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IT’S ABOUT KEEPING YOUR PROCESS RUNNING

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Page 1: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

i t ’ s a b o u t k e e p i n g y o u r p r o c e s s r u n n i n g

Page 2: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

- 2 -

AxFlow near you

About AxFlow in Great Britain

• OfficesandrepairfacilitiesinLondon,Huddersfield,Windsor,AberdeenandDurham.

• TechnicalSalesEngineerslocatedthroughoutGreatBritain.

• In-houseservicecapabilityforlargepumpsupto40tonnes.

• In-househygienicpumpmaintenanceandrepairfacilities.

• On-siteserviceteamsreadytomaintainequipmentinsitu.

• In-houseCADcapability+highcompetenceinsystemsdesign.

• ISO9001accreditedwithacommitmenttoemployeetrainingandApprenticeships.

• Accreditations;SafeConstructor,CHAS,Achilles,UVDBandFPAL.

• Memberships;BPMA,AEMT,ADAandBSC.

TheAxFlowGroupisoneofEurope’slargestsuppliersofcentrifugal,rotarypositivedisplacementandreciprocatingpumps.Operatingwithofficesandservicelocationsin26Europeancountries,AxFlowwithnearly500employeesrepresentmanyworldleadingpumpmanufacturers.Itisnotjustaboutsellingpumpsandspares–AxFlowprovideface-to-facetechnicalsupportandproblemsolvingcapabilitiesunsurpassedwithinthepumpsindustry.Thatindepthknowledgealongwiththeabilitytoselectthe“bestpumpforthejob”irrespectiveofsupplierallowsAxFlowanalmostuniqueperspectiveonprovidingtheoptimumsolution.RecentyearshaveseenAxFlowdevelopacomprehensivepumpserviceandrepairorganisationaswellastheabilitytobuildbespokepump-systemstosolveprocessproblems.

OurultimateparentcompanyAxelJohnsonwereformedin1873andtothisdayAxFlowremainpartofafamilyownedbusiness.

Aberdeen

Durham

Huddersfield

London

Windsor

Page 3: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

-3-

Hotwatercirculatingpumps,chemicaldosingpumps,fluegasdesulphurisationpumpsandsumppumps.

Pumpingresin,adhesives,lacquers,paints,inks,bitumen,solvents,polymersandsolutions.

Pumpswithinhotwatersystems,coldwatersystems,sewagehandlingsystems,greywatersystems,rainwaterandHVACsystems.

PumpingTitaniumDioxide,CalciumCarbonate,Kaolin,DiatomaceousEarth,SandandLimeslurries.Pumpsusedinsteelproductionandmetalcoating.

Pumpinghotpreparedfoods,soupsandsauces.Pumpingyogurt,fruitconcentrateandhoney.Pumpingbutter,pasteandoil.Pumpingbeer,whiskyandyeastslurry.

Pumpinghazardous,toxic,corrosive,explosive,erosiveandcarcinogenicliquidsatextremelimitsofpressureandtemperature.Seallesstechnologiesformaximumproductcontainmentandlowestlifecyclecosts.

Market sectors

Offshore Oil

Chemical

Pumpingproducedwater,abrasiveslurriesandbilge.Pumpsforchemicalinjectionsystems.Reciprocatingplungerpumpsfortransferofliquidsathighpressure.CentrifugalAPI610pumpsforwaterandoiltransfer.Pumpingfuelforhelicopterrefuelling.

Waste Water TreatmentPumpsinsewagehandlingplants.Pumpinginindustrial/factoryeffluentplants.Pumpsinrawfoodwashingprocesses.Pumpsinchickenandmeatprocessingeffluentsystems.Oilspillandrunwayrun-offwastewatersystemsinairports.

Food and Beverage

Coatings

Pumpingchocolate,syrup,fondantandgelatine.

Industrial Minerals and Metals

Confectionary

PetrochemicalPumpsinoilrefineriesandrefiningprocesses.

Facilities Management

Power Generation

EnvironmentalRiverfloodwaterpumps,estuaryanddocksideseawaterfloodpreventionpumps.

Pumpingbodycreams,shampoo,liquidsoaps,toothpaste,oralmouthwashandcoughmedicine.

Personal Care and Soaps

Page 4: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

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Pumps in Processes

Pumps in Buildings

Pumps in the Environment

Inanyfluidhandlingsystemthepumpistheheartandwhenneeded,itmustfunctionwithoutinterruptionotherwisetherewillbeanoperatingfailure.Unliketheone-offhumanheartdesignwegettochoosethetypeofpumpthatwillbestperformthefunctionoftheheartinyourparticularsystem.

