterns Example

    Bicycles by the Sea incurred 94,500 in

    a given year for the leasing of its plant.This is an example of fixed costs with

    respect to the number of bicycles assembled.

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    Cost Behavior Patterns Example

    What is the leasing (fixed) cost per bicycle

    when Bicycles assembles 1,000 bicycles?94,500 1,000 = 94.50

    What is the leasing (fixed) cost per bicycle

    when Bicycles assembles 3,500 bicycles?

    94,500 3,500 = 27

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    Cost Drivers

    The cost driver of variable costs is the level

    of activity or volume whose change causesthe (variable) costs to change proportionately.

    The number of bicycles assembled is a

    cost driver of the cost of handlebars.

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    Relevant Range Example

    Assume that fixed (leasing) costs are 94,500

    for a year and that they remain the same for acertain volume range (1,000 to 5,000 bicycles).

    1,000 to 5,000 bicycles is the relevant range.

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    Relevant Range Example

    0

    20000

    40000

    6000080000

    100000

    120000

    0 1000 2000 3000 4000 5000 6000

    Volume

    FixedCo

    sts

    94,500

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    Total Costs and Unit Costs

    Example

    What is the unit cost (leasing and handlebars)

    when Bicycles assembles 1,000 bicycles?Total fixed cost 94,500

    + Total variable cost 52,000 = 146,500

    146,500 1,000 = 146.50

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    Total Costs and Unit Costs

    Example

    0

    50000

    100000

    150000

    200000

    0 500 1000 1500

    Volume

    TotalCosts

    94,500

    146,500

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    Use Unit Costs Cautiously

    Assume that Bicycles management uses a

    unit cost of 146.50 (leasing and wheels).

    Management is budgeting costs for

    different levels of production.

    What is their budgeted cost for anestimated production of 600 bicycles?

    600 146.50 = 87,900

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    Use Unit Costs Cautiously

    What is their budgeted cost for an estimated

    production of 3,500 bicycles?

    3,500 146.50 = 512,750

    What should the budgeted cost be for an

    estimated production of 600 bicycles?

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    Use Unit Costs Cautiously

    Total fixed cost 94,500

    Total variable cost (52 600) 31,200

    Total 125,700

    125,700 600 = 209.50

    Using a cost of 146.50 per unit wouldunderestimate actual total costs if output

    is below 1,000 units.

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    Use Unit Costs Cautiously

    What should the budgeted cost be for an

    estimated production of 3,500 bicycles?

    Total fixed cost 94,500

    Total variable cost (52 3,500) 182,000

    Total 276,500

    276,500 3,500 = 79.00

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    Manufacturing

    Manufacturing companies

    purchase materials and components and

    convert them into finished goods.

    A manufacturing company must also develop,

    design, market, and distribute its products.

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    Merchandising

    Merchandising companies

    purchase and then sell tangible products

    without changing their basic form.

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    Merchandising

    Service companies

    provide services or intangible

    products to their customers.

    Labor is the most significant cost category.

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    Types of Inventory

    Manufacturing-sector companies

    typically have one or more of the

    following three types of inventories:

    1. Direct materials inventory

    2. Work in process inventory (workin progress)

    3. Finished goods inventory

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    Types of Inventory

    Merchandising-sector companies hold

    only one type of inventorythe

    product in its original purchased form.

    Service-sector companies do not

    hold inventories of tangible products.

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    Classification of

    Manufacturing Costs

    Direct materials costs

    Direct manufacturing labor costs

    Indirect manufacturing costs

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    Inventoriable Costs

    Inventoriable costs (assets)

    become cost of goods sold

    after a sale takes place.

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    Period Costs

    Period costs are all costs in the income

    statement other than cost of goods sold.Period costs are recorded as expenses of the

    accounting period in which they are incurred.

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    Flow of Costs Example

    Bicycles by the Sea had 50,000 of direct

    materials inventory at the beginning of the period.Purchases during the period amounted to

    180,000 and ending inventory was 30,000.

    How much direct materials were used?

    50,000 + 180,00030,000 = 200,000

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    Flow of Costs Example

    Direct labor costs incurred were 105,500.

    Indirect manufacturing costs were 194,500.What are the total manufacturing costs incurred?

    Direct materials used 200,000

    Direct labor 105,500Indirect manufacturing costs 194,500

    Total manufacturing costs 500,000

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    Flow of Costs Example

    Assume that the work in process inventory

    at the beginning of the period was 30,000,

    and 35,000 at the end of the period.What is the cost of goods manufactured?

    Beginning work in process 30,000

    Total manufacturing costs 500,000Ending work in process 35,000

    Cost of goods manufactured 495,000

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    Flow of Costs Example

    Assume that the finished goods inventory

    at the beginning of the period was 10,000,

    and 15,000 at the end of the period.What is the cost of goods sold?

    Beginning finished goods 10,000

    Cost of goods manufactured 495,000Ending finished goods 15,000

    Cost of goods sold 490,000

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    Flow of Costs Example

    Work in Process

    Beg. Balance 30,000 495,000Direct mtls. used 200,000

    Direct labor 105,500

    Indirect mfg. costs 194,500

    Ending Balance 35,000

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    Flow of Costs Example

    Work in Process

    495,000

    Finished Goods

    10,000 490,000

    495,000

    15,000

    Cost of Goods Sold

    490,000

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    Manufacturing Company

    MaterialsInventory

    FinishedGoods

    Inventory

    Revenues

    Cost ofGoods Sold

    INCOME STATEMENT

    PeriodCosts

    InventoriableCosts

    BALANCE SHEET

    Equals Operating Income

    whensalesoccur

    deduct

    Equals Gross Margin

    deductWork inProcess

    Inventory

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    Merchandising Company

    INCOME STATEMENTBALANCE SHEET

    whensalesoccur

    InventoriableCosts

    MerchandisePurchases

    Inventory

    Revenues

    deduct

    Cost ofGoods Sold

    Equals Gross Margin

    deduct

    PeriodCosts

    Equals Operating Income

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    Prime Costs

    Direct

    Materials

    Direct

    Labor

    Prime

    Costs+ =

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    Prime Costs

    What are the prime costs for Bicycles by the Sea?

    Direct materials used 200,000+ Direct labor 105,500

    = 305,000

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    Conversion Costs

    Direct

    Labor

    Manufacturing

    Overhead+ =Conversion

    Costs

    I ndir ect

    Labor

    I ndirect

    Mater ials Other

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    Measuring Costs

    Requires Judgment

    Manufacturing labor-cost classifications

    vary among companies.The following distinctions are generally found:

    Direct manufacturing labor

    Manufacturing overhead

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    Measuring Costs

    Requires Judgment

    Manufacturing overhead

    Indirect labor Managers salaries Payroll fringe costs

    Forklift truck operators (internal handling of materials)

    Janitors Rework labor

    Overtime premium Idle time

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    Measuring Costs

    Requires Judgment

    Overtime premium is usually

    considered part of overhead.Assume that a worker gets 18/hour

    for straight time and gets

    time and one-half for overtime.

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    Measuring Costs

    Requires Judgment

    How much is the overtime premium?

    18 50% = 9 per overtime hourIf this worker works 44 hours on a given

    week, how much are his gross earnings?

    Direct labor 44 hours 18 = 792Overtime premium 4 hours 9 = 36

    Total gross earnings 828

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    Many Meanings of Product Cost

    A product cost is the sum of the costs

    assigned to a product for a specific purpose.

    1. Pricing and product emphasis decisions

    2. Contracting with government agencies

    3. Preparing financial statements for externalreporting under generally accepted

    accounting principles

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