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7/29/2019 J 20 Air-jet Spinning Machine Brochure 2386-V1 en 34515
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J 20 A-Jt S MacUnqu yarn qualy and producvy
Ar-J Spnnng
J 20 Ar-J Spnnng Machn
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Rr . J 20 A-Jt S Mac
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Rr J 20 A-Jt S Mac
T Cmt Cmtc Uqu a quat ad ductvt
RieteR J 20 AiR-Jet SPiNNiNG MACHiNe
Rr s h ladng supplr o nsallaons or manuacur-
ng yarns rom shor sapl brs. Rr s a compn par-
nr, ddcad o makng cusomrs lvs asr by orng
car and suppor rom h nal nvsmn dscussons o h
succssul opraon o a spnnng mll. Rrs comprhn-sv know-how rom br hrough yarn o h nshd xls
provds h bass or nnovav machns and conssn yarn
qualy.
VAlUAble SySTeMS
Rr s h only xl machnry manuacurr abl o supply
all spnnng procsss and hus provd cusomrs wh comp-
n and ndpndn advc, alord o hr ndvdual nds.
th ousandng prc/prormanc rao, hgh raw maral u-
lzaon and h longvy o h producs mak an nvsmn n
Rr machns xrmly aracv. Snc h company was s-
ablshd n Swzrland n 1795 Rr has dvlopd hgh qual-y sandards. All manuacurng acls ar iSO-9001 crd.
ConVinCing TeChnology
Wh s comprhnsv chnologcal know-how covrng all
our spnnng procsss hrough o h xl nd produc,
Rr advss and assss cusomrs n slcng h rgh spn-
nng procss. Fv Spnnng Cnrs, v xl laboraors and
a modrn ranng cnr n Wnrhur ar a h dsposal o cus-
omrs worldwd or spnnng rals and ranng purposs.
SUpporTiVe pArTnerShip
Numrous sals and srvc cnrs suppor cusomrshroughou h world. Cusomrs hav bn abl o rap h
bns o a sngl conac or hr nr spnnng opraons
ovr dcads.
Pu your condnc n Rrs compnc and njoy h com-
or o parnrshp!
th J 20 ar-j spnnng machn ors up o 120 hghly pro-
ducv spnnng uns. i can b dlvrd wh wo complly
ndpndn machn sds, .. wo oally drn yarn qual-
s can b spun smulanously. th hgh-prcson duo dra-
ng sysm, h shor dsanc covrd by h d slvr romcan o drang sysm and h ndvdual drvs o h spnnng
uns nsur vry hgh yarn qualy a producon spds o up
o 450 m/mn. th unqu ravrsng mchansm mulpls h
srvc l o h chnology componns.
th machns vry small spac rqurmns, h rsulng low
ar-condonng coss and h nrgy-opmzd, hgh yarn ou-
pu mak h J 20 ar-j spnnng machn hghly cn.
th unqu, ar-j spun Rr yarn s markd undr h
ComorJ brand nam. th characrsc qualy proprs
o ComorJ yarn, such as low harnss, hgh unormy andhgh pl dnsy ar rfcd n advanags or spnnng mlls,
downsram procssors and nd-usrs.
th J 20 hus ors maxmum fxbly, yarn qualy and pro-
ducvy.
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Rr . J 20 A-Jt S Mac
Sac-sav ad mc wt
ductvt
eCONOMiCAL MACHiNe CONCePt
SAVing SpACe WiTh TWo-SiDeD Spinning AnD prACTiCAl CAn
poSiTioning
th srucur o h Rr ar-j spnnng machn s smlar o
ha o a roor spnnng machn wo-sdd scons wh had
and oo nd. Howvr, h oo nd consss only o h mpy-ub loadr. th cans ar locad undr h machn o sav
spac. ths rducs spac rqurmns by 35 % compard o
ohr ar-j spnnng machns.
