J-38125TERMINAL REPAIR KITINSTRUCTION MANUAL

ITEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE NUMBER

GENERAL INSTRUCTIONS

Definition Of Terms And Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Terminal Removal Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Terminal Replacement / Crimping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Crimp Tool Usage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Ultratorch Usage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Visual Product Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Splice Clip Usage And Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

English / Metric Wire Gauge Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Kit Contents, Re-Order Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CRIMP TOOL / REMOVAL TOOL MATRIX

AFL TRAY #21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

DELPHI TRAY #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

DELPHI TRAY #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

DELPHI TRAY #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

DELPHI TRAY #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

DELPHI TRAY #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

DELPHI TRAY #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

DELPHI TRAY #18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

DELPHI TRAY #19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

DELPHI TRAY #20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

DELPHI TRAY #23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

LEAR TRAY #7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

LEAR TRAY #16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

LEAR TRAY #17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

SUMITOMO TRAY #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

SUMITOMO TRAY #22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

YAZAKI TRAY #9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

YAZAKI TRAY #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

YAZAKI TRAY #11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

YAZAKI TRAY #12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

YAZAKI TRAY #13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

YAZAKI TRAY #14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

YAZAKI TRAY #15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

TABLE OF CONTENTS

DEFINITION OF TERMS

Cable Another term for a bulk length of wire.

Connector The molded plastic part which houses one or more terminals.

Connector Position Assurance A lock designed to retain connectors when mated.

Core Conductive portion of a wire, covered with insulation of various types - usually PVC or polyethylene.

Crimp & Seal Splice Sleeve A crimp only splice with an integral heat shrink shield used to make a sealed one to one splice.

Lead Another term for a cut length of wire.

Pick Removal tool for terminal, TPA, CPA or opening of secondary locks.

Pigtail Terminated wires housed in a connector intended to bespliced into a harness when total harness replacement is not required.

Secondary Lock Provides terminal retention in addition to lock tang, usually molded as part of the connector.

Terminal Formed metal attached to the end of the wire that provides electrical connection.

Terminal Lock Tangs Flexible portion of the terminal that locks terminal into connector cavity.

Terminal Position Assurance A loose piece component that snaps on to a connector. It is designed to keep the terminal from backing out of the connector.

Terminal Wings Portion of terminal that is used for attachment to wire.Typical terminal has core wings, attached to the conductive core of the wire and insulation wings, attached to the outside of the wire for strain relief.

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ABBREVIATIONS

ACT Advanced Connection Technology, the next generation metri pack having lower terminal to terminal engage force

CPA Connector Position Assurance lock

MIC/P Micro Pack, a family of sealed and unsealed connection systems used primarily in lowcurrent (signal level) applications

M/P Metri Pack, a family of sealed and unsealed connection systems of various sizes andcurrent carrying capacities

P2S Pull to Seat, a connection system where the terminal on a wire is actually insertedinto the mating end of the connector, wire first, so that an unseated terminal does notpush out the back of the connector and cause an electrical open circuit.

TPA Terminal Position Assurance lock

W/P Weather Pack, a family of sealed connection systems utilizing a pin and sleeve configuration

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TERMINAL REMOVAL INSTRUCTIONS

Terminal retention within the connector generally takes two forms:

1. A flexible primary lock, either part of the terminal or part of the connector

2. A hinged or loose piece secondary lock. To remove a terminal, both must be disengaged or removed.

First, locate and remove the secondary lock.

1. Most are located in the rear (non-mating end) of the connector. These can generally beremoved using a small screwdriver.

2. The new GT series and 100W micropack styles have the secondary lock on the front (mating) end of the connector. 100W can be removed with a screwdriver, the GT requiresthe use of pick #15313892. It will allow you to “hook” the secondary lock and gently lift it out of place.

Now remove the terminal by disengaging the primary lock.

1. Determine the terminal part number or family, then get the appropriate removal tool usingthe cross reference matrix in the tabbed sections.

2. Locate the area of the front of the connector where the removal tool is to be inserted. It willNEVER enter the portion of the terminal where the mating terminal would be located.Inserting the removal tool into this mating area will RUIN the terminal.

3. Position the terminal by using the attached wire. For push to seat, slide the terminal forward. For pull to seat, slide it rearward. This allows the lock tang to disengage from the lock shoulder.

4. Terminal locks which are flexible members in the connector are ACT, GT and 100Wmicropacks. All others have the lock tang as part of the terminal. Using appropriate tool from the matrix, flex the plastic lock member, then gently remove the terminal by pushing or pulling on the wire.

5. For families with the lock tang on the terminal, gently insert the removal tool and disengage the lock while holding the terminal in the position from step #3. The terminal can be removed by pushing or pulling on the wire.

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STANDARD TERMINAL REPLACEMENT

CUT OFF TERMINAL BETWEEN CORE AND INSULATION CRIMP.

(MINIMIZE WIRE LENGTH LOSS)

STRIP INSULATION (1/4” LENGTH)

CAUTION MUST BE USED NOT TO CUT STRANDS

POSITION WIRE IN TERMINAL AS SHOWN. CAUTION MUST BE USED NOT TO POSITIONSTRIP TOO FAR FORWARD. IT MAY INTERFEREWITH MATING PORTION OF TERMINAL.

HAND CRIMP CORE WINGS FIRST, THEN INSULATION WINGS USING ONE OF THEAPPROVED CRIMPING TOOLS. USE CRIMPMATRIX IN THE TABBED SECTIONS TO DETERMINE CORRECT TOOL COMBINATION.

1

2

3

4

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STANDARD TERMINAL REPLACEMENT

SOLDER ALL HAND CRIMPED TERMINALS.

CAUTION: USE EXTREME CARE ON ALLMICRO-PACK AND 150 METRI-PACK TERMINALS. AVOID SOLDER ON INTERFACEOR BOX AREA.

ELECTRICALLY CHECK REPAIRED TERMINALFOR CONTINUITY.

USE J-39200-A DVOM OR EQUIVALENT.

MAKE SURE TERMINAL IS REPLACED IN CORRECT CONNECTOR CAVITY TO ASSUREPROPER INDEXING.

5

6

(cont)

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TERMINAL REPLACEMENT SEALED WEATHER PACK AND METRI-PACK

CUT OFF TERMINAL BETWEEN CORE AND INSULATION CRIMP.

(MINIMIZE WIRE LENGTH LOSS)

REMOVE SEAL

APPLY CORRECT SEAL PER GAUGE SIZE OFWIRE. SLIDE BACK TO ENABLE REMOVAL OFINSULATION. STRIP 1/4” OF INSULATION.

CAUTION MUST BE USED NOT TO CUT STRANDS

ALIGN SEAL WITH CABLE INSULATION

POSITION STRIP AND SEAL IN TERMINAL ASSHOWN. CAUTION MUST BE USED NOT TOPOSITION STRIP TOO FAR FORWARD. ITMAY INTERFERE WITH MATING PORTION OF TERMINAL.

1

2

3

4

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TERMINAL REPLACEMENT SEALED WEATHER PACK AND METRI-PACK

HAND CRIMP CORE WINGS FIRST, THEN INSULATION WINGS USING ONE OF THEAPPROVED CRIMPING TOOLS. USE CRIMPMATRIX IN THE TABBED SECTIONS TO DETERMINE CORRECT TOOL COMBINATION.

SOLDER ALL HAND CRIMPED TERMINALS.

CAUTION: USE EXTREME CARE ON ALLMICRO-PACK AND 150 METRI-PACK TERMINALS. AVOID SOLDER ON INTERFACEOR BOX AREA.

ELECTRICALLY CHECK REPAIRED TERMINALFOR CONTINUITY.

USE KENT-MOORE J-39200-A MULTIMETER OR EQUIVALENT.

MAKE SURE TERMINAL IS REPLACED IN CORRECT CONNECTOR CAVITY TO ASSUREPROPER INDEXING.

5

6

7

(cont)

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TERMINAL CRIMP TOOL

J-38125-101 is used for Delphi 100W round terminals which use crimpjaw “W” in the crimp matrix.

J-38125-64 is used for Delphi .64 round terminals which use crimp jaw“M” in the crimp matrix..

Both J-38125-641 and J-38125-642 are used for .64 square terminalswith or without cable seals.

J-38125-101 J-38125-641 J-38125-642 J-38125-643

J-38125-612085270

J-38125-712085271

J-38125-812085115

J-38125-6415397700

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TERMINAL CRIMP TOOL

1. COMPRESS HANDLES UNTIL RATCHET AUTOMATICALLY OPENS.

2. DETERMINE THE CORRECT HOLDER PER CRIMP MATRIX IN THE TABBED SECTIONS.

3. CORE WINGS SHOULD BE CRIMPED FIRST. LAY THE BACK OF THE TERMINALCORE WINGS ON APPROPRIATE ANVIL. BE SURE THE CORE WINGS ARE POINTINGTOWARDS THE FORMING JAWS.

