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S Frame Sdn Bhd 1 INTRODUCTION TO S FRAME SYSTEM Head Office S Frame Sdn. Bhd. (968362-T) 1 st Floor, No. 196, Assyakirin Commerce Square, Jalan Sultan Iskandar, 97000 Bintulu, Sarawak. Tel: +6086 337191 Fax: +086 332181 Website: www.sframe.com.my Factory S Frame Sdn. Bhd. (968362-T) Sublot 3, Sibiyu Industrial Estate, Jalan Bintulu Tatau, 97000, Bintulu, Sarawak. Tel: +6086 332 330 Fax: +6086 317 958

INTRODUCTION TO S FRAME SYSTEM · A. Load/non load bearing steel framing wall panels B. Floor joist web trusses / C purlins C. Roof trusses D. Staircase structures . S FRAME SDN BHD

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Page 1: INTRODUCTION TO S FRAME SYSTEM · A. Load/non load bearing steel framing wall panels B. Floor joist web trusses / C purlins C. Roof trusses D. Staircase structures . S FRAME SDN BHD

S Frame Sdn Bhd

1

INTRODUCTION TO S FRAME SYSTEM

Head Office

S Frame Sdn. Bhd. (968362-T)

1st Floor, No. 196, Assyakirin Commerce Square,

Jalan Sultan Iskandar, 97000 Bintulu, Sarawak.

Tel: +6086 337191 Fax: +086 332181

Website: www.sframe.com.my

Factory

S Frame Sdn. Bhd. (968362-T)

Sublot 3, Sibiyu Industrial Estate,

Jalan Bintulu Tatau, 97000,

Bintulu, Sarawak.

Tel: +6086 332 330 Fax: +6086 317 958

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PROPOSAL OUTLINES

1.0 COMPANY BACKGROUND

2.0 INTRODUCTION

2.1 WHAT IS LIGHT GAUGE COLD-FORMED STEEL FRAMING (LGSF)?

2.2 WHAT IS S FRAME SYSTEM?

2.3 DESIGN CODE

2.4 RAW MATERIAL

2.5 S FRAME COMPONENTS

3.0 S FRAME SYSTEM MEMBER INFORMATION

4.0 S FRAME SYSTEM PRODUCT FEATURES

4.1 WALL FRAMING AND TRUSS CONNECTION

5.0 S FRAME ASSOCIATE BUILDING PRODUCTS

6.0 S FRAME SYSTEM ADVANTAGES AND BENEFITS

7.0 SAMPLE PHOTO OF S FRAME LOCAL PROJECTS

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1.0 COMPANY BACKGROUND

S Frame Sdn Bhd is an established company having its office and factory in Bintulu,

Sarawak, Malaysia. S Frame specialises in design, manufacture, installation and construction

of light gauge cold-formed steel framing solutions mainly for residential, commercial,

temporary and etc structures. S Frame solutions are light weight, flexible, cost effective, fast,

high quality and environmental friendly.

2.0 INTRODUCTION

2.1 WHAT IS LIGHT GAUGE COLD-FORMED STEEL FRAMING (LGSF)?

Light gauge cold-formed steel framing (LGSF) construction is referring to one type

of construction method which using steel framing made of relatively thinness steel sheets

formed into various shape. LGSF is usually cold-formed whereby the steel sheet is fed from

continuous coils through machines that fold it at room temperature into long members whose

shapes make them stiff and strong. Thus, these members are often referred to as cold-formed

steel components, to differentiate them from the much heavier hot-rolled shapes that are used

in structural steel framing.

LGSF is internationally recognized and accepted. It is commonly used in developed

countries such as US, Europe, Australia, New Zealand, etc.

2.2 WHAT IS S FRAME SYSTEM?

S Frame System is adopting the combination of LGSF and offsite construction

concepts. Generally in a residential construction, S FRAME System consists of the following

components:-

A. Load/non load bearing steel framing wall panels

B. Floor joist web trusses / C purlins

C. Roof trusses

D. Staircase structures

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All the S FRAME components will be designed with highly sophisticated proprietary

steel framing software with full integration to cold-forming machine. The steel

framing software is able to provide with engineering analysis as well.