Up o 6 scons wh 20 spnnng uns ach can b conncd.
ths rsuls n a maxmum machn lngh o 120 spnnng uns,
60 on ach sd o h machn.
CleAr, SiMple operATing lAyoUT
th cans wh h drar slvr and h assocad spnnng
un ar locad on h sam sd o h machn. th opraor
hror has vryhng n sgh whn chckng h spnnng
un, dng n h nw slvr or durng can chang.Opraon s hror vry clarly lad ou and cn.
MiniMAl operATor eFForT DUe To lArge FeeD VolUMe
Scon layou s dsgnd o provd spac or 2 rows o
500 mm (20") round cans undr h machn. th larg can
orma rsuls n long runnng ms and rducs h numbr
o can changs and hus opraor or.
Spac-savng can arrangmn; cans and spnnng un on h sam sd o h machn
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Rr J 20 A-Jt S Mac
ShorT DiSTAnCe FroM CAn To DrAFTing SySTeM
th slvr s d no h spnnng un rom blow. th shor,
drc pah rom h can o h drang sysm lmnas h
rsk o als dras. ths s an xrmly mporan aspc, snc
n slvrs ar usd n ar-j spnnng n ordr o nsur sup-ror yarn qualy a hgh spds and dras.
high Spinning SpeeD
th spnnng un s h har o h J 20 ar-j spnnng machn.
i consss o h drang sysm, h spnnng nozzl, h wax-
ng and h wndng un. th drang sysm and h waxng
and wndng uns ar drvn by ndvdual moors, hus nablng
maxmum producon spds o 450 m/mn o b achvd wh-
ou any dculy.
Very eFFiCienT WiTh FoUr roboTS
Four robos, wo on ach sd, ar usd or pcng, changng
packags and clanng h spnnng un. thr unconal a-
urs ar basd on Rrs mll-provn auomaon chnology,
whch s also usd on h roor spnnng machn.
ConVenienT pACKAge reMoVAl
Packag dlvry o h had nd s a an rgonomc hgh o
1.45 mrs. Packag dlvry s spara or h l-hand and
rgh-hand sds o h machn. th wo packag convyor
bls can b monord vry asly by h opraors, and h
packags comorably rmovd and placd on palls.
Four robos or cn pcng on nds down, packag chang and clanng Packag rmoval a an rgonomc hgh o 1.45 mrs
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Rr . J 20 A-Jt S Mac
pcs tc x ad
iNNOVAtiVe SPiNNiNG UNit
innoVATiVe Spinning UniT
th spnnng un comprss h drang sysm, h spnnng
nozzl, h waxng and wndng uns. th spnnng procss s
prormd n h upward drcon. th slvr rom h can s d
drcly o h drang sysm hrough 2 condnsrs. th con-dnsrs nsur ha h slvr nrs h drang sysm r o
ws. th shor, drc pah no h drang sysm lmnas
h rsk o als dras.
in h so-calld duo-drang sysm h cylndrs ar drvn n-
dvdually. th op rollrs ar drvn n urn ndvdually by h
boom rollrs. th wndng uns ar also drvn ndvdually.
in h vn o an nd down or a qualy cu only h ndvdual
spnnng un acd coms o a compl and auomac sand-
sll. Ar pcng by h robo, h spnnng un auomacally
rcommncs producon. th slvr can b d n quckly and
asly whou opnng h duo-drang sysm.
1
5
3
4
J 20 spnnng un, conssng o:
1 Duo-drang sysm
2 Spnnng nozzl
3 Yarn clarr
4 Waxng
5 Wndng un
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Rr J 20 A-Jt S Mac
high Spinning STAbiliTy AnD QUAliTy ConSiSTenCy WiTh
The DUo-DrAFTing SySTeM
in ar-j spnnng, drawng o h d slvr aks plac
gnl n hr sps va h nd nrmda and man
dras. Rrs ladng, mll-provn drang sysm chnologyhas bn adopd or hs dmandng procss and adapd or
hgh dras. th rsul s h 4-ovr-4 drang sysm.
