IOP Hydraulic Power Units

7/29/2019 IOP Hydraulic Power Units

1/5

Propulsion

Gen-setPowerplant

OffshoreWorkshop

HydraulicPower Units

Fuel InjectorTest Equipment

l i l i

i l i i li

i i

i l i li il i li i li i

i l i l i i

i i i i

i i

i ili i i

l i i

li i il l

i i l i

i i li i l

il ll ill

i i l i l

l i i l i l i l

l i i ll i

i i i ii

i l i i i

i l l i l

i i i l i

i i

i i

i i i l

i i

i i i i

l !

150 engine types and counting

Properly adjusted and working uel injectors are a

must or any diesel engine, as is a proper hydraulicpower source or necessary engine maintenance.

IOP Marine - Obel-P Products has specialised in the

development o high-quality pneumatic/hydraulic engine

accessories or large diesel engines. During more than 35

years, we have been co-operating with engine designers,

manuacturers and owners, in order to keep the prime

movers and their auxiliary engines up and running.

nnovation through dialogue

Today, IOP uel injector test equipment (VPUs) and

hydraulic power units (HPUs), are available or more

han 150 dierent types o diesel engines and our

products are approved and recommended or 2- and

4-stroke engines rom companies like MAN Diesel &

Turbo, Wrtsil, Rolls Royce & Caterpillar MAK.

Ongoing dialogue with our customers has recently

esulted in customisable VPUs or testing o multipleuel injectors using one test bench, as well as high-

perormance HPUs reducing pumping time during

maintenance by up to 80%.

Worldwide support

Time has proved that properly maintained IOP Marine

equipment lasts as long as the engines themselves. IOP

Marine cooperates with repair-shops worldwide to make

sure that spares and support can be provided anytime,

anywhere visit www.iopmarine.dk to nd an updated

ist o certied repair-shops around the world.

To nd out which HPU/VPU units that are recommended

or the engines you work with, fip this page.

Welcome aboard!

OP Marine products are

developed and continouslymproved in cooperation with:

Quality, compatibility,perormance

lili

iliili

ii

ililii

liliilii

ililii

iiii

ii

iiliii

lii

liiill

iili

iiliil

illlill

iilil

liilililliilli

iiii

i

iliii

illil

iiili

ii

ii

liiil

ii

iiii

l!


2/5

Approved andrecommended

2

Originally developed or the MAN Dieselslide-valve uel injectors, the IOP Sae-Test technology (patented worldwide)has been adapted or many injectortypes. It simplifes correct execution oall required test-steps, provides precise &consistent data collection and eliminatesthe risk o unnecessary injector damage

VPU series Flexible fuel injector testsolutions for 2- and 4-stroke enginesIOP Marines air-powered Valve Pressure-test Units (VPUs) ensure optimal

fuel injector performance and help avoiding unnecessary fuel consumption

and particle emissions. Our solutions are approved & recommended by

leading engine designers including MAN Diesel, Wrtsil, Rolls Royce and

Caterpillar MAK for their 2- and 4-stroke engines.

Changing the way fuel injectors are tested

Cooperation with acknowledged engine designers has resulted in unique

solutions like:

IOPSafeTesttechnologyforMANDiesel2-strokeslide-valvefuelinjectors

ScalablepumptechnologyforWrtsil2-strokefuelinjectors

Air-poweredtestrigsfor4-strokeengineinjectors,allowingfast

and precise adjustment of opening pressure second to none

Activatorsforelectronicallycontrolledinjectors&pilotvalves

Adaptersforinjectorswithintegratedfuelpump

Systemsfortestofcombinedgas-dieselinjectors

The VPUs are compatible with fuel injectors and safety valves from

hundreds of different engine models and are continuously adapted for new

models according to customers needs.

3

Fue Ijecto Test ris tpe VPU, VPUd & VPA

Recommended Fuel Injector Test Unitor main and auxiliary diesel engines

1) Approved by MAN Diesel & Turbo

2) Approved by Wartsila, choice o equipment or W-X/RT-fex depends on actual injector design

3) Approved by MAK Caterpillar

4) Approved by Rolls Royce

5)Mayrequireanadditionalinjectortriggerbox.Seeaccessoriespage.

