IPPI HDPE Pipe and Fittings Submittal Catalog - Ver 1.4.1 2009

INDEPENDENT PIPE PRODUCTS, INC.Quality Polyethylene Pipe, Fittings and Fixtures

Better BetterBy ByDesign DesignWater Water Water Sewer Sewer Industrial200 Catalog Version 1.4 www.indpipe.net

Gas & Oil Patch

INDEPENDENT PIPE PRODUCTS, INC.Dear Valued Customer, For over 25 years Independent Pipe Products, Inc. (IPPI) has been supplying high quality polyethylene pipe fittings and fabrications to pipe manufacturers. For over 10 years now, we have supplied HDPE fittings to HDPE pipe distributors for gas, water, oil patch, sewer & industrial markets. We are equally as proud to enter into our 5th year of extrusion along with providing Design-Flow HDPE Pipe into a growing number of marketplaces. Today, pipe and fitting distributors expect high quality pipe, fittings and fabrications made to specification, delivered on time, at a competitive cost. Every item, both small and large, is equally important to your performance as a polyethylene pipe distributor or manufacturer. The goal of Independent Pipe Products, Inc. is to satisfy your needs by supplying defect free products and services on time, every time. Your success is our success! Quality HDPE Standards All HDPE fittings and fabrications are manufactured to exacting quality standards long accepted by major pipe manufacturers. The HDPE pipe grade material is the superior PE4710 resin with an ASTM D3350 cell class of at least 445574C. Each fitting is made to be heat fused to HDPE pipe governed by applicable ASTM and AWWA pipe standards, following the pipe manufacturers recommended heat fusion procedure. Size Range Fitting components from IPPI have been sold nationally and internationally. IPPI is a major supplier of machined and fabricated HDPE fittings in the Western Hemisphere. Design-Flow HDPE Pipe is available in IPS & DIPS sizes 2 through 36. Our Design-Flow HDPE fittings and accessories are available in a broad size range from 1/2" to 63" diameters. The fitting DRs are made to order from DR 32.5 to DR 7, based on availability of raw material preforms. The vast majority of fitting components are commonly inventoried in DR-9, DR-11 and DR-17.

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BETTER BY DESIGNBetter by Design IPPI fittings are Better by Design . Our Design-Flow Bolt Ring is so unique in its novel design that it has earned a U.S. Patent, and our bolt rings are specifically designed for our HDPE flanges & stub ends. Our reducers are more compact and cost efficient. Our transition adapters and mechanical connections are simple, competitive and fully pressure rated. The butt fusion ends of our fittings are engineered to be long enough to fit most normal fusion machines designed to heat-fuse HDPE pipe and fittings. Custom HDPE Fittings IPPI has a continuing, dynamic commitment to developing unique products to meet the changing needs of the piping market. Our Engineered Products Division specializes in making the unusual routine, helping to bring IPPI into the new century. We invite you to have us quote on your custom HDPE pipe fitting needs (use the Inquiry Form located at the end of the info section in this catalog). Fast Shipping IPPIs corporate headquarters is located near the mid-cities area in Dallas, Texas. Fast shipments are made economically to the North, South, East or West. Our convenient headquarters site houses our corporate offices, customer service, engineering/development and manufacturing facility. Customer-Driven Success At IPPI, we strive to earn your business and consistently demonstrate our customer-driven philosophy of success. Our goal is to become one of your preferred and most trusted fitting suppliers. We work hard to accomplish this mission by providing products that are Better by Design and continually searching for new and better ways to save you time and money. We realize that your success is our success and we look forward to helping build your bottom line. Ron Hopton-Jones President, CEO

1-800-499-6927Issued June 1, 2008

www.indpipe.netVersion 1.4

Table of Contents Page iFittings GroupTOC Table Of Contents Warranty Statement - Disclaimer of Warranties Order and Price Information Shipping Information Return Policy Fitting Information IPS, DIPS and CTS Dimensions PE3408/PE3608 Physical Properties PE4710 Physical Properties Quick Quote Inquiry Sheet

Pagei-v Info-1 Info-2 Info-3 Info-4 Info-5 Info-6 Info-7 Info-8 Info-9

INDEPENDENT PIPE PRODUCTS, INC.

Introduction

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1.

Design-Flow High Density Polyethylene Pipe Design-Flow HDPE Pipe General Information IPS HDPE Pipe (Iron Pipe Size) 2-65 DIPS HDPE Pipe (Ductile Iron Pipe Size) 4-48 IPS Packaging and Loading Info 2-18 IPS Packaging and Loading Info (cont.) 20-65 DIPS Packaging and Loading Info 4-48 Calculating Fusion Pressures HDPE Butt Fusion Procedure HDPE Sidewall Fusion Procedure PE 3608 HDPE Physical Properties - M&I PE 4710 HDPE Physical Properties - M&I PE 3608 HDPE Physical Properties - D2513 PE 4710 HDPE Physical Properties - D2513 PE 3608 HDPE Physical Properties - Gray Slipliner PE 4710 HDPE Physical Properties - Gray Slipliner 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15

Better by Design

Toll-Free Phone (800) 499-6927

Phone (972) 641-20802. Flange Components

See Ch 18 & Ch19 for FM Approved HDPE Pipe & Fittings Flange Adapter Design Information IPS Flange Adapter 1/2 to 18 IPS Flange Adapter (cont.) 20 to 54 DIPS Flange Adapter 3 to 30 Stub End Design Information IPS Stub End 14 to 54 DIPS Stub End 14 to 30 BF Valve Flange & Spacer Design Information Butterfly Valve Spacers IPS & DIPS BF Valve Flange Adapters IPS & DIPS 2 - 12 Blind Flanges Steel IPS & DIPS Blind Flange (High Pressure) HDPE IPS & DIPS Blind Flange (No Pressure) 3. Design-Flow Convoluted Bolt Rings Convoluted Bolt Ring Design Information IPS Ductile Iron Bolt Rings 3/4 - 14 IPS Ductile Iron Bolt Rings 16 - 54` DIPS Ductile Iron Bolt Rings 4 - 30 3-1 3-2 3-3 3-4 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12

Toll Free Fax (800) 499-7124

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page iiFittings Group3. Design-Flow Convoluted Bolt Rings (continued)

Page


IPS Stainless Steel Bolt Rings 2 - 18 IPS Stainless Steel Bolt Rings (cont.) 20 - 54 DIPS Stainless Steel Bolt Rings 4 - 30 IPS Epoxy Coated Bolt Rings 3/4 - 14 IPS Epoxy Coated Bolt Ring (cont.) 16 - 54 DIPS Epoxy Coated Bolt Rings 4 - 30 Bolt Ring Materials Physical Properties Bolt Ring Installation & Bolt Tightening Bolt Ring Test Report - Bolt Torque Test Data

3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 4-1 4-2 4-3 4-4 4-5 4-6 5-1 5-2 5-3

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4.

Reducer Components

Concentric Reducer Design Information IPS Concentric Reducers 1-1/4 to 24 DIPS Concentric Reducers 3 to 24 IPS Low Cost Compact Concentric Reducers IPS & DIPS Multi-Stage Concentric Reducers IPS & DIPS Eccentric Reducers

Better by Design5. End Caps

IPS Molded End Cap 3/4 to 8 IPS Machined End Cap 10 to 54 DIPS Machined End Cap 4 to 24


6.

Branch Saddle Components Branch Saddle Design Information Heater Plate Information IPS Branch Saddle (main x 2 - 12 outlet) 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 7-1 7-2 7-3 8-1 IPS & DIPS 9-1

Phone (972) 641-2080

DIPS Branch Saddle (main x 2 - 12 outlet) IPS Service Saddle IPS Self-Tapping Tees IPS & DIPS Tapping Sleeve / Saddle Assembly Cutter Sizes for Taps

Toll Free Fax (800) 499-7124

7.

Butt Fusion Ball Valve Compression Fittings Fuse-A-Corp

IPS 2 - 4 Information on IPS & CTS 1/2 - 2 IPS, CTS, & FIPT 1/2 - 2 IPS & DIPS

Fax (972) 641-2066

8. 9.

