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ISO 9001, ISO 14001 & OHSAS 18001
THE SETTING
Opened to commercial shipping 7th October 1933
Initial capacity 3 berths (1.3 LT)
Premier port of the country during the last 6 years (2000-2006)
The only Indian port having three international accreditations: ISO 9001 (Quality Management System) ISO 14001 (Environment Management System) OHSAS 18001 (Occupational Health and Safety Assessment Series)
Periodical surveillance audit by IRQS
EQ
1EQ
2EQ
3EQ
4EQ
5EQ
6EQ
7
EQ 9
EQ
8
EQ 10
WQ
1W
Q 2
WQ
3W
Q 4
WQ
5
WQ 6
WQ 7
WQ 8
VPT – Lay out Map
Proposed berths
V C T P L
NOM
LPGCAVERN
OHP
•
CargoProfile
Iron ore & Pellets Crude oil
Thermal coal Coking coal
Alumina Fertilisers
Steel Products & Pig iron
Rock Phos.& Sulphur
Steam coal
Food grains LAM Coke
Container cargo Container cargo
ISO 9001, ISO 14001 & OHSAS 18001
AVERAGE TURN ROUND TIME FOR IRON ORE VESSELS
5.35
3.44
2.6
3.25
2
0
1
2
3
4
5
6
2002-03 2003-04 2004-05 2005-06 FUTURE
DAYS
Y E A R
ISO 9001, ISO 14001 & OHSAS 18001
(At ore berth)
CARGO PROFILE FOR ORE BERTH
2005-06 2011-12
Iron ore & Pellets --CLO --Fines --Pellets
13.71(3.91)(7.09)(2.71)
16.7(6.2)(1.5)(9.0)
ISO 9001, ISO 14001 & OHSAS 18001
(million tonnes)
VPT’s share in export market 21%
Augmented capacity of the project is 19 MTPA
ISO 9001, ISO 14001 & OHSAS 18001
IRON ORE HANDLING AT THE PORT
• Ore handling plant (3000 TPH) commissioned at Inner Harbour – 1965
• Outer harbour commissioned to handle 100,000 DWT vessels and ore handling plant up-graded in - 1976
• Ore berth deepened to handle 150,000 DWT ships - 1992
• Catering to export requirements of iron ore and pellets, thus contributing to the nation’s economy
• Value of the iron ore exported through the port is Rs. 25 crores per annum
ISO 9001, ISO 14001 & OHSAS 18001
NEED FOR THE PROJECT
• To meet the demand from the Japanese
buyers/Indigenous units to cater to
200,000 DWT vessels
• To improve efficiency and reduce cost
ISO 9001, ISO 14001 & OHSAS 18001
SCOPE OF THE PROJECT
The proposal envisages
Up-gradation of ore berth by constructing additional mooring dolphin
Deepening the berth to cater to 18.1 m draft
Replacement of equipment to improve the loading rate from 4000 TPH to 8000 TPH
ISO 9001, ISO 14001 & OHSAS 18001
SCOPE OF THE PROJECT
The proposal envisages
Up-gradation/ Re-orientation of existing conveyor belts
Consolidation of stack yard
Modernisation of relay based electrical control system to PLC
ISO 9001, ISO 14001 & OHSAS 18001
Proposed new equipment at ore handling plant
Sl. No.
Descrition (No.)Capacity
(TPH)Status
1 Shiploader 1 8000 Replacement
2 Stacker (ST-1) 1 2700 Replacement
3 Stacker (ST-4) 1 1000 New
4 BW Reclaimer (BWR-2)
14000 Replacement
5 BW Reclaimer (BWR-5)
14000 New
6 Conveyor system
10 New/rehabilitation
7 Control system PLC
ISO 9001, ISO 14001 & OHSAS 18001
BENEFITS ENVISAGED
•Improvement in average turn round time to 2 days
from 3.3 days resulting in a savings of 140 ship
days
• Decrease in berth occupancy owing to handling of larger parcels with higher efficiency
•Containment of dust emission by procuring
improvised ship loader with extended discharge
tube & integration of drive houses and better EMP
ISO 9001, ISO 14001 & OHSAS 18001
MAJOR FEATURE OF EIA STUDY
• Physical Environment
• Air quality within 10Km radius
• Water quality within 10 Km radius
• Surface water• Ground water• Coastal water• Waste water
• Noise level study within 10 Km radius
• Day time• Night time
LOCATION OF SAMPLING SITES FOR AIR QUALITY
ISO 9001, ISO 14001 & OHSAS 18001
MAJOR FEATURES OF EIA STUDY
• Biological Environment
• Terrestrial ecology• Aquatic ecology (Coastal marine system)
• Special focus on proposed area for dredging and offshore dumping
ISO 9001, ISO 14001 & OHSAS 18001
MAJOR FEATURES OF EIA STUDY
Socio-economic Study
Primary data from the 150 household on the current socio-economic status and also the perception of the local community on the project
Special focus on fishermen community
PHYSICAL ENVIRONMENT
Air quality
Attribute E M P
Additional load under stackyard leading to fugitive emission
• 4.25 lakh saplings already in place (95% survival) • Plans to plant 15,000 saplings of
selected species per annum• Regular wetting of stack yard to