Pumpingtechnologyplaysakeyroleintheeffectiveoperationofanysystemandthecorrectchoiceofpumpisessentialforproductivity,reliability,profitabilityandsafety.

Atfirstglance,thechoiceofpumpissimple.Doyouknowtherequiredflow,pressureandsafetystandards?Inreality,thechoiceoftherightpumpingtechnologyiscomplex.

Forstarters,askyourself,whatisthefluid?Whatarethefluidcharacteristics?Isitviscous,hot,cold,abrasive,erosive,corrosive,volatileorshearsensitive?Isthepumpprimedoratahighsystempressureordoesitneedtobeself-priming?Shouldthepumphavespecialsealsorbeseal-less?WillthepumpneedtobeCIPorSIPcleanedandsuitableforhandlingfoodproducts?ShouldthepumpbeexplosionprooftooperateinanATEXenvironment?Doyouneedeasymaintenanceorextremelongevityandultimatemeantimebeforefailure?

Ineverypumpselectiontherearesomanyfactorsthatneedtobetakenintoconsiderationandthereisno“standard”solution.Usingourpumpknow-how,ourjobistoconsiderallfactorsrelevanttoyourpumpingrequirementtomakesureweselectthepumpthatwillmostcloselymeetyourneeds.

Thisabilityputtogetherwithouraccesstoworldleadingbrandsofrotarypositivedisplacement,centrifugalandreciprocatingpumpsmeansyou’llgettherightpumpforthejob.

It’s all about getting the

Page 5: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

- 5 -

Werepresentthe“bestinclass”leadingbrandsinpumpingtechnology.Wehavelongtermrelationshipswiththeseworldrenownedmanufacturersbuiltupontheirabilitytoproducepumpsoftheveryhighestqualitymarriedtoourin-depthtechnicalprocessknowledgeandthevarietyofservicesweprovideto ourcustomersinGreatBritain.

Ourcomprehensivecapabilitytomaintain,serviceandrepairpumpsthroughoutGreatBritainfromfivestrategicallylocatedservicebasesmeanswearetheretosupportourcustomersnotjustinthesaleofpumpsandsparesbutalsoinkeepingtheirprocessesrunning.Wedesignandbuildpump-setsandpumpingprocesssystemsaimedatoptimisingperformance.

Leading product brands

right pump for the job.It’s all about getting the

Page 6: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

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AxFlow SystemsSmall, Medium, Large

It’s not about size, it’s about the perspective!

AxFlow Systems - working with you from concept to completion

Step by step

Step1: The Concept. Itisimportantforustodiscussyourcurrentexperienceandyoursystemexpectationssothatwecanapplyourdesignskillstodevelopasystemsolutiontoexactlymatchyourprocessandoperationalneeds.Completethepipeworkandinstrumentationdiagram(P&ID).

Step2: Selection. Weselectthebestpumpforthejob.

Step3: Agreement. Togetherweagreeondesignandproduceageneralarrangementdrawing.Makeanymodificationordesignchangesbeforeproceedingtobuild.

Step4: Completion. Compilemanufacturingschedule,buildsystem,conductfactoryacceptancetest,andproducedocumentation,certification,deliverandcommission.

Step5: Service. Wemakesureyoursystemworks! Always.

DUTY PUMPNOTE 2NOTE 3

CAL

IBR

ATIO

NC

OLU

MN

OPEN VENTTO DRIP TRAY

TAN

K LE

VEL

GAU

GE

STORAGE / DAYTANK

8.3 BARG

MO

TOR

PO

WER

480

V/3P

H/6

0HZ

TO UPSTREAM OF CFU

TO DOWNSTREAM OF CFU

TO C107

TP70FROM

PLATFORM TANK

MO

TOR

PO

WER

480

V/3P

H/6

0HZ

MO

TOR

PO

WER

480

V/3P

H/6

0HZ

MO

TOR

PO

WER

480

V/3P

H/6

0HZ

DUTY PUMPNOTE 2NOTE 3

STANDBY PUMPNOTE 2NOTE 3NOTE 4

1/2" OD

1/2"

OD

1/2"

OD

1/4" OD

1/4" OD

1/4" OD

1/4" OD

1/4" OD

CE-mail: [email protected]

TOLERANCESNOZZLE POSITIONS: N/A

MACHINING: N/AFABRICATION: N/A

Tel: 020 8579 2111: Fax: 020 8579 7326Orion Park, Northfield Avenue, Ealing, London W13 9SJ

PARTY WITHOUT THE CONSENT OF AXFLOWNOT BE COPIED OR DISCLOSED TO A THIRD

THIS DRAWING AND ITS CONTENTS MUST

TITLE:

2 - APPROVED FOR MANUFACTURE. 3 - CERTIFIED FINAL. 4 - FOR INFORMATION.STATUS CODE: 1 - FOR YOUR REVIEW/APPROVAL PLEASE RETURN MARKED UP PRINTS BY DATE STATED.