CNC (Computer Numerical Control) files are produced by the steel framing software

for each component and these files are used for component production in the factory.

The component production is fully automated.

The component is normally assembled in the factory in panel form and in any

transportable size.

S FRAME System is able to construct up to 3 stories residential building with floor to

ceiling height up to 3500mm.

2.3 DESIGN CODE

There are many codes and specifications that govern the design of cold-formed steel

structures around the world. S FRAME System is in compliance with the following

Codes:-

BS 5950-5 Structural use of steelwork in building-Part 5. Code of practice for

design of cold formed thin gauge sections published by BSI in the UK.

AS/NZS 4600 Australian/ New Zealand Standard-Cold Formed steel structures

jointly published by Standards Australia and Standards New Zealand.

New Zealand National Association of Steel-Framed Housing Inc (NASH)

Standard.

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2.4 RAW MATERIAL PROPERTIES

All S Frame products shall be formed of mild steel or high tensile steel sheet that

accordance to the provision standard.

S Frame Product raw materials are as follows:-

Types Available Thickness (BMT)

Galvanised Steel Sheet conform to JIS

G3302 (SGCH) – Soft & Full Hard

Material

0.75mm up to 1.20mm

Galmaxx Alpha GI conform to JIS

G3317 (SZACH) – Soft & Full Hard

Material

0.75mm up to 1.20mm

S Frame System shall come with raw material mill certificates issued by steel mill

producer indicating compliance of the product to the appropriate standards.

This raw material is normally coated with protective coating for corrosion protection.

In the current market there are many different types and range of corrosion protection

coating. These includes but not limited to:-

Hot Dip Galvanised

Hot Dip Aluminium Zinc Alloy

Galmax Alpha and etc.

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2.5 S FRAME COMPONENTS

S FRAME System Components are illustrated below:-

Bottom Plate

Raised Floor Foundation

Fascia Board

Ceiling uses gypsum board,

plasterboard

Roof Panels

Roof cladding options: Metal tiles

and sheets Roof Flashing

Apron Slab

Wall Cladding Options: Fiber Cement Board, metal

decking, bricks, etc.

Aluminium Frame

Sliding Window

Bottom Plate

Stud

Top Plate

Wall Panel

Floor finishes options:

floor tiles, floorboard,

vinyl tiles, carpet, etc.

Steel Stair/RC Stair

Roof Battens

Top Chord Web

Bottom Chord

Roof Truss

Internal walls use fiber cement board,

gypsum board, plasterboard, etc.

Web Floor Joist

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3.0 S FRAME SYSTEM MEMBER INFORMATION

Product Data Specification

Thickness : 0.75mm-1.2mm (BMT)

Profile : Lipped or ‘’C’’ stud

Height (H) : 41mm

Width (W) : 75mm

Lip : 10mm

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4.0 S FRAME SYSTEM PRODUCT FEATURES

Swage

The swage crimps the section allowing it to fit inside a plate or

nogging, while maintaining the same overall external sizes for

both plates and studs. This allows the cladding or drywall to sit

completely flat against the framing and gives improved end

bearing between the stud and plate intersections.

Service Hole

Service holes can be punched into the studs and plates

wherever cabling or plumbing is required.

Service holes allow the horizontal and vertical

installation of electrical cabling and pipework.

Web Notch

The web is notched out to allow one stud to pass through

another. It can be used by itself or in conjunction with the lip

notch.

Lip Notch

The lips are notched out to allow stud to pass through, it can be

used by itself or in conjunction with the web notch. Lip and web

notching enables standard, offset and diagonal frame

intersections to be constructed.

Dimple

The dimple holes are punched in the centre of the flange. They

accurately locate the joining components and are recesses so

that the head of the screw sits flush and allows the drywall to fit

flat on the framing.

