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Introduction to NDE Ultrasonic Systems

Introduction to NDE Ultrasonic Systems

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Page 1: Introduction to NDE Ultrasonic Systems

Introduction to NDE UltrasonicSystems

Page 2: Introduction to NDE Ultrasonic Systems

Learning Objectives

familiarity with:ultrasonic system componentsultrasonic NDE terminology

basic information on transducersconstructiontypes

common ultrasonic displays

Page 3: Introduction to NDE Ultrasonic Systems

flaw

cabling cabling

Pulser Receiver

flaw signal

Ultrasonic System Components

vi(t)vR(t)

input voltageoutput voltage

transducer(transmitter)

transducer(receiving)

component beinginspected

Page 4: Introduction to NDE Ultrasonic Systems

MODEL 5072PR PULSER-RECEIVER

Pulser/Receiver

Page 5: Introduction to NDE Ultrasonic Systems

Pulse-echo

Pitch-catch

Common ultrasonic testing configurations

Page 6: Introduction to NDE Ultrasonic Systems

Through- transmission

Common ultrasonic testing configurations

Page 7: Introduction to NDE Ultrasonic Systems

Digital Oscilloscope

Page 8: Introduction to NDE Ultrasonic Systems

back surface reflection

flaw signal

main "bang" signal

oscilloscope display

Ultrasonic Signals

Ultrasonic A-Scan

Page 9: Introduction to NDE Ultrasonic Systems

Portable Flaw Detectors

Page 10: Introduction to NDE Ultrasonic Systems

caseelectrical network

backing

crystal

wear plate

connector

electrodes

Ultrasonic System Components

Contact Transducer

Page 11: Introduction to NDE Ultrasonic Systems

search tube

quarter wave plate

Ultrasonic System Components

Immersion Transducer

Page 12: Introduction to NDE Ultrasonic Systems

Immersionscanningsystem

Page 13: Introduction to NDE Ultrasonic Systems

Ultrasonic System Components

Focused Transducer

acoustic lens

Page 14: Introduction to NDE Ultrasonic Systems

Ultrasonic B-Scan

x

back surface

z

B-scan display

20 MHz B-Scan of a composite,showing laminates

Page 15: Introduction to NDE Ultrasonic Systems

Ultrasonic C-Scantransducer scan pattern

x

y

z

C-scan image of chem-milled panels athorizontal lap splice / vertical butt spliceon a 727 fuselage

Page 16: Introduction to NDE Ultrasonic Systems

C-scan image of an IC assembly

Page 17: Introduction to NDE Ultrasonic Systems

B-scan of the same assembly

Page 18: Introduction to NDE Ultrasonic Systems

Ultrasonic System Components

References

Krautkramer, J. and H. Krautkramer, Ultrasonic Testing of Materials, Springer Verlag, 1990.

Blitz, J. and G. Simpson, Ultrasonic Methods ofNon-destructive Testing, Chapman & Hall, London,UK,1996.