4. GENTLY APPLY PRESSURE TO HANDLES UNTIL CRIMPERS SLIGHTLY SECURE THETERMINAL CORE WINGS.

5. INSERT STRIPPED CABLE THROUGH CORE CRIMP WINGS OF TERMINAL AND POSITION PROPERLY.

6. COMPRESS HANDLES UNTIL RATCHET AUTOMATICALLY RELEASES.

7. REPEAT STEPS 2 AND 3 FOR INSULATION CRIMP.

8. LOOK AT TERMINAL FOR DAMAGE PRIOR TO APPLYING SOLDER. IF TERMINALAPPEARS BENT AFTER CRIMPING, IT SHOULD BE GENTLY STRAIGHTENED BY HAND.

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SPLICE CRIMP TOOLJ-38125-8

P/N (F-G) 12085115

1. COMPRESS HANDLES UNTIL RATCHET AUTOMATICALLY OPENS.

2. DETERMINE THE CORRECT SPLICE HOLDER (NEST) PER SPLICE CRIMP MATRIX. PG. G5.

3. GENTLY APPLY PRESSURE TO HANDLES UNTIL CRIMPERS SLIGHTLY SECURE THESPLICE SLEEVE BARREL. NOTE: MUST BE CRIMPED IN TWO STAGES - LEFT AND RIGHT.

4. INSERT STRIPPED CABLE THROUGH SLEEVE BARREL UNTIL WIRE HITS THE STOP POSITION.

5. COMPRESS THE HANDLES UNTIL RATCHET AUTOMATICALLY RELEASES.

6. REPEAT STEPS 3, 4 AND 5.

7. GENTLY TUG ON THE WIRES TO MAKE SURE THEY ARE SECURE BEFORE APPLYINGHEAT TO SLEEVE.

8. APPLY HEAT FROM CENTER TO OUTSIDE OF SLEEVE.

GREEN FILL / SALMON FILLBLUE FILLYELLOW FILL

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ULTRATORCHJ-38125-5

P/N 12085116

PLEASE READ OPERATING INSTRUCTIONS INCLUDED WITH THE ULTRATORCH. THE FOLLOWING ADDITIONAL INSTRUCTIONS WILL HELP IN MAKING QUALITY APPLICATIONS.

1. MAXIMUM SETTING FOR GAS CONTROL LEVER WHEN APPLYING HEAT TO SPLICESLEEVES OR TERMINAL APPLICATIONS IS 3 1/2.

2. USE CARE IN CONFINED AREAS SUCH AS ENGINE COMPARTMENT OR NEXTTO ANYTHING THAT CAN EASILY MELT (CARPET, PLASTIC COMPONENTS, ETC.) ADJUST GAS CONTROL LEVER TO APPROXIMATELY 2 TO 2 1/2 SETTING WHEN IN CONFINED AREAS.

3. WHEN USING THE SOLDERING TIP ATTACHMENT, ALLOW APPROXIMATELY 1 MINUTEFOR TOOL TO HEAT UP. THIS WILL ALLOW THE SOLDER TO FLOW PROPERLY ON THETERMINAL CORE CRIMP.

4. USE CARE IN REFILLING TORCH.

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VISUAL STANDARDS

TERMINAL APPLICATION

TERMINAL WITH SEAL APPLICATION

SPLICE APPLICATION

CRIMP AND SEAL APPLICATION

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VISUAL STANDARDS

SOLDER APPLICATION

GLUED HEAT SHRINK APPLICATION

TERMINAL SPLICE CLIP

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SPLICE CLIP

SPLICE CLIP PART NUMBERS — 05297428— 01839906

CUT OFF CLIP

(MINIMIZE WIRE LENGTH LOSS)

STRIP INSULATION (1/2” LENGTH)

CAUTION MUST BE USED NOT TO CUT STRANDS

PREFERRED: LOCATE NEW SPLICE 40 MM (1.5”) MINIMUM FROM AN OUTLETOR ANOTHER SPLICE.

DETERMINE PROPER SPLICE CLIP FOR GAUGESIZE OF WIRES.

POSITION CLIP ON STRIPS.

1

2

3

4

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SPLICE CLIP

HAND CRIMP TO SECURELY CLOSE THEENTIRE CLIP USING CRIMPERS OR PLIERS.

SOLDER SPLICE CLIP

ELECTRICALLY CHECK CONTINUITY.

USE J-39200-A MULTIMETER OR EQUIVALENT

COVER ENTIRE SPLICE WITH SPLICE TAPE.

TAPE MUST EXTEND ONTO THE INSULATIONON BOTH SIDES OF SPLICE.

5

6

7

8

(cont)

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CRIMP AND SEAL SPLICE SLEEVEP/N 12089189, 12089190, 12089191, 88988379

CUT OFF CLIP IF APPLICABLE

(MINIMIZE WIRE LENGTH LOSS)

STRIP INSULATION. 3/16” LENGTH FOR 10 THRU 20 GA, 3/8” FOR 22 GA.

CAUTION MUST BE USED NOT TO CUT STRANDS

PREFERRED: LOCATE NEW SPLICE 40 MM(1.5”) MINIMUM FROM AN OUTLET OR ANOTHER SPLICE.

DETERMINE PROPER SLEEVE FOR GAUGE OF WIRE.

POSITION STRIPPED ENDS OF WIRE INTOSLEEVE UNTIL WIRE HITS THE STOP.

1

2

3

4

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CRIMP AND SEAL SPLICE SLEEVEP/N 12089189, 12089190, 12089191

HAND CRIMP USING THE APPROVED CRIMPINGTOOL ON PG. D2. GENTLY TUG ON WIRE TOMAKE SURE THEY ARE SECURE BEFOREAPPLYING HEAT TO SLEEVE.

APPLY HEAT USING ULTRATORCH OR OTHERDEVICE HEATING TO 175°C. REFER TO PG. E1.

CAUTION: DO NOT USE MATCH OR OPENFLAME TO APPLY HEAT TO SEAL

ELECTRICALLY CHECK FOR CONTINUITY.

USE J-39200-A MULTIMETER OR EQUIVALENT

5

6

7

(cont)

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The unsealed splice clips are designed to be crimped and soldered. Each clip may contain only a certain combination of wires, expressed in area. Use the table below to determine which clipworks with your combination.

Wire size .022 0.35 0.5 0.8 1 2 3 5

Area - sq mm 0.051 0.308 0.549 0.805 1.177 1.947 3.019 4.756

Splice clip P/N Recommended area in crimp

1839906 4.00 - 10.85 sq mm

5297428 1.35 - 3.55 sq mm

SEALED SPLICE CRIMP MATRIX (one to one splice only)

Part Number Color 0.22 0.35 0.5 0.8 1 2 3 5

88988379 Green X X

12089189 Salmon X X

12089190 Blue X X

12089191 Yellow X X

ENGLISH/METRIC GAUGE CONVERSION TABLEMETRIC SIZE (SQ MM) SAE SIZE (GAUGE)