AXFLOW CONTRACT No.

129516-D02-0001

DRAWING No. REVREV. DRWN. CHKD. DATE MODIFICATION STATUS

ALL DIMENSIONSIN MM U.N.O.

HEAD OFFICE

E-mail: [email protected]: 01224 729367: Fax: 01224 729368

Unit 3, Harlaw Centre, Howemoss Crescent,ABERDEEN OFFICE

Kirkhill Industrial Estate, Dyce Aberdeen AB21 0GN

129516

6

DRIP TRAY DRAIN

NOTE 5

NOTE 5

NOTE 5

TERMINATION SCHEDULE

TP SIZE TYPE SERVICE

70 1" NB ANSI 150LB RF INLET FROM PLATFORM TANK

72 3/8"

73

71

79 2" NB ANSI 150LB RF

NPT F TO UPSTREAM OF CFU

DRIP TRAY DRAIN

TO DOWNSTREAM OF CFU

TO C107

NOTES:1. EACH PUMP WILL BE FITTED WITH LOCAL CONTROLS COMPRISING:-

PUSH BUTTON EMERGENCY STOP.NOTE REMOVED.NOTE REMOVED.

ALL CABLES BY CLIENT EXCEPT FLOWMETER TO DISPLAY.INTERNAL RELIEF VALVE ON EACH PUMP FACTORY SET AT 8 BARG.2.EACH PUMP FITTED WITH SWITCH AND GAUGE LEAK DETECTION.3.STANDBY PUMP IS CONFIGURED TO DISCHARGE PRODUCT AT TP72, TP73 OR TP71.4.THE FOLLOWING ITEMS WILL BE MOUNTED AT SKID EDGE:-5.

FLOW METER DISPLAYS.METERING VALVES AND METERING VALVE ISOLATION BALL VALVES.PROCESS PRESSURE GAUGES.EMERGENCY STOP STATIONS.

POWER CABLES TO MOTORS BY CLIENT.6.OFFSKID PIPING BY CLIENT.7.

DUTY/STANDBY PUMPS :

MODEL: PULSAFEEDER 25HJ.OP FLOW: 6.6 L/HR.

OP. PRESSURE: 6.4 BARG.

SPM: 115.LEAK DETECTION: SWITCH & GAUGE.ATEX CERTIFIED: YES.

MAX FLOW: 7.34 L/HR.

MAX PRESSURE: 16.55 BARG (INTERNAL RELIEF SET @ 8 BARG).

DATA BELOW PER PUMPSTORAGE/DAY TANK :CAPACITY: 750 LTR WORKINGMATERIAL: STAINLESS STEEL.DESIGN PRESSURE: 1 BARG + LIQUID FILLDESIGN TEMPERATURE: -10 TO 50 DEG. C

EARTH

EARTH

PACKAGE BOUNDARY

INSTRUMENT TUBE/FITTINGS :FITTINGS: SWAGELOK DOUBLE FERRULE

SUCTION: 1/2" OD x 0.036 W.T.DISCHARGE/PUMP

1/4" OD x 0.036 W.T.SPILL BACK: 1/4" OD x 0.036 W.T.PRV RETURN: 1/4" OD x 0.036 W.T.

CROSS-OVER :

TUBE: STAINLESS STEEL GRD. 316/316L (ASTM A269)

M

DUTY PUMPNOTE 2NOTE 3

M

DUTY PUMPNOTE 2NOTE 3

M

NOTE 2NOTE 3

M

F

F F

F

F

F

F F

F

F

F

FF

F

FF

F

FF

F

F

F

FF

F

FF

F

F

F

F

F

F

F

F

TP79

TP72

TP73

TP71

F

1/2"

OD

LEGENDREFER TO DRAWING 5160-100 SHT. 1 REV. 12 HEATHER ALPHA P&ID LEGEND.

REFER TO SUPPLIER DOCUMENT SCHEDULE 129516-A01-0001 FOR A FULL LIST OFPROJECT DOCUMENTATION.

LOCAL INDICATOR :

NOTE 5

FCV-

1018

7

FCV-

1018

1

FCV-

1018

2

G-10016A

G-10016B

G-10016C

G-10016D

GM10016D

GM10016C

GM10016B

GM10016A

F

F

F

LG-1

0188

24VD

C S

UPP

LY B

Y C

LIEN

T (4

X)

NOTE 1

NOTE 1

NOTE 1

3/8" NPT F

3/8" NPT F

1/4" ODx 3/8" OD

1/4" ODx 3/8" OD

1/4" ODx 3/8" OD

F

DRAIN

DRAIN

DRAIN

DRAINDRAIN

DRAIN

DRAIN

DRAIN

TANK VENT: 1" NB SCH. 40 (3.38 W.T.)