*PPMI1000-IOPSafeTestadapterfortraditionaltestrigs(IOP/3rdParty),forsafetestofMANDieselslide-valveinjectors

PPMI2000-IOPSafeTestadapterforusetogetherwithHPUunitforsafetestofMANDieselslide-valveinjectors

VPU500

VPU700-2

VPU900-2

VPUd1000

VPUd1000Cr

VPU1100

VPUd1100

VPUd1100SV

VPU1500-2

VPA1100

PPMI1000

PPMI2000

PrOdUCT SPECIFICATIOnS

Max. output pressure (bar) 500 700 900 1000 1000 1100 1100 1100 1500 1100 n/a * n/a *

Max. fow (l/min) 6 0,6 0,45 1,2 1,2 1,2 1,2 1,2 0,55 1,2 n/a * n/a *

Analogue gauge

Digital gauge PLC

Drive medium Air Air/Hand Air/Hand Air Air Air Air Air Air Air Air* Air*

Step-by-stepSafeTestTechnology

(Patented worldwide) 1) & 2)

HPU unctionality

PrIMAry EngInE, lOW SPEEd

MAn diese 2-stoke

Conventional injector design 1)

SlideValveinjectordesign 1)

Wtsi 2-stoke

RND 2)

RTA 2)

W-X / RT-fex 2)

W-X / RT-fex w. electronic injectors 2)

Mitsubishi 2-stoke

PrIMAry EngInE, MEdIUM/HIgH SPEEd

MAn diese 4-stoke

Mechanical injection control () 1)

Electronic injection control () 5)

Wsi 4-stoke

Conventional injector design () 2)

Electronic (DWI / DF / Common Rail) 2) & 5)

MAK / Catepia

MAK / CAT Conventional () 3)

CAT Combined pump / injector ()

MAK Electronic injection control () 3) & 5)

CAT Electronic injection control Ask Ask Ask

ros roce / Bee diese 4)

S.E.M.T. Piestick ()

yama (

daihatsu ()

HiMSEn ()

SECOndAry (AUxIlAry) EngInES

Medium-speed, mechanical injectors Limited

Medium-speed, electronic injection control 5)

High-speed & Common Rail Injectors 5)


3/5

4

HPU units ast, poweruland reliable powerpacksPowerul hydraulic tools require reliable power sources. Together

with MAN Diesel, Wrtsil and 2-stroke engine owners worldwide,

IOP Marine has developed a range o mobile Hydraulic Power Units

delivering up to 5 times the normal speed when needed, while

ulflling the requirement or pressures above 3000 bar - in other

words, a HPU unit rom IOP Marine can loosen a cylinder cover or

the worlds largest diesel engines in less than fve minutes.

The HPUs are not only suitable or closed-circuit tools, but can also

beusedfortheoatingofcamshafts,openingofSKFcouplingsand

soon.Specialoperationmodesmakeitpossibletooperateseveral

types o tool series saely with one unit.

At the other end o the spectrum advanced new 2-step hand pumps

and ultra-compact HPUs or 4-stroke engines are available.

Twin Power HPUs reduces pumping

time with up to 80% for large engines

5

HPU Seies

Recommended Hydraulic PowerUnits or dierent purposes

1) Approved and recommended by MAN Diesel

2) Approved and recommended by Wrtsil (HPU units)

3) Choice depends on max. pressure and fow to be supplied by HPU/MPU

4) Depends on actual leakage

5) Approved and recommended or certain MAN Diesel & Wrtsil saety valves

MPU15

00

MPU18

00

MPU25

00

HPU1500

Compac

t

HPU1500

HPU1500-2

HPU2250

HPU2250S

HPU2250-2

HPU2250-2S

HPU2800-2

HPU2800-2S

HPU3500-2

PErFOrMAnCE SPECIFICATIOnS

Max. output pressure (bar) 1500 1800 2500 1500 1500 1500 2250 2250 2250 2250 2800 2800 3500

Max. output fow (l/min) Variable Variable Variable 0,25 0,33 0,55 0,45 0,45 1,85 1,85 1,7 1,7 1,6

Weight (kg) 6 / 8 8 8 6 16 20 20 23 28 28 28 28 28

Drive medium Hand Hand Hand Air Air/Hand Air/Hand Air Air Air Air Air Air Air

Pump technology 2-step 2-step 2-step Single Single Single Single Single Twin Twin Twin Twin Twin

Low-pressure mode

POWErIng HydrAUlIC TOOlS

MAn diese 2-/4-stoke eies900 bar tool series, small-bore 2-stroke () 1)