Pull-Heads

Water-Stop Wall-Pipe Anchor Ring Thrust Isolator

10. Transitions to Ductile-Iron Pipe and Fittings DI - MJ Anchor Fitting Design Information MJ Adapter Kit IPS & DIPS 2 - 24 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9


MJ Adapter Gland & Accessory Pack Bell MJ Adapter Kit IPS & DIPS 2 - 12 Additional Accessories for Bell MJ Adapter 6 DIPS Hydrant Anchor Spool 8 DIPS Hydrant Anchor Spool Hydrant/Swivel/Parallel Tees Hydrant Offset & Grade-Level Spool

Table of Contents Page iiiFittings Group11. Transitions to PVC Pipe and Fittings

Page


Bell MJ Adapter Kit IPS & DIPS 2 - 12

repeated repeated

11-1 11-2 11-3 11-4 11-5 11-6

Additional Accessories for Bell MJ Adapter IPS HDPE to SCH 40/80 PVC Transition Information on HDPE and Stiffeners Wedge Expanding Stiffeners for HDPE 12. Transitions to Steel Pipe and Fittings Steel Pipe Transition Fittings

PVC Slip Joint Anchor IPS & DIPS 2 - 24

12-1 13-1 13-2 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-10 13-11 13-12 13-13 13-14 13-15 13-16 13-17 13-18 13-19 13-20 13-21 13-22 13-23 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10 14-11

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13. Elbows

Elbow Design Information & End Options 900 IPS & DIPS Molded 3/4 - 8 45 IPS & DIPS Molded 3/4 - 8 900 IPS 3 Segment Fabricated 4 to 20 90 IPS 3 Segment Fabricated 22 to 540 0 0

Better by Design

90 IPS 5 Segment Fabricated 2 - 18 900 IPS 5 Segment Fabricated 20 to 54 90 IPS 3 Segment PE Reinforced 4 to 36 450 IPS 2 Segment Fabricated 4 to 20 45 IPS 2 Segment Fabricated 22 to 54 45 IPS 3 Segment Fabricated 2 to 18 450 IPS 3 Segment Fabricated 20 to 54 45 IPS 2 Segment PE Reinforced 4 to 36 22.50 IPS 2 Segment Fabricated 2 to 18 22.5 IPS 2 Segment Fabricated 20 to 54 22.5 IPS 2 Segment PE Reinforced 4 to 36 900 DIPS 3 Segment Fabricated 4 to 30 90 DIPS 5 Segment Fabricated 4 to 30 450 DIPS 2 Segment Fabricated 4 to 30 45 DIPS 3 Segment Fabricated 4 to 30 22.5 DIPS 2 Segment Fabricated 4 to 30 Information Forge Molded Sweep Elbows 90 IPS Forge Molded Sweep Elbows 2 to 140 0 0 0 0 0 0 0 0 0


Phone (972) 641-2080

Toll Free Fax (800) 499-712414. Tees

Fax (972) 641-2066

Tee Design Information & End Options IPS & DIPS Molded 3/4 to 8 IPS Fabricated Line Tees 4 - 18 IPS Fabricated Line Tees 20 - 54 IPS PE Reinforced Line Tees 4 - 24 DIPS Fabricated Line Tees 4 - 30 IPS Branch Saddle Reducing Tees DIPS Branch Saddle Reducing Tees Branch Outlet Design Information Tapped Tees IPS & DIPS Inspection Tee Kit


Table of Contents Page ivFittings Group15. Wyes Wye Design Information & End Options IPS Fabricated 45 Lateral Unreinforced 2 - 18 IPS Fabricated 45 Lateral Unreinforced 20 - 540 0

Page15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 16-1 16-2 16-3 16-4 16-5


IPS PE Reinforced 450 Lateral Wye 4 - 24 IPS Fabricated True Equal Unreinforced 4 - 24 IPS PE Reinforced True Equal Wye 4 - 24 DIPS Fabricated 45 Lateral Unreinforced 4 - 30 IPS Branch Saddle 45 Lateral Reducing Wyes Reducing Outlet Wyes 16. Crosses IPS Fabricated Line Cross 2 - 18 IPS Fabricated Line Cross 20 - 54 IPS PE Reinforced Line Cross 4 - 24 DIPS Fabricated Line Cross 4 - 30 Reducing Crosses and End Options0 0

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Better by Design

17. Other Available Fittings, Fixtures and Services Landfill Riser Shafts / Industrial Manholes and Tanks Outfalls / Diffusers / Headers / Manifolds Floats and Pontoons / Spools Specialty Fittings / Metric Fittings 2-D & 3-D Pipe Offsets Hydrostatic Testing 18. Class 150 & 200 FM Approved Design-Flow Pipe & Fittings Class 150 & 200 FM Approved - Table Of Contents 18-1 18-2 18-4 18-5 18-6 FM IPS HDPE Pipe ( Iron Pipe Size 2-24 ) FM PE 4710 HDPE Physical Properties - FM FM IPS Flange Adapter (2 to 36) FM DIPS Flange Adapter (4 to 30)

17-1 17-2 17-3 17-4 17-5 17-6


Phone (972) 641-2080

FM DIPS HDPE Pipe ( Ductile Iron Pipe Size 4-24 ) 18-3

Toll Free Fax (800) 499-7124

FM IPS Ductile Iron-Stainless Steel Bolt Ring (2-36) 18-7 FM DIPS Ductile iron-Stainless Steel Bolt Ring (4-24)18-8 FM Bolt Ring Materials Physical Properties FM IPS Concentric Reducer (2 x to x 24) FM DIPS Concentric Reducer (4 x to x 24) FM IPS Branch Saddle (main x 2 - 12 outlet) FM DIPS Branch Saddle (main x 2 - 12 outlet) FM IPS & DIPS (2 to 24) FM IPS & DIPS MJ Adapter Kit (2 - 24) FM MJ Adapter Gland & Accessory Pack (2 - 24) FM 90 & 45 IPS Molded Elbow (2 to 6) FM 900 IPS 3 Segment Fabricated (4 to 24) FM 900 IPS 5 Segment Fabricated (4 - 24) FM 45 IPS 2 Segment Fabricated (4 to 24) FM 450 IPS 3 Segment Fabricated (4 to 24) FM 22.5 IPS 2 Segment Fabricated (4 to 24)0 0 0 0

18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 18-19 18-20 18-21 18-22

Fax (972) 641-2066


Table of Contents Page vFittings Group18. Class 150 & 200 FM Approved Design-Flow Pipe & Fittings (continued) FM 900 DIPS 3 Segment Fabricated (4 to 24) FM 900 DIPS 5 Segment Fabricated (4 to 24) FM 45 DIPS 2 Segment Fabricated (4 to 24) FM 45 DIPS 3 Segment Fabricated (4 to 24)0 0

Page


18-23 18-24 18-25 18-26 18-27 18-28 18-29 18-30 18-31 18-32

FM 22.50 DIPS 2 Segment Fabricated (4 to 24) FM IPS Molded Line Tee (2 - 6) FM IPS Fabricated Line Tee (4 - 24) FM DIPS Fabricated Line Tee (4 - 24) FM IPS Br. Saddle Reducing Tee (2 x to x 24)

www.indpipe.net19.

FM DIPS Br. Saddle Reducing Tee (4 x to x 24) Class 267 FM Approved Design-Flow Pipe & Fittings Class 267 FM Approved - Table Of Contents FM CL 267 IPS HDPE Pipe ( Iron Pipe Size 4-24 ) FM CL 267 PE 3608 HDPE Physical Properties FM CL 267 IPS Flange Adapter (4 to 24) FM CL 267 IPS DI & SS Bolt Ring (4-24) FM CL 267 Bolt Ring Materials Physical Properties FM CL 267 IPS Concentric Reducer (4 x to x 24) FM CL 267 IPS Water Stop (4 to 24) FM CL 267 90 IPS 3 Seg RE Fabricated (4 to 24) FM CL 26745 IPS 2 Seg RE Fabricated (4 to 24) FM CL 267 IPS RE Fabricated Line Tee (4 - 24)0 0

19-1 19-2 19-3 19-4 19-5 19-6 19-7 19-8 19-9 19-10 19-12

Better by Design


FM CL 267 22.50 IPS 2 Seg RE Fabricated (4 to 24) 19-11

Phone (972) 641-2080

FM CL 267 IPS Br Saddle Reducing Tee (4 x to x 24)19-13

Toll Free Fax (800) 499-7124

Fax (972) 641-2066



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Warranty StatementIndependent Pipe Products, Inc., extends this Warranty to immediate purchasers of IPPI products (Purchasers). This warranty is extended only to such immediate Purchasers; it may not be passed along to any subsequent purchaser or assignee. IPPI warrants that its products are, on the date of shipment, free from defects in materials and workmanship and have been manufactured in accordance with IPPIs material specifications. IPPI will replace or, at its option, issue credit for any IPPI products which are found by IPPI to be defective or not in conformity with such material specifications. This warranty does not apply to a product that has been subjected to: (a) improper storage or installation; (b) accident, damage, abuse, or misuse; (c) abnormal or unusual operating conditions or applications; (d) operating conditions or applications not made known to IPPI prior to the date of sale of the product; (e) operating conditions or applications above the rated capacity of the product; or (f) a purpose or application in any way different from that for which the product was designed.

Purchaser Responsibilities & Claims ProcessingPurchaser must carefully inspect each IPPI fitting and laboratory test the product to ensure that it performs satisfactorily for its intended use. Every claim under this warranty shall be deemed waived unless Purchaser has made such careful inspection and laboratory testing, and unless written notice of defect or nonconformity of the product is made and received by IPPI within 30 days of the date the defect or nonconformity was or should have been discovered and in any event within six months of the date the product was shipped. Within two weeks of the date written notice of the defect or nonconformity is received by IPPI and within six months of the date the product is shipped, Purchaser must return the defective or nonconforming product to IPPIs actual possession under an IPPI Return Material Authorization number (RMA#). Within a reasonable time after IPPI receives the returned product, IPPI will reasonably determine if the alleged defect or nonconformity actually exists, and will notify the Purchaser of its determination. Within a reasonable time thereafter, IPPI shall replace any defective nonconforming product with non-defective product of like quantity or at its option, issue credit for such defective or nonconforming product.