OPEN VENTTO DRIP TRAY

F

F

F

F

FF

F

V10561

V105

63 V10562

V105

58

V105

59

V105

60

V105

56

V105

57

V105

55

PCV-10189

NOTE 5

NOTE 5

HS10183

HS10184

HS10185

HS10186

NOTE 1

PSV10177

PSV10178

PSV10179

PSV10180

8.3 BARG

8.3 BARG

8.3 BARG

PG10171

PG10172

PG10173

10174FT

10175

10176

FT

FT

PG10163

PG10164

PG10165

PG10166

PT10170

PT10169

PT10168

PT10167

10174FI

10175FI

10176FI

D.W. C.C. 30/01/2008 CLIENT COMMENTS INCORPORATED 12

SET AT 1.7 BARG

DPI10191

DPI10190

D.W. C.C. 14/02/2008 AS BUILT 13

D.W. C.C. 12/03/2008 FAT/PUNCH LIST COMMENTS INCORPORATED 14

FF

SPIL

L BA

CK

CAL

IBR

ATIO

N C

OLU

MN

F

OPEN VENTTO DRIP TRAY

OPEN VENTTO DRIP TRAY

OPEN VENTTO DRIP TRAY

D.W. C.C. 14/04/2008 AS BUILT 15

F F F

F

F

F

V112

68

V112

67

V112

66

V11265

V11264

V11263

D.W. C.C. 10/05/2008 AS BUILT 16

Themainreasonsystemthinkingissoeffectiveispreciselybecauseitconsidersthetotalityoftheprocessandbreaksitdownintofunctionsratherthanjustcomponents.Andwhenyouconsiderthebigpictureinthisway,itbecomesamatterofperspective,notofsize.

Force pumping viscous products

Itmeanslookingbothatexistingandatnewprocesseswithfresheyes.Thenitrequiresexaminationofhowefficientlyeachfunctionisperformingandhowwellitservesthepurpose, ratherthanconcentratingjustonthespecifications oftheindividualcomponents.

Page 7: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

-7-

Withourfunctionaldesignandengineeringsolutionwenotonlyprovidepumpsbutcompleteprocesssystems.We’reonepointofcontact,onesourceofdocumentation,onedesign,installationandengineeringteam.

Construction

Design

Installation

Naturallyalltheproductsandsystemsweofferarecertifiedandcomewithalldocumentationsuchasmanuals,drawings,specificationsetc.OursuppliershavetheappropriatecertificatesandapprovalssuchasCEdeclarationofconformity,ISO9001,ISO14000, API610,ATEXandEHEDG.

QualityCertification and Documentation

In-house Assembly

ExperienceWehavemorethan50yearsofpumpingexperienceandsupplypumpsfromworldleadingmanufacturersofcentrifugal,rotarypositivedisplacementandreciprocatingpumps.

Youcanrelyonourexpertisewhenitcomestoconstructionandprojectmanagementforcapitalprojects.Wehavetheskilledtechnicalpeopletohelpyoureviewpumpingsystemoperationtoreduceenergyconsumption,increasereliabilityandreducemaintenance.

AtAxFlowweworkstronglywithqualityissuessuchassupplierassessmentandproductqualitycontroltomakesuretheyfulfilourstandards.Wetakecaretocollatealldocumentationandproductmaterialtraceability.

Wedonotfinishuntilthesystemworksproperlyatyoursite.Includedintheinstallationisatestrun,measurementoftheflowandpressureaswellascompletedocumentation.Wecanalsooffera check-upafter12monthsoperation.

Wesupplypumpassembliesaswellascompletecustommadesystems.Fromeasyskid-basedsolutionsrightuptohighlycomplexandgroundbreakingsystemsthatrequiremonthstodevelopandmanufacture.

Complete system capabilities‘Systemthinking’fromAxFlowbringsbenefitswhetheryou’replanninganewbuildorevaluatingyourexistingprocesses.Withourexpertiseinfluidhandling,wecanreadilyidentifycriticalpointsinyourprocesseswherere-designingorstreamliningcouldmakeasignificantcontributionbeforeyoucommitafinaldesign.

API Chemical Dosing Unit Mechanical Deboned Meat Unit

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-6--8-

Air Operated Double Diaphragm Pumps

Wilden waspioneeredbyJimWildenin1955andhasbecometheworld’slargestmanufacturerofAirOperatedDoubleDiaphragmPumps.WildenacquiredAlmatecGmbHin2006andtogethertheir

METALCONSTRUCTION

Wilden’s Original™ clamppumpandAdvanced™ seriespumpsareavailableinacompleterangeofmetalandplasticconstruction.ThePro-FloShiftdistributionsystemgivesultrareliabilityandmaximisesairefficiencytoreduceoperatingcosts.

