Rohrback Cosasco Systems, Inc. - The World Leader in Corrosion Monitoring Systems Specifications subject to change without notice

Rohrback Cosasco Systems, Inc.

ULTRACORR®2 Wall Thickness Monitor IS Ultrasonic Reader/Data-Logger

Provides Effective, Non-Intrusive, Pipe Wall Corrosion/ Erosion Monitoring Ideal for direct wall loss monitoring on a pipe elbow or buried pipeline Intrinsically Safe System (Zone 1) High Sensitivity UT sensor, Resolution of 0.2 mil (0.0050mm) Sensor Rated to 302°F (150°C) Operation Temperature and material velocity compensation Portable Reader/Data-logger Bluetooth® Data Transfer Battery Operated for Maximum Versatility Smart Sensor Enables Electronic Tagging

The ULTRACORR 2 is the next evolution in the portable ULTRACORR Corrosion/Erosion Monitoring System which provides the highest resolution and most cost effective, direct wall thickness and temperature measurement on a pipe or vessel, using fixed Ultrasonic sensors mounted at various locations throughout a site. The ULTRACORR 2 UT Reader/Data-Logger is intrinsically safe and ideal for offshore, refinery or pipeline applications where direct corrosion/erosion of complex pipe geometry is desired or where monitoring locations are in areas where access may be limited. The ULTRACORR system will complement the process corrosion/erosion information obtained from the intrusive probe technique. After initial installation, access to the monitoring point is no longer required. The sensor will be permanently fixed to the outer pipe wall and the cable/connector can be run to a convenient location for taking thickness and temperature readings using the portable interrogator/data logger unit. These readings can then be downloaded using an IS Bluetooth hand held unit and subsequently transferred to a PC running Corrdata® II software for storage and trend analysis.

The ULTRACORR 2 sensors are Zone 1 rated for temperatures up to 302°F (150°C) and are equipped with an integral RTD temperature sensor which enables taking of simultaneous metal thickness and pipe wall temperature readings. The instrument incorporates sensor/material temperature compensation. The new generation of sensors are embedded with smart sensors that retain user configured ID characteristics and parameters. Typical measurement time per sensors is a few seconds. The user can program the ULTRACORR 2 to collect data using an IS Zone 1 rated portable Bluetooth instrument. Data can be collected from as many as 255 sensors, or alternatively, it can be programmed to collect up to 2000 data points from one sensor at programmed intervals. The stored data is downloaded by the IS Bluetooth instrument and then transferred to a PC for analysis with the Corrdata II Corrosion Management Software. ULTRACORR 2 is compatible with Corrdata II (for Windows™ XP/Windows Vista/Windows 7/Windows 8) software used with the industry favorite CORRDATA Remote Data Collection System.

(Windows is a trademark of the Microsoft Corporation)

Rohrback Cosasco Systems, Inc. - The World Leader in Corrosion Monitoring Systems Specifications subject to change without notice

Typical ULTRACORR 2 System

Buried Pipeline Corrosion Monitoring Remote Erosion Monitoring on Elbow

A UST2 ULTRACORR Sensor B Signal Cabling 25 ft (8m) max C Reading Point (Junction Box Optional for Multiple Sensors) D ULTRACORR 2 Reader/Data Logger E IS Data Communication (Bluetooth) unit for set up and data collection. F PC Running Corrdata II Software

Specifications:

ULTRACORR 2 Instrument: Thickness Measurement Range: 0.2 (5 mm) to 2.0 inches (50 mm)

Resolution (Sensitivity) 0.1 mil (0.0025 mm)

Instrument Operating Temperature -40°F to 158°F (-40°C to 70°C)

Data Storage Reader: 255 Sensors Datalogger: 1 Sensor with 2000 Readings Time and Date Stamped Memory: Non-Volatile

Communication Interface Bluetooth®

Battery Requirements 2 x 3.6V AA Lithium Cells (RCS P/N 095820) Battery Capacity – 2,000 readings

Size Approx. 4” x 8” x 2” (10 cm x 20 cm x 5 cm)

Weight 1 lb (0.45 kg)

UST2 Ultrasonic Sensor: Intelligent Compression Wave Sensor Programmable with ID and Tag Pre-programmed with calibration

Operating Temperature Metal Surface:-40ºF to +302ºF (-40ºC to +150ºC) Ambient: -40ºF to +158ºF (-40ºC to +70ºC)

Size 1.20” (30.5 mm) Dia x 1.8” (45.72 mm) High

Sensor Mounting Pipe surface preparation – bare metal finish.

Measurement Range: 3” Pipe Diameter or larger Thickness 0.125 (3 mm) to 2.0 inches (50 mm)

Bluetooth Communication Instrument Converted IS Phone (Bluetooth Communication) Mate-BT Data Transfer Unit (Future)

PC Software: Corrdata II

Rohrback Cosasco Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, © Copyright RCS, Inc.

4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.

Bulletin # 814-G Rev. Date 03/26/2014

Hazardous Area Certifications:

ULTRACORR 2 Instrument

USA/Canada

CSA Canada Ex ib IIC T4 Tamb= -40C to +70C

CSA USA Class I, Zone 1, AEx ib IIC T4 Tamb= -40C to +70C

Europe

Sira ATEX Ex ia IIC T4 Gb Tamb= -40C to +70C IECEx Sira IEC Ex ia IIC T4 Gb Tamb= -40C to +70C

UST2 Sensor

USA/Canada

CSA Canada Ex ib IIC T4 * Face Temp -40C to +150C Tamb= -40C to +70C

CSA USA Class I, Zone 1, AEx ib IIC T4 * Face Temp -40C to +150C Tamb= -40C to +70C Europe

Sira ATEX Ex ia IIC T4 Gb * Face Temp -40C to +150C Tamb= -40C to +70C IECEx Sira IEC Ex ia IIC T4 Gb * Face Temp -40C to +150C Tamb= -40C to +70C * Above face temp 135C (T4) the metal surface itself creates a T3 rating

Ordering Information: ULTRACORR®2 Instrument

Model Description ULTRACORR 2 Intrinsically Safe Ultrasonic High Resolution Reader/Data Logger Code Type 1

2 Reader Reader/Datalogger

Code Data Transfer Module/I.S. Certifications 0 Not Included 1 North America Certified Bluetooth Instrument 2 European ATEX Certified Bluetooth Instrument 3 Mate-BT Bluetooth Data Transfer Unit (available 2nd quarter 2014) Code PC Software 0 No PC Software 2 Corrdata II ULTRACORR 2 1 1 2 Example

Ultrasonic Sensor Model Description UST 2 Intrinsically Safe High Resolution Ultrasonic Sensor

Code Cable Type 0

1 Low Capacitance Black PVC Jacket (-40C to +105C) 25ft (8m)max Polyurethane Jacket (-55C to +80C) 6ft (2m) max

Code Termination Option 0 Weatherproof Connector Code Cable Length L Cable Length 6 ft (2m), 12 ft (4m), or Max 25ft (8m)

UST 2 1 0 12 Example

Accessories P/N 744006 Epoxy Couplant Kit (includes cleaner) - One kit required per Sensor for installation. P/N 610117 Installation Jig (It is strongly recommended that the first installation is done by an RCS trained technician-contact factory for details). P/N 095820 3.6V AA Lithium Cells (2)

Rohrback Cosasco Systems, Inc.11841 East Smith Avenue Santa Fe Springs, CA 90670, USA Tel: (1) 562-949-0123 Fax: (1) 562-949-3065 US Toll Free: 800-635-6898 E-Mail: sales@cosasco.com Web Site: www. cosasco.com