Disclaimer of WarrantiesThe Warranty provided above is strictly limited to its terms and is in lieu of all other warranties, expressed, implied and statutory. IPPI specifically disclaims any implied warranties of merchantability or fitness for particular purpose. Purchaser specifically understands and agrees that IPPI, its successors, assigns, directors, officers, agents and employees, shall not be liable in tort-whether based on negligence, strict liability, or any other theory of tort liabilityfor any action or failure to act in respect to the manufacture, preparation for sale, sale, delivery or use of IPPI products. It is the parties intent to absolve and protect IPPI and IPPIs successors, assigns, directors, officers, agents and employees from any and all tort liability. Purchaser expressly agrees that his sole and exclusive remedy for breach of the warranty set forth above, for any tortious conduct, or for any other cause of action, shall be the remedies set forth above. Purchaser further specifically understands and agrees that, except as provided, no remedy shall be available to purchaser, including, but limited to, claims for incidental, consequential, special or punitive damages, for any cause whatsoever, or injury to or death of persons or damage to property or any other consequential economic or incidental loss. Under no circumstances will IPPI be liable for loss of anticipated profits or any other loss caused by reason of the nonoperation of the increased expense or operation caused by IPPIs products. This exclusion shall apply to all claims, whether sounding in tort, contract or otherwise and shall apply to all damages.

1-800-499-6927Issued January 1, 2009

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Order and Price InformationPricing: Pricing shown in this catalog is distributor net pricing. Inquiries received via phone, facsimile or e-mail are encouraged and always welcomed by our Customer Service Department. All pricing shown is F.O.B. Plant Headquarters, Dallas, TX 75236(or point of origin)

All prices are based on normal manufacturing lead times at normal costs. Rush manufacturing and rush shipments may be subject to a service or expediting charge. All orders are subject to Independent Pipe Products, Inc. acceptance and our current conditions of sale. Prices are subject to change without notice to comply with the prices in effect at time of shipment. Price preservation will be extended to include shipment of orders acknowledged prior to the effective increase date, provided shipment is made within 30 calendar days of the price increase. Ordering: Minimum billing: $200.00 Terms: Net 30 days from date of invoice. Freight Charges: Freight will be prepaid and added to the invoice unless otherwise specified. Order Placement: Orders are taken by our Customer Service Department via phone, facsimile and/or e-mail and will require a purchase order number or a reference number if possible. Independent Pipe Products, Inc. sells only to approved distributors. Availability of Product: Independent Pipe Products, Inc. has a large inventory of HDPE pipe fittings and accessories. Availability of the products listed in this catalog will always be subject to the availability of raw material. Large quantities of raw material are kept on hand to provide timely deliveries. Orders for items that are in stock will normally be shipped the same or following day of order placement. Non-stock or out-of-stock items will be entered for production when ordered. An estimated completion date will be given, if requested, at the time of order placement. Cancellations: Resale, non-stock or out-of-stock items that have been ordered may be subject to cancellation charges if production has been started or if special materials have been purchased for the production of these items or fulfillment of order. 1-800-499-6927Issued January 1, 2009

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Shipping InformationOrders for items that are in stock will normally be shipped the same or following day of order placement. Orders for items that are in stock requiring next day or second day delivery are welcomed and normally shipped the same day of order placement . All prices are F.O.B. Plant Headquarters: Independent Pipe Products, Inc. 4949 Joseph Hardin Dallas, Texas 75236(or point of origin)

Freight charges will be prepaid and added to the invoice unless otherwise specified. Collect and third party billing freight options are available.

Weights on most of our products are listed in this catalog to aid our distributors with freight pricing estimates. If using these weights to calculate freight charges please allow for the additional weight of packaging materials and pallets (IPPI standard pallet weighs approx. 40 pounds each).

Our Customer Service Department will be pleased to provide any information regarding freight options such as pricing, overnight services, dedicated carriers, etc.. Please call with your freight questions or needs.

Shipments of fabricated fittings, tanks and/or fixtures may require oversized carriers or special arrangements. Please inquire with our Customer Service Department regarding freight options available for these larger shipments.

Orders that are not released or picked up in a timely manner may be subject to additional storage or handling fees.

1-800-499-6927Issued January 1, 2009

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INDEPENDENT PIPE PRODUCTS, INC.Return Policy

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All returns must be approved by Independent Pipe Products, Inc. prior to return. An approved RMA form can be obtained by contacting our Customer Service Department. Upon approval, the RMA form including a list of the items approved to be returned, conditions concerning restocking fees and/or credit information and shipping instructions (if applicable) will be issued and sent via facsimile or e-mail. A copy of the RMA form must accompany the returned shipment for proper credit to be issued.

Policies Concerning Returned Materials: Standard Stock Items (items that are stocked under an IPPI. part number): A 50% restocking fee will be charged for the return of standard stock items. Material must be returned in a saleable condition. Customer will be responsible for freight charges incurred with the return of the materials. Non-stock or Custom Ordered Items: Most non-stock and custom ordered items are noncancelable/nonreturnable (cancellation charges may be applied to these items if production has been started or if special materials have been purchased for these items). Any product that is not a standard stock item is subject to factory acceptance for return approval. Restocking fees for non-stock or custom items that have been approved for return will be determined per incident. Material must be returned in a saleable condition. Customer will be responsible for freight charges incurred with the return of the materials. Material Shipped in Error By IPPI or Material Suspect of Defect/Non-Conformance: A RMA will be needed for the return of these items to insure proper credit and documentation. Items shipped in error will have a credit issued against the original invoice upon receipt of returned incorrect material. Replacement items will ship as soon as possible and will be billed against a new invoice. Material suspect of defect or nonconformance will be inspected upon return to determine and/or remedy any possible problem. Freight instructions will be issued for these items on the approved RMA form obtained from our Customer Service Department. Returned Items That Are Damaged Or Not In A Saleable Condition: Should IPPI deem it necessary to have to rework returned material that is unfit for resale, additional machining charges may be added to the above mentioned restocking fees.

1-800-499-6927Issued January 1, 2009

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INDEPENDENT PIPE PRODUCTS, INC.Machined Fittings:

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Fitting InformationMachined fittings (i.e.: flange adapters, stub ends, machined reducers, MJ adapters, slip joint anchors, end caps, branch saddles) are normally fully pressure rated to SDR ordered unless otherwise specified. Machined fittings are normally stocked in most SDRs listed and can be re-machined to a lesser wall thickness if needed. Some fittings may require additional machining charges, please inquire for pricing information if re-machining is necessary. Fabricated Fittings: Fabricated mitered fittings (ie: elbows, line tees, line crosses and wyes) are generally rated at 80% of the pressure rating of the SDR of material that is used for the fitting (ie: a mitered fitting produced using SDR-11 160 psi material would be pressure rated for a working pressure of 128 psi). Fully pressure rated mitered fabricated fittings will be constructed using the next size heavier SDR material available (ie: fittings rated for a SDR-11 160 psi working pressure rating would be manufactured using SDR-9 material). Other fabricated fittings such as branch saddle tees, branch saddle wyes, fabricated concentric reducers and waterstops are normally pressure rated to the SDR ordered. Fabricated fittings are stocked in most SDRs listed. Re-machining ends of a fabricated fitting to a lesser SDR may require additional machining charges. Please inquire for pricing information if Re-machining of ends is necessary. Molded Fittings: Molded fittings are stocked in most SDRs listed and are normally fully pressure rated. Re-machining ends of molded fittings will require an additional charge. Please inquire for Quick Quote if Re-machining of ends is necessary. Resale Items: Resale items (i.e.: back up rings, drive-in stiffeners, gland packs, transition fittings) are normally stocked only in most frequently used sizes and pressure ratings. More information regarding resale items may be obtained through our Customer Service Department.

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Iron Pipe Sizes (IPS) Ductile Iron Pipe Sizes (DIPS) & Copper Tube Sizes (CTS)Thermoplastic pipe is made to three dimensioning systems based on controlled outside diameter. These pipes have a controlled outside-diameter equal to those of commercial IPS wrought steel pipe (steel pipe sizes) specified by ANSI B36.10, ductile-iron pipe sizes specified in AWWA C151, and small diameter copper-tube-size (CTS) per ASTM B88. Controlled outside diameter pipes are manufactured to the stated ODs below, but with the pipe walls sized in accordance with the Dimension-Ratio (DR) principle whereby all pipe sizes in the same DR series have the same ratio of OD to minimum wall thickness. All pipe sizes of the same material and constant DR series have the same working pressure rating and pipe stiffness.