PLASTICCONSTRUCTION

Wilden’s Saniflo™ pumplineisdesignedtomeetthestrictcleanlinessguidelinesforsanitaryapplications.Saniflo™pumpsincorporateastraightflow-throughdesign,allowinglargesolidspassageandeasydraindowninCIPprocesses.

WILDENSANIFLO™

Almatec manufactureacompleterangeofmachinedplasticpumps.AvailableinPolythyleneandPTFEconstructionalsowithconductiveplasticATEXcompliantmodels.

Wilden’s revolutionary Advanced™ Seriespumpswerespecificallydesignedtomaximiseperformanceandnowhavethemostefficientairsystemavailable.Theboltedconfigurationofthesepumpsensuressecureproductcontainment.

comprehensiverangeofAODDpumpsandaccessoriesinplasticandmetalconstructioncoverallindustrysegmentsandsafetyspecifications.

Page 9: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

- 9 -

Sliding Vane Pumps

Blackmer ProVane® MotorSpeedslidingvanepumpoffersallthebenefitsoftraditionalslidingvanetechnologybutwithcostefficientdirectmotorcouplingandsingleseal.

Blackmer Sliding Vane pumpsavailableinavarietyofmetalconstructionshaveexcellentself-primingcharacteristics,dry-runcapabilityandinternalpumpmaintenancewithoutremovingpipework.

Mouvex P Series designslidingvanepumpshave in-lineportingandarefullyreversibleforflowineitherdirection.Thepumpisavailableincastironandstainlesssteelconstruction.

Blackmer waspioneeredin1899byRobertBlackmerwithaslidingvanepumpdesignthatwasanimportantdeparturefromtheoldgearprinciple.Incontrasttogearpumpswhereperformancedropsasthegearteeth

Mouvex principleeccentricdiscpumpinventedin1906producesthepumpingcharacteristicofarotarypositivedisplacementpumpbyoscillationalone.Thewettedpumpingelementsdonotrotateandthepumpistotallyseal-less.

Oscillating Disc Pump

wearaway,performancelossfromaslidingvanepumpisnegligibleasthevanesself-adjustforwearbymovingouttomaintaincontactwiththepumpbody.

Page 10: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

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Circumferential Piston Pumps

The Universal l and second generation Universal llofferarangeofbuildoptionsincludingrectangularflange,mechanicalseals,CIP,heatingjacket,hightemperatureextraclearancerotorsandstainlesssteelgearcase.Meetshygienic3AandEHEDGstandards.Maxflow187m³/handpressure34bar.

The Medium Duty Lobe (MDL)pumphasbeendevelopedspecificallytohandletheapplicationswhereasimple tri-lobedesigncanprovideacosteffectivepumpingsolution.

Waukesha Cherry-Burrells pumpsaresuppliedtoawidevarietyofindustriesincludingfood,dairy,beverage,confectionary,personalcare,automotivepaint,hydrocarbon

The Universal External Circumferential Piston (ECP) designhasanextendedsealingpathbetweenrotorandbody,preventingproductslippageandsheargivingincreasedefficiencyandtheabilitytodeliverhighdischargepressures.TheECPdesignprovidesaverygentlepumpingactionmakingthepumpideallysuitedforsolidsandlargeparticulatehandling.

processing,coatingsandadhesives.TheWaukesha‘Universal’worldfamousbrandoutperformsallrotarylobeandwingrotorpumptechnologies.

Pump with double mechanical seal for offshore oil application.

Page 11: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

- 9 -- 11 -

Piston and Diaphragm Compressors

A wide range of compact lightweightfullyportableairmoversdesignedforconfinedspaceventilation,fumeremovalandpeople/productcooling.Drivenbyelectricmotor,compressedairorengine.Alsousedinfilmandtelevisionspecialeffects.

The BLACOH SENTRY rangeofPulsationDampeners,SurgeSuppressorsandSuctionStabilisersacttoremovevirtuallyallhydraulicshocktherebyenhancingthefluidhandlingsystemperformance,fluidflowandpumpreliability.

These oil free piston compressorsaredesignedforsingleandtwostagecompressioninbothaircooledandliquidcooledconfigurations.Single,doubleandtriplesealingsystemscomplimenttheBlackmercompressorsuseongasesrangingfromArgontoXenon.

Diaphragm compressors and reciprocating piston compressors providesolutionsforapplicationswheretherearestringentrequirementsforhighpurityandcontainmentofrare,toxic,flammable,corrosiveandradioactivegasesorAPI618gascompressors.