0.22 240.35 220.5 200.8 181 162 143 125 108 813 619 4

Description Part No. J-Number

Terminal tray #1 (Delphi) 12085267 J-38125-TRAY1

Terminal tray #2 (Delphi) 12085266 J-38125-TRAY2

Terminal tray #3 (Delphi) 12188910 J-38125-TRAY3

Terminal tray #4 (Delphi) 12188911 J-38125-TRAY4

Terminal tray #5 (Delphi) 12188912 J-38125-TRAY5

Terminal tray #6 (Sumitomo) N/A J-38125-TRAY6

Terminal tray #7 (Lear) N/A J-38125-TRAY7

Terminal tray #8 (Delphi) N/A J-38125-TRAY8

Terminal tray #9 (Yazaki) N/A J-38125-TRAY9

Terminal tray #10 (Yazaki) N/A J-38125-TRAY10

Terminal tray #11 (Yazaki) N/A J-38125-TRAY11

Terminal tray #12 (Yazaki) N/A J-38125-TRAY12

Terminal tray #13 (Yazaki) N/A J-38125-TRAY13

Terminal tray #14 (Yazaki) N/A J-38125-TRAY14

Terminal tray #15 (Yazaki) N/A J-38125-TRAY15

Terminal tray #16 (Lear) N/A J-38125-TRAY16

Terminal tray #17 (Lear) N/A J-38125-TRAY17

Terminal tray #18 (Delphi) N/A J-38125-TRAY18

Terminal tray #19 (Delphi) N/A J-38125-TRAY19

Terminal tray #20 (Delphi) N/A J-38125-TRAY20

Terminal tray #21 (AFL) N/A J-38125-TRAY21

Terminal tray #22 (Sumitomo) N/A J-38125-TRAY22

Terminal tray #23 (Delphi) N/A J-38125-TRAY23

Terminal tray SIR N/A J-38125-SIR

Release Tool - Weather Pack - Yellow 12014012-1 J-38125-10A

Release Tool - Standard Large - Blue 12094430 J-38125-11A

Release Tool - Standard Small - Green 12094429 J-38125-12A

Release Tool - Micro Pack - Red 12031876-1 J-38125-13A

Release Tool - Micro .64 - Red 15381651-2 J-38125-21

Release Tool - .64 MQS Tyco - Green N/A J-38125-24

Release Tool - Micro Pack 100W - Gray 12122523 J-38125-33

Release Tool - .64 JAE - Blue N/A J-38125-211

Release Tool - Tyco 280 Male JPT - Black N/A J-38125-212

Release Tool - Gray N/A J-38125-213

Release Tool N/A J-38125-214

Release Tool - Round Hook - TPA Removal Tool - Blue 15313892 J-38125-552

Release Tool - Micro Pack 280,480 - Black 15315247 J-38125-553

J-38125-D Essential Tool Kit

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Description Part No. J-Number

Release Tool - Transmission Conn - White 12152110 J-38125-554

Release Tool - 280 Tyco JP/Mini-Timer - Yellow 12093624 J-38125-556

Release Tool - Tyco Mini-Timer - White 12122378 J-38125-557

Release Tool - M/P 800 Maxi Fuse - Blue 12150860 J-38125-558

Pin Vise 12180559-1 J-42181-2

Release Tool - Micro .64 Bosch - White 15314260 J-38125-560

Release Tool - Bosch BSK - White N/A J-38125-561

Release Tool - Tyco Mini-Timer - Yellow 12093647 J-38125-556

Crimper - 1 thru 5 12085270 J-38125-6

Crimper - 6 thru 8 N/A J-38125-641

Crimper - A thru E 12085271 J-38125-7

Crimper - F&G - Sealed Splice 12085115 J-38125-8

Crimper - H thru K N/A J-38125-642

Crimper N, 9, P N/A J-38125-643

Crimper - W 12125080 J-38125-101

Crimper - M 15397700 J-38125-64

Ultra Torch 12085116 J-38125-5

Cabinet (Holds 5 trays) 2 each N/A J-38125-610

Tool Tray N/A J-38125-615

Reference Guide N/A J-38125-620

All components listed above are available from Kent-Moore. Please call (800) 345-2233 for orders.

J-38125-D Essential Tool Kit (Cont.)

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Tray #1 Delphi AutomotiveP/N 12085267

Part Number Description Quantity

1839906 Splice clip - unsealed 25

2962516 Pin grip female 10

2971962 56 series long male 25

2973216 59 series female 25

2984172 Ring - straight lock type 20

2984375 Ring - straight lock type 25

5297428 Splice clip - unsealed 25

8911640 Pac/on I female 25

8917528 Replaced with 8905087 0

12004996 Pac/on II female 25

12020320 Pac/on I male 25

12020321 Pac/on III female 25

12033816 Pac/on I heavy duty male 25

12034037 Printed circuit bow type 25

12048247 Mic/P 100 female 25

12089189 Splice & Seal sleeve - Salmon 5

12089190 Splice & Seal sleeve - Blue 5

12089191 Splice & Seal sleeve - Yellow 5

12089507 Printed circuit edgeboard 25

12089649 Replaced with 12146448 0

12124515 56 series female 25

12124580 W/P female sealed 25

12124582 W/P male sealed 25

12129497 M/P 280 series sealed male 25

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Tray #2 Delphi AutomotiveP/N 12085266

Part Number Description Quantity

12015870 M/P 630 series female 25

12020116 M/P 280 series male 25

12020120 M/P 480 series male 25

12020126 M/P 630 series male 25

12033820 M/P 480 series male 25

12034046 M/P 280 series female 25

12034047 M/P 280 series male 25

12041351 M/P 280 and W/P Cable seal - Tan 25

12045773 M/P 150 series male sealed 25

12047581 M/P 150 series male 25

12047767 M/P 150 series female 25

12048074 M/P 150 series female sealed 25

12048087 M/P 150 Cable seal - Blu. 25

12048159 M/P 280 series male sealed 25

12048441 M/P 480 Cable seal - Wht. 25

12048451 M/P 480 series female sealed 25

12066132 Mic/P 100 series female sealed 25

12066214 M/P 280 series female 25

12077411 M/P 280 series female sealed 25

12084595 M/P 480 series female 25

12089340 M/P 150 series female pull to seat 25

12103881 M/P 150 series female pull to seat 25

12124304 M/P 480 series female 25

12129493 M/P 280 series female sealed 25

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Tray #3 Delphi AutomotiveP/N 12188910

Part Number Description Quantity

12015869 M/P 630 series female 25

12020758 Mic/P 100 female 25

12040502 Printed circuit edgeboard female 25

12048086 M/P 150 Cable seal - Dk Red 25

12040511 Printed circuit edgeboard female 25

12052456 M/P 630 series female sealed 25

12059168 M/P 150 Empty cavity plug - Dk Red 25

12064736 M/P 630 series male sealed 25

12066272 Printed circuit bow type pull to seat 25

12066493 M/P 630 series male 25

12084590 M/P 630 series female 25

12084596 M/P 630 series female 25

12089040 W/P pin male sealed 25

12089188 W/P female sealed 25

12089660 Replaced with 12146447 0

12089678 M/P 150 Cable seal - Wht. 25

12103114 Mic/P 100 series female gold plated 25

12103325 M/P 630 series female 25

12146447 Mic/P 100 series female 25

12160551 Mic/P 100W series male sealed 25

12160776 Micro .64 female 10

12176387 M/P 280 series female sealed 10

12191448 M/P 480 series female sealed 25

12191811 Replaced with 12191812 0

Page 25

Tray #4 Delphi AutomotiveP/N 12188911

Part Number Description Quantity

12015828 Replaced with 12015860 0

12015858 M/P 280 series female 25

12015860 M/P 480 series female 25

12033821 Replaced with 12015858 0

12048450 Replaced with 12048451 0

12077413 M/P 280 series female sealed 25

12084586 M/P 280 series male 25

12103347 Replaced with 12066214 0

12103360 Replaced with 12077939 0

12110652 M/P 280 series busbar female tangless 15

12110657 M/P 280 series busbar female tangless 25

12110842 M/P 280 female tangless 25

12110844 M/P 280 series female tangless 25

12110845 M/P 280 series female tangless sealed 25

12110846 Replaced with 12110847 0

12110847 M/P 280 series female tangless sealed 25

12110853 M/P 280 series female tangless sealed 25

12129409 Replaced with 12110845 0

12129424 Replaced with 12110842 0

12160643 M/P 280 series busbar female 20

12160644 M/P 280 series busbar female 20

15359541 Micro .64 female (Gold) 10

15366021 Cable seal - Wht. 25

15410621 Micro .64 female (Gold) Bosch ECM W/Delphi Conn. 10

Page 26

Tray #5 Delphi AutomotiveP/N 12188912

Part Number Description Quantity

8905087 Pac/on I female 25

12015823 Replaced with 12034046 0

12040993 M/P 150 series male 25

12059894 Replaced with 12047581 0

12064971 M/P 150 series female 25

12065915 M/P 800 series female 10

12066638 Lamp socket wedge base sealed 25

12084912 Mic/P 100W series female sealed 25

12084913 Mic/P 100W series female sealed 15

12089263 Ring - lock type 10

12089290 Replaced with 12103881 0

12089496 Ring - lock type 10

12092344 M/P 280 series male ACT 25

12092345 M/P 280 series male ACT 25

12110063 M/P 480 series female ACT 25

12110064 M/P 480 series male ACT 20

12124075 M/P 150.2 series female pull to seat 25

12124076 Replaced with 12124075 0

12124471 Lamp socket wedge base sealed 25

12129373 Replaced with 12129484 0

12186456 M/P 280 series female ACT 25

12186457 M/P 280 series female ACT 25

12186458 Replaced with 12186457 0

88988379 Splice Seal - Green 10

Page 27

Tray #6 Sumitomo

Part Number Description Quantity

7160-9465 230 TS series cavity plug - Blk.