th op rollrs o h drang sysm run on doubl barngs,
hnc h nam duo drang sysm. ths nsurs absolu
prcson and rproducbly wh hgh dras. Prcs hrad
gudanc rsuls n hgh spnnng sably and hus conssn
yarn qualy, a small numbr o qualy cus and a mnmum
o naural nds down. th duo-drang sysm on h J 20
achvs hgh producvy n conjuncon wh hgh yarn qualy.
yArn ForMATion by MeAnS oF Air TUrbUlenCe
Ar lavng h drang sysm h drad slvr nrs h
spnnng nozzl. Som 2/3 o h ncomng brs orm h
paralll yarn cor. O h rmanng brs, h ron poron
s ngrad n h yarn cor, whl h rar poron s woundaround h paralll yarn cor. Yarn ormaon by mans o ar
rsuls n a novl yarn srucur wh nw proprs.
Hgh-prcson duo-drang sysm wh doubl bar ng Yarn ormaon by mans o ar urbulnc n h spnnng nozzl
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Rr . J 20 A-Jt S Mac
Cvc cct s a w dms
UNiQUe FeAtUReS OF tHe J 20 AiR-Jet SPiNNiNG MACHiNe
proDUCTiViTy120 hghly producv spnnng uns pr machn
Producon spds o up o 450 m/mn
Four robos (wo on ach sd) or cn pcngs o nds
down and packag chang
Small numbr o nds down and yarn dcs du o opmal
duo-drang sysm
Hgh producon cncy du o havy packag wghs
Fw can changs du o larg d volum (can damr
500 mm (20"))
FleXibiliTySmulanous spnnng o wo drn yarn quals on
machn sds producng ndpndnly o ach ohr
easy, rapd rplacmn o chnology componns
Rapd bach chang by sng on h machn conrol panl
Spara ub supply or h l-hand and rgh-hand sds
o h machn asss dncaon whn wo drn yarn
quals ar bng producd
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Rr J 20 A-Jt S Mac
QUAliTyConssnly hgh yarn qualy du o spnnng un wh
hgh-prcson duo-drang sysm
No als dras n h slvr du o shor dsancs rom h
can no h drang sysm
Yarn-lk, qualy-sd pcngs wh PFF pcng
Conssn yarn qualy du o long srvc l o h ch-
nology componns
ComorJ brand nam or h unqu yarn srucur
typcal yarn proprs, such as vry low harnss, hgh
unormy, hgh pl dnsy
eConoMy35 % lss spac rqurd han or ohr ar-j spnnng ma-
chns
Long srvc l o h chnology componns du o
unqu, pand ravrsng sysm or d slvr and yarn
Low ar-condonng coss du o hgh yarn oupu pr
squar mr
enrgy-opmzd yarn producon du o nllgn shu-
down o ndvdual spnnng uns
ergonomc opraon and hgh cncy basd on clarly
srucurd machn concp
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Rr . J 20 A-Jt S Mac
h quat stadad a ad cs
iNNOVAtiVe SPiNNiNG UNit
yArn-liKe pieCingS WiTh pFF
th pcng procss s prormd by h robo. th robo on h
J 20 s basd on h mll-provn auomaon chnology o h
Rr roor spnnng machn.
in a rs sp h robo sucks h dcv yarn o h pack-
ag and h dc s rmovd. th dc-r yarn nd s hn
suckd no h robo hrough h spnnng nozzl. thr h
yarn nd s sparad n a dnd mannr. i s hn drawn
o agan n h spnnng drcon a approachng producon
spd. th PFF (Progrssv Fbr Fd) pcr conrols h
progrssv d o h nw brs. i xcus h opmally
coordnad, hgh-prcson procsss. th rsul s a pcng
wh yarn-lk characrscs and o hgh qualy and nacy.
th pcng hror ullls h rqurmns o downsram
procssng and h nd producs.