Nominal Size 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54" 1-800-499-6927Issued January 1, 2009

IPS OD 1.050" 1.315" 1.660" 1.900" 2.375" 3.500" 4.500" 6.625" 8.625" 10.750" 12.750" 14.00" 16.00" 18.00" 20.00" 22.00" 24.00" 26.00" 28.00" 30.00" 32.00" 34.00" 36.00" 42.00" 48.00" 54.00"

DIPS OD 3.96" 4.80" 6.90" 9.05" 11.10" 13.20" 15.30" 17.40" 19.50" 21.60" 25.80" 32.00" 38.30" 44.50" 50.80" 57.10"Page Info - 6

CTS OD 0.875" 1.125" 1.375" 1.625" 2.125"



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High Density Polyethylene Pipe & Pipe Fittings

PE3408 / PE3608 Nominal Physical Properties*Typical SpecificationD e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell ClassificationN SF

ASTM Test MethodASTM D 1505 ASTM D 1238

Nominal Values.955 gm / cm3 6.5 gm / 10 min.

ASTM D 638 ASTM D 638

3300 p si 4500 p si

ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350STANDARD 61

1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min)APPROVED

Vicat Softening Point

ASTM D 1525

257 o F

Notes:

1

190o C / 21,600 g; 2 2% Secant - Method 1

*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

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DESIGN

High Density Polyethylene Pipe & Pipe Fittings

PE4710 Nominal Physical Properties*Typical SpecificationD e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs APPROVED ASTM D 638 ASTM D 638 3600 p si 4500 p si



Slow Crack Grow th PENT, hoursN SF Cell Classification Vicat Softening Point1

445574C257 o F

Notes:



1-800-499-6927Issued January 1, 2009

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QUICK QUOTE INQUIRY:Sketch your custom fittings needs and fax to (800) 499-7124

Sketch by:_____________________ Phone/Fax Number:______________

1-800-499-6927Issued January 1, 2009

Page Info - 9


INDEPENDENT PIPE PRODUCTS, INC.WeatherabilityIndependent Pipe Products, Inc. black polyethylene pipe, PE3408 , is protected against degradation by a combination of stabilizers and carbon black. The pipe formulation contains in excess of 2% carbon black imparting the black color as well as effective protection from ultraviolet radiation. Carbon black is the single most effective additive to enhance weatherability in Independent Pipe Products polyethylene pipe.

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DESIGN-FLOW HDPE Pipe - General InformationPE3608 (prev. PE3408) Material DesignationMaterials designated as PE3608 have a hydrostatic design basis of 1600 psi for water at 73o F. After applying the 0.5 Design Factor, the design working stress for 73o F is 800 psi.

PE4710 (prev. PE3408) Material Designation

Materials designated as PE4710 have a hydrostatic design basis of 1600 psi for water at 73o F. After applying the 0.63 Design Factor, the design working stress for Weatherability studies indicate that carbon black im- 73o F is 1000 psi. PE4710 has higher performance as parts UV stability that makes our polyethylene pipe described in PPIs TN41. acceptable for normal outside storage for a period of years without a detrimental loss of physical properties. Pressure Ratings Good inventory practices should be maintained to in- The longevity of polyethylene pipe is calculated between sure optimum performance by installing the pipe in two 50 years to 100 years when properly engineered and years or less. If pipe must be stored for more than two installed for the conditions and application. Pressure years, it should be stored under cover, out of direct sun- ratings for polyethylene pipe are determined by use of the ISO equation: light.

Joining

Industry standards recommend the butt heat fusion method for joining. The butt heat fusion joints are as Where P = Working pressure of the pipeline HDB = Hydrostatic Design Basis of the material strong as the pipe wall itself. Quick bursts tests have 1600 psi for PE 3408, PE3608 or PE4710 shown ductile rupture of the pipe wall before rupture of SDR = Standard Dimension Ratio (OD/min wall) the fusion joint. DF = Design Factor Applications FT = Elevated temperature service factor Independent Pipe Products, Inc. is well qualified to meet the demanding needs of the municipal water and wastewater markets, energy markets in applications such as oil and gas gathering systems, methane recovery from coal seams and landfills, and water supply lines for oil recovery systems. A design factor of 0.5 is recommended for water or dry natural gas in areas not affected by Federal regulations. The Design Factor dry natural gas in areas under the U.S. Department of Transportation (DOT) jurisdiction, according to the Code of Federal Regulations, Title 49, Pipe marked with NSF-61 meets the rigorous standards Part 192.123, is 0.32 with a maximum allowable operatof third party testing performed by the National Sanita- ing pressure of 100 psi. The Design Factor for crude oil tion Foundation. This pipe is manufactured to ASTM D- or wet natural gas is 0.25. 3035 and F-714.

P = [(2xHDB)/(SDR-1)] x DF x FT

Improved Material Designations

Elevated Temperature Service Factor (FT)o o

Temperature C ompensation Maximum C ontinuously The recent updates and additions to ASTM D3350 Factor, FT , for Applied S ervice P E 3408 / P E 3608 / P E 4710 Temperature, F ( C ) caused the EHMW-HDPE resins designated as PE3408 < 80 (26) 1.00 in 2006, to become PE3608 in 2007. The HDPE mate< 9 0 ( 3 2 ) 0 .90 rial did not change, but the ASTM D3350 cell classification that described the material did change, necessitat< 100 (38) 0.78 ing the upgrade to PE3608. Those same changes en< 110 (43) 0.75 compassed the addition of PE4710 High Performance < 120 (49) 0.63 Polyethylene (HPPE) into the arsenal of pipe grade res< 130 (54) 0.60 ins. A PE4710 HPPE piping system can result in a 15% < 140 (60) 0.50 savings when compared to current costs of PE3408 piping systems. By virtue of its higher pressure rating enApplicable / Available Standards abling the use of the next lower DR, wall thickness becomes less, ID increases and the weight per foot of ASTM F714, F2620, D3035, D3350, D2513 pipe is reduced. NSF 61, AWWA C901/C906

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IPS HDPE PIPEASTM F 714SizeIPS Pipe Size Pipe OD (in) DR 32.5 CLASS 65 WPR @ 65 psiA vg ID ( i n)18.695 20.565 22.434 24.304 26.174 28.043 29.913 33.652 39.260 44.869 50.478 58.890 60.760

PE4710

Iron Pipe Size High Density Polyethylene Pipe.DR 26 CLASS 80

ASTM D 3035DR 21 CLASS 100 DR 19 CLASS 110

.

AWWA C901/C906DR 17 CLASS 130 DR 13.5 CLASS 160 DR 11 CLASS 200

.

NSF - 61DR 9 CLASS 250 DR 7 CLASS 335

WPR @ 80 psi WPR @ 100 psi WPR @ 110 psi WPR @ 130 psi WPR @ 160 psi WPR @ 200 psi WPR @ 250 psi WPR @ 335 psiA vg ID ( i n)5.109 6.084 7.921 9.874 11 . 7 11 12.859 14.696 16.533 18. 370 20. 206 22. 043 23. 880 25. 717 27. 554 29. 391 33. 065 38. 575 44. 086

M in Wa ll ( i n)0.615 0.677 0.738 0.800 0.862 0.923 0.985 1.108 1.292 1.477 1.662 1.938 2.000

W e i g ht ( lbs/ f t )

M in Wa ll ( i n)0. 214 0. 255 0. 332 0. 413 0. 490 0. 538 0. 615 0. 692 0. 769 0. 846 0. 923 1. 000 1. 077 1. 154 1. 231 1. 385 1. 615 1. 846 2. 077 2. 423 2. 500


A vg ID ( i n)4.046 5.001 5.957 7.754 9.665 11 . 4 6 3 12.586 14.385 16.183 17.982 19.778 21.577 23.375 25.173 26.971 28.770 32.366 37.760

M in Wa ll ( i n)0.214 0.265 0.315 0 . 4 11 0.512 0.607 0.667 0.762 0.857 0.952 1.048 1.143 1.238 1.333 1.429 1.524 1.714 2.000 2.286 2.571 3.000 3.095


A vg ID ( i n)4. 942 5. 886 7. 663 9.551 11 . 3 2 7 12. 438 14. 215 15. 992 17. 768 19. 545 21.322 23. 099 24.876 26.653 28. 429 31. 983 -

M in Wa ll ( i n)0. 293 0. 349 0. 454 0. 566 0. 671 0. 737 0. 842 0. 947 1. 053 1.158 1. 263 1.368 1. 474 1.579 1. 684 1. 895 -


A vg ID ( i n)2.078 3.063 3.938 4.870 5.798 7.550 9.410 11 . 1 6 0 12.253 14.005 15.755 17.507 19.257 21.007 22.758 24.508 26.259 28.009 3 1 . 5 11 -

M in Wa ll ( i n)0.140 0.206 0.265 0.327 0.390 0.507 0.632 0.750 0.824 0.941 1.059 1.176 1.294 1.412 1.529 1.647 1.765 1.882 2 . 11 8 -


A vg ID ( i n)2.002 2. 951 3.794 4. 690 5.584 7.270 9.062 10. 749 11 . 8 0 2 13. 488 15.174 16. 860 18.544 20.231 21. 917 23. 603 25. 289 26. 975 30. 347 -

M in Wa ll ( i n)0. 176 0. 259 0. 333 0. 412 0. 491 0. 639 0. 796 0. 944 1. 037 1. 185 1. 333 1. 481 1.630 1.778 1. 926 2. 074 2. 222 2. 370 2. 667 -


A vg ID ( i n)1.917 2.826 3.633 4.490 5.349 6.963 8.679 10.293 11 . 3 0 1 12.915 14.532 16.146 17.760 19.374 20.989 22.604 24.218 25.833

M in Wa ll ( i n)0.216 0.318 0.409 0.506 0.602 0.784 0.977 1.159 1.273 1.455 1.636 1.818 2.000 2.182 2.364 2.545 2.727 2.909 3.273 -


A vg ID ( i n)1. 815 2. 675 3. 440 4. 253 5. 065 6. 594 8. 219 9. 746 10. 701 12. 231 13. 760 15. 289 16. 819 18. 346 19. 876 21. 404

M in Wa ll ( i n)0. 264 0. 389 0. 500 0. 618 0. 736 0. 958 1. 194 1. 417 1. 556 1. 778 2. 000 2. 222 2. 444 2. 667 2. 889 3 . 111 3. 333 -


A vg ID ( i n)1.656 2.440 3.137 3.877 4.619 6.013 7.494 8.889 9.760 11 . 1 5 4 12.549 13.943 15.337 16.731 -

M in Wa ll ( i n)0.339 0.500 0.643 0.795 0.946 1.232 1.536 1.821 2.000 2.286 2.571 2.857 3.143 3.429 -


2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 42" 48" 54" 63" 65"

2. 375 3. 500 4. 500 5. 563 6. 625 8. 625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000 26.000 28.000 30.000 32.000 36.000 42.000 48.000 54.000 63.000 65.000

16.50 19.97 23.76 27.89 32.34 37.13 42.24 53.46 72.77 95.05

1.58 2. 24 3. 80 5. 91 8. 31 10. 02 13. 09 16. 57 20.45 24.75 29.45 34. 57 40. 09 46.02 52. 36 66.27 90. 20

1.27 1.94 2.75 4.66 7.24 10.19 12.28 16.04 20.30 25.07 30.33 36.10 42.36 49.13 56.40 64.17 81.21 11 0 . 5 4 144.38 182.73 248.72 264.76

2. 13 3. 02 5. 12 7. 96 11 . 2 0 13. 50 17.63 22. 32 27. 55 33. 34 39. 67 46. 56 54. 00 61. 99 70. 53 89. 26 -

0.43 0.94 1.55 2.37 3.36 5.69 8.83 12.43 14.98 19.57 24.77 30.58 37.00 44.03 51.67 59.93 68.80 78.28 99.07 -

0. 53 1. 16 1. 92 2. 93 4. 15 7. 04 10.93 15. 38 18.54 24. 22 30. 65 37. 84 45. 79 54. 49 63. 95 74. 17 85. 14 96. 87

0.64 1.39 2.31 3.52 5.00 8.47 13.16 18.51 22.32 29.15 36.89 45.54 55.10 65.58 76.96 89.26

0. 77 1. 66 2. 75 4. 20 5. 96 1 0 . 11 15. 70 22.08 26. 63 34. 78 44. 02 54. 34 65. 75 78. 25 91. 84 106. 51 122. 27 -

0.95 2.06 3.40 5.20 7.37 12.50 19.42 27.31 32.93 43.01 54.43 67.20 81.32 96.77 -

102. 47 22. 933 11 6 . 5 8 147.55 -

122. 60 29.062 -

11 7 . 8 1 4 3 . 1 5 4 149.10 48. 549 202. 94 56.640 216. 03 58.438

120.29 49. 597 163. 73 57. 863 174.29 59. 700

Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.

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DIPS HDPE PIPEASTM F 714SizeDIPS Pipe Size Pipe OD ( in)

PE4710

Ductile Iron Pipe Size High Density Polyethylene Pipe. ASTM D 3035DR 21 CLASS 100 WPR @ 100 psiAvg ID ( in) Min Wall ( in)

.DR 17 CLASS 130

AWWA C901/C906DR 13.5 CLASS 160 WPR @ 160 psiAvg ID ( in) Min Wall ( in)

.

NSF - 61DR 7 CLASS 335 WPR @ 335 psiAvg ID ( in) Min Wall ( in)

DR 32.5 CLASS 65 WPR @ 65 psiAvg ID ( in) Min Wall ( in)

DR 26 CLASS 80 WPR @ 80 psiAvg ID ( in) Min Wall ( in)



WPR @ 130 psiAvg ID ( in) Min Wall ( in)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

4"

4.800

4.487

0.148

0.95

4.408

0.185

1.18

4.315

0.229

1.44

4.202

0.282

1.76

4.045

0.356

2.18

3.876

0.436

2.62

3.670

0.533

3.13

3.346

0.686

3.87

6"

6.900

6.450

0.212

1.96

6.338

0.265

2.43

6.203

0.329

2.98

6.039

0.406

3.64

5.817

0 . 5 11

4.50

5.571

0.627

5.42

5.274

0.767

6.47

4.810

0.986

8.00

8"

9.050

8.460

0.278

3.38

8.312

0.348

4.19

8.136

0.431

5.13

7.922

0.532

6.26

7.630

0.670

7.75

7.305

0.823

9.32

6.917

1.006

11 . 1 3

6.309

1.293

13.76

10"

11 . 1 0 0

10.376 0.342

5.08

10.195 0.427

6.30

9.979

0.529

7.72

9.716

0.653

9.42

9.357

0.822

11 . 6 6

8.961

1.009

14.03

8.486

1.233

16.74

7.738

1.586

20.70

12"

13.200

12.339 0.406

7.19

12.123 0.508

8.91

11 . 8 6 7 0 . 6 2 9

1 0 . 9 2 11 . 5 5 5 0 . 7 7 6

1 3 . 3 2 11 . 1 2 7 0 . 9 7 8

16.48 10.656 1.200

19.84 10.090 1.467

23.67

9.202

1.886

29.27

14"

15.300

14.302 0.471

9.66

14.053 0.588

11 . 9 7 1 3 . 7 5 5 0 . 7 2 9

14.67 13.392 0.900

17.89 12.898 1.133

22.15

12.351 1.391

26.65

11 . 6 9 6 1 . 7 0 0

31.80

10.666 2.186

39.33

16"

17.400

16.265 0.535

12.49 15.982 0.669

15.48 15.643 0.829

18.97 15.229 1.024

23.14

14.667 1.289

28.64

14.046 1.582

34.47 13.302 1.933

41.13 12.130 2.486

50.87

18"

19.500

18.228 0.600

15.69 17.910 0.750

19.44

17.531 0.929

23.83 17.068 1.147

29.07 16.439 1.444

35.97

15.741 1.773

43.29

14.906 2.167

51.66 13.594 2.786

63.89

20"

21.600

20.191 0.665

19.25 19.838 0.831

23.86 19.419 1.029

29.24

18.905

1.271

35.66 18.208 1.600

44.14

17.436 1.964

53.12 16.512 2.400

63.38

15.058 3.086

78.39

24"

25.800

2 4 . 11 7 0 . 7 9 4

27.46 23.697 0.992

34.04 23.195 1.229

41.71 22.582 1.518

50.88 21.749

1 . 9 11

62.97 20.829 2.345

75.78

19.722 2.867

90.43

17.986 3.686

111 . 8 3

30"

32.000

29.913 0.985

42.24

29.391

1.231

52.36 28.770

1.524

64.17 28.009

1.882

78.28 26.975 2.370

96.87 25.833 2.909

11 6 . 5 8

-

-

-

-

-

-

36"

38.300

35.802 1.178

60.51 35.177 1.473

75.00 34.434 1.824

91.92 33.524 2.253

11 2 . 1 3 3 2 . 2 8 5 2 . 8 3 7

138.77

-

-

-

-

-

-

-

-

-

42"

45.500

41.597 1.369

81.69 40.872

1.712 41.077

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

48"

50.800

47.486

1.563 106.46 46.658

1.954 46.892

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.

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High Density Polyethylene Pipe 2 - 18 IPS PE Pipe Packaging and Loading InformationIPS Pipe Siz e 2" Pipe OD (in) 2.375 B undle StyleSoft Pack Hard Pack

SD R7 9 - 32.5 7 9 11 13.5 - 32.5 7

Joints P er P ack*88 / 88 88 / 88 50 / 50 50 / 50 50 / 50 50 / 50 29 / 29 29 / 29 29 / 29 15 / 15 15 / 15 15 / 15 13 / 13 13 / 13 13 / 13 12 / 10 12 / 10 12 / 10 5/4 5/4 5/4 4/4 4/4 4/4 4/3 4/3 4/3 3/3 3/3 3/3 3/2 3/2 3/2

Joints P er Layer*176 176 100 100 100 100 58 58 58 30 30 30 26 26 26 22 22 22 9 9 9 8 8 8 7 7 7 6 6 6 5 5 5

P acks Joints Layers Per Truck Per Truck P er Truck* 40' s / 50' s 40' s / 50' s6 6 7 7 7 7 7 7 7 8 8 8 7 7 7 5 5 5 7 7 7 6 6 6 6 6 6 5 5 5 5 5 5 11 12 11 / 9 13 / 11 14 / 13 14 11 / 9 14 / 11 14 14 / 12 16 / 14 16 12 / 9 14 / 12 14 8/6 10 / 8 10 13 / 10 14 / 13 14 10 / 8 12 / 10 12 10 / 8 12 / 10 12 9/7 10 / 9 10 8/7 10 / 8 10 968 1056 550 / 450 650 / 550 700 / 650 700 319 / 261 406 / 319 406 210 / 180 240 / 210 240 156 / 117 182 / 156 182 88 / 66 110 / 88 110 59 / 45 63 / 58 63 40 / 32 48 / 40 48 35 / 28 42 / 35 42 27 / 21 30 / 27 30 20 / 17 25 / 20 20

F eet Per Truck 40' s38720 42240 22000 26000 28000 28000 12760 16240 16240 8400 9600 9600 6240 7280 7280 3520 4400 4400 2360 2520 2520 1600 1920 1920 1400 1680 1680 1080 1200 1200 800 1000 1000

50' s48400 52800 22500 27500 32500 35000 13050 15950 20300 9000 10500 12000 5850 7800 9100 3300 4400 5500 2250 2900 3150 1600 2000 2400 1400 1750 2100 1050 1350 1500 850 1000 1250

3"

3.500

4"

4.500

Hard Pack Hard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Hard Pack Hard Pack

9 11 - 32.5 7 9 13.5 - 32.5 7 11 13.5 - 32.5 7 9 13.5 - 32.5 7 9 11 - 32.5 7 9 11 - 32.5 7

5"

5.563

6"

6.625

8"

8.625

10"

10.750

12"

12.75

14"

14.00

9 11-32.5 7 9 11 - 32.5 7 9 11 - 32.5

16"

16.00

18"

18.00

DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.

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High Density Polyethylene Pipe 20 - 65 IPS PE Pipe Packaging and Loading InformationIPS Pipe Size20"

Pipe OD (in)20.00

Bundle Style

SDR7

Joints Per Pack*3/2 3/2 3/2 2/2 2/2 2/2 2/2 2/2 2/2 2/2 2/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1 1/1 1/1 1/1 1/1 1/1 1/1

Joints Per Layer*5 5 5 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 1 1 1

Packs Joints Layers Per Truck Per Truck Per Truck* 40's / 50's 40's / 50's4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 1 1 1 7/5 8/7 8 7 / 5-1/2 8/7 8 6 / 4-1/2 7/6 8/7 8 6 / 6.5 6 6/5 6 6/5 6 6/5 6 4 4 4 1 1 1 17 / 13 20 / 17 20 14 / 11 16 / 14 16 12 / 9 14 / 12 16 / 14 16 9/8 9 9/ 8 9 9/7 9 9/8 9 4 4 4 1 1 1

Feet Per Truck 40's680 800 800 560 640 640 480 560 640 640 360 360 360 360 360 360 360 360 160 160 160 40 40 40

50's650 850 1000 550 700 800 450 600 700 800 400 450 400 450 350 450 400 450 200 200 200 50 50 50

Hard Pack Hard Pack

9 11 - 32.5 7 9 11 - 32.5 7 9 11 13.5 - 32.5 7 9 - 32.5 9 11 - 32.5 9 11 - 32.5 11 13.5 - 32.5 9 - 32.5 13.5 - 32.5 17 - 32.5 17 - 32.5 21 - 32.5 21 - 32.5

22"

22.0

24"

24.00

Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load Strip Load Strip Load Strip Load

26" 28" 30" 32" 36" 42" 48"

26.00 28.00 30.00 32.00 36.00 42.000 48.000

54" ** 54.000 63" ** 63.000 65" ** 65.000

DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.**Indicates 2 jts. if special equipment available.Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.

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High Density Polyethylene Pipe 4 - 48 DIPS PE Pipe Packaging and Loading InformationDIPS Pipe Size4"

Pipe OD (in)4.800

Bundle StyleHard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load

SDR

Joints Per Pack29 / 29 29 / 29 13 / 13 13 / 13 6/5 6/5 5/4 5/4 4/3 4/3 3 3 3/2 3/2 3/2 3/2 2/2 2/2 2/1 2/1 2/1 1/1 1/1 1/1

Joints Per Layer58 58 26 26 11 11 9 9 7 7 6 6 5 5 5 5 4 4 3 3 3 2 2 2

Layers Per Truck6 6 6 6 9 9 7 7 6 6 5 5 5 5 4 4 4 4 3 3 3 2 2 2

Packs Per Truck 40's / 50's12 12 12 12 18 / 15 18 14 / 12 14 12 / 11 12 10 / 9 10 10 / 9 10 8/7 8 8/7 8 6 6/5 6 4 4 4

Joints Per Truck 40's / 50's348 / 290 348 156 / 143 156 99 / 83 99 63 / 54 63 42 / 39 42 30 / 27 30 25 / 22 25 20 / 18 20 16 / 14 16 9 9/8 9 4 4 4

Feet Per Truck 40's13920 13920 6240 6240 3960 3960 2520 2520 1680 2680 1200 1200 1000 1000 800 800 640 640 360 360 360 160 160 160

50's14500 17400 7150 7800 4150 4950 2700 3150 1950 2100 1350 1500 1100 1250 900 1000 700 800 450 400 450 200 200 200

9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 - 11 13.5 - 32.5 9 - 32.5 11 13.5 - 32.5 13.5 - 32.5 13.5 - 32.5 17 - 32.5

6"

6.900

8

9.050

10

11.100

12"

13.200

14"

15.300

16"

17.400

18"

19.500

20"

21.600

24"

25.800

30"

32.000

36" 42" 48"

38.300 45.500 50.800

DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.

1-800-499-6927Issued January 1, 2011

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INDEPENDENT PIPE PRODUCTS, INC.Specification Sheet #P1

BETTER

BY

DESIGN

High Density Polyethylene Pipe

Calculation of Fusion Gage Pressure for Hydraulic Fusion MachinesWhen calculating the recommended hydraulic pressure shown on the pressure gage, the manufacturer for the specific machine in use should be consulted. In order to calculate the required hydraulic gage pressure the fusion machine effective hydraulic piston area must be known.

CALCULATION:Hydraulic Gauge Pressure (psi) Where:a

=

[

.785 x (OD2 - ID2) x IP.Piston Area

]

+ Drag Factor

OD ID IP Piston Area *Drag Factor

= Pipe outside diameter (in) = Pipe inside diameter (in) = Interfacial pressure required (75 psi) = Total hydraulic piston area (in 2) = Hydraulic gage pressure required to move the pipe and carriage / clamp. 30 psi is generally accepted as a minimum.

* The drag factor is an important parameter easily overlooked. If two long pieces of pipe are being fused, the drag factor can easily reach much higher pressures.

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High Density Polyethylene Pipe

Butt Fusion Procedure & QualificationPE3408 / PE3608 / PE4710 Butt Fusion Procedure for Pipe & Fittings1. Clean inside and outside of each pipe end with a clean cloth. 2. Place pipe and/or butt fitting ends into the proper alignment device. Square (normally by facing) the end of each pipe to be fused. 3. Check alignments of pipe ends and adjust. Check for voids and gaps. Check heater plate using a pyrometer for proper surface temperature of 400o F- 425o F (-0o/+25o). Insure heater surface is clean using only a clean cotton cloth, avoid fabric materials that melt and stick to heater plates. 4. Insert heater plate between aligned ends and bring ends firmly in contact with plate, but DO NOT APPLY PRESSURE while achieving melt pattern. Watch for proper melt bead (see table below). 5. Remove heater plate after achieving proper melt bead. 6. Bring melted ends together rapidly. DO NOT SLAM. Apply enough pressure* to form a uniform, double rollback bead around entire circumference of the joint. 7. Allow the fusion joint to cool properly (until comfortable to the touch) while maintaining pressure.Approximate Melt B ead Width **P i pe OD Range (i nches) >1 to 3 to 8 to 12 to 24 to 36 to 1 to 3 to 8 to 12 to 24 to 36 to 750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs APPROVED 345464C (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si



DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

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BETTER

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DESIGN

High Density Polyethylene Pipe for Municipal & Industrial

PE4710 Nominal Physical Properties*Typical SpecificationD e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs APPROVED ASTM D 638 ASTM D 638 3600 p si 4500 p si



Slow Crack Grow th PENT, hoursN SF Cell Classification Vicat Softening Point

445574C257 o F

DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

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DESIGN

D2513 High Density Polyethylene Pipe for Oil & Gas

PE3408 / PE3608 Nominal Physical Properties*Typical SpecificationD e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-9 / PPI TR-22 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350 ASTM D 15250.25 0.32




3300 p si 4500 p si

1600 p si 1000 p siOil & Wet Gas Dry Gas

>750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min) 257 o F

Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

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INDEPENDENT PIPE PRODUCTS, INC.Specification Sheet #7

BETTER

BY

DESIGN

D2513 High Density Polyethylene Pipe for Oil & Gas

PE4710 Nominal Physical Properties*Typical SpecificationD e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is @ 23o C (73.4o F) @ 60o C (140o F) Pressure Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-9 / PPI TR-22 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 ASTM D 3350 ASTM D 15250.25 0.32




3600 p si 4500 p si

1600 p si 1000 p siOil & Wet Gas Dry Gas

>740% 125,000 psi 9.0 ft-lbf / in 66 < -103 o F >10,000 hrs

Slow Crack Grow th PENT, hoursCell Classification Vicat Softening Point

445576C257 o F

Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

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DESIGN

High Density Polyethylene Gray Slip Liner Pipe

PE3408 / PE3608 Nominal Physical Properties*Typical SpecificationD e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464E (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si



Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.

Notes:

1

190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C


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BETTER

BY

DESIGN

High Density Polyethylene Gray Slip Liner Pipe

PE4710 Nominal Physical Properties*Typical SpecificationD e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Slow Crack Grow th PENT, hours Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs 445574E 257 o F ASTM D 638 ASTM D 638 3600 p si 4500 p si



Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.

Notes:

1



1-800-499-6927Issued January 1, 2009

Page 1 - 15



BETTER

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DESIGN

Flange Adapter Design Information

T must be at least 1.25 times pipe wall thickness for full pressure rating. The face diameter fits inside bolt circle to promote alignment and concentricity, with sealing. H must be long enough to allow butt-fusion in all applicable fusion machines, size on size or larger. Consult fusion machine manufacturers for their required minimum length. R must be matched to the radius of the metal bolt ring. Corrosion protected convoluted Bolt Rings for HDPE are recommended. Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable. Flange adapters may be fused to same DR and to one standard DR higher. (i.e., DR-17 to DR-21)

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DESIGN

IPS Flange AdaptersPressure Rated for DR Ordered (Dimensions in Inches)IPS N ominal Siz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 5" 6" 8" 10"

H (OAL) 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 8.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 12.0 12.0 12.0 12.7 12.0 12.0

T 0.20 0.21 0.25 0.30 0.39 0.63 0.54 0.99 0.63 0.78 1.00 1.93 1.49 1.22 2.28 1.77 1.45 2.50 1.94 1.60 2.86 2.22 1.82 3.21 2.50 2.05

F ace D iameter 2.00 2.37 2.75 3.12 3.94 5.00 6.00 7.50 8.50 10.63 12.75

R (R adius) 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8

DR 7-11 7-11 7-11 7-11 7-17 7-32.5 7-32.5 7-9 11-32.5 7-32.5 7-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5

Weight (lbs) .1 .1 .2 .2 1 2 3 5 4 7 10 20 19 18 26 25 24 51 49 40 76 74 60 80 79 64

12"

15.00

3/8

14"

17.50

1/2

16"

20.00

1/2

18"

21.12

1/2

IPS Flange Adapters Continued Next Page DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

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IPS Flange Adapters (continued)Pressure Rated for DR Ordered (Dimensions in Inches)IPS N ominal Siz e 20" H (OAL) 12.8 12.0 12.0 12.0 12.0 14.0 14.0 15.0 15.0 15.7 15.0 15.8 15.0 15.0 15.0 15.9 15.0 16.5 14.0 22.4 21.0 21.0 21.0 21.0 21.0 22.4 21.6 21.0 F ace D iameter R (R adius) Weight (lbs) 94 81 66 83 68 97 79 143 117 158 129 164 134 163 106 208 135 218 141 167 182 152 244 204 170 304 264 230

T 3.57 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 2.35 4.72 3.86 4.09 2.64 3.89 3.09 2.50 3.53 2.86 2.31 4.00 3.21 2.60

DR 7 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-13.5 17-32.5 11-13.5 17-32.5 11-13.5 17-32.5 13.5 17 21-32.5 17 21 26-32.5 17 21 26-32.5

23.50

1/2

22" 24" 26" 28" 30" 32" 34" 36"

25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

42"

47.50

1/2

48"

54.00

3/4

54"

60.00

3/4

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

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DIPS Flange AdaptersDuctile Iron Pipe SizesPressure Rated for DR Ordered (Dimensions in Inches)DIPS Nominal Siz e 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" H (OAL) 6.0 6.0 8.0 9.0 9.0 11.0 11.0 12.0 12.0 12.0 14.8 14.0 15.0 F ace Diameter 5.000 6.625 8.625 10.750 12.750 15.000 17.500 20.000 21.500 23.600 27.800 34.300 R (Radius) 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 1/2 Weight (lbs) 2 4 3 6 4 8 6 13 10 21 17 35 28 43 35 56 46 68 55 99 81 134

T

DR

0.45 0.67 0.55 0.96 0.78 1.26 1.03 1.54 1.26 1.83 1.50 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93 3.64

11-32.5 9 11-32.5 9 11 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-32.5

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

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Stub End Design Information

H R PIPE OD

FACE OD

T

A fusion machine mounted stub end holder is required for fusion of a stub end. T must be at least 1.25 times pipe wall thickness for full pressure rating. The face diameter fits inside bolt circle to promote alignment and concentricity, with sealing. R must be matched to the radius of the metal bolt ring. Corrosion protected Convoluted Ductile Iron Bolt Rings for HDPE are recommended. Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable. Stub ends may be fused to same DR and to one standard DR higher. (i.e., DR-17 to DR-21) CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.

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INDEPENDENT PIPE PRODUCTS, INC.IPS Stub Ends

BETTER

BY

DESIGN

Pressure Rated for DR Ordered (Dimensions in Inches) H R PIPE OD

FACE OD

T

IP S N ominal S iz e 14"

H (OAL) 0 0 4.0 0 0 4.0 0 0 4.0 5.3 4.5 4.0 4.6 4.0 4.6 4.0 4.6 4.0 5.5 4.8 5.8 5.0 5.3 4.0 4.9 4.0 5.4 4.0 5.3 4.5 4.5 5.7 5.0 4.5 5.9 5.1 4.5

T 2.50 1.94 1.60 2.86 2.22 1.82 3.21 2.50 2.05 3.57 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 2.35 4.72 3.86 4.09 2.64 3.89 3.09 2.50 3.53 2.86 2.31 4.00 3.21 2.60

F ace D iameter

R (R adius)

DR 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-13.5 17-32.5 11-13.5 17-32.5 11-13.5 17-32.5 13.5 17 21-32.5 17 21 26-32.5 17 21 26-32.5

Weight (lbs) 45 38 32 64 53 44 68 57 48 77 64 53 75 62 88 74 44 36 53 44 64 53 61 51 71 59 80 67 98 82 66 124 104 87 218 182 152

17.50

1/2

16"

20.00

1/2

18"

21.12

1/2

20"

23.50

1/2

22" 24" 26" 28" 30" 32" 34" 36"

25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

42"

47.50

1/2

48"

54.00

3/4

54"

60.00

3/4

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.

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DIPS Stub EndsDuctile Iron Pipe SizesPressure Rated for DR Ordered (Dimensions in Inches)

H R PIPE OD

FACE OD

T

D IPS N ominal Siz e 14" 16" 18" 20" 24" 30"

H (OAL) 4.0 4.0 4.0 4.0 4.5 5.0

T 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93 3.64

F ace D iameter 17.5 20.0 21.5 23.6 27.8 34.3

R (R adius) 7/16 7/16 7/16 7/16 7/16 1/2

DR 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-32.5

Weight (lbs) 22 18 29 24 32 27 29 33 55 46 110

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.

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Butterfly Valve Flange & Spacer Design InformationWhen the butterfly valve disc rotates, it can hit the ID edge of the standard flange adapter. In the past, valve spacer rings have been used. Today, Independent Pipe Products can make and deliver a modified, one-piece flange adapter with an integral, extra-thick flange face internally machined to allow full disc opening. Included on the following page is design data and pricing for IPPIs standard Butterfly Flange Adapters 4 through 12 IPS. For sizes not listed please call for the design, quote, and delivery. Butterfly Valve

Corner Chamfer To Clear Rotating Disc

HDPE Flange Adapter

Customized, Extra-Thick Flange Face

Design Data Needed: Specific valve information including the manufacturer, model number, disc diameter, valve width face to face and stem location (center line location or offset location). For sizes not listed in our catalog butterfly flange adpter design is availble, charges are based on an hourly rate for engineering services. Please contact customer service for more details. Warning & Disclaimer: Butterfly flange adapters should always be trial fit to the actual valve and then field tested for valve disk clearance and full rotation prior to butt fusion of the flange to the pipeline. After butt fusion and bolt up of flange repeat this trial at each occurrence to insure final install is properly centered thus again allowing valve disk clearance and full rotation. The above requirement insures proper valve operation prior to burial and also will identify unexpected situations including valve design changes or valve substitutions at the project. IPPI cannot be held responsible for valve interference with the butterfly flange adapter or for any related excavation costs.

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IPS or DIPS Butterfly Valve Spacers For Use With HDPE Flange Adpaters(Dimensions in Inches)As the butterfly valve wafer rotates, it will hit the ID of the standard Flange Adapter. Independent Pipe Products, Inc. can machine custom Flange Adapters to avoid using spacers and provide for full butterfly valve operating (see next page). Valve spacers are used to offset the standard HDPE flange face to provide for full wafer rotation, when customized flanges have not been ordered. Be sure to double check the standard spacer thickness is sufficient for the exact butterfly valve being used, by doing a simple dimensional layout.

IP S or D IP S N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

P E Flange H ub OD 3.90 5.00 6.60 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00

S pacer OD 4.00 5.25 6.75 8.63 10.88 13.25 16.00 17.63 20.13 21.50 23.88 25.88 28.13

S pacer ID 2.12 3.25 4.25 6.25 8.25 10.25 12.25 13.37 15.25 17.25 19.00 21.00 23.00

S p acer Length 1.0 1.0 1.5 2.0 2.0 2.0 2.0 2.2 2.5 3.0 3.5 4.0 4.0

Weight (lbs) 1 1 1 2 2 3 4 5 7 9 21 26 31

For larger diameter valve-spacers - Call For Quick Quote Refer to next page for modified flange adapters that avoid use of spacer rings.For larger valve spacers the following information is needed: width of valve from face to face, diameter of butterfly wafer and the location of the butterfly wafer stem (center stem or otherwise). All non-stock fabricated fittings are produced to order and are noncancelable and nonreturnable. Hydrotesting for compliance with AWWA C906 fitting requirements add 15% (i.e., 1.15 multiplier).

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IPS & DIPS Butterfly Valve Flange AdaptersPressure Rated for DR Ordered (Dimensions in Inches)

N ominal Siz e 4" 6" 8" 10" 12"

H (OAL) 6.50 8.50 9.50 9.50 11.50

T

F ace D iameter 6.625 8.625 10.750 12.750 15.000

R (R adius) 3/8 3/8 3/8 3/8 3/8

DR

Weight (lbs) 5 6 8 12 19

1.25 1.50 1.75 2.00 2.25

11-32.5 11-32.5 11-32.5 11-32.5 11-32.5

Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are designed and quoted per fitting. Design Data Needed: Specific valve information including the manufacturer, model number, disc diameter, valve width face to face and stem location (center line location or offset location). For sizes not listed in our catalog butterfly flange adpter design is availble, charges are based on an hourly rate for engineering services. Please contact customer service for more details. Warning & Disclaimer: Butterfly flange adapters should always be trial fit to the actual valve and then field tested for valve disk clearance and full rotation prior to butt fusion of the flange to the pipeline. After butt fusion and bolt up of flange repeat this trial at each occurrence to insure final install is properly centered thus again allowing valve disk clearance and full rotation. The above requirement insures proper valve operation prior to burial and also will identify unexpected situations including valve design changes or valve substitutions at the project. IPPI cannot be held responsible for valve interference with the butterfly flange adapter or for any related excavation costs.

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DESIGN

High Pressure Steel Blind Flanges IPS & DIPS AWWA C207 Class D(Dimensions in Inches)dia x holes holes 4 x 3/4 4 x 3/4 8 x 3/4 8 x 7/8 8 x 7/8 12 x 1 12 x 1 12 x 1-1/8 16 x 1-1/8 16 x 1-1/4 20 x 1-1/4 20 x 1-3/8 20 x 1-3/8 28 x 1-3/8 32 x 1-5/8 36 x 1-5/8 44 x 1-5/8 #

N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 30" 36" 42" 48"

OD

BC

T

WPR (psi) 175 175 175 175 175 175 175 150 150 150 150 150 150 150 150 150 150

Weight (lbs) 5 8 12 18 27 38 63 89 118 140 181 213 275 444 735 1085 1369

6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00 38.75 46.00 53.00 59.50

4.75 6.00 7.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 27.25 29.50 36.00 42.75 49.50 56.00

0.625 0.625 0.625 0.688 0.688 0.688 0.812 0.938 1.000 1.062 1.125 1.188 1.250 1.375 1.625 1.750 1.750

For other sizes not listed or pressure ratings, call for a Quick-Quote. Description: An AWWA C207 cross-section, A36 steel plate, with Red-Oxide primer, to match ANSIB16.5 150# bolt-hole pattern.

1-800-499-6927Issued January 1, 2009

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HDPE Blind Flanges IPS & DIPS(Dimensions in Inches)

N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

D iameter Of Flange 6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00

1" Thick Weight (lbs) 1 2 3 4 5 7 10 12 15 18 21 24 28

2" Thick Weight (lbs) 2 4 6 8 10 14 20 24 30 36 42 48 56

Also available manufactured from PVC material - Call For Quick QuoteThese blind flanges are ordinarily used for closure or night-capping of flanged pipes. They are NOT fully pressure rated. Without the use of a metal back up blind flange, the HDPE flange may leak between bolt-holes at moderate pressures.

1-800-499-6927Issued January 1, 2009

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Convoluted Ductile Iron & Stainless Steel

Bolt RingsU.S. Patent # 7,401,821

Designed Specifically for use with HDPE Flange Adapters* ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E

Design InformationVan Stone Style Flanges have been used for decades in the USA. The typical polyethylene flange adapter has a Van-Stone style flange with slip-on bolt-ring. Our Design-Flow Bolt Ring is engineered specifically for Polyethylene Flange Adapters. Design-Flow Bolt Rings meet the standard bolt circle dimensional specifications of ASME / ANSI B16.5 CL 150, B16.47 Ser. A CL 150, B16.1- CL 125; AWWA C207 - CL 150 / B, D & E. Design-Flow Bolt Rings are produced in ductile iron and stainless steel (Ductile Iron A536 65/ 45/12, 316 Stainless Steel A351-CF8M). Our ductile iron Bolt Rings are stocked with an oil based enamel painted surface (IPS sizes stocked in bright red, DIPS sizes stocked in aqua blue). Many more coating choices are available that provide superior cathodic protection depending on the specific needs of the project. Additional surface coating choices include epoxy based paints; fusion bonded epoxies; hot dip galvanizing and other electrostatically applied surface treatments. Our Design-Flow Bolt Ring is so unique in its novel design that it has earned U.S. Patent # 7,401,821 status based, in principle, on its strong, tough, ductile and constant sealing design. Its contoured cross-section enables ring deformation which provides a constant sealing force. Our Design-Flow Bolt Ring is stronger; being able to accept more bolt torque (sealing load) than other previous designs. At these higher bolt torques, rubber gaskets are not required, which results in more secure sealing and reduced assembly costs. Our Design-Flow Bolt Ring has a beveled bolt surface which is drawn into parallel with the flange face when the proper bolt torque is applied. This bolt ring deflection is more effective in placing the sealing force closer to the pipe OD and more uniformly distributing that higher force across the flange face. Unlike previous industry designs, Design-Flow Bolt Rings seal from the inside out ! Our Design-Flow Bolt Ring design places more metal in optimized locations to make the bolt ring stronger resulting in a shorter outer perimeter plane. Design-Flow Bolt Rings are designed for working pressure ratings ranging from 50 psi up to 275 psi in many sizes. Please consult this catalog sectional 1.3.B1 or our Customer Service Department for more information regarding our Design-Flow Bolt Rings. 1-800-499-6927Issued January 1, 2009

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Cross Section:

T

Convoluted - Ductile Iron

IPS Bolt RingsDesigned Specifically for use with HDPE Flange Adapters*ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E(Dimensions in Inches)U.S. Patent # 7,401,821IP S T N ominal (Thickness) S iz e 3/4" .53 B olt H ole C ircle 2.75 N umber Of B olt H oles 4 D iameter Of B olt H oles 5/8"

ODID WP R (psi) Weight (lbs)

OD

3.88

1.11

275

1.0

1"

.53

4.25

1.38

3.13

4

5/8"

275

1.2

1-1/4"

.63

4.63

1.72

3.50

4

5/8"

275

1.5

1-1/2"

.69

5.00

1.97

3.88

4

5/8"

275

1.6

2"

.75

6.00

2.50

4.69

4

3/4"

275

2.7

3"

.94

7.50

3.63

6.00

4

3/4"

275

4.5

4"

.94

9.00

4.63

7.50

8

3/4"

275

5.5

5"

.94

10.00

5.69

8.50

8

7/8"

275

5.9

6"

1.00

11.00

6.75

9.50

8

7/8"

275

7.5

8"

1.13

13.50

8.75

11.75

8

7/8"

275

12

10"

1.19 1.25 1.50 1.38 1.63

16.00

10.94

14.25

12

1"

275 160 275 160 275

15 24 25 29 35

12"

19.00

13.00

17.00

12

1"

14"

21.00

14.38

18.75

12

1-1/8"

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliance with ASTM A536 GR 65/45/12 and surfaced in Bright Red oil based enamel paint.

1-800-499-6927Issued January 1

Documents

IPPI HDPE Pipe and Fittings Submittal Catalog - Ver 1.4.1 2009