7165-0347 480 TS series cable seal - Dk. Grn.

7165-0348 280 cable seal - Gray

7165-0349 150 cable seal - Brn.

7165-0356 480 TS series cable seal - Dk. Blue

7165-0395 230 TS series cable seal - Dk. Grn.

7165-0547 .64 cable seal - Orn.

7165-0796 .64mm TS series cable seal - Orn.

7165-0797 .64mm TS series cavity plug - Gray

7165-0815 .64mm TS series cable seal - Dk. Brn.

8100-0460 150 TS series female sealed

8100-0461 150 TS series female sealed

8100-0468 480 TS series female sealed

8100-0594 150 TS series female sealed

8100-1466 .64 DL series female sealed

8100-1467 .64 DL series female sealed

8100-1710 100 DL series female

8100-2493 800 TS series female

8100-2512 100 DL series male

8230-4040 630 male 20

8230-4282 150 male 20

8240-4140 630 female 20

8240-4422 150 female 20

Page 28

Tray #7 Lear

Part Number Description Quantity

1123343-2 .64 Multi-Lock female 25

1393364-1 .64 GET female 20

1393365-1 .64 GET female 20

154718-3 630 Positive Lock female 25

171631-2 180 Econoseal Tab female 20

171661-2 180 Econoseal Tab 10

172748-1 180 empty cavity plug - Blk. 25

173630-7 180 Multi-Lock female 20

173716-1 100 MLC female 25

184030-1 180 070 female 25

184095-1 180 070 female 25

184139-1 180 cable seal - Lt. Blu. 25

184140-1 180 cable seal - Brn. 25

184141-1 180 cable seal - Prp. 25

1-968857-3 280 MCP female sealed 25

1-968859-3 280 MCP female sealed 20

2-927835-2 480 SPT female sealed 5

2-968037-4 480 SPT female sealed 5

771016-HK200 280 female 20

771416-HK200 280 female 20

771816-HK200 280 female 20

280756-4 950 Fastin-On female 10

282224-1 180 female sealed 25

282225-1 180 Econoseal female sealed 25

Page 29

Tray #8 Delphi Automotive

Part Number Description Quantity

12020156 M/P 630 series female pull to seat 25

12033997 M/P 630 series female pull to seat 25

12064734 M/P 630 series male sealed 10

12065197 Replaced with 12052172 0

12084449 Mic/P 100 series male 25

12177068 280 Mini - Timer female 15

12177069 280 Mini - Timer female 20

12191818 Replaced with 12191819 0

12191819 GT 150 series female 25

15304701 Replaced with 15304702 0

15304711 GT 280 series female 25

15304715 Replaced with 15304716 0

15304716 GT 280 series female sealed 25

15304717 GT 280 series female sealed 25

15304722 GT 280 series male 25

15304724 GT 280 series male 25

15304727 Replaced with 15304728 0

15304728 GT 280 series male sealed 25

15304729 GT 280 series male sealed 25

15304730 Replaced with 15304731 0

15304732 GT 280 series male sealed 25

15305171 GT 150 cavity plug Grn. 25

15305174 Mic/P 064 female sealed 10

15326004 GT 280 series female sealed 15

Page 30

Tray #9 Yazaki

Part Number Description Quantity

7114-4100-08 150 system male 20

7114-4101-08 150 system male 15

7114-4102-08 150 system male sealed 15

7114-4103-08 150 system male sealed 15

7114-4110-02 280 system male 25

7114-4111-02 280 system male 25

7114-4112-02 280 system male 25

7114-4120-02 630 system male 25

7114-4121-02 630 system male 25

7114-4122-02 630 system male 25

7114-4150-02 280 system male sealed 25

7114-4151-02 280 system male sealed 25

7114-4152-02 280 system male sealed 20

7116-4100-08 150 system female 20

7116-4101-08 150 system female 15

7116-4102-08 150 system female sealed 15

7116-4103-08 150 system female sealed 15

7116-4110-02 280 system female 25

7116-4111-02 280 system female 25

7116-4112-02 280 system female 25

7116-4120-02 630 system female 20

7116-4150-02 280 system female sealed 25

7116-4151-02 280 system female sealed 25

7116-4152-02 280 system female sealed 25

Page 31

Tray #10 Yazaki

Part Number Description Quantity

7114-1470 180 S-type male 25

7114-1475 180 S-type male 25

7114-2875 630 M-type male 25

7114-2876 630 M-type male 25

7114-2877 630 M-type male 25

7114-4020 230 090-II male 25

7114-4021 230 090-II male 25

7114-4022 230 090-II male 25

7114-4140-02 630 system male sealed 25

7114-4141-02 630 system male sealed 25

7114-4142-02 630 system male sealed 25

7116-1470 180 Y-type female 25

7116-1473 180 S-type female 25

7116-1474 180 S-type female 25

7116-2875 630 M-type female 25

7116-2876 630 M-type female 25

7116-2877 630 M-type female 25

7116-3250 950 L-type female 10

7116-3251 950 L-type female 10

7116-4121-02 630 system female 20

7116-4122-02 630 system female 20

7116-4140-02 630 system female sealed 20

7116-4141-02 630 system female sealed 20

7116-4142-02 630 system female sealed 20

Page 32

Tray #11 Yazaki

Part Number Description Quantity

7114-1170 220 type male 25

7114-1238 280 S-type male 20

7114-1239 280 S-type male 25

7114-4025 230 090-II male sealed 25

7114-4026 230 090-II male sealed 25

7114-4027 230 090-II male sealed 25

7114-4031 480 187-type male 15

7114-4032 480 187-type male 20

7114-6041 800 312-type male 20

7114-6042 800 312-type male 20

7116-1180 220 type female 25

7116-1181 220 type female 25

7116-1342 280 S-type female 25

7116-1420 220 female sealed 25

7116-4020 230 090-II female 25

7116-4021 230 090-II female 25

7116-4022 230 090-II female 25

7116-4025 230 090-II female sealed 25

7116-4026 230 090-II female sealed 25

7116-4027 230 090-II female sealed 25

7116-4031 480 187-type female 25

7116-4032 480 187-type female 25

7116-6041 800 312-type female 25

7116-6042 800 312-type female 20

Page 33

Tray #12 Yazaki

Part Number Description Quantity

1 0800 444522 280 SLK cable seal - Blu. 25

2 2124 472200 150 Female sealed 10

7114-1467-02 100 R-type male sealed 25

7114-1468-02 100 R-type male sealed 25

7114-1471 180 S-type male sealed 25

7114-1472 180 S-type male sealed 25

7114-1680-08 120 S-type male sealed 25

7116-1343 280 S-type female 25

7116-1471 180 S-type female sealed 25

7116-1472 180 S-type female sealed 25

7116-1557-08 280 D-type female sealed 5

7116-1558-08 280 D-type female sealed 5

7116-1680-02 120 S-type female sealed 25

7116-1767-08 100 R-type female sealed 5

7116-1768-08 100 R-type female sealed 5

7116-2090 600 C-type female 25

7116-2092 600 C-type female 25

7116-2095 600 C-type female 25

7116-2640 630 CN-type female 25

7116-2640-02 630 CN-type female 25

7116-2641 630 CN-type female 25

7116-2641-02 630 CN-type female 25

7116-2642 630 CN-type female 25

7116-2642-02 630 CN-type female 25

Page 34

Tray #13 Yazaki

Part Number Description Quantity

7157-3646 220 cable seal - Gry. 25

7157-3852 480 cable seal - Blk. 25

7157-3891 280 cable seal - Blk./Brn. 25

7157-3920-40 100 cable seal - Gry. 25

7157-3950-80 120 cable seal - Org./Blk. 10

7157-3976-60 100 cable seal - Lt. Grn./Brn. 15

7157-3977-50 100 cable seal - Pink/Brn. 15

7157-7811-80 180 cable seal - Org./Brn. 25

7157-7812 180 cable seal - Blk./Brn. 20

7157-7935 280 cable seal - Org./Blk. 25

7158-3006-90 230 cable seal - Blu. 15

7158-3007-10 230 cable seal - Gry. 15

7158-3008-80 230 cable seal - Brn. 15