QUAliTy ConTrol oF yArn AnD pieCingS beFore WinDing
A yarn clarr monors yarn qualy mmdaly ar h spn-
nng nozzl. th yarn subsqunly wound up s hus 100 %
qualy conrolld. th sam appls o yarn pcngs. th mass,
.. damr, and lngh o ach pcng s chckd by h yarnclarr bor wndng, and cu and rpad qualy s sub-
sandard. th yarn on h packag s hus dc-r. th yarn
clarr can oponally b quppd wh a capacv or opcal
snsor and wh or whou orgn br dcon. All dsurbng
yarn dcs, such as nps, hck or hn placs, and oponally
also orgn brs, ar dcd and rmovd, dpndng on h
rqurd qualy sandard.
Qualy-sd yarn s an ssnal prcondon or downsram
procssng whou soppags n wavng or knng mlls, and
or a hgh-qualy, unorm abrc srucur.
Yarn qualy snsor
Pcng
Spnnng nozzl
Drang sysm
Fd slvr
Packag
Qualy conrol o yarn and pcngs th PFF (Progrssv Fbr Fd) pcng producs a yarn-lk pcng o hgh qualy and nacy
ya dnw d- s
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Rr J 20 A-Jt S Mac
h ductvt du t av acka
wts
WiNDiNG UNit
Wndng un (covrd) Wndng un (opn) wh wo counr-roang dscs
Qualy conrol o h yarn by h yarn clarr s ollowd by
h wndng procss. th wndng sysm consss o wo coun-
r-roang dscs whch sysmacally gud h yarn. Prcs
conrol o h spd o hs dscs lmnas parn wndng.
th yarn s wound on cylndrcal bobbns. th angl o nr-scon can b adjusd nnly bwn 15 and 46. Boh
sandard and so dyng packags can b producd or down-
sram procssng.
Prcson packag buld wh hgh packag dnsy and opmal
ak-o proprs s assurd on h bass o adjusabl wndng
nson, prcson arm ravrs moon and h an-parnng
dvc.
Packag ormas up o 300 mm n damr and 4.3 kg n wgh
can b producd. Havy packag wghs rduc h numbr o
packag changs and hus ncras h machns producvy.
UniQUe TrAVerSing MeChAniSM reSUlTS in ConSiSTenT
QUAliTy AnD reDUCeD CoSTS
th drang sysm s quppd wh a unqu, pand ra-
vrsng mchansm. Condnsr, spnnng nozzl and yarn clar-
r ar conncd by a ral whch ravrss back and orh. thslvr bng d n and h yarn producd rom ar connu-
ously ravrsd by hs. ths mulpls h srvc lvs o h
op rollr cos and aprons. th op rollrs hror nd o
b ground and rplacd corrspondngly nrqunly. Man-
nanc work and spar pars coss ar consdrably rducd n
h long rm and conssn yarn qualy s assurd ovr a long
prod.
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rr
rr
Rr . J 20 A-Jt S Mac
S tw dft a quats
smutaus
FLeXiBiLitY
CoMpleTely inDepenDenT MAChine SiDeS
th J 20 can oponally b suppld wh wo spara machn
sds; wo machns n on, so o spak. two drn yarns can
hror b spun rom wo drn raw marals on on ma-
chn.
th lr chambrs on h l-hand and rgh-hand sds o h
machn or was brs rom h spnnng uns ar spara.
All h br was can hror b rcycld n spara grads.
SepArATe TUbe loADer For ACCUrATe pACKAge iDenTiFiCA-
Tion
th ub loadr s quppd wh wo spara ub chans and
can hror alloca drn ub colors o h l-hand and
rgh-hand sds o h machn. Conuson o h packags
whn producng wo yarn quals s hror ruld ou.
DeTAileD proDUCTion reporTS For opTiMiZeD Spinning
proCeSSeS
Producon rpors can also b calld up sparaly a h con-
rol panl or h l-hand and rgh-hand sds o h machn.
ths smpls opmzaon o h spnnng procss and produc-on plannng.
ADJUSTAble yArn ChArACTeriSTiCS
th machns fxbly s also apparn n h sng o yarn
characrscs. For xampl, harnss can b adjusd n a
rang o 1 mm and 2 mm long by slcvly xchangng ch-
nology componns or by modyng spnnng prssur or dlv-
ry spd. Proprs such as yarn bulk and hand can b pos-
vly nfuncd n hs way.
rt-ad sd t mac: 100 % McroModal; N 50; dlvry spd 360 m/mn; spnnng prssur 5.8 bar; packag runnng lngh 255 000 m
Complly ndpndn machn sds nabl wo drn yarns o b spun
lt-ad sd t mac: 100 % vscos; N 30; dlvry spd 420 m/mn; spnnng prssur 6 bar; packag runnng lngh 190 000 m
Spara ub loadr or h l-
hand and rgh-hand sds
o h machn
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Rr J 20 A-Jt S Mac
eas at d quat du t
tmzd -css
OPeRAtiON AND PROCeSS ReCOMMeNDAtiON
rApiD proDUCT ChAnge DUe To eASy hAnDling
i a produc chang s plannd, h machn prorms an
auomac packag chang. th man sngs o h spnnng
uns, such as dras, wndng spd, wndng nson, angl o
nrscon and spnnng prssur ar nrd a h cnralmachn conrol panl. easy and m-savng rplacmn o h
spnnng nozzl housng, h compl spnnng p, h aprons
and h condnsrs s possbl whou usng ools. Produc
chang s hror rapd and cn.
MiniMAl operATor eFForT DUe To high eMpTy-TUbe
CApACiTy
As soon as a packag chang aks plac, a ub s auomacally
suppld o h robo. th mpy-ub loadr has a capacy o
350 ubs. ths rducs opraor or.
eASy ACCeSS To The roboTS DUe To SerViCe poSiTionS
each o h 4 robos s allocad a srvc poson on h oo
or had nd. ths nsurs good accssbly or all srvcng
and mannanc work. Producon s hror no advrsly
acd.
CleAr ConTrol pAnel lAyoUT on MAChine AnD roboT
th machn conrol panl s larg and clarly lad-ou. Graphc
dsplays smply opraon. Spara producon and sh
rpors can, or xampl, b calld up or ach produc and
ach sd o h machn.
reCoMMenDATion For The Air-JeT Spinning proCeSS
Gnrally spakng, 80 % o h runnng bhavor on spnnng
machns s acd by h qualy o h pr-procss and ar
condonng. Wll adjusd prparaory machns and good
slvr qualy ar basc prrquss or ar-j spnnng.
Good accss o h robos du o srvc posonsClarly lad-ou machn conrol panl
Spnnng p compl
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Rr . J 20 A-Jt S Mac
lw csumt w a
mauactu csts
eCONOMiCS
Very eConoMiCAl WiTh FoUr roboTS
th our robos assum varous asks on h machn, such as:
pcng h yarn
changng ull packags
sarng spnnng on mpy ubsclanng h spnnng un
i a robo s a h mannanc and srvc saon, h scond
robo auomacally srvs h nr machn sd.
th hgh dgr o auomaon and hgh rlably o h robos
ar rfcd n hgh producon cncy.
loW energy ConSUMpTion DUe To inTelligenT ShUTDoWn
oF The Spinning UniT
th ndvdual moors o h spnnng un nabl h spnnng
un o b soppd complly ar an nd down, a qualy cu or
durng mannanc work. th spnnng un hror consumsno unncssary nrgy or comprssd ar. ths nllgn
shudown and h vry hgh producon volum rsul n low
nrgy consumpon compard o ohr spnnng sysms.
loW ConSTrUCTion AnD Air-ConDiTioning CoSTS DUe To
SpACe-SAVing ConCepT
A spnnng mll wh J 20 ar-j spnnng machns rqurs
approx. 25 % lss foor spac han a rng spnnng nsallaon
wh h sam producon capacy. ths rducs consrucon
coss. th low spac rqurmns also man ha lss spac
has o b ar condond. ths rsuls n consdrabl savngs
on ar condonng compard o ohr spnnng sysms.