Dampeners and Air Movers

Diaphragm and Piston Compressors handlinggasesinindustrialandchemicalapplications.Builttowithstandextremeoperating

conditionsandprovidemaintenancefreeoperationforextendedperiodswithoutfailure.

Dampeners and Air Movers providesafetyforsystemsandpersonnelindifferentways.Dampenerspreventpressurespikesthatcanleadtoequipmentfailureandpipework

capture.AirMoverstransferlargevolumesofairtovertilate,coolorcirculateairtopreventtemperaturebuilduporremovenoxiousgases.

Page 12: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

- 12 -

Centrifugal Pumps

Bungartz arethespecialistpumpmanufacturerwhodevelopedtheHydrodynamicsealingprincipal.NowbetterknownfortheANrangeofself-regulationpumpswhicheliminateanyneedforlevelcontrolinstrumentationandcansolveapplicationswithverylowNPSHA.

WemcooriginatedthevorteximpellerTORQUE-FLOW® centrifugalpump.Large”pipe-sized”solidsarehandledwithoutblockageincludingWSPself-primingmodel.

Gruppo Aturia magnetic drive regenerativeturbinepumpsinplasticandmetalconstructionforlowflow-highdifferentialheadapplications.

Hermetic pumpsofferthehighestlevelofproductcontainment.Withanintegratedcannedmotor,compactdesign,lownoiselevelsanddoublecontainment.Hermeticpumpsaretheprefferedoptionforvolatile,toxic,explosiveandcorrosivemedia.API685options.

Centrifugal Pumps Wespecialiseinthesupplyandsupportofpumpsrequiredfor”difficultduties”.Allmanufacturershavedecadesofexperienceintheirspecialistfieldandare

recognisedthroughoutindustryasworldleadersinspecialisedcentrifugalpumptechnology.AxFlowofferacompleterangeofhorizontal,verticalandsubmersiblecentrifugalpumpsforallapplications.

Wernert manufacturedthefirstnon-metalliccentrifugalpumpin1927,andhaveledthefieldwiththeirinnovativepumpdesigns.Thecastironoutercasingandchoiceofthick,removableplasticlinersprovidethedefinitivesolutionforerosiveandcorrosiveapplications.

Waukesha Universal Centrifugal rangeofsanitarypumpsaremanufacturedwithcasingandimpellerinpolishedstainlesssteel.Modularindesign,thepumpsminimisesparesinventoryandhavearangeofmechanicalsealoptions.

Page 13: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

Metering Pumps containspecialadaptationsoftheconventionalreciprocatingpump,whicharedesignedprimarilytotransferliquidatanaccuratelycontrolledrate.MeteringPumps

-13-

OBL’s mottois:”Themeteringevolution”.Theycontinuouslystrivetobringinnovationandimprovementstotheirproductsandfromtheirverybeginninghavestriventodevelopleadingedgetechnology.

Metering Pumps

Pulsafeeder’s lineofHydraulicallyActuatedDiaphragmPumpsaredesignedforextremeenvironmentsincludingprocessesandelevatedtemperaturesandvolatile,errosive,corrosiveandabrasiveliquids.

Peristaltic Pumps

series rphigh pressure

series ip INDUSTRIALHOSEPUMP

series apyPERISTALTICDOSINGPUMP

series isiINDUSTRIALHOSEPUMP

Peristaltic Pump rotorsexertpressureonasetofrollersorshoeswhichcompressthehosetomovethefluidfromsuctiontodischarge.Peristalticpumpsareexcellentformovingawidevarietyofliquidsandworkjustashappilywithviscousandabrasivemediaastheydowithshearsensitiveliquids.

Advantages:• Suctionliftto9metres• Canrundrywithoutdamage• Seal-less• Reversiblerotation• Resistanttoabrasion• Highdosingaccuracy• Easyandeconomicaltomaintain• Corrosionresistant• Quietrunning

differinthatthepumpingratescanbevariedbychangingboththeeffectivestrokelengthandthespeed.Meteringpumpflowratescanbepredeterminedaccurately,withrepeatableflowsmaintainedtoanaccuracyoflessthan+/-1%.

Page 14: it’s about keeping your process runningpdfs.findtheneedle.co.uk/5590..pdf · - 2 - AxFlow near you About AxFlow in Great Britain • Offices and repair facilities in London, Huddersfield,

- 14 -

Process Equipment

shear pump

COLLOIDMILL

VOTATOR™SCRAPEDSURFACEHEATEXCHANGERWAUKESHACHERRY-BURRELLVALVE

Process Equipment - WaukeshaCherry-Burrellprocessequipmentisusedworldwideinalltypesoffoodandbeveragemanufacturingproccesses.Theseprocessesdemandhighreliabilityandfast

throughputsoitisessentialthatateachprocessstageyoucanbesurethattheequipmentwillnotfail.WaukeshaCherry-Burrellproductsarerenownedfortheirruggeddesignandlongevity.