7158-3030-50 150 cable seal - Red 25

7158-3031-90 150 cable seal - Blu. 25

7158-3081-50 630 cable seal - Red 25

7158-3082-90 630 cable seal - Blu. 25

7158-3083 630 cable seal - Blk. 25

7158-3111-60 280 cable seal - Grn. 25

7158-3112-70 280 cable seal - Lt. Org. 25

7158-3113-40 280 cable seal - Wht. 20

Page 35

Tray #14 Yazaki

Part Number Description Quantity

7114-1050 280 PA-type male 25

7114-1257-02 100 050-type male 25

7114-3250 950 L-type male 10

7114-3251 950 L-type male 10

7114-4036 480 187-type male sealed 20

7114-4037 480 187-type male sealed 20

7114-4060-02 100 050-type male sealed 25

7114-4231-08 .64 040-lll type male 25

7114-4720-02 .64 system male 25

7114-4721-02 .64 system male 25

7114-6046 800 312-type male sealed 20

7114-6047 800 312-type male sealed 20

7116-1257-02 100 050-type female 25

7116-4035 500 187-type female 25

7116-4036 480 187-type female 25

7116-4037 480 187-type female 25

7116-4060-02 050-type female sealed 25

7116-4231-08 .64 040-lll type female 25

7116-4720-02 .64 040-lll type female 25

7116-4721-02 .64 system female 25

7116-6046 800 312-type female sealed 20

7116-6047 800 312-type female sealed 20

Page 36

Tray #15 Yazaki

Part Number Description Quantity

1393457-5 280 empty cavity plug - Wht. 25

1393458-1 280 cable seal - Blu. 25

1411558-2 .64 ELO female 20

1411593-1 280 ELO female sealed 15

172749-2 630 cavity plug - Gry. 25

173633-3 180 Multi-Lock male 25

175266-5 100 Multi-Lock 040II female 25

2-1411578-2 .64 ELO female sealed 20

1-929939-1 Replaced with 4-964286-1 0

1-962915-3 280 JPT female sealed 15

4-964273-1 280 JPT female sealed 20

828904-1 280 cable seal - Lt. Blu. 25

828922-1 280 empty cavity plug - Clear 25

928999-5 .64 MQS female 10

962885-5 .64 MQS female 15

963143-1 .64 cavity plug - Wht. 25

963292-1 280 cable seal - Yel. 25

963293-1 280 cable seal - Brn. 25

964280-2 280 JPT female 25

967056-1 .64 empty cavity plug - Blue. 25

967067-1 .64 cable seal - Grn. 25

967067-2 .64 cable seal - Yel. 25

Page 37

Tray #16 Lear

Part Number Description Quantity

100132-1 630 empty cavity plug - Blk. 10

33119-0004 150 female 25

4-964286-1 280 JPT female sealed 20

4-969005-1 160 Micro-Timer female sealed 25

638551-1 .64 AMP female 25

776001-1 150 AMP female 25

828905-1 280 cable seal - Wht. 25

828985-1 280 cable seal - Grn. 25

828986-1 280 empty cavity plug - Brn. 25

962943-5 160 Micro-Timer female 5

963244-1 630 cable seal - Wht. 25

963245-1 630 cable seal - Yel. 25

963294-1 280 cable seal - Blu. 25

963530-1 160 cable seal - Gry. 25

963531-1 160 empty cavity plug - Wht. 25

964274-2 160 Micro-Timer female sealed 25

964971-1 .64 cable seal - Red 25

964972-1 160 cable seal - Yel. 25

967607-1 .64 cable seal - Yel. 25

967608-1 520 cable seal - Grn. 25

1928498060 280 BSK female sealed 25

1928498061 280 BSK female sealed 25

1928498062 280 BSK gold female sealed 10

1928498063 280 BSK gold female sealed 10

Page 38

Tray #17 Lear

Part Number Description Quantity

1456350-1 100 female

1241374-1 150 MCP female

1241388-1 280 MCP female

1241390-1 280 MCP female

1241406-1 630 MCP female

1326029-1 280 male

1326029-8 280 male

1326030-6 280 female

1326030-8 280 female

1488220-1 .64 AMP male

173681-2 100 MLC female

344070-1 630 female sealed

347707-1 250 cable seal - Blk.

62336-1 280 Fastin-On female

776491-1 150 round female

770678-1 130 cavity plug - Wht.

967652-1 480 cavity plug - Clr.

968072-2 480 Power Quadlok 25

968075-5 280 Micro Power Quadlok 5

968121-2 480 Power Quadlok 25

968122-2 480 Power Quadlok 25

968074-5 280 Micro Power Quadlok 10

Page 39

Tray #18 Delphi

Part Number Description Quantity

821240 Splice Clip - Unsealed 25

12010300 M/P 280 Cavity Plug - Grn 25

12015878 56 series short male 25

12020634 M/P 800 series female 25

12034110 M/P 630 series female 25

12047698 Pin Series female 25

12052139 M/P 480 series female sealed 25

12052172 M/P 480 series male sealed 25

12052386 M/P 630 Cable Seal - Grn 25

12059255 M/P 630 Cavity Plug - Grn 25

12065196 M/P 480 series male sealed 25

12065892 M/P 480 series female 25

12066082 M/P 480 Cavity Plug - Grn 25

12066337 M/P 280 series male pull to seat 25

12077939 M/P 280 series female pull to seat 25

12092445 M/P 800 series female 10

12103359 M/P 150 series female 25

12103503 Ring - Strght 10.6mm I/D 15

12103504 Ring - Strght 8.5mm I/D 15

12103506 Ring - Strght 8.5mm I/D 20

12103507 Ring - Strght 10.6mm I/D 15

12103512 Ring - Strght 6.7mm I/D 20

15304725 GT 280 series male 25

15305170 GT 280 cavity plug Wht. 25

Page 40

Tray #19 Delphi

Part Number Description Quantity

12103514 Ring - Strght 6.7mm I/D 20

12110127 M/P 800 series female 10

12124313 M/P 280 series female pull to seat 25

12129484 M/P 150 series female 25

12129960 090 Series II female 25

12146448 Mic/P 100 series female 25

12147300 Ducon 150 series male 20

12147303 Ducon 150 series female 25

12176636 M/P 150 series female sealed 25

12177007 Mic/P 064 series female (gold) 15

12191812 GT 150 series female sealed 25

15304702 GT 150 series male sealed 25

15304713 GT 280 series female sealed 25

15304719 GT 280 series female sealed 25

15304720 GT 280 series female sealed 25

15304731 GT 280 series male sealed 25

15305100 090 Series II male 25

15305180 090 Series female 25

15324340 M/P 280 series female 25

15326267 GT 150 series female sealed 25

15326269 GT 150 series male sealed 25

15326592 .8 Ducon series female 25

Page 41

Tray #20 Delphi

Part Number Description Quantity

15336748 M/P 800 series female 5

15355438 040III Series female 25

15355486 040III Series male 25

15366022 GT 150 Cable Seal - Grn. 25

15366065 GT 280 Cable Seal - Orn. 25

15366067 GT 280 Cable Seal - Tan 25

15435885 Mic/P 100W female (2.54mm CL) 25

08-50-0115 .64 female 25

16-02-0086 .64 female 25

43375-0001 280 female 25

IL-AG5-C1-5000 .64 female 25

SHCM-A03T-P025 .64 female 25

SHCMW-A03T-040 100 Male 25

SNAC-A03T-M040 100 female 25

SNAC-A061T-M2.8 280 female 25

SNAC-A081T-M2.8 280 female 25

SNAC-A091T-M2.8 280 female 25

SNAC3-A021T-M0.64 .64 female 25

SNAC3-A031T-M0.64 .64 female 25

SVH-21T-P1.1 100 female 25

Page 42

Tray #21 AFL

Part Number Description Quantity

60000511 150 DCS II female

60000611 150 DCS II female sealed

60000631 150 DCS II female sealed

60012811 280 DCS II female

60012911 280 DCS II female

60012931 280 DCS II female sealed

60012941 280 DCS II female sealed

60040431 480 Box female sealed

60040441 480 Box female sealed

60040451 480 female sealed

60040461 480 female sealed

60992607 480 Box cable seal - Grn.

60993906 150 DCS2 cavity plug - Wht.

60993913 150 DCS2 cable seal - Red

60993928 150 DCS2 cable seal - Gry.

60994015 280 DCS2 cable seal - Blu.

60994023 280 DCS2 cable seal - Red - Brn.

60994034 280 DCS2 cable seal - Yel.