prevent fugitive emission by installing mechanised dust suppression system (Rs 6.00 crores) Total cost including mechanised system at other places (Rs 16 crores)
• Appointed MECONS as consultants
ISO 9001, ISO 14001 & OHSAS 18001
Conservation of mangrove belt area is ensured
Air quality
Attribute E M P
Additional load under stackyard leading to fugitive emission
• Adequate system to contain the dust pollution over conveyor belt and at transfer points by providing water sprinklers
• Conveyor belt passing through the city is fully insulated to prevent dust and sound pollution
• Provision of masks to OHP personnel
ISO 9001, ISO 14001 & OHSAS 18001
PHYSICAL ENVIRONMENT
In addition mechanised facilities for coal handling at outer harbour at a cost of Rs. 340 Crores is planned
RSPM TSPM
St. Aloysiu
s school
St. john parish school
MCV kalyana
mandapam
St. Aloysiu
s school
St. john
parish school
MCV kalyanama
ndapam
Yearly average
91 92 87 184 184 177
Yearly average of Air quality results (RSPM, TSPM for one year from
July 2005 to August 2006)Micro gms/cu.m
The above results are within the permissible limits
Post project emission rates are slightly higherby 7 micro gms/cu.m but will come down to 80/180 micro gms /cu.m with effective EMP
PHYSICAL ENVIRONMENT
Water quality
Attribute E M P
Biological productivity
•Coastal water did not show any adverse impact in view of the biologically insignificant profile of the areas to be dredged and off shore dumping area
•Dumping area is identified based on scientific study by CWPRS
•No new area is proposed for dumping
•Dredging in soft soil only. Minimal rock dredging
Noise quality
Noise levels are being monitored by APPCB
ISO 9001, ISO 14001 & OHSAS 18001
Biological environment
Attribute E M P
Terrestrial ecology
No adverse impact
Coastal water In use since 3 decades and no perceptible change in water quality
ISO 9001, ISO 14001 & OHSAS 18001
Socio-economic Study
Attribute E M P
Effect on fishing zone
Fishermen community welcomed the proposal and no apprehension against VPT with regard to fishing productivity as the proposed area is outside the fishing zone
ISO 9001, ISO 14001 & OHSAS 18001
CAPITAL EXPENDITURE INCURRED ON ENVIRONMENTIMPROVEMENT MEASURES
Tree Plantation Rs 3.57 Cr
STP (10 MLD) Rs 4.16 Cr
Dust suppression equipment Rs 7.40 Cr
Total Rs 15.13 Cr
STP augmentation proposed Rs 8.90 Cr
Grand total Rs 24.03 Cr
ISO 9001, ISO 14001 & OHSAS 18001
RECURRING EXPENDITURE ON ENVIRONMENT MANAGEMENT SYSTEM
Sand by passing 6.00
Dust suppression system for coal 0.50
cleaning & maintenance of drains discharging into port (Yerrigedda, Gangulagedda, Bukkaveedhi drain & SL Canal)
0.50
Truck mounted dust suppression 2.40
Continued plantation of saplings 0.15
Maintenance of plants 0.15
Maintenance of ambient air quality at 6 locations (AU, APCCB)
0.60
ISO 9001, ISO 14001 & OHSAS 18001
(Rs. In crores)
RECURRING EXPENDITURE ON ENVIRONMENT MANAGEMENT SYSTEM
Maintenance of Harbour water quality 0.10
Environment cell expenditure and environment
0.30
Maintenance of oil recovery craft 0.30
11.00
ISO 9001, ISO 14001 & OHSAS 18001
(Rs. In crores)
Annual expenditure on EMS is 5% of the total operating expenditure which
considered as the best average
GREENBELT DEVELOPMENT TO MITIGATE
DUST POLLUTION (Nos.)
ISO 9001, ISO 14001 & OHSAS 18001
423000
331000
92000
0
50000
100000
150000
200000
250000
300000
350000
400000
450000
97-98 98-99 to 1.1.2006 TOTAL
ISO 9001, ISO 14001 & OHSAS 18001
ISO 9001, ISO 14001 & OHSAS 18001
• GCB COAL HANDLING IS BEING MECHANISED WHICH WILL
REDUCE POLLUTION IN KOTA VEEDHI
• DATA ON FISH LANDING MAINTAINED BY FISHERIES
DEPT. SHOWS UPWARD TREND AND NO DECLINE
• DREDGING AREA SHOWS ALMOST NIL PHYTO PLANKTON AND ZOO PLANKTON WHICH ACT AS FOOD FOR THE FISH
• THE PRESENT PROPOSAL IS ONLY UP-GRADATION OF THE PROJECT
REPLIES OF VPT FOR THE POINTS RAISED DURING THE PUBLIC HEARING
ISO 9001, ISO 14001 & OHSAS 18001
• DUE TO ANNUAL DREDGING AND SHIP MOVEMENT NO FISH FEEDING GROUND IS EVIDENT IN THE STUDY AREA
• FISH CATCH ALSO DEPENDS UPON THE VARIOUS INDUSTRIES LOCATED ALONG THE COAST LINE
• REASON FOR RESTRICTION IS MAINLY DUE TO ISPS
• Rs 6 CRORES BEING SPENT ON BEACH NOURISHMENT
REPLIES OF VPT FOR THE POINTS RAISED DURING THE PUBLIC HEARING