Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
W A T E R E N E R G Y N E X U S
W A T E R C H E M I C A L E N E R G Y
Introduction to Vortex Process Technology
IdeabehindtheTechnology?
Technology
VortexProcessTechnology
generatesstrongvortexmotionincontrolled
environments
Operations
Mountedindifferentapplications
Nomovingparts
Noneedforenergysources
Effectiveness
Non-adheringlimeparticles
Removesairbubbles
Decreasesviscosity
Increasesconductivity
Increasesheatcapacity
• Thedesigncausesafluidtoformintoanorderedvortexmovementresultinginbeneficialchanges
• Isalow-energy,highefficiencybiomimeticdisruptivetechnologythatimproveswaterquality,reducesrelatedenergyusageandimprovesprocessoperations initstargetedapplications
• IsapatentedtechnologydevelopedinSwedenbyWatreco A.B.SwedenwithinternationalpatentsDistributedworldwidebyH20Vortexs.a.r.l.LuxembourgandinNorthAmericabyCypressLtd.
• Primaryapplicationsofthistechnology include• Physicalwatertreatmentincoolingtowers• WatertreatmentforicemakingforIceRinksandotherenduses• Aerationforwater/waste,rivers,aquaculture
• ObservedbenefitsbasedonexistingcustomersusingVPTandpublishedMeasurementandVerificationprojectsinclude:
1. WaterSavings2. EnergySavings(ElectricandNaturalGas)3. Processimprovements(improvedO2ppm,productivity/yield,etc)4. ChemicalSavings
4
VORTEX PROCESS TECHNOLOGY (VPT)ENABLES A FLUID TO FORM INTO AN ORDERED VORTEX MOVEMENT
WhatisVPT?
• Pre-former:Inletofthevortexgeneratorprovides smoothoutwarddirectionoftheflowthrough toroidalmotion towardasetofwell-definedchannels.Channels:Thefluid isdirectedthroughasetofchannels,eachwithvortex-forming geometry.Eachchanneldeliversaveryhighvelocitystreamofvortexflowtangentiallyintoavortexchamber.
• Vortexchamber:Vorticesfromthechannelsformastrongandstablevortexflow.• CausingastronglyreducedpressurealongthevortexaxiswithaverylowcentralpressureThereisveryhighpressureattheperiphery andalmostvacuuminthecentre.
5
TechnologyDescriptionVortexProcessTechnology(VPT)
• Micro-bubblesinwaterpulledintotheextremelow-pressurechamber.Micro-bubblesthatarepresentmigratetowardsthecenterwherethelowestpressureisandaccelerateddue tothepressuregradienthttps://www.youtube.com/watch?v=ZWcBEPlj2-I
• Thebubblesexpandandcombineinthecenterwithavery lowpressure• Thestronghydrodynamic forcecreatescavitationchangingthewaterbalanceandaffectsthecalciumcrystalsinthe
water• Asbubblesareremovedadecreaseinviscosityof5%-17%occurs.• Heatcapacity:+5%foriceand+3%forliquidwater• Controlled Cavitation: leadstotheformationoflimeparticlesinhardwater.Theprocessresultsinlowpressureandhigh
temperaturemicro-zone(solubilityofCaCO3decreases)causingthedissolvedcalciumandcarbonateionstoreactandformcolloidalcalciumcarbonatecrystals.ThisincreasespHandallowstheparticlestoactasincubationsitesfordissolvedcalciumandcarbonateionstogrowon, inlieuof,metalsurfaces.
• Fragmentation:Alreadyformedlimeparticlesfragmentastheymovethrough thepressuregradientsandshearforces• Precipitation- nuclei formation:
• Calciumbicarbonate(CaHCO3)2 inthewaterisforcedtoprecipitateoutintheformofcalcite(CaCO3)– primarilyaragonitecrystalswhichhaveminimalscalingproperties– doesnotprecipitateonwarmsurfaces
• Suchparticlesactasseeds(crystallizationnuclei)fornewlimegrowth.Newlimeformationwilladdtothelimeparticlesratherthancauselime-scalingontheequipment.
6
TechnologyDescription
• Aerationofwater(introducing oxygenintowater)isanimportantandcentralpartinseveralwatertreatmentprocesses, rangingfromwastewatertreatmenttoaquaculture.
• Byintroducingoxygenandthevortexmovement,itispossible tocontrolthegrowthofalgaeinreservoirsfordrinkingwaterorgreywaterponds byonly theuseoftheairandwithoutanychemicals
• Inwastewatertreatment,itismainly usedtokeeptheaerobicprocessefficientwhenthebacteriaarefeedingonthewaste.