JW-1630-2 630 Faston female

PG-1209-31 250 round female

PG-1809-2 250 round female

Page 43

Tray #22 Sumitomo

Part Number Description Quantity

54001004 630 APEX female

54001202 280 APEX female

54001400 280 APEX female

54001800 280 APEX female

54001807 280 APEX female

8100-3426 .64 US series female (gold)

8100-3427 .64 US series female (gold)

8100-3455 .64 TS series female sealed

8100-4339 150 female

8100-4443 280 US series female

8100-4444 280 US series female

8100-4445 280 US series female

8240-0127 150 US series female

8240-0128 150 US series female

8240-4412 150 MT series female

8240-4652 150 MT series female

8240-4862 220 HX series female sealed

8240-4882 220 TS series female

8240-4892 220 TS series female

8240-4942 220 TS series female

8240-4992 220 DL series female sealed

Page 44

Tray #23 Delphi

Part Number Description Quantity

15305172 GT 280 cavity plug Tan

15305232 M/P 630 series female sealed

15344769 GT 630 series female

15366061 GT 280 cable seal - Dk. Red

15366063 GT 280 cable seal - Lt. Gry.

15392777 GT 280 female sealed

15410292 GT 630 series male

15445905 Micro 100 female

15455571 GT 630 series female

33088-0007 150 Micro Pin female

33088-0013 150 Micro Pin female

33093-0005 150 Micro Pin male

33093-0007 150 Micro Pin male

33116-0003 280 Micro Pin male

33118-0005 280 Micro Pin female

33467-0003 .64 MX female

33467-0005 .64 MX female

33468-0001 .64 MX female

39-00-0038 130 Mini-Fit female

39-00-0046 130 Mini-Fit female

43030-0010 .64 Micro-Fit female

Page 45

Serv

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S II

female

J-38

125-

560

EC

J-35

616-

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L 21

6000

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DCS

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1531

4260

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1531

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2811

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ale12

1223

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female

1212

2378

88

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1212

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L 21

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1212

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45

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L 21

6004

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1209

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L 21

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2607

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Box c

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seal

- Grn

.N/

AN/

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L 21

6099

3906

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cavit

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- W

ht.

N/A

N/A

AFL

2160

9939

1315

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S2 ca

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edN/

AN/

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L 21

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3928

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.N/

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cable

seal

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N/A

N/A

AFL

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Page 46

Serv

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pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s

Delph

i 129

6251

6Pi

n Gr

ip fem

ale12

0944

30A

AA

FD

DD

GJ-

3561

6-5

(PU)

Delph

i 129

7196

256

serie

s lon

g m

ale12

0944

30A

FF

FG

GJ-

3561

6-43

(RD)

Delph

i 129

8437

5Ri

ng -

straig

ht 5

mm

(loc

k typ

e)N/

AA

FF

DG

GN/

ADe

lphi 1

2984

172

Ring

- str

aight

6m

m (l

ock t

ype)

N/A

AF

FD

GG

N/A

Delph

i 189

1752

8Re

place

d wi

th 8

9050

8712

0944

29C

CC

AA

AA

DB

BJ-

3561

6-3

(GY)

Delph

i 112

0049

96Pa

c/on

II fem

ale12

0944

29C

CC

AA

AA

DB

BJ-

3561

6-3

(GY)

Delph

i 112

0203

20Pa

c/on

I male

1209

4429

CA

AA

AA

DD

N/A

Delph

i 112

0338

16Pa

c/on

I male

1209

4430

CC

AA

DD

DB

J-35

616-

41 (B

U)De

lphi 1

2973

216

59 se

ries s

traigh

t fem

ale12

0944

30C

CF

FB

BF

GJ-

3561

6-42

(RD)

Delph

i 112

0340

37P/

C Bo

w fem

ale12

0944

29C

CC

AA

AJ-

3561

6-4A

(PU)

Delph

i 189

1164

0Pa

c/on

I fem

ale12

0944

29C

CC

AA

AA

DD

BJ-

3561

6-4A

(PU)

Delph

i 112

0482

47M

ic/P

100

female

1203

1876

-1E

EE

AA

AJ-

3561

6-6

(BN)

Delph

i 118

3990

6Sp

lice C

lip -

Unse

aled

N/A

GG

GN/

ADe

lphi 1

1208

9189

Splic

e Sea

l - S

almon

N/A

N/A

Delph

i 112

0891

90Sp

lice S

eal -

Blue

N/A

N/A

Delph

i 112

0891

91Sp

lice S

eal -

Yell

owN/

AN/

ADe

lphi 1

1208

9507

P/C

Bow

female

1209

4429

EE

EE

AA

AA

N/A

Delph

i 112

0896

49Re

place

d wi

th 1

2146

448

N/A

N/A

Delph

i 112

0203

21Pa

c/on

III fe

male

1209

4430

CC

CA

AD

DB

J-35

616-

4A (P

U)De

lphi 1

5297

428

Splic

e Clip

- Un

seale

dN/

AF

FF

N/A

Delph

i 112

1245

1556

serie

s fem

ale12

0944

30C

CA

DD

DJ-

3561

6-42

(RD)

Delph

i 112

1245

80W

/P fe

male

seale

d12

0140

12-1

22

45

55

J-35

616-

8 (O

G)De

lphi 1

1212

4582

W/P

male

seale

d12

0140

12-1

22

45

55

J-35

616-

9 (O

G)De

lphi 1

1212

9497

M/P

280

serie

s male

1209

4430

22

F5

55

J-35

616-

5 (P

U)

Page 47

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 212

0158

70M

/P 6

30 se

ries f

emale

1209

4430

CA

DD

J-35

616-

42 (R

D)De

lphi 2

1202

0120

M/P

480

serie

s male

1209

4430

CC

AA

DD

J-35

616-

41 (B

U)De

lphi 2

1202

0116

M/P

280

serie

s male

1209

4430

CC

AA

DD

J-35

616-

5 (P

U)De

lphi 2

1203

3820

M/P

480

serie

s fem

ale12

0944

30F

BG

GJ-

3561

6-40

(BU)

Delph

i 212

0413

51M

/P 2

80 se

ries &

W/P

cable

seal

- Tan

N/A

N/A

Delph

i 212

0480

87M

/P 1

50 se

ries c

able

seal

- Blue

N/A

N/A

Delph

i 212

0481

59M

/P 2

80 se

ries m

ale se

aled

1209

4430

22

25

55

J-35

616-

5 (P

U)De

lphi 2

1204

8441

M/P

480

serie

s cab

le se

al - W

hite

N/A

N/A

Delph

i 212

0484

51M

/P 4

80 se

ries f

emale

seale

d12

0944

30F

43

3J-

3561

6-40

(BU)

Delph

i 212

0661

32M

ic/P

100

female

seale

d12

0318

76-1

EE

EE

J-35

616-

6 (B

N)De

lphi 2

1202

0126

M/P

630

serie

s male

1209

4430

CC

AA

DD

J-35

616-

43 (R

D)De

lphi 2

1207

7411

M/P

280

serie

s fem

ale se

aled

1209

4430

22

25

55

J-35

616-

4A (P

U)De

lphi 2

1208

9340

M/P

150

.1 fe

male

1218

0559

-1E

EE

CC

CJ-

3561

6-2A

(GR)

Delph

i 212

1038

81M

/P 1

50 fe

male

pull

to se

at12

1805

59-1

EE

EE

CC

CC

J-35

616-

2A (G

R)De

lphi 2

1208

4595

M/P

480

serie

s fem

ale12

0944

30F

BG

GJ-

3561

6-40

(BU)

Delph

i 212

0340

47M

/P 2

80 se

ries m

ale12

0944

30E

EC

AA

DJ-

3561

6-5

(PU)

Delph

i 212

1243

04M

/P 4

80 se

ries f

emale

1209

4430

FA

DB

J-35

616-

40 (B

U)De

lphi 2

1212

9493

M/P

280

serie

s fem

ale12

0944

304

45

5J-

3561

6-4A

(PU)

Delph

i 212

0477

67M

/P 1

50 se

ries f

emale

1209

4429

EE

EC

AA

J-35

616-

2A (G

R)De

lphi 2

1204

7581

M/P

150

serie

s male

1209

4429

EE

EC

AA

J-35

616-

3 (G

Y)De

lphi 2

1204

8074

M/P

150

serie

s fem

ale se

aled

1209

4429

EE

21

11

J-35

616-

2A (G

R)De

lphi 2

1204

5773

M/P

150

serie

s male

seale

d12

0944

29E

E2

11

1J-

3561

6-3

(GY)

Delph

i 212

0340

46M

/P 2

80 se

ries f

emale

1209

4430

EE

CA

AD

J-35

616-

4A (P

U)De

lphi 2

1206

6214

M/P

280

serie

s fem

ale12

0944

30F

AD

BJ-

3561

6-4A

(PU)