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End-bearing

The special crimp-cut feature produces a unique end bearing

stud with zero end clearance. This allows the direct transfer of

load from the stud end to the bottom plate rather than through

the fixings.

End-Truss

Notches chamfer on the flanges on both sides. It is used for

creating angular external intersections such as struts and ties

in trusses.

Inkjet Printer Component Information

Components information will be printed onto the stud,

including component number, customer name, Job

number/description, operator information and identify the

exact component orientation.

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4.1 WALL FRAMING AND TRUSS CONNECTION

NOG

STUD

STUD

NOG

NOG TO END STUD

NOG/HORIZONTAL BRACE

3. SWAGE (MULTIPLE)

4. DIMPLE

5. CUT

1. LIPCUT (MULTIPLE)

2. DIMPLE

BRACE-INTERNAL

STUD

BRACE

1. LIPCUT

2. DIMPLE

STUD

3. SWAGE

4. DIMPLE

5. CUT

3. Swage (Multiple)

4. Dimple

5. Cut

4. LIPCUT

5. DIMPLE

1. SWAGE

2. DIMPLE

3. CUT

STUD TO TRACK

TRACK

STUD

1. LIPCUT

2. NOTCH

3. DIMPLE

4. DIMPLE

5. SWAGE

LABEL PRINTING

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5.0 S Frame Associate Building Products

There are many other companies that provide pieces and parts and rely on others to

supply the overall finished products.

Therefore, S Frame is one of few construction companies that offers almost a whole

package on light gauge steel framing (LGSF) building in the market today. We are

able to offer a range of associate building products that have been engineered and

tested to work with our building system.

We supply up front assistance with quotation, and then we provide the engineering,

design, shop fabrication of wall panels, floor joists and trusses, exterior cladding, on

site erection with labour and supervision included provided that the job is within our

service perimeter.

S Frame associate building products:-

Steel coils

Fasteners and tooling

Wall Cladding

Flooring

Roofing

Insulation

i. Steel Coils

S Frame product shall be formed of mild steel or

high tensile steel sheet that in accordance to varies

international standard.

The bare metal thickness (BMT) of steel sheets is

available from 0.75mm up to 1.20mm.

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All S Frame Product raw materials shall be galvanised or coated with

protective coating in order to meet corrosion resistance requirements.

ii. Fasteners and Tooling

S Frame offers a range of screws that applicable for light gauge steel

construction. The range includes screw fasteners for steel frame wall panel &

truss assembly, exterior cladding, roofing, flooring and other applications.

All screws shall be of self-drilling, self-locking and coated to resist rust and

corrosion.

Screws Pictures

Screw Gun

Bracket and connectors – anchor, ‘L’ angle, Creeper bracket, apex plates, etc.

Apex

Plate

Creeper

Bracket

‘L’ Angle Anchor

Bolts

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iii. Wall Cladding

There is a bunch of wall cladding options that can be used for our building

system which includes:-

o Standard/Pre-painted Textured Fiber Cement Board

Gypsum board

Plywood

Bricks

Metal decking

Standard Fiber Cement Board

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Pre-painted Textured Fiber Cement Board

Gypsum Board

It is suitable to be used as internal cladding.

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Metal decking

Aside can be used as roofing sheets and temporary perimeter fencing for construction

sites, metal decks can also be used as wall cladding for both commercial and

residential applications.

They are more lightly compared to other cladding materials. They are available in a

range of sizes, colours, thickness and profiles.

iv. Flooring

S Frame offers an extensive range of quality flooring and floor covering products that

are fast & easy to install, strong & durable and certified to meet international

manufacturing standards.