2.4
2
1.6
1.2
0.8
0.4
0
Cmas a mauactu csts: a-jt, ad cmact s
50/50 teNCeLLF / combd coon, indonsa
Yarnmanufacturingcosts[CHF/kgyarn]
Was
Coss:
Labor enrgy Auxlary maral Capal
N 30 N 40 N 50
Air
-jet
spinnin
g
Rin
gspin
nin
g
Compa
ctspin
ning
Air
-jet
spin
ning
Rin
gspinnin
g
Com
pact
spinnin
g
Air
-jetspin
ning
Rin
gspin
ning
Com
pact
spinnin
g
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Rr J 20 A-Jt S Mac
A w a wt w ts
ComorJ yarn
th yarn producd on h J 20 ar-j spnnng machn has a
unqu srucur and s markd undr h ComorJ brand
nam. i ors many advanags, boh n downsram procs-
sng and n h nd produc, and opns up nw sphrs o ap-
plcaon.
TypiCAl yArn properTieS
th yarn surac s vry smooh. th brs ha caus h har-
nss ar vry shor or orm small loops. ths rsul n h ypcal
proprs o ComorJ yarn; vry low harnss combnd wh a
so, bulky yarn characr. is hand s sor han ha o roor-spun
yarn and crspr han ha o rng-spun yarn.
yArn-liKe pieCingS
Mll-provn Rr pcng chnology aurng nvsbl pcngs
rsuls n conssn yarn qualy and hgh qualy o h wovn
or knd abrc.
ADVAnTAgeS in DoWnSTreAM proCeSSing
Low harnss and good ngraon o h brs n h yarn
srand rduc h ncdnc o dus and br fy, and hus also
clanng or. Conamnaon by xranous brs durng down-
sram procssng s also rducd. Wavng and knng produc-vy ncrass. th ypcal srucur o ComorJ yarn nabls
clarly dnd prnng conours o b producd and rsuls n
rducd absorpon o lqud durng szng and dyng, and hus
n savngs on sz and dysus.
high QUAliTy oF The enD proDUCT
Fabrcs producd rom ar-j spun Rr yarns ar characr-
zd by a vry unorm abrc srucur and a so hand. thy
ar plasan o war and dsplay xclln pllng rssanc
n washng. thr hgh dmnsonal sably and longvy ar
also ypcal characrscs.
MArKeTing SUpporT
Rr cusomrs rcv suppor n markng h yarns hy
spn on h J 20. Cusomrs who op o bcom ComorJ
lcnss bn rom addonal markng srvcs ncorpo-
rad n a lcnsng packag.
ComorJ - h yarn producd by h Rr ar-j spnnng machn
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wwwtcm
th daa and llusraons n hs brochur and on h cor-
rspondng daa carrr rr o h da o prnng. Rr
rsrvs h rgh o mak any ncssary changs a any
m and whou spcal noc. Rr sysms and Rr
nnovaons ar procd by pans.
2386-v1 n 1203 Prnd n CZ
rt Mac Wks ltd.Klosrsrass 20CH-8406 Wnrhurt +41 52 208 7171F +41 52 208 [email protected]@rr.com
rt ida pvat ltd.Ga No 134/1, O Pun Nagar RoadKorgaon Bhmataluka Shrur, Dsrc PuniN-Maharashra 412207t +91 2137 253 071F +91 2137 253 075
rt Txt Sstms(Saa) ltd.12/F, Nw town CnrNo. 83 Loushanguan RoadCN-Shangha 200336t +86 21 6236 8013F +86 21 6236 8012