Page 48

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 312

0207

58M

ic/P

100

female

1209

4429

C4

J-35

616-

6 (B

N)De

lphi 3

1204

0502

P/C

Bow

female

1209

4429

EE

EE

AA

DD

J-35

616-

4A (P

U)De

lphi 3

1204

8086

M/P

150

serie

s cab

le se

al - D

k Red

N/A

N/A

Delph

i 312

0591

68M

/P 1

50 se

ries c

avity

plug

- Dk

Red

N/A

N/A

Delph

i 312

0647

36M

/P 6

30 se

ries m

ale se

aled

1209

4430

FB

33

J-35

616-

43 (R

D)De

lphi 3

1201

5869

M/P

630

serie

s fem

ale12

0944

30E

CC

AA

DJ-

3561

6-42

(RD)

Delph

i 312

0662

72P/

C Bo

w fem

ale12

0944

29E

EE

CC

CN/

ADe

lphi 3

1204

0511

P/C

Bow

female

1209

4429

EE

EE

AA

DD

J-35

616-

4A (P

U)De

lphi 3

1206

6493

M/P

630

serie

s male

1209

4430

FB

GG

J-35

616-

43 (R

D)De

lphi 3

1208

4590

M/P

630

serie

s fem

ale12

0944

30F

BG

GJ-

3561

6-42

(RD)

Delph

i 312

0845

96M

/P 6

30 se

ries f

emale

1531

5247

G/F

G/F

3/G

3/G

J-35

616-

42 (R

D)De

lphi 3

1208

9188

W/P

fem

ale se

aled

1201

4012

-1E

EC

55

5J-

3561

6-8

(OG)

Delph

i 312

0896

60Re

place

d wi

th 1

2146

447

N/A

N/A

Delph

i 312

0896

78M

/P 1

50 se

ries c

able

seal

- Wht

.N/

AN/

ADe

lphi 3

1210

3114

Mic/

P 10

0 fem

ale12

0318

76-1

EE

EC

CA

J-35

616-

6 (B

N)De

lphi 3

1210

3325

M/P

630

serie

s fem

ale12

0944

30A

AB

BJ-

3561

6-42

(RD)

Delph

i 312

0890

40W

/P m

ale se

aled

1201

4012

-1E

EC

55

5J-

3561

6-9

(OG)

Delph

i 312

1605

51M

ic/P

100W

male

1212

2523

WW

J-35

616-

7 (B

N)De

lphi 3

1216

0776

Micr

o 0

64 fe

male

1218

0559

-1E

EE

CC

CJ-

3561

6-64

A (L

-BU)

Delph

i 312

1763

87M

/P 2

80 se

ries f

emale

seale

d12

0944

30F

5J-

3561

6-4A

(PU)

Delph

i 312

1914

48M

/P 4

80 se

ries f

emale

seale

d15

3152

47F

F3

3J-

3561

6-40

(BU)

Delph

i 312

1918

11Re

place

d wi

th 1

2191

812

N/A

N/A

Delph

i 312

0524

56Re

place

d wi

th 1

5305

232

N/A

N/A

Delph

i 312

1464

47M

ic/P

100

female

1203

1876

-1E

EC

CJ-

3561

6-6

(BN)

Page 49

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 412

0158

28Re

place

d wi

th 1

2015

860

N/A

N/A

Delph

i 412

0338

21Re

place

d wi

th 1

2015

858

N/A

N/A

Delph

i 412

0484

50Re

place

d wi

th 1

2048

451

N/A

N/A

Delph

i 412

0158

60M

/P 4

80 se

ries f

emale

1209

4430

EC

CA

AD

J-35

616-

40 (B

U)De

lphi 4

1207

7413

M/P

280

serie

s fem

ale12

0944

30F

B5

5J-

3561

6-4A

(PU)

Delph

i 412

1033

47Re

place

d wi

th 1

2066

214

N/A

N/A

Delph

i 412

1033

60Re

place

d wi

th 1

2077

939

N/A

N/A

Delph

i 412

1106

57M

/P 2

80 se

ries f

emale

Bus

bar

1531

5247

FB

GG

J-35

616-

4A (P

U)De

lphi 4

1211

0652

M/P

280

serie

s fem

ale B

usba

r15

3152

47F

AD

BJ-

3561

6-4A

(PU)

Delph

i 412

1108

46Re

place

d wi

th 1

2110

847

N/A

N/A

Delph

i 412

1108

47M

/P 2

80 se

ries f

emale

1531

5247

CC

55

J-35

616-

4A (P

U)De

lphi 4

1211

0853

M/P

280

serie

s fem

ale se

aled

1531

5247

FB

55

J-35

616-

4A (P

U)De

lphi 4

1212

9409

Repla

ced

with

121

1084

5N/

AN/

ADe

lphi 4

1212

9424

Repla

ced

with

121

1084

2N/

AN/

ADe

lphi 4

1208

4586

M/P

280

serie

s male

1209

4430

FB

GG

J-35

616-

5 (P

U)De

lphi 4

1216

0643

M/P

280

serie

s fem

ale12

0944

29B

GJ-

3561

6-4A

(PU)

Delph

i 412

1606

44M

/P 2

80 se

ries f

emale

Bus

bar

1209

4429

AF

BG

J-35

616-

4A (P

U)De

lphi 4

1201

5858

M/P

280

serie

s fem

ale12

0944

30F

BG

GJ-

3561

6-4A

(PU)

Delph

i 412

1108

45M

/P 2

80 se

ries f

emale

1531

5247

AF

55

J-35

616-

4A (P

U)De

lphi 4

1211

0844

M/P

280

serie

s fem

ale15

3152

47E

EC

CA

AJ-

3561

6-4A

(PU)

Delph

i 415

3660

21GT

150

serie

s cab

le se

al - W

ht.

N/A

N/A

Delph

i 412

1108

42M

/P 2

80 se

ries f

emale

1531

5247

AF

BG

J-35

616-

4A (P

U)De

lphi 4

1535

9541

Micr

o .6

4 fem

ale15

3816

51-2

MM

MM

J-35

616-

64A

(L-B

U)De

lphi 4

1541

0621

Micr

o .6

4 fem

ale15

3816

51-2

MM

MM

J-35

616-

64A

(L-B

U)

Page 50

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 589

0508

7Pa

c/on

I fem

ale12

0944

29C

CC

AA

AA

DB

BJ-

3561

6-3

(GY)

Delph

i 512

0158

23Re

place

d wi

th 1

2034

046

N/A

N/A

Delph

i 512

0409

93Re

place

d wi

th 1

2041

351

N/A

N/A

Delph

i 512

0598

94Re

place

d wi

th 1

2047

581

N/A

N/A

Delph

i 512

0659

15M

/P 8

00 se

ries f

emale

w/S

pring

1215

0860

CC

CA

AA

AD

J-35

616-

44 (Y

E)De

lphi 5

1206

6638

LTyc

o So

cket

seale

d12

1805

59-1

22

25

55

J-35

616-

4A (P

U)De

lphi 5

1208

9263

Ring

& W

ashe

r - st

raigh

t 6m

mN/

AF

DG

GN/

ADe

lphi 5

1208

9290

Repla

ced

with

121

0388

1N/

AN/

ADe

lphi 5

1208

9496

Ring

& W

ashe

r - st

raigh

t 6m

mN/

AA

AD

BN/

ADe

lphi 5

1209

2345

M/P

280

serie

s male

ACT

1209

4429

CC

CA

AA

J-35

616-

5 (P

U)De

lphi 5

1209

2344

M/P

280

serie

s male

ACT

1209

4429

AF

DB

J-35

616-

5 (P

U)De

lphi 5

1211

0063

M/P

480

serie

s fem

ale15

3152

47F

AF

DD

BJ-

3561

6-40

(BU)

Delph

i 512

1100

64M

/P 4

80 se

ries f

emale

1531

5247

FA

FD

DB

J-35

616-

40 (B

U)De

lphi 5

1212

4076

Repla

ced

with

121

2407

5N/

AN/

ADe

lphi 5

1212

4471

LTyc

o So

cket

seale

d12

0944

302

22

33

3N/

ADe

lphi 5

1212

9373

Repla

ced

with

121

2948

4N/

AN/

ADe

lphi 5

1218

6457

M/P

280

serie

s fem

ale A

CT12

0944

29E

EC

CC

CA

AJ-

3561

6-4A

(PU)

Delph

i 512

1864

58Re

place

d wi

th 1

2186

457

N/A

N/A

Delph

i 512

1864

56M

/P 2

80 se

ries f

emale

ACT

1209

4429

AF

BG

J-35

616-

4A (P

U)De

lphi 5

1212

4075

M/P

150

.2 se

ries f

emale

1218

0559

-1E

CC

AJ-

3561

6-2A

(GR)