• Within aquaculture,itisvitalforaerationandmixingofnutrientsforgrowthandlivingconditions.
AERATION- MUNICIPALWASTE WATER &AQUACULTURE:FLOWMIX
• WiththeFlowMix technology,waterispumped throughandairisdrawnintothedeviceandmixedwiththewaterflow.
ExampleInstallation• Watrecohasdeveloped asystemthathasbeentestedinthefield, intheriverDommeln,Eindhoven. Thefirstsystemconsistedof10FlowMixunits,workinginparallelandiscapabletointroduce28– 33lbs ofoxygenperhour.
• Alargersystemisplanned forthesamelocationin2016tointroduce550lbsofoxygenperhour.
7
TechnicalBackground
MarketFocus– RiverAeration
Location: Dommel River,EindhovenNetherlands
TypeofInstallation: Flowmix
Date: April-August 2014
Application: RiverWaterQualityImprovementProblemStatement: Improveoxygenlevelsandwaterqualityafter
rain/effluentoverflows
ü Aerationcapabilityprovenü Lowenergyusageconfirmedü Underwaterinstallation– novandalismü Robusttechnologywithstandingdirtandtypicalriverpollutionü Friendly tolocalecosystem
Implementationapproved,contract awardedtoWatreco foraerationoftheDommel River.
Summaryandfullreportsavailableuponrequest
MarketFocus- Agriculture
Industry: Irrigation- AgriculturalIndustryApplication: VortexTreatedWatertoenhanceproductivityofcropsFeature: EliminationofLimeandAirbubblesBenefits: Increaseofabsorptionofthenutrientsbyplants=increaseplant
growth,plantviability,cropyield,weight,shelflife.
10
Utility Programs
Customer Energy Advisor
Emerging Technology Vetting
Customer Services 24/7/365
SoCalGasClearIce– basedonIVGtechnologySDG&EZeroEnergyLossDrainAirCompressorsSDG&EandSoCalGasGasCoolingXcelEvaporativepre-coolingCAState-wideThermalEnergyStoragePilot
CalPolyCentralPlant– EnergyStorageLAColdStorage,CityofHope– CoolingTowersATTDataCenter– PeakLoadReductionCityofEdina,MN- GasandElectricSavingsSateofNevada– M&VforallPerformanceContracts
VPTTechnology– SCE,ERPIExtremeLowNH3ZEROGWPRefrigeration- SCE,DirectEvaporativePre-Cooling - XcelCirculatingBlockHeatersforGensets – EPRISolaroptimizationwithDCstorage
BoulderCounty IncentiveProgramsGeneral800#,onlinechatand“helpdesk”supportWeb-basedatabases,customeronlinedashboards,workflowmanagement,customdatabaseandutilitysolutions
Operatingsince1990andfocusedonenergyandutilitymarketshttp://www.cypress-ltd.com
AboutCypress
• Thewater-energynexushasbeenafocusofSouthernCaliforniaEdisonandthePUCevenpriortotherecentCAdraught
• Reducingwaterusage,theabilitytore-useblowdownwaterandmonitoringperformancecosteffectivelyarepriorities
• Ourdiscussionfocusisonwatercooledcoolingtowersandareviewofaphysicalwatertreatmenttechnology(PWT)thathasapositiveimpact
ü SiteBenefits:Reducedwater,energyandchemicalusageü PotentialSystemBenefits:Reducedembeddedenergyfor
waterdistributionandtreatment
• ExampleCA: EPRIestimatesthat6,985GWhor~35%outofthetotal20,061GWhoncoolingandrefrigeration isused inwatercooledequipment
• Ifonly30%oftheCAcooling towerswereabletoincreasetheirCOC from3to5estimatedwatersavingsisover625millionsgallonsannually– andthisdoesnot includeanypossiblere-useofblowdown water
2011
2015
11
2,184,022,516
104,001,072
-
500,000,000
1,000,000,000
1,500,000,000
2,000,000,000
2,500,000,000
Yr1 Yr2 Yr3 Yr4 Yr5 Yr6
Potential AnnualWaterSavings @MarketAdoptions Ratesof5%/year
(3COC to5COC)
Cumulative AnnualWaterSavings
COOLING TOWERS REPRESENT A SIGNIFICANT OPPORTUNITY TO REDUCE WATER AND ENERGY USE
OverviewCoolingTowers
• Currentlyinstalledby35+customersinintheEU• Recentlyevaluated*bySCE/CypressinCalifornia
atacustomerfacility• Challenge:Demonstratereducedwater,
energyandchemicalusagethroughPWT• Results:Demonstrated3.8%Energy,42%
Water,33%Chemicalreductions• COCfrom1.8to4.2
• EPRIthroughaCECgrantselectedCypressandVPTtechnologyforproject
• PhaseIDetailedevaluationattwolargesites• PhaseIIMarketdevelopment2016– 2018• BasedonVPT-CT
VORTEX PROCESS TECHNOLOGY (VPT-CT)FOR COOLING TOWERS• Successfullydeployedandhasachieved
initialmarketadoptionatinstallationsintheEU:Breweries,FoodProcessing,CommercialOffice,DataCenters,IceRinks,ChemicalManufacturing.