S Frame flooring range includes:-

Standard Fiber Cement Board

Plywood

Concrete-topped corrugated deck

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S Frame Floor finishes range includes: -

Ceramic tiles

Porcelain tiles

Vinyl tiles

Carpets

Concrete-topped corrugated deck

Plywood

Fiber Cement Board

Plywood

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v. Roofing

Metal decking

S Frame has offered a bunch of roof products that are suitable for a wide array

of applications including commercial, residential and industrial. They are

available in range of size, colours, thickness and profiles.

vi. Insulation

Breathing Membrane/Paper

It is functioned as a weather-resistant barrier, preventing rain from getting into

the wall and allows water vapour to pass the exterior.

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Roof Insulation

There has a lot of insulation product in the market such as rock wool, aluminium foil,

etc.

Application area: They are applied under the roofing sheet and functioned as

insulation.

Rockwool Insulation

Aluminium Foil

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6.0 S FRAME SYSTEM ADVANTAGES AND BENEFITS

S FRAME product has a number of advantages and benefits over other construction

technique that includes:-

Lightweight with low requirements on foundation loads.

Light gauge steel (LGS) structure performs better than other structure types in

anti-seismic and wind resistance

100% recyclable, further enhancing longevity, thereby saving on energy and

resource use and reducing environmental pollution

All system members are pre-fabricated in our factory and easy to erect on site.

Therefore, it creates less material waste during construction, and also reducing

the air, soil, noise and water pollution as well as other environment impacts.

The strength, rigidity and reliability of steel – a versatile man made material

manufactured to high standards of quality control

Close dimensional tolerances in the members themselves, including a high

degree of straightness, resulting in a frame that is accurately square with dead

flat wall surfaces

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No shrinkage or warping, so that linings and cornices stay in place – no

unsightly cracks or ‘popping’ of nails

Freedom from attack by termites, dry rot, and borers

Non-combustibility, which may attract a lower insurance premium

A galvanised or Zincalume coating which provides protection from any

possible dampness under floors or in wall cavities

Complete freedom in floor layout and architectural style.

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7.0 SAMPLE PHOTO OF S FRAME LOCAL PROJECTS

1.

Project Name: Double Storey

Bungalow

Location: Taman Putera, Bintulu

Client: Individual Person

2.

Project Name: Samalaju Port Office

Location: Bintulu Port

Client: Bintulu Port Sdn Bhd

3.

Project Name: Parking Collection

Booth

Location: Park city Area

Client: Bintulu Development

Authority (BDA)

4.

Project Name: Benches

Location: Taman Kenena Raya,

Bintulu

Client: Methodist Church

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5.

Project Name: House Extension

Location: Sanctuary Villa, Bintulu

Client: Individual Person

6.

Project Name: Storage

Location: Bintulu Port

Client: Top Rewards Sdn Bhd

7.

Project Name: Floor Stage

Location: Taman Kemena Raya,

Bintulu

Client: Methodist Church

8.

Project Name: 24 rooms of staff

quarter

Location: Jepak Industrial Estate,

Bintulu.

Client: Grand Paragon Sdn Bhd

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9.

Project Name: Crew Change Office

Location: MPT, Bintulu Port,

Bintulu, Sarawak.

Client: Bintulu Port Sdn Bhd

10.

Project Name: Secret Recipe

Location: Park City Commerce

Square, Bintulu

Client: Green Interior Sdn Bhd

11.

Project Name: Samalaju Port

Modular Unit Cabin

Location: Samalaju, Bintulu

Client: Samalaju Properties Sdn

Bhd

12.

Project Name: Samalaju Port

Modular Unit Cabin

Location: MPT, Bintulu Port,

Bintulu, Sarawak.

Client: Bintulu Port Sdn Bhd

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13.

Project Name: Mooring Service

Building

Location: Bintulu Port

Client: Bintulu Port Sdn. Bhd.

14.

Project Name: Store

Location: Bintulu Port

Client: Biport Bulkers Sdn Bhd

For further information, please feel free to call, email or fax us at:

Telephone No : 086-337 191/332 330

Fax : 086-332 181/317 958

Email Address : [email protected]

Website :www.sframe.com.my