Mechanical Seals - ComprehensiverangeofMechanicalsealsandsealserviceavailablefromAxFlow.Theeffectivenessofmechanicalsealsiscriticaltotheoptimaloperationofrotatingequipment.

Weholdacomprehensiverangeofspring-loadedandcartridgemechanicalsealsinstock.Wehavethein-housefacilitytore-lappsealfacesandre-conditionhighlyexpensivemechanicalseals.

Mechanical Seals

Waukesha Cherry Burrell pumps, valves, heat exchangers and equipment are brought together by AxFlow’s in-house process know-how and CAD design capability to manufacture complete processing systems.

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Specialised Pumps - AxFlowproivideawiderangeofpumpsproductsfromworldleading

Specialised Pumps

SEAL-LESSINTERNALGEAR

INTERNALGEARPUMPRUBBERLOBEPUMP

CENTRIFUGALAPI610

PLUNGERANDBEANPISTONPUMP

gear pump

progressing cavity pump NONMETALLICGEARPUMP

manufacturers.Eachpumpiscarefullyselectedtogivethebestsolution-firsttime.

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Customersatisfactionisthekeyelementinourlongtermbusinessplanaimedatbuildinglastingcustomerrelationships.Ourbusinessisn’tjustaboutsupplyingpumpsandmachineryitisaboutsupporting“theproduct”throughoutitsworkinglife.

Werepairalltypesofliquidpumps,vacuumpumps,compressors,fans,motors,gearedmotors,blowers,valvesandmechanicalseals.Eitherasplannedmaintenanceoremergencyrepairsweworktomeetyourtimescales.

Weareveryinventiveandaregreatproblemsolverswiththein-houseabilitytodevelopandengineerasolutionwithinshorttimescales.Wehavetechniciansrepairingpumpsinourworkshopsandmobileserviceteamsabletoworkatyoursiteeitheronplannedworkschedulesoron24/7callout.

AxFlow at your serviceLocal to you

Consultancy Logistics Maintenance and repair EmergencySystems design

Delivery from stock!WehavestrategicallylocatedstockingwarehousesinLondon,Windsor,HuddersfieldandAberdeeninadditiontoourlogistically-optimizedDistributionCentreintheNetherlandswecanshippumps,sparepartsandotherequipmentfromstocktocustomerswithin48hoursanywhereinEurope.

We have “Safe Contractor” accreditation and Health & Safety requirements are paramount within our business operations.

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Emergency

AxFlowGBstartedinthepumpbusinessin1960andwehavebuiltupmorethanhalfacenturyofexperiencetroubleshootingpumpproblems.Soweappreciatebynowthatwhenanemergencyoccursyouneedyourequipmenttobeupandrunningasquicklyaspossible.Ifyoucallusourexperiencedtechnicianswillbeaskingquestionshelpingusbothtodiagnosetheproblemandtoagreeacourseofactionthatbestmeetsyourneeds.

AxFlowofferacompletemaintenanceandrepairserviceonanypumpbrandortype,eitheronsiteoratourownservicefacilities.Ourindepthknowledgeofpumpsallowsustoanalysemodesoffailureandmakerecommendationstoimprovepumpreliability.Plannedmaintenancesuchasvibrationanalysisandconditionmonitoringcanbeundertakenbyusonaregularbasistoreducethechancesofunexpectedfailuresincriticalequipment.

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Naše nabídka

Systems/pump monitoring ContractsInstallation TrainingQuality Assurance

We can fix it for you. Quickly!

Preventativemaintenancecanbepartofaplannedcollaborativeprogrammebetweenustomaximisepumpoperatingefficiency.Beingatotallyindependentserviceproviderweareabletogivecompletelyunbiasedrecommendationsastothetypeofmechanicalsealandbearingarrangementsforeachpumprepair.Forobsoletepumpcomponentsweareabletocarryoutreverseengineeringwhichcandramaticallyreducecostsandrepairtime.

WehavelargeservicefacilitiesinHuddersfield(15staff)andWindsor(21staff)withstrategicallylocatedsmallerservicefacilitiesinAberdeen,Durham,thecompanyheadquartersinEalingandaserviceengineerbasedinNewquay,Cornwall.AlltogetherAxFlowGBhas85employeeswithmorethanonethirdtotallydedicatedtoserviceandrepair.