• Example:
• ’AfterdeploymentoftheVPT-CT,theevaporativecondensercanbeoperatedwithoutchemicals.Theapplicationwaswithouttheformationoflimescaling,corrosionormicrobiologicalactivity.
• Byrecyclingthetowerwateritispossibletoachieve100%watersavingsbydeployingrinsewaterfromthebrewery.’
12
TechnicalBackgroundVPT-CT
Watersavings• OperatingthecoolingtowersathigherCOC (5- 10)• SavesWaterthoughlowermake-upwater• Dependingonsitewater,canreuseup to100%blow-downwaterforotherpurposessuchasirrigation,lowersewerdischarge
• Earnscustomerwaterincentives
Reducechemicaluse• Reducedoperationalcostsofpurchasedchemicalsandlowerservicecosts
• Reducedtoxicelementsinblow-downwater• Moresustainable,supportsacirculareconomy
SaveEnergy• Betterheattransfer,degradesandpreventscoolingtowerscale
• EmbeddedEnergy:Additionalupstream/downstreamkWh/kWsavingsfromreducedwaterpumpingandwatertreatment
Continuous PerformanceMonitoring• MonitoringandControl systemintegratedwithdeliveredtechnology
• ConsistentwithBestPractices• Webaccessandreports
15%– 40%WaterSavings
50%-95%Reduction Usage/Discharge
2– 4%Reduction-Chillers
ConsistentResults
13
WhatareatypicalVPT-CTproject’sgoals?
14
Configurations
1)Removesmicro-bubbles ofairresulting inadecreaseinviscosityfrom5-17%andhasbetter heattransfer propertiesScalecontrolandpartial bacteriacellwalldisintegration
• Removesunbound gasses(air,CO2)fromthewaterbyavacuuminthemiddleofthevortex–controlled cavitationduetothedesignoftheunit
• Calciumbicarbonate (CaHCO3)2inthewaterisforced toprecipitate outintheformofcalcite(CaCO3)– primarilyaragonitecrystalswhichhaveminimalscalingproperties – doesnotprecipitate onsurfaces
4)UV-Cmicrobiological controlsystem
3)Filtering:Byautomatic filtering thecooling watercontinuously, thelimeparticles andother materialisfiltered outofwater.Therearemanuallyandautomaticfilters providedwitharangeof10- 20microns offilter material
Optional Nano Filtration depending on site conditions
2)Eliminates and/orsignificantly reduceslimescale inwatertreatedusingtheVPT-CTsystemsolubleformsofcalciumsuchascalciumbicarbonate (CaHCO3)2 aretransformed intocalcite andaragonite,whichdonotattachtopipes, nozzlesorother surfacesandaremoved.
5)Continuous sPerformanceMonitoring (PBI)Industrial gradeSCADAcontrol panelwithsensorinputs withbothlocaland/orremotemonitoring andtrending tocontrol cyclesofconcentration basedonwaterqualityconditionsincluding conductivity and/orflow-basedcontrols.Automatic blow-down control, Waterflowmonitoring etc.
15
SummaryTechnologyProcess- CoolingTowers
• OneoftheCountry’sLargestInvestor-OwnedUtilities– 50,000squaremiles– 14million residents
• 23yearsofEEResults– 23BillionkWhSaved
ü Enough topower3.4millionhomes
ü GHGReduction– 10.4millionmetrictons
ü Equivalentoftaking2.2millioncarsofftheroad
• In2015:857MillionkWhsaved
AboutSouthernCaliforniaEdison(SCE)
AWARENESS
EDUCATIONADOPTION
• Create awareness of policy drivers
• Communicate impacts to customers
• Educate key stakeholders (internal/external)
• Best practice sharing from utilities, market & industry
• Provide incentives that drive adoption
• Yield energy savings/GHG Reduction
SCEApproach
Forfurtherinformationcontact: