57
Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. इंटरनेट मानक !ान $ एक न’ भारत का +नम-णSatyanarayan Gangaram Pitroda “Invent a New India Using Knowledge” प0रा1 को छोड न’ 5 तरफJawaharlal Nehru “Step Out From the Old to the New” जान1 का अ+धकार, जी1 का अ+धकारMazdoor Kisan Shakti Sangathan “The Right to Information, The Right to Live” !ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह Bharthari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 11522-1 (1986): Recommendations for basic quantities in cutting and grinding, Part 1: Geometry of the active part of cutting tools, general terms, reference systems, tools, working angles and chip breakers [PGD 32: Cutting tools]

IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

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Page 1: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.

इंटरनेट मानक

“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru

“Step Out From the Old to the New”

“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan

“The Right to Information, The Right to Live”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam

“Knowledge is such a treasure which cannot be stolen”

“Invent a New India Using Knowledge”

है”ह”ह

IS 11522-1 (1986): Recommendations for basic quantities incutting and grinding, Part 1: Geometry of the active partof cutting tools, general terms, reference systems, tools,working angles and chip breakers [PGD 32: Cutting tools]

Page 2: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,
Page 3: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,
Page 4: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,
Page 5: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

UDC 621~9’01:001~4

Indian Standard

IS : 11522 (Part l)-1986 IS0 3002/l-1982

RECOMMENDATIONS FOR BASIC QUANTITIES IN CUTTING AND GRINDING

PART I GEOMETRY OF THE ACTIVE PART OF CUTTING TOOLS, GENERAL TERMS, REFERENCE SYSTEMS, TOOL AND

WORKING ANGLES AND CHIP BREAKERS

( IS0 Title : Basic Quantities in Cutting and Grinding - Part ‘I: Geometry of the Active Part of Cutting Tools - General Terms, Reference Systems, Tool and Working Angles, Chip Breakers )

National Forevvord

This Indian Standard which is identical with IS0 3002/l-1982 ‘f3asic quantities in cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems, tool and working angles, chip breakers’, issued by the Internation‘al Organi- zation for Standardization (ISO), was adopted by the Indian Standards Institution on the recommendation of the Small Tools Sectional Committee and approved by the Mechanical Engineering Division Council.

In the adopted International Standard certain terminology and conventions are not identical with those used in Indian Standards. Wherever the words ‘International Standard’ appear, referring to this standard, they shall be read as ‘Indian Standard’.

Cross References

Corresponding Indian Standard is not available for IS0 300212 ‘Basic quantities in cutting and grinding -Part 2 : Geometry of the active part of the cutting tools - General conversion formulae to relate tool and working angles’.

Adapted 3 February 1986 I

@ October 1987, BIS Gr 14

BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 EIAHADUR SHAH ZAFAR MARG

..____ NEW oEiHi iiwuz

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I8 : 11522 (Part l)-1988 IS0 3002/l-l 982

1 Scope and field of application

This Fart of iSO 3002 defines a nomenclature for cartain basic concepts concerning cutting tools; it is applicable to the geometry of every kind of cutting tool and emphasizes a known terminologyfor them which is intended to provide a framework on which the nomenclature and appropriate standards for in- dividual types of cutting tool, such as single-points tools, twist drills, milling cutters end hand tools, can be established. However, the standards for individual types of cutting tool will not each require or use the full range of terms and definitions set out in the basic nomenclature established in this Part of IS0 3002.

The definitions are grouped into four clauses. After defining the general terms for surfaces on the workpiece, certain elements of the tool, surfaces on the tool, the cutting edges end the tool and workpiece motions in clause 3, this Part of IS0 XI02 defines, in clause 4, reference systems of planes which are subsequently used to define the various angles which are in- cluded in clause 5. Two reference systems of planes are necessary : one, the tool-in-hand system, is used to tiefine the geometry of the tool so that it can be manufactured and measured; the other, the tool-in-use system, is required to define the effective geometry of the tool when it is actually per- forming the cutting operation. Clause 7 gives definitions relating to chip breakers.

IS0 3002/2 gives general conversion formulae to relate tool and working angles.

NOTE - In addition to terms used in Ihe three official IS0 languages (English, French and Russian), this Part of IS0 3002 gives the equivalent terms in German, Italian and Dutch; these have been in- cluded at the request of IS0 Technical Committee 29 and are puMished under the responsibility of the member bodies for Germany, F.R. (DIN), Italy (UN11 and the Netherlands (NNI). However, only the terms and definitions given in the official languages can be considered as IS0 terms and definitions.

2 Reference

I SO 3002/ 2, Basic quantities in cutting and grinding - Rwt 2 :

Geometry of the active part of cutting tools - General convef-

sion formulae to relate tool and wrking angles.

3 General terms

3.1 Surfaces on the workpiece

3.1.1 work surface (figure 1) : The surface on the workpiece 10 be removed by machining.

3.1.2 machined surface (figure 1) : The desired surface pro- duced by the action of the cutting tool.

3.1.3 transient surface (figure 1) : The part of the surface which is formed on the workpiece by the cutting edge (3.4.1) and removed during the following cutting stroke, during the following revolution of the tool or workpiece, or by the follow- ing cutting edge.

3.2 Tool elements

3.2.1 body (figures 3 to 5) : The part of the tool which holds the cutting blades or inserts, or on which are formed the cut- ting edges (3.4.1).

3.2.2 shank (figures 2a, 4 and 5) : The part of the tool by which it is held.

3.2.3 tool bore (figure 3) : That bore in a tool by which it can be located and fixed by a spindle, arbor or mandrel.

3.2.4 tool axis (figures 3,4 and 5) : An imaginary straight line with defined geometrical relationships to the locating surfaces used for the manufacture and sharpening of the tool and for holding the tool in use. Genemlly, the tool axis is the centreline of the tool shank or bore; it is usually parallel or perpendicular to the locating surfaces, although it could be the centreline of a conical surface as in the case of a taper shank. When not ob- vious, the tool axis must be defined by the designer.

3.2.5 cutting part (figure 2a) : The functional part of parts of the tool each comprised of chip producing elements; the cut- ting edges (3.4.1). face (3.3 1) and flank (3.3.2) are therefore elements of the cutting pert.

In the case of a multi-toothed cutter, each tooth has a cutting L part.

3.2.6 base (figures 2a, 12 and 18) : A flat surface on the tool shank, parallel or perpendicular to the tool reference plane t4.1 .l), useful for locating or orienting the tool in its manufac- ture, sharpening and measurement.

Not all tools have a clearly defined base.

3.2.7 wedge (figures 3 and 7) : The portion of the cutting part enclosed between the face (3.3.1) and the flack (3~3.2). It can be associated with either the major or minor cutting edge (3.4.1).

2

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IS : 11522 (Part l)-1886 IS0 3002/l-tW2

3.3 Tool surf~es 3.3.3.2 flank profile (figure 2d) : The curve formed by the

intersection of flank A, with any desired plane. Normally this Each tool surface is provided with a symbol consisting of the

letter A with a suffix indicating the identity of the surface (for

example Ay, the face). When it is necessary to distinguish

clearly a surface associated with the minor cutting edge

(3.4.1.2) theappropriate symbol bears a prime (for example A,’ , the minor flank).

profile is defined and measured in the cutting edge normal

plane P, (4.15). If it is to be defined in any other plane this must be clearly specified.

3.4 Cutting edges

3.3.1 face Ay (figures 2a, 3, 4, 5 and 7) : The surface or sur-

faces over which the chip flows. When the face is composed of

a number of surfaces inclined to one another, these are designated first face, second face, etc, starting from the cut-

ting edge. These surfaces may be called lands and unless other-

wise specified it is assumed that these are associated with the

major cutting edge (3.4.1 .l).

Where it is necessary to distinguish the faces associated with

the major and minor cutting edges (3.4.1.1 and 3.4.1.21, that

part of the face which intersects the flank (3.3.2) to form the

major cutting edge is called the major face and that part of the

face which intersects the flank to form the minor cutting edge is called the minor face, for example major first face, minor first

face, etc.

3.4.1 cutting edge : That edge of the face which is intended to perform cutting.

3.4.1.1 tool major cutting edge S (figures 2a, 3, 4, 5 and

7) : That entire part of the cutting edge which commences at

the point where the tool cutting edge angle K, is zero (5.1.1.1)

and of which at least a portion is intended to produce the tran-

sient surface on the workpiece. In the case of tools having a

sharp corner (3.4.21 at which the value of K, may be considered

to pass through zero, the major cutting edge commences at

that corner. In the case of tools for which the value of K, does

not decrease to zero at any point on the cutting edge, the entire

cutting edge is the tool major cutting edge as, for example, in the case of a slab milling cutter.

3.3.1.1 reduced face A, (figure 2c) : A specially prepared surface or surfaces separated from the rest of the face by a step

and designed in such a way that the chip contacts only the

reduced face.

NOTE - A reduced face should not be confused with the land associated with a groove or step intended to induce chip breaking nor with multiple faces of the tool. The symbol A, has been adomed to designate the reduced face and to distinguish it from lands on the tool face which are designated by A,,,, A,Q, etc.

3.3.1.2 chip breaker (see clause 7) : A modification of the

face A,,, to control or break the chip, consisting of either an in- tegral groove or an integral or attached obstruction.

3.3.2 flank A, (figures 2a. 3, 4, 5 and 7) : The tool surface or

surfaces over which the surface produced on the workpiece

passes. When a flank is composed of a number of surfaces in-

clined to one another, these are designated first flank, second flank, etc., starting from the cutting edge. These surfaces may

be called lands and unless otherwise specified it is assumed

that these are associated with the major cutting edge (3.4.1.1 I.

Where it is necessary to distinguish the flanks associated with the major and minor cutting edges (3.4.1 .l and 3.4.1.2). that

part of the flank which intersects the face to form the major

cutting edge is called the major flank and that part of the flank

which intersects the face to form the minor cutting edge is

called the minor flank, for example major first flank, minor first

flank, etc.

3.4.1.2 tool minor cutting edge S’ (figures 2a, 3,4 and 5) : The remainder of the cutting edge, if any, and where present

commences at the point on the cutting edge where K, is zero

15.1.1.1) but extends from this point in a direction away from

the tool major cutting edge. It is not intended to produce any of the transient surface on the workpiece. Some tools may have

more than one tool minor cutting edge as, for example, in the

case of a cutting-off tool.

3.4.1.3 working major cutting edge S, (figure 2b) : That entire part of the cutting edge which commences at the point

where the working cutting edge angle K,~ is zero (5.2.1.1) and of which at least a portion produces the transient surface on

the workpiece. In the case of tools having a sharp corner (3.4.2)

atwhich the value of K,, may be considered to pass through

zero, the working major cutting edge commences at that cor-

ner. In the case of tools for which the value of K,, does not

decrease to zero at any point on the cutting edge, the entire

cutting edge is the working major cutting edge as, for example,

in the case of a slab milling cutter.

3.4.1.4 working minor cutting edge S,’ (figure 2b) : The

remainder of the cutting edge, if any, and where present com-

mences at the point on the cutting edge where K,~ is zero,

(5.2.1.1) but extends from this point in a direction away from

the working major cutting edge. It does not produce any of the

transient surface on the workpiece. Some tools may have more

than one working minor cutting edge, as for example, in the

case of a cutting-off tool.

3.3.3 Profiles of the face and flank

3.3.3.1 face profile (figure 2dl : The curve formed by the in tersection of the face A, with any desired plane. Normally this

profile is defined and measured in the cutting edge normal

plane P, (4.1.5). If it is to be defined in any other plane this must be clearly specified.

NOTE - A distinction must be made between the tool major cutting

edge and the working major cutting edge because the points at which

~~ ad 6e can be considered to be zero are not, In general. coincident.