900 bar tool series, large-bore 2-stroke 1)

1500 bar tool series, small-bore 2-stroke 1)

1500 bar tool series, large-bore 2-stroke 1)

2200 bar tool series 1)

All 4-stroke engine tool series

Wtsia 2-/4-stoke eies

2000 bar tool series, small-bore 2-stroke, RTA/RT-fex/W-X 2)

2000 bar tool series, large-bore 2-stroke, RTA/RT-fex/W-X 2)

2200 bar tool series 2-stroke, RTfex/W-X 2)

850 bar standard tool series, 4-stroke

2500 bar high-pressure tools, 4-stroke

Othe eie make1000 bar tools or less

1500 bar tools or less



Fequet maiteace (hih-ut equipmet)

Workshop, 4-stroke engine tools 3)

Workshop, 2-/4-stroke engine tools 3)

PowerPlant & O-shore 3)

SPECIAl PUrPOSE FUnCTIOnAlITy

Floating o camshat 4)

OpeningofSKFcouplings 4)

Test o saety valves (opening pressure > 1000 bar) () () 5)

Operation o injector dis-/reassembly tool 2)

Other Use Ask Ask Ask Ask Ask Ask Ask Ask Ask


4/5

7

The VPA a state-

of-the-art, semi-

automatic fuel

injector test bench

for demanding

workshops.Features

built-in PLC, printer

and PC-connectivity

FPT fuel pump test rig with

integrated PC and compressor

Workshop EquipmentIOP oers a ull range o 2- and 4-stroke engine uel injector test rigs and injector

valve-holders designed or workshops, as well as uel-pump testers or 4-stroke

engine uel pumps.

The top-o-the-line VPA series or uel injector testing is PLC controlled and the

built-in test programs are easily customised. Combining it with a rotating multi

valve-holder provides any workshop with a powerul and space-efcient tool to

provide ull service to all diesel engine customers.

The FPT series or uel-pump testing eatures PC-integration and possibilities or

thorough testing, logging and comparison o uel pump and plunger/barrel wear

& tightness.

In cooperation with Chris-Marine AB, IOP Marine can also supply grinders and

other tools or injector maintenance, as well as hydraulic jacks or engine alignment

and HPU units or use during general on-board engine maintenance.

Reerences include MAN Diesel, Wrtsil, Caterpillar/MAK & Daihatsu production

acilities as well as major uel injector & pump repair-shops worldwide.

6

Accessories and spares

A large range o accessories is available to extend the unctionalities o IOP Marineunits. These include:

Multi-injecto holes & electonic injecto tie-boxes

Test all injector types and saety valves with one test rig. For electronic injector

testing a separate trigger-box enables verifcation o unctionality and spray pattern

or 24V & 110V electronic injectors. Large range o valve adapters and trigger-boxes

available.

Hyaulic tools o is- an e-assembly o uel injectos

Replacing clumsy manually powered spanners, our easy-to-use hydraulic tool can be

used or easy and precise tensioning/loosening o the Injector Nozzle. Hydraulic tools

can be integrated in the injector holder, or work as a stand-alone unit. These tools

are approved & recommended by Wrtsil or their 2- and 4-stroke engine injectors.

Test Chambe Ai Puifes

This small yet very eective flter technology separates the oil mist rom the air in the

VPU spray chamber, resulting in improved chamber visibility. And working conditions

in the area. The solution is approved by the Danish Maritime Authority and eliminates

the need or dedicated air purifcation / ventilation around the VPU unit.

Hih pessue hoses an couplins (0-4000 ba)

When working with hydraulics at several thousands bars no compromise can be

made regarding saety and reliability. IOP Marine supplies MAN / Wrtsil approved

hoses and couplings or all o your engine needs.

diital reeence gaues

High-precision battery powered hand-held gauges ensures correct pressure readout

rom 0 to 2500 bar - useul or verifcation o analog gauge readout and or continuous

pressure measurement.

1

VPU Oil Mist Separator

for a better working

environment

2

High pressure hoses &

couplings for various

applications

1

2


5/5

IOP Marine A/S

Obel-P Products

Engager 7

DK-2605 Brndby

Denmark

Phone +45 44 98 38 33

Fax +45 44 98 11 25

Email [email protected]

www.iopmarine.dk

www.iopmarine.dk

svaneK.dk

Documents

IOP Hydraulic Power Units