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Nationwide Service Support

Pump inspection & in-situ repair

Weattendyoursitetomonitorandinspectthepumpwithinitsoperatingsystem.Ifthepumpneedsminorrepairsthenwecanundertakethisin-situwithouttheneedtotakethepumpoutofserviceformorethanafewhours.Alternativelyifthepumpneedsmajoroverhaulweremoveitandundertaketherepairswithinourownworkshop.

Pump repair in our workshop

Wearrangecollectionofyourpump,returnittoourworkshopforoverhaulandprepareafullservicereport.Ourreportwoulddetailthepumpconditionalongwithphotographsandadiagnosisofthecauseoffailure.

Maintenance and repair

Wewouldquoteforrecommendedsparesandrepaircosts.

Whenwereceiveyourgo-aheadwemakesurethepumpisfullystripped,cleaned,inspectedandrepaired.

Duringreassemblywecheckallclearancesandtolerancesaswellasinspectingallcomponentsforproperfitandsmoothoperation.Finallythepumpistestedandpaintedbeforereturntoyoursite.Reportdocumentationandwarrantycompleteoursupply.

Wehavenationwidefacilitiestosupply,install,serviceandmaintainalltypesofpumpandwealsoofferthesamehighlevelsofsupportforPumpSystems,GasCompressors,Fans,Blowers,Motors,GearedMotors,ValvesandMechanicalSeals.

=

+ +

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Itsnotjustaboutsellingpumps,atAxFlowwearecommittedtoprovidingongoingsupporttomakesureourcustomersalwaysthinkofAxFlowas

Technical Advice Whetherit’sa‘pump-in-a-box’orthedesignandmanufactureofacomplexcustombuiltsystem,AxFlowspecialistengineersprovideacompleteproductandservicepackage.Ourteamofexperiencedengineersoffertheverybesttechnicaladviceandsupport.

Training Mostcompanieswouldagreethatproductandmaintenancetrainingcanbringmanybenefits,includingimprovingproduction.Recognisingthisneed,AxFlowhascreatedarangeofin-houseandon-sitetrainingcourseswithflexibiltytosuitindividualcompanies’requirements.

Working Together WehaveexperiencedEngineerslocatedthroughoutGreatBritainreadytomeetyouanddiscussyourpumpingneeds.Beittroubleshootingorapplicationexpertisewearehappytohelp.Ifyouareindoubtregardingpumpapplicationweareoftenabletoofferatrialpumptoprovethesolution.

Rheology Measurement Productviscositymeasurementiscriticaltocorrectpumpselection.WecantestyourliquidviscosityusingourownBrookfieldRheometer.Usingthesampleflowcell,aselectionofspindlesandcirculatorytemperaturebathviscositiesupto1millioncentipoisecanbemeasuredattemperatures10oCto90oC.

How much will it cost? Smallorbig,1kgto40tonnes,sizedoesnotmatterwhenitisobviousthatrepairwillcostafractionofreplacement.Wecanapplyspecialcorrosionresistantinternalcoatings,recastspecialpumpelementsandrepairbronzeimpellerstoextendservicelifeby25years.

You get more than justpump repair

theirpremierbusinesspartnerforthesupplyofpumpingequipment.

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AxFlow Scotland

Unit3,HarlawCentre,HoweMossCrescent,KirkhillIndustrialEstate,Dyce,Aberdeen,AB21OGN

Tel.:+441224729367

AxFlow Huddersfield

Unit9a,FieldhouseBusinessPark,OldFieldhouseLane,Huddersfield,HD21FATel.:+441484543649

AUK/C/EN

-UK/0280/0713

fluidity.nonstop

®isaregistredtrademarkoftheAxFlowGroup

AxFlow Durham

Unit31,EvansBusinessCentre,AycliffeBusinessPark,NewtonAycliffe,CountyDurham,DL56ZF

Tel.:+441325327322

AxFlow Windsor

Unit5,MillsidePark,CrouchLane,Winkfield,Windsor,Berkshire,SL44PX

Tel.:+441344886633

AxFlow Limited

OrionPark,NorthfieldAvenue,Ealing,LondonW139SJTel.:+442085792111E-mail:[email protected]

fluidity.nonstop®isaboutkeepingyourprocessesrunning.Andit’sourpromiseandourcommitmenttoalevelofserviceandaqualityofproduct,performanceandexpertisethathasneverbeenbettered.Byitsnature,fluidity.nonstopisneverstatic,thatpromiseisever-evolvingand

improving.Asneedsanddemandschange,weworktomeetthosenewchallengesandtrytosurpassthem.WeareEurope’sleadingsourceofpumpsandpumpexpertisefortheprocessindustryandweintendtomaintainthatpositionbyworkingfluidlyandceaselesslytobethebest.

Formoreinformation,pleasevisitwww.axflow.co.uk