3.4.1.5 active cutting edge (figure 2b) : That portion of the

working cutting edge which is actually engaged in cutting at a particular instant generating both the transient and machined surfaces on the workpiece.

3

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IS : 11522 (Part l)-1886 IS0 3002/1-l 982

3.4.1.5.1 active major cutting edge S, : The portion of the active cutting edge measured along the cutting edge from the point of intersection of the cutting edge and work surface to the point on the working cutting edge at which the working cutting edge angle K~ (5.2.1.1) may be considered to be zero.

3.4.1.5.2 active minor cutting edge S,’ : The portion of the active cutting edge measured along the cutting edge from the point at which the working cutting edge K,, 62.1 .I) may

be considered to be zero to the point of intersection of the working minor cutting edge and the machined surface.

3.4.2 corner (figures 2 to 6a) : The relstively small portion of the cutting edge at the junction of the major and minor cutting edges; it may be curved, straight or the actual intersection of these cutting edges.

3.4.2.1 rounded corner (figure 6a) : A corner having a curved cutting edge.

3.4.2.2 chamfered corner (figure 5a) : A corner having a straight cutting edge.

3.4.3 selected point on the cutting edge : A point selected on any part of the cutting edge in order to define, for example, the tool or working angles at that point (5). The selected point may be on the major cutting edge or on the minor cutting edge. When the selected point is so chosen as to be ldc8ted on the minor cutting edge, the planes and angles associeted with this point are so designated (4 8nd 5).

3.4.4 rounded cutting edge : A cutting edge which is formed by 8 rbundd transition between the face, A,, and the flank, A,.

3.45 interrupted cutting edge (figure 6b) : A cutting edge having discontinuities of sufficient magnitude 8s to prevent chip formation from taking place 8t the locations where they occur. (Such discontinuities are often used to reduce the &ze of the individual chips produced by 8 tool such as 8 slab milting cutter. 1

3.4.6 tool profile : The curve formed by the orthogonal pro- jection of the tool cutting edge, S, on any desired plane. Nor- mally this profile is defined 8nd measured in the tool reference

plane P, (4.1.1). If it is to be defined in another plane, this shall be clearly specified.

3.5 Dimensions

The dimensions of the cutting edges are measured in the con- ventional manner but additional definitions are required and are given below.

3.5.1 corner radius rC (figure 58) : The nominal radius of a

rounded corner measured in the tool reference pi&e, P, (4.1 .l).

3.5.2 chamfered corner length b, (figure 5a) : The nominal length of a chamfered corner measured in the tool reference plane P, (4.1.1).

3.5.3 land width b, and b, (figure 71 : The width of a land on the major face is designated by b, and the width of a land on the minor face is designated by b,,’ .

The width of 8 land on the major flank is designated by 0, and the width of a land on the minor flank is designated by 0,’

The identification number of the land together with the suffix used to identify the plane of measurement may be added if necessary, for example, bvn2, !I,,,, f~,,’

3.54 rounded cutting edge radius fn: The nominal radius of a rounded cutting edge measured in the cutting edge normal plane, P, (4.1.5).

3.5.5 width of reduced face $, (figure 2c) : The width of a

reduced face is designated by 0, and is measured in the cutting

edge normal plane P, (4.1.5). If it is to be defined in any other plane this must be specified clearly : the suffix indicating the plane of measurement should be added to the basic symbol, i.e. ?&.

NOTE - The width of a reduced face should not ba confused with the width of a land on the face. The symbol FY has been adopted to designate the width of a reduced face to distinguish it from the width of a land on the face which is designated by b,.

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IS :11522 (Partl)-1986

IS0 3002/l-1982

Work surface

7

Transient surface

Machined surface

- Surfaces on the workpiece

Minor cutting edge

Minor first flank A&t’

Minor second flank AU2’

Major second face A.,,2

Major first flank A,,

I edOe S

Corner _/

\ Major second flank Aa2

Figure 2a - Cutting edges and surfaces on the cutting part of a turning tool

Point where Kr, = zero \

,- Active minor cutting edge

Dwection of \

feed motion

1 Machined surface

Active major cutting edga -

Transient surface

cutting edge

.

Figure 2b - illustration of various terms relating to the tool and work piece

5

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1stlw22(Part1~1@m 180 IIOO2/11982

EY View on cutting edge normd plana Pn

AgureJ PC - Reduced face

Sdectal point on the cutting ed0e

Flenk profile

.

Figure 2d - Profikr, of the face and flank

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IS : 11522 (Part l)-la86 IS0 3002/l-l 882

Major first flank A,1 ,

Tool axis ,

Major second

Minor flank ALY’

/

Corner

Minor cutting edge S

Section A-A

Major

Figure 3 - Cutting edges and surfaces on the cutting part of a shell end mill

Tool axis _

Major cutting edge S

P Major first flank A,1 _

Major second flank Aa I

_ Shank

Corner

Face Ay _/ J! Minor cutting edga S’

Figure 4 - Cutting edges and surfaces on the cutting part of a single cutter with parallel shank

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IS : 11522 (Part l)-1986 IS0 3002/1-l 982

Minor second flank A,z’

Minor first flank A,,’

M;.jor cutting edge

Minor first flank A,1

Minor cutting edge S’ Minor second flank A,2

Bodv

Figure 5 - Cutting edges and surfaces on the cutting part of a twist drill

Actual intersection

of the cutting edg6s Rounded corner Chamfered corner

Figure 6a - Corners viewed in the tool reference plane P, (4.2.1)

Figure 6# - Interrupted cutting edge

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IS : 11522 (Part l)-1986 IS0 3002/1-l 982

~ First face Art Third face Ayg

7

Major cutting edge S

First flank A,,

Second flank AOZ

Figure 7 - Wedge with lands

3.6 Tool and workpiece motions

All motions, directions of motions and speeds are defined

relative to the workpiece.

3.6.1 primary motion : The main motion provided by a

machine tool or manually, to cause relative motion between the

tool and workpiece so that the face of the tool approaches the

workpiece material. In a lathe, this motion is provided by the rotary motion of the workpiece; in drilling and milling

machines, it is provided by the rotary motion of the tool; in a planing machine it is provided by the longitudinal motion of the

table. The primary motion is only able to cause chip removal for more than one revolution or stroke if there is a feed motion as

defined in 3.6.2.

Usually, the primary motion absorbs most of the total power re-

quired to perform a machining operation.

3.6.1.1 direction of primary motion (figures 6 to 11) : The direction of instantaneous primary motion of the selected point

on the cutting edge relative to the workpiece.

3.6.1.2 cutting speed vc (figures 8 to 1 II : The instan- taneous velocity of the primary motion of the selected point on the cutting edge relative to the workpiece.

3.6.2 feed motion : A motion provided by a machine tool or manually, to cause an additional relative motion between the

tool and workpiece, which, when added to the primary motion,

leads to repeated or continuous chip removal and the creation of a machined surface with the desired’geometric charac-

teristics. This motion may proceed by steps or continuously; in either case it usually absorbs a small proportion of the total

power required to perform a machining operation.

In certain machining operations, for example screw tapping and broaching, a feed motion as defined above is not required, the creation of the desired machined surface being achieved by the provision of an array of cutting edges which are arranged to

approach the workpiece in an ordered manner. In such cases, the feed motion is defined as the motion which an imaginary single cutting edge would have to be given by the machine tool to produce the same result as the array of cutting edges with which the tool is actually provided.

3.6.2.1 direction of feed motion (figures 8 to 1 I) : The direction of instantaneous feed motion of the selected point on the cutting edge relative to the workpiece.

3.6.2.2 feed speed vf (figures 8 to 11) : The instantaneous velocity of the feed motion of the selected point on the cutting edge relative to the workpiece.

When the feed is intermittent, for example in the case of a pianing operation, the feed speed is not defined.

3:‘.3 resultant cutting motion : The motion resulting from simultaneous primary motion and feed motion.

3.6.3.1 resultant cutting direction (figures 8, 9 and II) : The direction of instantaneous resultant cutting motion of the selected point on the cutting edge relative to the workpiece.

3.6.3.2 resultant cutting speed v, (figures 8, 9 and 11) : The instantaneous velocity of the resultant cutting motion of the selected point on the cutting edge relative to the workpiece.

3.6.4 feed motion angle cp (figures 8 to II) : The angle be- tween the directions of simultaneous feed motion and primary motion. It is therefore measured in the working plane P,, (4.2.2).

In certain machining operations such as in planing, shaping and broaching this angle cannot be defined.

3.6.5 resultant cutting speed angle q (figures 8, 9 and II) : The angle between the direction of primary motion and the resultant cutting direction. It is therefore measured in the work- ing plane P,, (4.2.2).

.

9

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IS : 11522 (Part l)-1888 Is0 3002/l-1 982

Resultant cutting direction Direction of prin?!ry motion

sekcted point on the cutting edge

figure 8 - fool end workpiece motions - Turning tool

10

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IS : 11522 (Part l)-1986 IS0 3002/1-l 882

Direction

Resultant cutting direction

Selected point on the cutting edge _/

Selected point on the cutting edge

Dire

Resultant cutting direction

Figure 9 - Tool and workpiece motions - Slab milling cutter

11

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IS : 11522 (Part l)-1996 I SO 3002/l -1902

Direction of primary motion =

direction of feed motion

of feed motion Direction of primary motion

Direction of feed motion

Figure 10 - Tool and workpiece motions considered at three selected points on the cutting edge - Single angle cutter with parallel shank

Direction of

\ Selected Direction of feed motion

point on the cutting edge

L

Figure 11 - Tool and workpiece motions - Twist drill

12

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IS:11522(Partl)-1BM

IS0 3002/l-1982

4 Reference systems

Reference systems of planes are necessary for defining and

specifying the angles of a cutting tool. One system (the tool-in-

hand system) is needed for defining the geometry of the tool

for its manufacture and measurement. A second system (the

tool-in-use system) is needed for specifying the geometry of

the cutting tool when it is performing a cutting operation.

NOTE -- A third reference system of planes (called the machine

reference system) is required to define the orientation of a cutting tool

with respect to the machine tool. This third reference system is defined

in IS0 3002/2.

The planes used in the first system. are termed tool-in-hand

planes, their titles, with two exceptions (4.12 and 4.1.5) each

include the word “tool”. The planes used in the second system

are termed tool-in-use planes; their titles, with one exception

(4.2.5). all include the word “working”.

Since angles and other geometric features vary from point to

point along the cutting edge of a tool, it is necessary to locate the reference system at whatever point one desires to be able to

define the tool geometry. Each plane is therefore defined, with respect to a selected point on the cutting edge. The title of the

plane may include an indication of whether the selected point is

located on the major or minor cutting edge: for example, at a selected point on the major cutting edge, there is the tool cut- ting edge plane (4.1.4) and at a selected point on the minor cut-

ting edge, the corresponding plane is termed the tool minor

cutting edge plane.

Each plane is provided with a symbol consisting of P with a suf-

fix indicating the plane’s identity (for example P,, the tool cut-

ting edge plane).

For the planes defined below the selected point on the cutting edge is considered to be located on the major cutting edge.

When it is necessary to distinguish clearly a plane passing

through a selected point on the minor cutting edge, the ap-

propriate symbol bears a prime (for example P,’ , the tool minor cutting edge plane).

When the cutting edge, face or flank is curved, the tangents or tangential planes through the selected point should be used in the reference systems of planes.

The symbol used for a plane in the tool-in-use system bears the additional suffix e, for “effective” (for example P,,, the working

cutting edge plane) to distinguish it from the corresponding

toolLin_hand plane (for example P,, the tool cutting edge plane).

4.1 Tool-in-hand system (figure 12)

4.1.1 tool reference plane P, (figures 12 to 17) : A plane

through the selected point on the cutting edge, so chosen as to be either parallel or perpendicular to a plane or axis of the tool convenient for locating or orienting the tool for its manufac- ture, sharpening and measurement.

The plane must be chosen and defined for each individual type

of cutting teal so that it meets the conditions prescribed above

and is generally oriented perpendicular to the assumed direc-

tion of primary motion.

For ordinary lathe, planer and shaper tools it is a plane parallel

to the base of the tool. For a vertical shank or tangential tool or

for a horizontal shank planer tool it is a plane perpendicular to the tool axis. For a side and face milling cutter, for drills and

screwing taps it is a plane containing the tool axis.

4.1.2 assumed working plane P, (figures 12 to 17) : A plane

through the selected point on the cutting edge and perpen-

dicular to the tool reference plane P, and so chosen as to be

either parallel or perpendicular to a plane or an axis of the tool convenient for locating or orienting the tool for its manufac-

ture, sharpening and measurement.

The plane must be chosen and defined for each individual type of cutting tool so that it meets the conditions prescribed above

and is generally oriented parallel to the assumed direction of

feed motion.

For ordinary lathe tools and planer tools it is a plane perpen- dicular to the tool axis. For drills, broaches, facing tools,

parting-off and cutting-off lathe tbols it is a plane parallel to the

tool axis. For milling cutters it is a plane perpendicular to the

tool axis.

4.1.3 tool back plane P, (figures 12 to 17) : A plane through

the selected point on the cutting edge and perpendicular both to the tool reference plane P, and to the assumed working

plane P,.

4.1.4 tool cutting edge plane P, (figures 12 to 17) : A plane tangential to the cutting edge at the selected point and perpen- dicular to the tool reference plane P,.

4.1.6 cutting edge normal plane P, (figures 12 to 17) : A

plane perpendicular to tl-@ cutting edge at the selected point on the cutting edge.

4.1.6 tool orthogonal plane P, (figures 12 to 17) : A plane

through the selected point on the cutting edge and perpen-

dicular both to the tool reference plane P, and to the tool cut-

ting edge plane P,.

4.1.7 tool face orthogonal plane P, (figure 13) : A plane

through the selected point on the cutting edge and perpen- dicular both to the face A, and to the tool reference plane P,.

4.1.8 tool flank orthogonal plane P, (figure 13) : A plane

through the selected point on the cutting edge and perpen-

dicular both to the flank A, and to the tool reference plane P,.

13

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IS : 11522 (Part 1)-l 986 IS0 3002/1-l 982

Assumed direction of primary motion

Assumed direction of feed motion

Selected point on cuttil

P” \

Assumed direction of primary motion

Assumed

Selected point

Figure 12 - Planes in the tool-in-hand system

14

w edge

Page 19: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part t)-1996 IS0 3002/1-l 982

Assumed direction of primary motion t

Section F-F

Pf)

Section P-P

(P,)

Selected point on cutting edge View R (P,)

View S

(P,)

G

--h View R (P,) Section G-G

(1 Pr; 1 PaI

L

Figure 13 - Planes in the tool-in-hand system - Turning tool

15

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IS : tl522 (Part 1).1986 IS0 3002/l-1982

R

view on assumed 4 working plane

t

r- kwned direction of feed motion 1 I

Assumed direction of primary motion _;I View on tool back plane

Selected point on cutting edge

P r -

View R

(View on tool reference plane)

View S

(View on tool cutting edge plane)

Figure 14 - Planes in the tool-in-hand system - Tangential turning tool

16

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IS : 11522 (Part 1)-l 986 :SO 3002/l -1982

View P; S

(P,; P.)

t----

Assumed direction of primary motion

R 4 Vim/F;0

(P,; PO)

t

Assumed direction of primary motion

Assumed direction of feed motion

Selected point on cutting edge /

View R

(P,)

Pf t

Assumed direction of feed motion

t

d

F;O Pa

Figure 15 - Planes in the tool-in-hand system - Slab milling cutter

17

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IS : 11522 (Part l)-1886 IS0 3002/l-l 982

View F

(P,)

Assumed direction of primary motion

View S

(P,)

“;,’ direction of feed motion

Selected point on cutting edge \

Section R-R

(PJ

\

Assumed direction of feed motion

Figure 16 - Planes in the tool-in-hand system - Convex milling cutter

18

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IS : 11522 (Part l)-1999 IS0 3002/l-1982

View P

(PP)

IR

Assumed direction’of primary motion

Selected point on cutting edge

View S

(P,)

View F

\ \ Assumed direction of feed motion

‘\ A \ View 0

(P,) -

View R

(P,)

L

-.-

Assumed direction of primary motion

Assumed direction of feed motion

View N

(P”)

Intersection of P, and Pr

Figure 17 - Planes in the tool-in-hand system - Twist drill

19

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lS:11522(Partl)-1855

IS0 3002/l-1982

4.2 Tool-in-use system (figure 18)

4.2.1 working reference plane P,, (figures 18 to 23) : A plane through the selected point on the cutting edge and perpendicular to the resultant cutting direction.

4.2.2 working plane P, (figures 18 to 23) : A plane through the selected point on the cutting edge and containing both the direction of primary motion and the direction of feed motion. This plane is thus perpendicular to the working reference plane P,.

4.2.4 working cutting edge plane P, (figures 18 to 23) : A plane tangential to the cutting edge at the selected point and perpendicular to the working reference plane P,,. This plane thus contains the resultant cutting direction.

4.2.5 cutting edge normal plane P,, (figures 18 to 23) : The cutting edge normal plane in the tool-in-use system is identical with the cutting edge normal plane defined in the tool-in-hand system, P,.

P ne = - P”

4.2.3 working back plane P, (figures 18 to 23) : A plane 4.2.5 working orthogonal plane P, (figures 18 to 23) : A through the selected point on the cutting edge and perpen- plane through the selected point on the cutting edge and dicular both to the working reference plane P, and to the work- perpendicular both to the working reference plane P,, and to ing plane Pt,. the working cutting edge plane P,,.

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IS : 11522 (Part l)-1856 1so $002/l -1882

Direction

Resultant cutting direction ._ t Direction of primary motion

lected point on

L- Plane containing base of to01

Oirection

Direction of primary motion

Selected point on cutting edge

L Plane containing base of tool

Figure 18 - Planes in the tool-in-use system

21

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lk : 11522 (Part i)-iaL) IS0 3002/l-1982

Resultant cutting direction Direction of primary motion

Section F-F

Direction of feed motion

Selected point on cutting edge

Section P-P

(P,J

View R

(pre)

Selected point on cutting edge

F

View S

(PA

Figure 19 - Planes in the tool-in-use system - Turning tool

22

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IS:11522(Partl)-1996

IS0 3002/l-1982

View P

(P,J

t

Resultant cutting direction

V,

View S

(Pm 1

R

+ View F

(Pf,)

Resultant cutting direction Direction of primary motion

View R

(pre)

-=G

? n

? F

Figure 20 - Planes in the tool-in-use system - Tangential turning tool n

23

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IS : 11522 (Part l)-1886 IS0 3002/Y-l 982

View P; S View F; 0

(Pp.; P,.) (Pf,i PO.)

I- Resultant cutting direction

I i

Direction of primary motion Resultant cutting direction

Direction of feed motion

Selected point on cutting edge

View R

(pre)

Figure 21 - Planes in the tool-in-use system - Slab milling cutter

24

Page 29: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

View S

(Pm)

-- _.

IS : 11522 (Part I)-1999 IS0 3002/1-l 982

View F

(PfEJ

Direction of primary motion Resultant cutting direction

Direction of feed motion

Selected point on cutting edge

Section R-R

(P,,)

Figure 22 - Planes in the tool-in-use system - Convex milling cutter

25

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IS : 11522 (Part l)-1898 I SO 3002/l -1982

a

View F d

(Pf.) Ai Selected point on cutting edge

esultant cutting directio

Direction of feed motion I

.z ’ g z I

View P

(Pp.)

P re

View 0

(Pm)

View N

IP”, GP,)

Intersection of P,, and P,, i,\

View R

Pm)

L

Figure 23 - Planes in the tool-in-use system - Twist drill

26

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5 Tool and working angles 5.1 Tool angles

The angles are necessary for the determination of the geometrical position of the tool cutting edge, the face and the flank.

The tool angles are defined with the aid of the tool-in-hand reference system of planes (4.1).

One set of angles is needed for defining the angles of the tool as an entity in itself, that is, for the tool-in-hand; these angles are designated tool angles and, with one exception (5.1.3.11, have the prefix “tool” in their titles. These angles are necessary for manufacturing, sharpening and measuring the tool.

5.1.1 Orientation of cutting edge

5.1.1.1 tool cutting edge angle K, (figures 24, 26, 27 and 28) : The angle between the tool cutting edge plane P, and the assumed working plane Pr measured in the tool reference plane P,.

A second set of angles is needed for defining the angles which affect the action of the tool in the cutting process, that is for the tool-in-use; these angles are designated working angles and, with one exception 15.2.3.1). have the prefix “working” in their title.

6.1.1.2 tool approach angle; tool lead angle /USA/ vr (figures 24,26,27 and 281 : The angle between the tool cutting edge plane P, and the tool back plane P, measured in the tool reference plane P,.

Since tool and working angles vary from point to point along the cutting edge, the detinitions of the angles given below refer always to the angles at the selected point.

u/, is defined only for the major cutting edge. Thus at any selected point on the major cutting edge the sum of vr and K, is always 9o”.

When the cutting edge, face or flank is curved the tangents or tangential planes through the selected point are used in the reference systems of planes used to define the angles.

5.1.1.3 tool cutting edge inclination I, (figures 24, 27 and .28) : The angle between the cutting edge and the tool reference plane P, measured in the tool cutting edge plane P,.

Each angle is specified, where appropriate, with reference to a particular cutting edge on the tool, depending upon the lo- cation of the selected point on the cutting edge. The title of the angle may include an indication of whether the selected point is located on the major or minor cutting edge (for example, at a selected point on the major cutting edge, there is the tool nor- mal rake and at a selected point on the minor cutting edge the corresponding angle is termed the tool minor cutting edge nor- mal rake).

5.1.1.4 tool included angle cr (figures 24, 26, 27 and 28) : The angle between the tool cutting edge plane P,, and the tool minor cutting edge plane P,’ measured in the tool reference plane P,.

Thus, K, + q + K,’ = l&o0

5.1.2 Orientation of face

Each angle is provided with a symbol consisting of a Greek let- ter with a suffix, the suffix indicating the plane in which the angle is measured (for example Y,.,, the tool normal rake).

5.1.2.1 tool normal rake yn (figures 24, 27 and 281 : The angle between the face A,, and the tool reference plane P, mea&red in the cutting edge normal plane P,.

For the angles defined below the selected point on the cutting edge is considered to be located on the major cutting edge. When it is n ecessary to distinguish clearly angles defined with respect to a selected point on the minor cutting’edge, the ap- propriate symbols bear a prim0 (for example yn’ , the tool minor cutting edge normal rake).

5.1.2.2 tool side rake yr (figures 24, 27 and 28) : The angle between the face A,, and the tool reference plane P, measured in the assumed working plane P,.

The symbol used for a working angle bears the additional suffix e for “effective” (for example yne, the working normal rake) to distinguish it from the corresponding tool angle (for example yn, the tool normal rake).

5.1.2.3 tool back rake y,, (figures 24,27 and 28) : The angle between the face A,, and the tool reference plane P, measured in the tool back plane P,.

When the face or flank is composed of e number of surfaces in- clined to one another, these surfaces are numbered con- secutively starting from the cutting edge. The number of the land is used as an additional suffix to the appropriate symbols to associate the rake or clearance angle with its particular Iand (for example ynl; yn2; Ynl’ ; yd’,; a,~; ad; 11,~’ ; ah’ 1.

5.1.2.4 tool orthogonal rake y0 (figures 24,27 and 28) : The angle between the face A, and the tool reference plane P, measured in the tool orthogonal plane P,.

5.1.2.5 tool geometrical rake yg (figure 251 : The angle be- tween the face A, and the tool reference plane P, measured in the tool face orthogonal plane P,. It is the maximum angle be tween the face A,, and the tool reference plane P,.

When the face or flank has only one surface the suffixes 1, 2, etc. are not used.

m sign conventions of the various angles are given in 5.3.

5.1.2.6 tool face orthogonal plane orientation angle 6, (figure 25) : The angle between the assumed working plane P, and the tool face orthogonal plane P, measured in the tool reference plane P,.

.

27

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5.1.3 Wedge angles

5.1.3.1 normal wedge angle /3, (figures 24,27 and 28) : The

included angle between the face A, and the flank A, measured

in the cutting edge normal plane P,.

5.1.3.2 tool side wedge angle /$ (figures 24, 27 and 28) : The angle between the face A, and the flank A, measured in

the assumed working plane Pr.

5.1.3.3 tool back wedge angle /$, (figures 24, 27 and 28) : The angle between the face A,, and the flank A, measured in

the tool back plane P,.

5.1.3.4 tool orthogonal wedge angle 8, (figures 24,27 and

28) : The angle between the face A, and the flank A, measured

in the tool orthogonal plane P,.

5.1.4 Orientation of flank

5.1.4.1 tool normal clearance a, (figures 24, 27 and 28) : The angle between the flank A, and the tool cutting edge plane P, measured in the cutting edge normal plane P,.

5.1.4.2 tool side clearance (rr (figures 24, 27 and 28) : The

angle between the flank A, and the tool cutting edge plane P,, measured in the assumed working plane Pr.

51.4.3 tool back clearance crp (figures 24,27 and 28) : The angle between the flank A, and the tool cutting edge plane P,

measured in the tool back plane P,.

5.1.4.4 tool orthogonal clearance a, (figures 24, 27 and

28) : The angle between the flank A, and the tool cutting edge

plane P, measured in the tool orthogonal plane P,.

5.1.4.5 tool base clearance czr, (figure 25) : The angle be-

tween the flank A, and the tool cutting edge plane P, measured

in the tool flank orthogonal plane P,.

5.1.4.6 tool flank orthogonal plane orientation angle 0,

(figure 25) : The angle between the assumed working plane P,

and the tool flank orthogonal plane P, measured in the tool

reference plane P,.

5.1.5 Relationship between the tool angles

The sum of the tool clearance, tool wedge angle and the tool

rake measured in any one of the following tool-in-hand planes - cutting edge normal plane, tool back plane, tool orthogonal

plane or assumed working plane - is equal to 90°.

a, + /3” + y” = 9o”

ap + BP + yp = 80°

a, + & + y. = 80°

af + bf + yf = 80°

In practice, the tool rake, tool clearance and tool cutting edge

inclination are usually acute angles.

28

Page 33: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

‘0

Section F-F

(PA

IS : 11522 (Part l)-1996 IS0 3002/l-1982

0

Assumed direction of primary motion

Assumed direction of feed motion

I

+

Intersection of P, and Pf Section 0-O

(P,)

Section N-N

Section P-P Intersection of Ps and Pp s

Intersection of P, and P

View R

with selected point on cutting edge in the corner

Selected point on cutting edge

Figure 24 - Tool angles - Turning tool

29

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IS : 11522 (Part 1)-l 988 IS0 3002/1-l 982

Section B-B

(Pb)

Intersection of P, and P,

Section G-G

(P,)

View R I

Selected point on cutting edge

Section A-A

(1 P,; 1 P,)

Figure 25 - Tool geometrical rake yg and tool base clearance ab - Turning tool

Page 35: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

View R

(P.1

r- Assumed direction of feed motion

Section F-F

IS : 11522 (Part 1)-l 988 IS0 300211-l 982

t Assumed direction of feed motion

View R

(P,) h

-f- *

Section P-P

t

K, + E, + K,’ = 180”

R t R

Figure 26 - Tool cutting edge angle K, and tool approach angle (tool lead angle) vjr

31 ’

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IS : 11522 (Part 1)-l 988 IS0 3002/1-l 982

View on tool reference plane P,

Section P-P

p (PP) - ;

-t-

Assumed direction of feed motion

9

Selected point on cutting edge)/- .

View S

ALIf I

/ Section N-N

Intersection of P, end Pp _ , (P”) % --%-a 7” /

intersection of P, and P,

-2%

View on tool reference plane P,

View on tool reference plane P,,

th selected point on

cutting edge in the corner

Selected point on cutting edge

r

I+- Q

Section F-F

(P,I

Of Intersection of P, and Pf

p, + -

Assumed direction of primary motion

-4

Y

Figure 27 - Tool angles - Milling cutter head

32

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IS : 11522 (Part l)-1986 IS0 3002/1-l 982

View P

(P,) R

4

Assumed direction of primary motion

View F

N L View S

(P,)

Selected point on cutting edge

ntersection of P, and Pf

Assumed direction of feed motio

View R

(P,)

V?ew N (P,)

\ e +’ Section P-P

Intersection of P, and P, of primary motion

t R

Figure 28 - Tool angles - Twist drill

33

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Is:llS22(Partl)-1886

IS0 3002/l-1982

Figure 29 - Tool normal rake and tool normal clearance angles on a wedge

5.2 Working angles

The working angles are defined with the aid of the tool-in-use

reference system of planes (4.2).

5.2.1 Orientation of the cutting edge

5.2.1 ..l working cutting edge angle K,~ (figures 30, 31 and

32) : The angle between the working cutting edge plane P,

and the working plane Pr, measured in the working reference

plane P,,.

5.2.1.2 working approach angle; working lead angle

/USA/ tyre (figures 30, 31 and 32) : The angle between the working cutting edge plane P, and the working back plane P,

measured in the working reference plane P,,.

r,ure is defined only for the major cutting edge. Thus at any

selected point on the major cutting edge the sum of ryre and K,~

is always 9o”.

5.2.1.3 working cutting edge inclination I,, (figures 30,31

and 32) : The angle between the working cutting edge and the

working reference plane P, measured in the working cutting

edge plane P,.

5.2.2 Orientation of face

5.2.2.1 working normal rake yne (figures 30, 31 and 32) : The angle between the face A,, and the working reference plane

P,, measured in the cutting edge normal plane P,.

NOTE - P,, - P,

5.2.2.2 working side rake yfe (figures 30, 31 and 32) : The angle between the face A,, and the working reference plane P,,

measured in the working plane P,,.

5.2.2.3 working back rake yW (figures 30, 31 and 32) : The angle between the face A, and the working reference plane P,,

measured in the working back plane P,.

5.2.2.4 working orthogonal rake yoe (figures 30, 31 and

32) : The angle between the face A, and the working reference . plane P,, measured in the working orthogonal plane P,,.

NOTE ~ The geometrical rake IS not defined in the tool-In-use system.

5.2.3 Wedge angles

5.2.3.1 normal wedge angle ,!I,,, (figures 30, 31 and 32) : - The normal wedge angle in the tool-in-use system is identical with the normal wedge angle defined in the tool-in-hand

system.

P,, = &

5.2.3.2 working side wedge angle & (figures 30, 31 and

32) : The angle between the face A, and the flank A,, measured in the working plane P,,.

5.2.3.3 working back wedge angle p, (figures 30, 31 and 32) : The angle between the face A, and the flank A,, measured in the working back plane P,.

34

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5.2.3.4 working orthogonal wedge angle 8, (figures 30,

31 and 32) : The angle between the face A,, and the flank A, measured in the working orthogonal plane P,.

5.2.4 Orientation of flank

5.2.4.1 working normal clearance ane (figures 30. 31 and

321 : The angle between the flank A, and the working cutting

edge plane P,, measured in the cutting edge normal plane P,,.

NOTE - P,, = P,

5.2.4.2 working side clearance tzfe (figures 30, 31 and 32) : The angle between the flank A, and the working cutting edge

plane P,, measured in the working plane P,,.

5.2.4.3 working back clearance ape (figures 30, 31 and

32) : The angle between the flank A, and the working cutting

edge plane P, measured in the working back plane P,.

IS : 11522 (Part 1)-l 988 IS0 3002/l -1982

5.2.4.4 working orthogonal clearance aoe (figures 30, 31

and 32) : The angle between the flank A, and the working cutting edge plane P, measured in the working orthogonal plane P,.

NOTE - The base clearance is not defined in the tool-in-use system.

5.2.5 Relationship between the working angles

The sum of the working clearance, working wedge angle and

working rake measured in any one of the following tool-in-use

planes - cutting edge normal plane, working back plane,

working orthogonal plane or working plane - is equal to W”.

a,, + P,, + he = 900 ape + pw + yw = 90°

a, + & + he = 90”

afe + Pf, + Yfe = go0

In practice the working rake, working clearance and working

cutting edge inclination are usually acute angles.

35

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IS : 11522 (Part 1)-l 888 IS0 3002/14882

R - 4 -

Resultant cutting direction Direction of primary motion

Section F-F

(Pf*)

Direction of feed motion ,

\

Section P-P

(Pp.) Intersection of P

.,900 ‘1

\ \

\ P re I

+ +

Intersection of P, and Pfe

Section O-O

(P,.)

Section N-N

(P”, = P”1

/

-f-

“ma””

(Pre) Selected point on cutting edge

sa and Ppe View S

IP,.)

Figure 30 - Working angles - Turning tool

36

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IS : 11522 (Part l)-1666 IS0 3002/1-l 662

Section N-N

(P”, = P,)

Intersection of Pre and P,,

Intersection of Pfe and P,

Section O-O P (Pm)

-k - \

/- 4 ?4

-w

P se X

\ Section R-R !‘

(P,.) \

Section P-P

(P,J

intersection of P, and P,, Section F-F

(Pfe)

.

\

Selected point on cutting edge

\ / ~ Direction of feed motion

-7 R

\ Resultant cutting direction

Figure 31 - Working angles -. Milling cutter head

.

37

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IS : 11522 (Part l)-1988 IS0 3002/1-l 982

N L View S

(PA

View F

(Pf.)

Selected pain: on cutting edge w[

Direction of primary motion

p \”

Resultant cbtting direction

Direction of feed motion /

’ Yf v 2 &

/

Intersection of

View R

(Pm)

Intersection of

Intersection of Pp, and A,

T E *

Section P-p

Intersection of P,,, and A

Flgura 32 - Working angles - Twist drill

38

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5.3 Sign convention for angles

The sign convention for tool cutting edge orientation angles is defined with respect to planes and directions of motion defined

at a selected point on the cutting edge located at a corner

which is assumed to be sharp.

When a tool has more than one corner (for example, a cutting off tool, certain broaches, slot milling cutters or slotting tools

used in sharpening or planing) the angles of the cutting edges

and. their sign must be defined in relation to the particular cor-

ner under consideration. At each corner there is a set of major and minor cutting edge angles and major and minor cutting

edge inclinations. Each set of angles completely defines the cutting edge geometry at that particular corner.

When a cutting edge has no corner (for example, a slab milling

cutter) then one end of the major cutting edge is taken as a

reference. In such cases the .reference end is that from which the rotation of the tool relative to the workpiece is seen to be

clockwise.

In the case of a Vee-shaped threading tool, the point of

intersection of the projection of the straight portions of the cut- ting edge can be regarded as the selected point at a sharp cor-

ner and the orientations of the straight portions of the cutting

edge defined with respect to that point.

The sign convention for angles which defines the orientation of

the face and flank is defined with respect to planes and direc-

tions of motion at a selected point on the cutting edge, located

at any point where the face and flank orientation is required to

be specified.

5.3.1 Tool angle convention

5.3.1.1 The tool cutting edge angle K, (see 5.1.1.1) is

always positive. The appropriate angle of the two possible

angles defined by the intersecting planes is the one which is

measured from the portion of Pr containing the assumed direc-

tion of feed motion towards that part of the major cutting edge

away from the tool corner being considered or away from the reference end of the major cutting edge in the case of a slab

milling cutter (see 5.3).

The tool minor cutting edge ahgle K’ r (see 5.1.1.1) is usually acute and its sign is determined from the relationship

K, + cr + K’ r = 180”. where e, is always Positive and measured within the boundaries of the cutting part.

IS : 11522 (Part l)-1986 IS0 3002/1-l 982

5.3.1.2 The tool approach angle w, (see 5.1.1.2) is

always acute and its sign is determined from the relationship

K, + I)/, = 90’.

5.3.1.3 The tool cutting edge inclination 1, (see 5.1.1.3) is

always acute. The angle is positive if the cutting edge, when

viewed in a direction away from the selected point at the tool

corner being considered, lies on the opposite side of the tool

reference plane P: from the assumed direction of priman/ motion.

5.3.1.4 Tool rake ahgles Y”, Yf, y,,, yO, y, (see 5.1.2.1 to 5.1.2.5) are always acute. The angle is positive if, when looking

across the face from the selected point and along the line of

intersection of the face and the plane of measurement, the

viewed line of intersection lies on the opposite side of the tool

reference plane P, from the assumed direction of primary motion.

5.3.1.5 Tool cleirance angles a,, at, ap, a,, ab (see 5.1.4.1 to 5.1.4.5) are always acute. The angle is positive if, when look- ing across the flank from the selected point and along the line

of intersection of the flank and the plane of measurement, the

viewed line of intersection lies on the opposite side of the tool

cutting edge plane P, from the assumed direction of feed motion.

Tool minor cutting edge clearance angles a,‘, af’, ap’, a,‘, ab’ (see beginning of clause 5J are always acute. The angle is

positive if, when looking across the minor flank from the

selected point and along the line of intersection of the minor

flank and the plane of measurement, the viewed line of in-

tersection lies on the same side of the tool minor cutting edge

plane P,’ as the line of intersection of the face and the plane of

measurement.

5.3.2 Working angle convention

The same physical bases and directions of measurement which

define the sign convention for tool angles must be maintained

to define the convention for working angles, in conjunction _

with the tool-in-use reference system of planes and the direc-

tions of primary and feed motions.

39

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IS : 11522 (Part l)-1686 IS0 3002/1-l 982

6 Summary of angles

6.1 Tool and workpiece motions

Angle

Feed motion angle ~0

Resultant cutting speed

angle q

Definition

Angle between

direction of feed motion direction of primary motion

direction of primary motion resultant cutting direction

Measured in plane

Pfe

Pfe

No.

3.6.4

3.6.5

6.2 Orientation of cutting edge

Angle I Definitidn

Tool angle I Working angle I Angle between Measured in olane

No.

Tool cutting edge angle K,

Working cutting edge

angle K,,

Ps

P,

Pf .

Pfe

pr 5.1.1.1

P re 5.2.1 .l

Tool approach angle

(tool lead angle1 I,+ I I ps

I PP I

P, I

5.1.1.2

Workmg approach angle cy,

(working lead angle) I pse

I P, P re I

5.2.1.2

Tool cutting edge

inclination I,

Working cutting edge

inclination A,

S

SC?

P, Ps 5.1.1.3

P re PsCl 5.2.1.3

Tool included angle fr I ps PC., P, 5.1.1.4

6.3 Orientation of face

, Angle Definition

Tool angle Working angle Angle between Measured in plane

No.

Tool norm) rake y,., A Y Pr P” 5.1.2.1

Working normal rake yne AY P re P ne = P” 5.2.2.1

I__~~~

Tool side rake y, A, Pr Pf 5.1.2.2 _---- __-_ _ ~~

Working side rake yfe A, P re Pfe 5.2.2.2 _ __.___~ __.. ~~

Tool back rake yp A, Pr PP 5.1.2.3

Working back rake ype A, P re P!x 5.2.2.3 I-~~

Tool orthogonal rake y. AY Pr PO 5.1.2 4

Working orthogonal rake yoe A y P re P, 5.2.2.4

Tool geometrical rake yg A, pr P, 5.1.2.5

___ _..

Tool face orthogonal plane

orientation angle 6, p f P, p, 5.1.2.6

40

Page 45: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS :11522 (Part l)-1988

IS0 3002/l-1982

6.4 Wedge angles

Tool angle

Normal wedge

angle 8, f /I,c

Angle

Working angle

Definition

Angle between Measured in plane

No.

All A, P” f Pne 5.1.3.1

5.2.3.1

Tool side wedge angle /If

Tool back wedge angle &,

Tool orthogonal wedge

angle PO

Working side wedge

angle Pfe

Working back wedge

angle Dpe

Working orthogonal wedge

angle B,

A,

A,

A,

A,

A,

AY

AU

A,

A,

A,

A,

A,

Pf

Pf.5

PC3

P Pe

PO

P oe

5.1.3.2

5.2.3.2

5.1.3.3

5.2.3.3

5.134

5.2.3.4

6.5 Orientation of flank

Angle Definition

Tool angle Working angle Angle between Measured in plane

No.

Tool normal clearance a, A, Ps P” 5.1.4.1

Working normal

clearance one A, P se P”, I P, 5.2.4.1

Tool side clearance of A, Ps Pf 5.1.4.2

Working side

clearance afe A, P se Pft? 5.2.4.2

Tool back clearance np A, Ps PP 5.1.4.3

Working back

clearance ape A, P se P, 5.2.4.3

Tool orthogonal

clearance no A,

Working orthogonal -1-L ---

Ps PO 5.1.4.4

clearance a, A, P se P oe 5.2.4.4

Tool base clearance uh

Tool flank orthogonal plane

orientation angle 8,

A, Ps ph 5J.4.5

p f pb P, 5.1.4.6

41

Page 46: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

x

6.6 Relations between the angles in the tool-in-hand system

NOTE - The angle in the finrt column can be calculated fmm tha ang& given in the second, third, fourth and fifth columns.

a0

YO

an

Yn

aP

“f.

YP

Yf

8,

4

ab’l

vg II

WIK, = cot af - tan yf

tan K, = cot ab cos 0, - tan Vg cos 6,

cot ap - tan yp cot ab sin 8, - tan yg sin 6,

tan AS = sin K, cot ap - cos K, Cot af tan I, = - CDS (Kr + 0,)

tan ab

= sin I(, tan yp - cc6 K, tan yf = - tan yg cos (K, + 6,)

I I

I tan a, = tan an cos I, I cot a0 = co5 K, cot ap + sin K, cot af I tan a0 = tan ab

sin (K, + 8,) I I I I I I

tan Y” tan y. = -

cos As tan y. = cos K, tan VP + sin K, tan yf tan y. = tan yg sin (K, + 6,)

I I I

tan a0 tan a, = -

cot a, = (cos K, cot ap + tan pn =

tan ab

cos A, + sin K, cot af) COS A, COS 1, sin (K, f 0,)

= tan y. cos 1, tan yn =

tan yn (cos K, tan yp +

+ sin K, tan yfl CC6 A, tan Vn = tan yg cos A, sin (K, + 6,)

cot ap = ~0s K, cot a, + sin K, tan A,

cot af = sin K, cot a, - co5 Kr tan A,

cot Q, cot ap = cos K, -

cos A, + sin K, tan A,

cot Q” cot af = sin K, - -

cos 1s cos K, tan I,

cot clp = sin 8, cot ab

COt of = COS 8, Cot ab

I I I

tan VP = cos x, tan y. + sin K, tan A, tan yp = COS K, 2 + tin K, tan A, tan yp = sin 6, tan Vg S

tan yf = sin K, tan y. - cc6 K, tan L, tan Vn

tan yf = sin K, - - cos A,

cos K, tan 1, tan yf = cos 8, tan yg

I I I

cot aa tan (K, + 8,) = - -

tan I,

cot a, Ian (K, + 8,) = - -

sin A,

tan af tan e, = -

tan ap

tan y. tan IK, + 6,) = - -

tan A,

tan Y” tan IK, + 6,l = - -

sin A, tan 6, = tan

tan Vf

cot ab = i cot2 a, + tan* A, cotwb = k jz cot ab = + cot* ap + cot* af

tan Vg = f J tan2 y. + tan* A, tanVg = * Jran*yp + tan*yf

1 The srgn of angles ab and yg IS determlnea Dy applying tne convennons 01 clause 5.J.

I

Page 47: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part 1)-l 888 IS0 3902/1-l 982

7 Chip breaker

Repeat of the definition given in 3.3.1.2:

with an increase in the distance of the point of measurement away from the minor cutting edge.

chip breaker: A n&ification of the face A,, to control or

break the chip, consisting of either an integral groove or an in-

tegral or attached obstruction.

7.1 defined point on the chip breaker (figures 33,34,35) : The point of intersection of the cutting edge normal plane P, (through the selected point on the major cutting edge) with the

top edge of an attached chip breaker or with the rear edge of an

integral chip breaker.

7.6 chip breaker wedge angle era (figures 33, 34) : The

acute angle between the face A, of the tool and the active face

of’the chip breaker measured in a plane perpendicular to the

top edge of the chip breaker and through the defined point on

the chip breaker. Where the chip breaker face is curved the

wedge angle is measured between the tangent to this face at the same defined point and the face of the tool. This angle is

usually defined only for obstruction type chip breakers.

7.7 chip breaker radius rR (figure 34) : The nominal radius

7.2 active face of the chip breaker (figures 33, 34, 35) : That surface of the chip breaker which is intended to come into

contact with the chip.

of the curved surface of an obstruction type chip breaker

measured in a plane perpendicular to the top edge of the chip

breaker and through the defined point on the chip breaker.

7.3 chip breaker distance I,, (figures 33, 34, 3511) : The

distance from the selected point on the major cutting edge to

the projection of the defined point on the chip breaker on the

face A,, measured in the cutting edge normal plane P,.

7.4 chip breaker height ha (figures 33, 34, 3511) : The distance from the face A,, to the defined point on the chip

breaker measured in a direction perpendicular to the face. This

distance is usually defined only for obstruction type chip breakers.

7.5 chip breaker angle ~a,, (figures 33, 34, 35)‘) : The acute

angle between the major cutting edge and the projection on the

face A, of the top or rear edge of the chip breaker measured in

the face. Where the major cutting edge or the top or rear edge

of the chip breaker are curved, the angle is measured between

the tangent to the cuttingsdge at the selected point and the tangent of the projection of the top or rear edge of the chip

breaker at the projection of the defined point.

The angle is positive if the distance between the major cutting

edge and the top or rear edge of the chip breaker decreases

7.8 chip breaker groove radius ran (figure 35) : The

nominal radius of a groove type chip breaker measured in the

cutting edge normal plane P,.

7.6 chip breaker groove depth ca, (figure 3511) : The max-

imum depth of the groove type chip breaker measured from the

plane of the face A,, and in the cutting edge normal plane P,.

7.10 chip breaker land width da, (figure 3511) : The

distance from the selected point on the major cutting edge to the nearest point of intersection of the groove type chip breaker

and the face A, measured in the cutting edge normal plane P,.

7.11 chip breaker distance from corner of tool dBv

(figures 33 and 3511) : The distance measured in the plane of

the face A, and in a direction parallel with the tool cutting edge

plane P,, between a plane tangential to the end of the chip

breaker and perpendicular both to the tool reference plane P,

and to the tool cutting edge plane P, and a plane tangential to

the tool corner and perpendicular both to the tool reference

plane P,, and to the tool cutting edge plane P,.

1) When thk tool has more than one face, the face from which or in which the measurement is made must be specified.

43

Page 48: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part l)-1999 I SO 9002/l -1992

Intersection of P, and AT,

Defined point on *I-.. ^L:_ L_^_L - 7 / / / /V//K\/

Active face of chip breaker

View on firet f# Ay,

Figure 33 - Attached obstruction type chip breaker .

44

Page 49: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part l)-1986 IS0 3002/1-l 982

Saction B-B

/

/

break&

Selected point on

Defined point on the chip breaker

View on first face +,

Figure 34 - Integral obstruction type chip breaker

45

Page 50: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

1s : 11522 (Part l)-1886 180 3002/l-1882

Sution on cutting odgm nomd PI- p,

Active face of

Figure 35 - Groove type chip breaker

46

Page 51: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part l)-1996 IS0 3992/l -1982

Annex

Lists of equivalent terms in. French, Russian, German, Italian and Dutch

NO. Sym-

bol English Francais Pyccw ii Deutsch Italian0 Nederlands

3 general terms notions g&T&ales ocnoenbre TepuktHbr allgemeine Eegriffe nozioni general1 algemene

3.1

3.1.1

3.1.2

3.1.3

3.2

3.2.1 I-- 3.2.2

- surfaces on the surfaces de la noaepxeocTe

workpiece piece 06pa6aT bl aaeuoe

~eTUlvl

work surface surface de ia piece 06pa6aTbleaeuaK

noBepxHocTb

machined surface surface engendree 06pa60TaHHae

rlot3epxHocTb

transient surface surface toupee 06pa60,TanHae

nosepxHocTb B

Kr4HeuaTe~ecKoe

cucTeue

tool elements

body

shank

elements de l’outil 3neueeTbr

HHCTpyMeHTa

corps

queue

) 3.2.3 1 1 tool bore 1 al&sage de I’outil 1 m-a;q~;woe 1 Werkzeughohrung 1 foro dell’utensile 1 ;edrfnegdschaps- 1

3.2.4

-3.2.5

-.- 3.2.5

3.2.7

3.3

3.3.2

1 tool axis

cutting part

axe de I’outil

partie active

OCb KlHCToyMeHTa Werkzeugachse asse dell’utensile gereedschaps-

hartlijn

pemyrKar-4 ClacTb Schneidteil

+--I

parte attiva o testa snijgedeelte

dell’utensile

base

wedge

tool surfaces

---_ ._~

face

surface d’appui onopHaR Auflageflache supetficie di steunvlak of

nnOCKOCTb (6a3a) appoggio oplefvlak -

taillant KKMH (HnYI Schneidkeil cuneo snijwig

pentyufk4U KnHH) _~-

surfaces de I’outil nOBepxHOCTH Werkzeugflachen superfrcie della snijvlakken

HHCTpyMeHTa (Flachen an der parte attiva

SchneideJ

face de coupe nepeAeee Spanflache faccia dr tagglio spaanvlak

nOBeoXHOCTb

first face premiere face de nepBaenepeAr4e.K erste Spanflgche prima faccia di eerste spaanvlak

coupe nOEepXHOCTb tagglio - ~~ .-----

second face (lands deuxieme face de aTopan nepefleen rweite Spanflriche seconda faccra dr tweede spaanvlak

of the face) coupe ffacettes de noeepxHocTb (Spanfllchenfasen) tagglio ffacette

la face de coupe) della faccia dr

--_

reduced face face de coupe reduite

yKopoqewiafl

nepe~nne

noeepxnocTb

reduzierte

Spanflache

chip breaker brise-copeaux CTpymKonoM Spanleitstufe

____~

flank

___I_

major flank

face de depouille JBJjHRR Freiflache

nOeeoXHOCT b _______ _-.-._._ _~~~

face de depouille rnaaean aaAnr+K Hauptfreiflache hoofdvnjloopvlak

principale nOBeox”OCTb

47

Page 52: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part 1)-l 986 IS0 3002/l-1982

No.

3.3.2

3.3.3

3.3.3.1

3.3.3.2

3.4

3.4.1

3.4.1.1

3.4.1.2

3.4.1.3

3.4.1.4

3.4.1.5 active cutting edge a&e active

3.4.1.5.1

3.4.1.5.2

3.4.2 corner

3.4.2.1

3.4.2.2

3.4.3

3.4.4

3.4:5

3.4.6

3.5

3.5.1

Sym-

bol English Franqais Pyccrw ic Deutsch I Italian0 Nederlands

Ah minor flank face de depouille a?cnoMoraTenbHaH Nebenfreiflache

t-

fiasco seconddno hulpvnlloopvlak

secondaire 3aA”nR

nosepxHocTb

A at first flank premiere face de nepeaR 3afit1~~ erste Freiflache primo fiance eerste qloo[ivl,lk

d6pouille nosepxHocTb ___~_ _~~~~~~ ~~

A a2 second flank (lands deuxieme face de aTopan J~AHRR zweite Freiflache second0 fiance tweede

of the flank) d6pouille lfacettes FOEepXHOCTb (Freiflachenfasen) (facette dolla faccla wnjloopvlak

de la face de dt tagllo)

d&pouille)

profiles of the face profils de la face npo$Jnnn Profile der profili della faccla proftel vilr

and flank de coupe et de la nepe_qHeA H 3aRneti Spanfldche und di taql:o e del spaanvlalt en

face de d6pouille nosepxHOcTeci Frelflache fiance l

vnjloopvlak

face profile profil de la face de npo@wnb Spanfl&henprofil profile della faccld profiel van twt coupe nepeaHel;l dl raglio spaanvlak

nosepxHocTH

flank profile profil de la face de npocptirlb 3anneti Freifltichen;>rofil profllo del flanco ptof,el van hfxr

d6pouille nosepxHocTH vnlloopflak

cutting edges a&es pemyqne K~OMKH Schneiden taglienti snilkanten

cutting edge ardte pemyqafl KpoMKa Schneide tagliente sqkant ._____~__ -..-.- ~-~~~ ~~_~ ~~~_~~

S tool major cutting a&e principale de rnaanan pemyuafi Werkzeug- tagliente princlpale gereedschaps

edge I’outil KpoMKa Hauptschneide hoofdsnljkant -

S’ tool minor cutting ardte secondaire de acnoMoraTenbnan Werkzeug tagliente gereedschaps

edge I’outil pe*yutaR KpoMKa Nebenschneide secondario hulpsnilkant

Se working major a&e principale en rnasHaR pexyqafl Work tagllente principale werkhoofdsnijkClnt

cutting edge travail KpoMKa B Hauptschneide In lavoro

KHneMaTHqecKoti

cficTeMe

SL working minor ardte secondaire en BcnOMOraTen bHaR Wirk- tagliente werkhulpsnilkant

cutting edge travail pemyqan KpoMKa a Nebenschneide secondano In

Ki.lHeMaTH~ecKoti lavoro

ct4cTeMe

aKTHaHaR pemyqafi aktive Schneide

KPOMKa

tagliente attivo werkende snllkanr

% active major ardte active aKTHanan rnaanaR aktive tagliente attlvo werkend

cutting edge principale pemyuafl KpOMKa Hauptschneide principale hoofdsrqkanr

Sa’ active minor a&e active aKTYlBl,aR aktlve tagliente attivo werkend

cutting edge secondaire acnoMoraTenbHafl Nebenschneide secondano hulpsnqkarll

pexyuan KpOMKa

bet de I’outil

(pointe de I’outll)

sepUcrHa Schneidenecke punta dell’utenslle neus

rounded corner arrondi de bet 3aKpyrfleHMafl Eckenrundung arrotondamenro neusafrondinq

(arrondi de pointe) eepurnna della punta -- ___-. ..-.

chamfered corner chanfrein de bet nepexoAnaR @acKa Eckenfase smusso della punta neusafschulnlng

lchanfrein de

pointe) - .

selected point on point consid& de paccMaTpHsaeMan betrachteter punto constderaro beschouwde punt

the cutting edge I’ar&e ToqKa Ha pewyqeti Schneidenpunkr del tagliente van de srqkant

KpoMKe --~

rounded cutting arQte arrondle cKpyrneHHa* gerundete tagliente afgeronde snllkanl edge pemyu;afl KpoMKa Schnelde arrotondato - ~~._ ~~ Interrupted cutting a&e interrompue npepbcaHcTan unterbrochene taglfente infcrrotto onderbroken edge peXyU,an KWMKi3 Schneide snilkant

tool profile profil de I’outll npor&unb Werkzeugprofil profllo dell’utenstle profiel van bet

HncTpyueHTa gereedshap -___- dimensions autres grandeurs nuneiinble weltere Masse altre grandezze andere afmetlngen

pa3uepbl ne3sb4i4 -~

r( corner radius rayon de bet pafl\wyc sepUrbiHbt Eckenradius ragglo della punta neusradlus (rayon de pointe)

.

Page 53: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part l)-1996 IS0 3002/l-1982

G bc

r,

h

h,

rr

h

-

-

_-

“C

-

-

“1

.-

“t

-

cp

v

-

-

P,

-6

-

- m

)I

I

_~

Y

_

‘1

1

-

Y

-

_

_

-

_

-

_

f

_

_

-

-

_

-

-

-

-

-

No Deutsch

Breite der

Eckenfase

Breite der

Spanflachenfasc

English

chamfered corner

length

land width of the

face

land width of the

flank

rounded cuttrng

edge radius

----- wrdth of reduced

face

tool and workpiece

motinns

primary motion

direction of

primary motion

cutting speed

feed motion

direction of feed

motion

feed speed

___- -- resultant cutting

motion --_ ~~~ resultant cutting

direction -

resultant cutting

speed

feed matron angle

__-~-- resultant cutting

speed angle

reference systems

------- tool-inhand

system

tool reference

plane

assumed working

plane

Franoais

largeur du

chanfrein de bet

largeur de la

facette de la face

de coupe

largeur de la

facette de la face

de depouille

rayon de I’arete

arrondie

- largeur de la face

de coupe reduite

mouvements de

I’outil et de la

piece

mouvement de

coupe

direction de coupe

-_ vitesse de coupe

mouvement

d’avance

direction d’avance

vitesse d’avance

-- mouvement

r&sultant de coupe

direction resultante

de coupe

vitesse resultante

de coupe

sngle de la

direction d’avance

angle de la

direction rCultante

de coupe

systemes de

reference

___~~ _ systeme de l’outil en main

--_ ____~~ elan de reference de l’outil

olan de travail

:onventionnel

Italian0 Nederlands

larghezza dello

smusso della punta

largherra delle

facette della faccra

dr taglro 1, 2

flarghezza delle

facette del fiancol

largherza del

franc0 1. 2

llarghezra della

faccette del franco)

raggro dr raccordo

del tagliente

breedte van de

neusafschurnmg

breedte van 1”. 2“

spaanflak

. hredte van 1”. 22

vnlloopvlak

snrjkanstradrus

larghezza della

faccia dr taglro

ridotta

breedte van bet

gereduceerd

spaanvlak

moti dell’utensile e

del pezzo

bewegrngen van

werkstuk en

gereedschap

moto di talgio snifbewegrng

direzione di taglro snifsnelherd

~-_.____ velocita di taglio snijsnelheid

avanzamento aanzetbeweging

~___ ~. ~.. direzione

d’avanzamento

velocrta

d’avanzamento

moto di lavoro

aanretrichtmg

---_ aanzetsnelheid

_-.--_--. drrezrone di lavoro

resulterende

snrjbewegrng --_. resulterende

snifrichtmg

velocrtB dr lavoro

angolo deila

lirezione

Yavanzamento

sngolo della

jirezione dr lavoro

resulterende snijnelheid

aanretrichtrng

shoek

srstema dr

?ferimenro

-. ~_~~~ _~~ hoek van de

resulterende snifrichting - ~. ._._. referentiestelsel

;rstema

dell’utensile

n man0

-_ -_-____ gereedschaps: referentiestelsel

oiano di riferimento jeil’utensile _~____~~~ _ ,iano di lavoro

:onvenrionale

gereedschaps- referentrevtak

voorcmdersteld

werkvlak

Pyctrnif

Annna nepexoAnor

CpacKvl

lu~pvlna cpacoK

nepeprteti

noeepxnocrw

urHpvlna @acoK

sap.Heti

nosepxnocre

Brerte der

Freiflachenfaser

paAwyc cKpymennoti

pexyutea KP~MKH ---.

ruktpmia

yKopoqennob

nepeAneti

nosepxnocrvl

pekrmenus

HricrpyMenra H

o6pa6aTbreaeMoti

Aerane

rnaarioe Aenmenr.fc

Radius der

gerundeten

Schnerde ..-- _ Breite der

reduzierten

Spanflache

Werkzeug und

Werkstuck-

bewegungen

Schnittbewegur

nanpasneriue

rnasnoro

flektmenm7

CKOpOCTb maenorc

Aevlmentia

noAara

Schnrttnchtung

Schnrtt-

geschwindigkeit

Vorschub-

bewegung

tranpaenetine

noflaqn

CKOpoCrb noAarn

Vorschubrichtur

Vorschub-

geschwindigkeit

Wirkbewegung

ianpaanemie

3e3anmt

3KOpOCTb pesanns

Wirkrichtung

geschwindigkeit

rron Aan*enrra Vorschubrichtun

7oAaqn winkel

/rOfl CKOPOCTH Wirkrichtungs-

)e3anktfl wrnkel

Bezugssysteme

Werkzeug-

Bezugssystem

---.-.___ Werkzeug~

Bezuosebene

angenommene

Arbeirsebene

49

3.5.2

3.5.3

3.5.4

3.55

3.6

3.6.1

3.6.1.1

3.6.1.2

3.6.2

3.6.2.1

3.6.2.2

3.6.3

3.6.3.1

-- 1.6.3.2

1.6.4

1.6.5

.- .-- I

--_.-__ 1.1

1.1.1

--. _.-

I.12

Page 54: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

Is : 11522 (Part i )-I 986 IS0 3002/l-1982

plan normal a riopbtanbfran

I’arete IVIOCKOCTb

plan orthogonal de nnOCKOCTb

I’outil rnaa”Or0 CeCleHHR -

plan orthogonal de nnocKocTb

la face de coupe nepeAneti

nosepxnomn

Werkzeug-

Ruckebene

Werkzeug-

Schnerdenebene

Schnerden

Normalehene _-___-.- ~~

Werkzeug- Orthogonalebene

SpJnftdChen-

Orthogonalebene

plan orthogonal de nnoc~ocTb sa6neA Freifldchen

la face de dapouille noaepxnocTH Orthogonalebene

systeme de l’outil 3TanoHHaa

en travail cr+cTeMa nnK

H”CTpyMe”Ta a

KHHeMaTHKe

Wirk

Bezugssystem

plan de reference tV7OCKOCTb

en travail ocrioanaa pa6orraa

plan de travail pa6oqaa

NlOCKOCTb

____-- Wirk-Bezugseber

Arbeitsebene

plan vers I’arri&re

en travail

plan d’arete en

travail

plan normal a

I’ar8te

pa6oouan 0ceaaK

n”OCKOCTb

nnocuocTb pe3aHna

pa6ortaa

nnOCKOCTb

HOpMa,, bHaR

pa6ooltan

- Wirk-Ruckebene

Wirk-

Schneidecebene -

Schneiden-

Normalebene

plan orthogonal en nnocKocTb

travail rnaanoco ca+anlr(K

pa6oqaa ___- angles de I’outil et HHCTpyMeHTallb-

angles en travarl “bl,? )T”bl H yrflbl B

KbirrebfaTki~ecKoU

CXeMe -... ____ angles de I’outil HHCTpyMeHTanb-

“bra yrflbl

Wirk- --

Orthogonalebene

Werkzeug- und

Wirkwrnkel

Werkzeugwinket

position de I’arete yrnbl pemyqeA

KpOUKlr I_ angle de direction rnaenbrti yron

d’arete de I’outil a nnane

angle de direction acnouoraTen bfrbr A

d’arete secondaire yron a nnane

de I’outil ~~..

angle de drrection yrOn OTKIIOHBHHR

complementarre

de I’outrl

_._~~~~ Lage der Schneic

- Werkzeug-

Einstellwrnkel

Werkzeug-

Ernstellwinkel der

Nebenschnetde

Werkzeug-Einste

ergJnzungswrnks

angle d’inclinaison yron HaKnoHa

d’arete de l’outil pemyttteti ~pornrn

angle de pornte de MnCTpyMeMTailb-

I’outil Hblti BHyTpeHHVl6

yron -

position de la face yrnbl nepeAHHe

de coupe

Werkzeug-

Neigungswinkel

~~.. _~ Werkzeug-

Eckenwrnkel

Lage der -

Spanflache

50

I

No. 3ym bol

! Nederlands

gereedschaps

achterwaartsvlak

gereedschapsnrt

kanlsvlak

snqkantsnormaal

vlak

gereedschaps

orthogonaalvlak

meetvlak van tk

geome!nsche

spaanhoek

mcctvlak varr tit,

l,asrsvrilloo(,lroek

werk.teferentic

stelset

werkreferentrevlak

werkvlak

werkachterwaarts

vlak

werksnqkantsvlak

snijkantsnormaal

vtak

werkorthogonaat

vtJk

gereedschaps

hoeken en

werkhoeken

gereedschaps

hoeken

snrtkantsrrchfing

_-.

gereedschaps hoofdstelhoek

gereedschaps

hutpstelhoek

gereedschaps

hoofdsnqkant

schoek

gereedschaps hellrnshoek

gereedschaps

neushoek

onentarre van trrar

spaan

Deutsch I taliano

piano versa il retro

dell’utensrle

piano del tagliente

piano normale al

taglrente

plan0 ortogonale

dell’utensrle

piJn0 ortogonale

della faccia di

taglio

plan0 ortogonale

del franc0

srstema

dell’utensrle

rn lavoro

prano di nfenmentc

in lavoro

piano di tavoro

plan0 verso il retro

dell’utensile __~_____~. piano del taglrente

in lavoro

piano normale al

tagliente

piano ortogonale In

lavoro

-----.. Jngolr dell’utensrle

ed angoli in lavoro

angoli dell’utensile

~~ ~.___ posirione del

tagrente

Jngolo di dir&one

del tagliente _~_..___. angolo di direzrone

del taglrente

secondano __~~. an

9 olo dr drrezrone

complementare del

taglrente

angolo

d’inclinazrone

del tagliente

angolo della punta

dell’utensrle

posrzrone della

faccra dt taglro

English

4.1.3 PP tool back plane

4.1.4

4.1.5

4.1.6

PS

P”

PO

4.1.7 PLt

tool cutting

edge plane _______

cutting edge

normal plane

tool orthogonal

plane

tool face

orthogonal plane

4.1.8

~-

4.2

pb

-

tool flank

orthogonal plane

tool-inuse system

4.2.1 P re

4.2.2

working reference

plane

working plane

4.2.3

Pfe

P,e

P se

working hack plane

-_ 4.2.4

4.2.5

working cutting

edge plane -.

cutting edge

normal plane

4.2.6

P “e

-

P, working orthogona

plane

5 tool and working

angles

5.1

- tool angles

5.1.1

5.1.1.1

orientation of

cutting edge

tool cutting edge

angle

tool minor cutting

edge angle

5.1.1.2.

--- 5.i.i.3

UK tool approach

angle USA tool lead

angle

tool cuttrng edge inclination

5.1.1.4 ‘G tool included angle

5.1.2 orientation of face

je

ii-

!I

_-. .

Page 55: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS :11522 (Part l)-1986

IS0 3002/l-1982

No. Sym- I I bol

English I

Franpais I

PyCCKWi I

Deutsch I

Italian0 Nederlands

gereedschaps-

normaalspaan

Werkzeug- angolo di spoglia

Seitenspanwinkel superiore laterale

gereedschaps-

zijwaartse

spaanhoek __------

angolo di spoglia gereedschaps-

superiore verso it achterwaartse

retro dell’utcnsile spaanhoek

angolo di spoglia

superiore

ortogonale

gereedschaps-

orthogonaalf

spaanhoek

angolo di spoglra

superiore di

massima pendenza

angolo di posrzione

del piano

ortogonale della

faccia di taglio

geometrische

gereedschaps-

spaanhoek

5.1.2.1 yn tool normal rake angle de coupe

normal de I’outil

5.1.2.2 yf tool side rake angle de coupe

lateral de I’outil

yron nepeanuti

6OKOBOil

5.1.2.3 YP tool back rake angle de coupe yron nepejqro.46 Werkzeug-

vers I’arriere de 0cesoA Ruckspanwinkel

I’outil ~_ __

5.1.2.4 YO tool orthogonal angle de coupe yron nepeC\rri4A Werkzeug-

rake orthogonal de rnaeHbi6 Orthogonal-

I’outil spanwinkel

5.1.2.5 YP tool geometrical angle de coupe yron nepeatiuti geometrischer

rake direct d’affutage MaKCLdMEt”bHblti Werkzeug-

Spanwrnkel

5.1.2.6 richtingshoek van

het geometrisch

spaanhoekmeetvlak

yron opt4eHrauwn Lagewinkel der

nnockocrH Spanflachen-

MaKCHManbHOrO Orthogonalebene

naAetinsnepeflHei4

nosePxHocrH

4 tool face angle de position

orthogonal plane du plan orthogonal

orientation angle de la face de

coupe

wedge angles angles du taillant yrnbr saocrpeHb4s Keilwinkel angoli di

penetrazione del

cuneo

5.1.3

5.1.3.1 Normal-Keilwinkel normaalwighoek angolo di

penetrazione del

cuneo normale

angolo di

penetrazione del

cuneo laterale

angle de taillant

normal

angle de taillant

lateral de I’outil

Bn normal wedge

angle

yron saocrpenktfl

HOPMa”bHblti

yron saocrpenws

6oKOeOo

.~__ _.--.- gereedschaps-

zijwaartse wighoek 5.1.3.2 Werkz .rg-

Seitenkeilwinkel Bf tool side wedge

angle

yron 3aoctperit4fl

oceeofi Rtickkeilwinkel penetrazione del achterwaartse

._____-

yron saocrpebns

rna6ribrU Keilwinkel

penetrazione del

cuneo ortogonale

opnenrauvls

3wueii rpaHH

BP tool back wedge angle de taillant

angle vers I’arriere de

I’outil

5.1.3.3

5.1.3.4 tool orthogonal angle de taillant

wedge angle orthogonal de I’outil

____-__

orientation of flank position de la face

de depouille

tool normal

clearance

dr4pouille normale de I’outil

5.1.4

_- 5.1.4.1 angolo di spoglra gereedschaps

inferiore normale normaalvnfloop-

hoek

yron 3apHnir HOpM~bHblti

Werkreug- Normalfreiwinkel

tool side clearance d&pouille laterale

de I’outil

yron 3aflHcrfi

6oKOBOti

yron 3aC\HMti

oceaoii

-~

Ruckfreiwinkel

angolo di spoglia

inferiore laterale

angolo di spoglia

infenore verso II

__~~

gereedschaps-

zifvrijloophoek

5.1.4.3 gereedshcaps

achterwaarts-

vrijloophoek

gereedschaps-

orthogonaal

vrijloophoek

gereedschaps-

basisvnfloophoek

*P tool hack clearance depouille vers

I’arriere de I’outil

a0 tool orthogonal

clearance

nb

angolo dr spoglia

inferiore ortogonak

yron 3a+qnnr?

masHbrA

Werkzeug-

Orthogonal.

freiwinkel

5.1.4.5 ,TO” JaJ,HULi

MHHHMarlbHblli

Werkzeug- Basisfreiwinkel

angolo dr spogka

di minima

pendenza del franc0

angolo di posizione del piano di

minima pendenza

del franco

-___ Lagewinkel der

FWifVlChefl-

Orthogonalebene

5.1.4.6 4 tool flank angle de position

orthogonal plane du plan orthogonal

orientation angle de la face de

depouille

richtingshoek van

het geometrisch

spaanhoekmeetvlak

yron opr.ierrtauu)rl

nnockocrn

MaKCHMaPbHOrO

naflenns oaflneti

noeepxnocrn -_-j-_j__i_____-

Page 56: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

IS : 11522 (Part 1)-l 988 IS0 3002/1-l 982

1

I

I

NO. iym. bol

Franqais Deutsch Italian0

,eiaz,one tta gll

angoli dell’utenslle

Nedetlands

Mtekklngen

ussen de

lereedschaps

joeken

PYCCKU i,

COOTHolLleHue

t4enqy yrnaMu

pexyqero

UHCTpyMeHTa a

CTaTU~eCKOfi

cUcTeMe --

yrnbl a

Kt4HeMaTUqecKoA

cUcTet4e

opUenTauUt4

pexyqeti KPOMKU

rnaet4blU yron e

nnane pa6orUM

ecnoMoraTen bt4bti ci

yron a nnaHe

pa6oquA

yr0” 0TK”O”eHUR

pa6oqt.M

yron HaKnot+a

pexyqel;l K~~MKU

optienrauwfl

nepeflHeU rpann

yron nepeaHt.40

HOpMatlbHblU

pa6orlvtA

yron nepeAnu3

6OK0801il pa6oqUr;r

yron nepeAtirtd

oceaoA pa6oqUti

yron nepe4rrUti

rnaeHblU pa6oqHfi

yrnbl 3aocTpetiUn

yron 3aocTpeHHr4

HopMatIbHblti

pa6oqUti

yron 3aocTpeHUR

~OKO~OA pa6oqUli

yron 3aocTpennn

OceeO# pa6oclUM

yron 3aocTpenUR

rnaanbrA pa6oqUA

- relationship

between the tool

angles

relations entre les

angles de I’outil

Beziehungen

zwischen den

Wetkzeugwlnkeln

5.1.5

5.2

5.2.1

angoll dl lavoro verkhoeken working angles angles en travail Wirk-Winkel

rverkhoofdsteltltx?k

orientation of

cutting edge

position de I’at&e

angle de direction

d’arGte en travail

Lage det Schneide

Witk-Einstellwlnkel

posizionc dcl

tagliente

angolo dl dlteztonc

del tagliente II-I

lavoro

5.2.1.1 Kte working cutting

edge angle

Wirk-@stellwinkel

der Nebenschneide Kte working minor

cutting edge angle

angle de direction

d’at&e secondaire

en travail

angolo di ditezlonc

del tagllenre

secondatio I”

lavoro

rverkhoofd

;nllkantshoek

__- Wirk-Einstell-

etgtinzungswinkel Wte

L se

UK working

approach

angle

USA working lead

angle

angle de direction

secondaite en

rravail

angolo di ditezionc

complementare de

tagliente in lavoro

5.2.1.2

5.2.1.3 working cutting

edge inclination

angle d’inclinaison

d’argte en travail

rverkhellingshoek Wirk-Neigungs-

winkel

angolo

d’inclinazrone del

talgiente rn lavoto

orientation of face position de la face

de coupe

angle de coupe

normal en travail

5.2.2

5.2.2.1

5.2.2.2

Lage det

Spanflalche

Wirk-Normal-

Spanwinkel

Wirk-Seitenspan-

winkel

posizione della

faccia di taglio

angolo dl spogla

superiore notmale

in lavoro

angolo di spoglia

superiore latetale

in lavoro

angolo di spoglia

superlore versa II

tetto dell’utensile

angolo di spoglla

superlore

ortogonale in

lavoto

xientatre van her

ipaanvlak

vetknotmaal

,paanohoek Yne

Yfe

working normal

rake

rvetkzqwaatlsf~

;paanhock

working side rake angle de coupe

lateral en travail

verkachterwaartsc,

;paanhoek

vetkotthogonaal

,paanhoek

VPe

Yoe

working back rake angle de coupe vets I’arti&e en

travail

5.2.2.3

5.2.2.4

5.2.3

5.2.3.1

5.2.3.2

5.2.3.3

5.2.3.4

Wirk-Rtickspan-

wink4

Wirk-Otthogonal-

spanwinkel

working orthogona

take

angle de coupe

orthogonal en

travail

vlghoeken Jvedge angles angles du taillant angolo di

penetrazione del

cuneo

angolo di

penetrazlone del

cuneo

angolo dt

penettarione de1

cuneo laletale lri

lavoro

angolo vets0 il

tetto dell’urenslle

dl penertazione de

cuneo in lavoto -___.._.

angolo dl

penetrazione del

cuneo ortogonale

1t7 lavoto

Keilwinkel

B ne lormaalwlghoek -normal wedge 3ngle

working side Nedge angle

angle de taillanf

normal

Normal-Keilwinkel

Witk-Seitenkell-

winkel

vetkqwaattse

Ylqhoek Bfe angle de taillant

lateral en travail

vetkachterwaarrsla

vlghoek

Witk Rtickkeil- _

winkel PPe working back

&edge angle

angle de taillant

vers I’arri&re’en

travail

verkotrhogonaal

vighoek hoe

-

Norking orthogona

wedge angle

angle de taillant

orthogonal en

travail

Witk-Orthogonal

Kellwinkel

52

Page 57: IS 11522-1 (1986): Recommendations for basic quantities in ... · cutting and grinding - Part 1: Geometry of the active part of cutting too!s’- General terms, reference systems,

19 : 11522 (Part 1)-l 986 $SQ 3002/1-l 982

Sym bol

Nederlands

-- orientatie van bet

vrilloopvla!;

werknormaal

vnjloophoek

Deutsch

Lage der Freiflact

Wirl-Normalfrei

winkel

English Franqzais

orientation of flank position de la fat

de dbpouille

worxing normal c’8pouille normale

clearance en travail

working side dbpouille la&ale

clearance en ,travail

working back d6poullle vers

clearance I’arriBre en travail

--__- ----- workmg orthogonal t d6pouille

clearance

between the

convention

.--_ ~ -.- __.__ working angle conventton pour

convention

defined point on

the chip breaker

-___ .._... _ _---- active tact of

ihe chip breaker bnse cosea:..X

- .---. --

r

___ ._ -.-. chip breaker distance du

distance bnse-copeaux

.___ -- chip breaker

cht:, breaker

groove radius

grnnve depth

du bnse~copeaux

5.2.4 posulone del

fiance

angolo dl spoglta

lnferiore normalr

tn lavoro

angolo di spoglia

Inferlore laterale

In lavoro

angolo d’ spoglla

inferlore versa II

retro dell’utenstle

In lavoro

angolo dl spoglia

Inferlore ortogonale

in lavoro

5.2.4.1

-- afe Wirk Seitenfrel- ~-

winkel

werkrq

vqloophoek 5.2.4.2 yron JI#qHMYI

60~060~4 pa6owA

~____ -. Wirk-Rtickfrei

winkel

yron 3afltiMti

oceaoM pa6oLttifi

werkachter\ha:)rls

vrtlloophoek 524.3 “De

_.___~~_~~~ Wirk~Orthogonal

freiwinkel

werkorthogonaal

vrqloophoek

_______.___ betrekkmgen

tussen de

5.2.4.4 yron 3aAHu ti

rnasnbllil pabornti

5.2.5 coon-toruenue b.4exAy yrnatw B

pa6oqeA ci4cTerde

relazione tra gll

angoli in lavoro

convenzioni dl

segno per gll

angel;

convenzlonl per

gll anqoll

dell’uyenstle

convenzlonl per

gli angoli in

iavoro

$:rospette

ncapiTolarlva __.-._. __. definizioinl relative

al rompltruclolo

Bezlehungen

zwischen de”

Wirk-Wlnkeln

Festlegung der

Formelzeichen ful

Winkel

Festlegung der

Werkzeugwlnkel

Festlegung der

Wirkwlnkel

--__.__ Zusammensteliun’

der Winkel

Definitionen uber

Spanleltstufen

~~-.._I _. _. 13erugspunkt an

der Spanleitstufe

_ -. --.-“. ._ aktive Spanfl&_+i

Cier Spanlaitstufe

werkhoeken

ycnosnoe o603naqeHHe

yrnoa

tekenconventles

voor de gereed

schapshoeken ._ _~~__. .~ . conventles voor

de gereedshaps

hoeken

conventles voor de

werkhoekell

samenvattende

tabel

deflnmes met

betrekking op de

5.3

5.3.1

5.3.2

ycnoaHoe

0603tiaqetitie

yrnoa vlHCTpyMeHT

ycnosme 0603HaqetiHe

yrnoe pesaHHfl

nepeqenb yrnoa

0npeAeneHHe

CTpyXKO~Ot.306

7

7.1

7.2

7.3

spaanbreker -..--.--.-

cnpeAenenb4e

r10,-iOXeH,,R TO’(KH

Ha cTpy,wKonoMax

punto

corrlspondente dei

rompltruclo!o ---_..____ faccia attiva del

overeenkomstng

punt of, de

spaanbreker

wc!rkend vlak van

& spaanbreker

. . --_-.. _.. distanza del

rompltruciolo 43”

-.-.. hu

pacLTofwHe OT

CTpymKOnoMa A0

pemyueti KPOMKH

Abstand der

Spanleltstufe

afctand van de

snaanbreker

spaanbrekers

hooqte

spaanbrekershoek

Hljho der

Spanlelistufe

Winkel der

Sparl!e:rstufC ..-. . ..-_ -.-. - Ke;;w,nkel dc,

Spanleltstufe

aliez2a riel 7.4 BblCOTa

CTpyXKO,lOMOB ro,npIrr:tclolo -. .-_- _.___

7.5

7.6 -

yron

CTpymKOllOMaHHR

angolo del

rompltruciolo -- _._. --...-__. angolo del cuneo

del compltruclolo -_-.. _ . . _ ragglo dcl

rompltrucio!o

raggro della

scanalatura dcl

romplrruclolo

prufondttB della

scanalaturil tlel

rompmuclolo .---_. _ larqhezra :lella

fdc(.t’t!d !I..’

r!,frl;!,tri ‘;ilo

dlslaizld ira II

rompltruclole la

nunta dell’utanstle

wlghoek van de

spaanbreker

soaanbrekr?rsradtus

yr-on cTpymKonoh3a

pacc.ronHue

cTpyXKonoMa OT

pexCyU@IX KpOMOK

biHcTpyt4eHTa

7.7

_.--. -._ 7.0

i:9

7.10

7.11

-_

Radius der

SpanlP~t<trrfe

radius van dr.

spasrrt?rr:knrsqro(!f

Radius der

eiqgeforrnten

Spanieitstufe

iiefe der

elngeformten

Spanleltstufe

Fase der

Soanleitstufe

spdanbrlrkr?rsgrof!t

ielqte fan tlet

hulnvlak

_~ Abstai (’ drr

Spanleltstufe von

der Schneldeneck

afstand van de

spaanbreker tot tie

gereedschapsneids

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