Delph

i 512

0649

71M

/P 1

50 se

ries f

emale

1209

4429

EE

CC

J-35

616-

2A (G

R)De

lphi 5

1208

4913

Mic/

P 10

0W fe

male

1212

2523

WW

J-35

616-

6 (B

N)De

lphi 5

1208

4912

Mic/

P 10

0W fe

male

1212

2523

WW

J-35

616-

6 (B

N)De

lphi 5

8898

8379

Splic

e Sea

l - G

reen

N/A

N/A

Page 51

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 812

0201

56M

/P 6

30 se

ries f

emale

pull

to se

at12

0944

30E

CC

AD

DJ-

3561

6-42

(RD)

Delph

i 812

0647

34M

/P 6

30 se

ries m

ale se

aled

1209

4430

EC

C3

33

J-35

616-

43 (R

D)De

lphi 8

1206

5197

Repla

ced

with

120

5217

2N/

AN/

ADe

lphi 8

1203

3997

M/P

630

serie

s fem

ale12

0944

30A

DB

BB

GJ-

3561

6-42

(RD)

Delph

i 812

0844

49M

ic/P

100

male

1209

4429

EE

EA

AA

J-35

616-

7 (B

N)De

lphi 8

1219

1818

Repla

ced

with

121

9181

9N/

AN/

ADe

lphi 8

1530

4701

Repla

ced

with

153

0470

2N/

AN/

ADe

lphi 8

1530

4715

Repla

ced

with

153

0471

6N/

AN/

ADe

lphi 8

1530

4716

GT 2

80 se

ries f

emale

seale

d15

3152

47E

22

21

11

1J-

3561

6-4A

(PU)

Delph

i 815

3047

17GT

280

serie

s fem

ale se

aled

1531

5247

C4

A1

11

J-35

616-

4A (P

U)De

lphi 8

1530

4727

Repla

ced

with

153

0472

8N/

AN/

ADe

lphi 8

1530

4728

GT 2

80 se

ries m

ale se

aled

1531

5247

EE

21

11

J-35

616-

5 (P

U)De

lphi 8

1530

4729

GT 2

80 se

ries m

ale se

aled

1531

5247

CC

41

11

J-35

616-

5 (P

U)De

lphi 8

1530

4730

Repla

ced

with

153

0473

1N/

AN/

ADe

lphi 8

1530

5171

GT 1

50 ca

vity p

lug G

rn.

N/A

N/A

Delph

i 815

3051

74M

ic/P

064

female

seale

d12

1805

59-1

EE

E1

11

J-35

616-

64A

(L-B

U)De

lphi 8

1532

6004

Repla

ced

with

153

9277

7N/

AN/

ADe

lphi 8

1219

1819

GT 1

50 se

ries f

emale

1531

5247

E2

2C

AA

AD

J-35

616-

2A (G

R)De

lphi 8

1217

7068

280

Mini

-Tim

er fe

male

1209

3647

EC

CA

AA

J-35

616-

4A (P

U)De

lphi 8

1217

7069

280

Mini

-Tim

er fe

male

1209

3647

4A

A1

DD

J-35

616-

4A (P

U)De

lphi 8

1530

4732

GT 2

80 se

ries m

ale se

aled

1531

5247

AA

55

J-35

616-

5 (P

U)De

lphi 8

1530

4711

GT 2

80 se

ries f

emale

1531

5247

E2

2C

AA

AD

J-35

616-

4A (P

U)De

lphi 8

1530

4722

GT 2

80 se

ries m

ale15

3152

47E

EE

CC

CJ-

3561

6-5

(PU)

Delph

i 815

3047

24GT

280

serie

s male

1531

5247

2C

AA

DD

J-35

616-

5 (P

U)De

lphi 8

1217

7068

280

Mini

-Tim

er fe

male

1209

3647

EE

EA

AA

J-35

616-

4A (P

U)

Page 52

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 18

8212

40Sp

lice C

lip -

Unse

aled

N/A

FG

N/A

Delph

i 18

1201

0300

M/P

280

serie

s cav

ity p

lug -

Grn.

N/A

N/A

Delph

i 18

1201

5878

56 se

ries s

hort

male

1209

4430

AF

FF

GG

J-35

616-

43 (R

D)De

lphi 1

812

0206

34M

/P 8

00 se

ries w

/Spr

ing si

de an

gle12

1508

604

AB

BJ-

3561

6-44

(YE)

Delph

i 18

1203

4110

M/P

630

serie

s fem

ale12

0944

30F

BG

GJ-

3561

6-42

(RD)

Delph

i 18

1205

2139

M/P

480

serie

s fem

ale se

aled

1209

4430

FF

33

J-35

616-

40 (B

U)De

lphi 1

812

0521

72M

/P 4

80 se

ries m

ale se

aled

1209

4430

F3

J-35

616-

41 (B

U)De

lphi 1

812

0523

86M

/P 6

30 se

ries c

able

seal

- Grn

.N/

AN/

ADe

lphi 1

812

0592

55M

/P 6

30 se

ries c

avity

plug

- Gr

n.N/

AN/

ADe

lphi 1

812

0651

96M

/P 4

80 se

ries m

ale se

aled

1209

4430

F4

33

J-35

616-

41 (B

U)De

lphi 1

812

0660

82M

/P 4

80 se

ries c

avity

plug

- Gr

n.N/

AN/

ADe

lphi 1

812

0663

37M

/P 2

80 se

ries m

ale p

ull to

seat

1209

4429

EE

CA

A4

J-35

616-

5 (P

U)De

lphi 1

812

0476

98Pi

n se

ries f

emale

1209

4429

EE

AA

N/A

Delph

i 18

1206

5892

M/P

480

serie

s fem

ale12

0944

304

4B

BJ-

3561

6-40

(BU)

Delph

i 18

1209

2445

M/P

800

serie

s fem

ale w

/Spr

ing12

1508

60G

GJ-

3561

6-44

(YE)

Delph

i 18

1210

3359

M/P

150

serie

s fem

ale R

/angle

1209

4429

EE

CC

J-35

616-

2A (G

R)De

lphi 1

812

0779

39M

/P 2

80.1

fem

ale p

ull to

seat

1218

0559

-1E

EC

AA

AJ-

3561

6-4A

(PU)

Delph

i 18

1530

4725

GT 2

80 se

ries m

ale12

0944

30A

BJ-

3561

6-5

(PU)

Delph

i 18

1530

5170

GT 2

80 ca

vity p

lug W

ht.

N/A

N/A

Delph

i 18

1210

3504

Ring

- str

aight

8m

mN/

AG

GG

GN/

ADe

lphi 1

812

1035

06Ri

ng -

straig

ht 8

mm

N/A

AB

BB

DD

N/A

Delph

i 18

1210

3507

Ring

- str

aight

10m

mN/

AA

AA

BB

BN/

ADe

lphi 1

812

1035

03Ri

ng -

straig

ht 1

0mm

N/A

GG

GG

GG

N/A

Delph

i 18

1210

3506

Ring

- str

aight

8m

mN/

AA

BB

BD

DN/

ADe

lphi 1

812

1035

12Ri

ng -

straig

ht 6

mm

N/A

GG

GG

GG

N/A

Page 53

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 19

1211

0127

M/P

800

serie

s fem

ale w

/Spr

ing12

1508

60F

FF

GG

GJ-

3561

6-44

(YE)

Delph

i 19

1212

4313

M/P

280

serie

s fem

ale p

ull to

seat

1209

4430

EE

AA

J-35

616-

4A (P

U)De

lphi 1

912

1464

48M

ic/P

100

female

1203

1876

-1E

EE

EC

CC

AJ-

3561

6-6

(BN)

Delph

i 19

1217

6636

M/P

150

serie

s fem

ale12

0944

29C

C1

1J-

3561

6-2A

(GR)

Delph

i 19

1217

7007

Mic/

P 06

4 fem

ale12

1805

59-1

EE

22

J-35

616-

64A

(L-B

U)De

lphi 1

915

3047

31GT

280

serie

s male

seale

d15

3152

47C

25

5J-

3561

6-5

(PU)

Delph

i 19

1530

5100

220

090

Serie

s II m

ale12

0944

29A/

EC

CA

AA

J-35

616-

19 (B

K)De

lphi 1

912

1299

6022

0 09

0 se

ries I

I fem

ale12

0944

29A/

EC

CA

AA

J-35

616-

18 (B

K)De

lphi 1

915

3051

80.6

4 09

0 se

ries f

emale

1209

4429

A/2

A/2

A/C

AA

AJ-

3561

6-64

A (L

-BU)

Delph

i 19

1212

9484

M/P

150

serie

s fem

ale12

0944

29E

EE

EC

CA

AJ-

3561

6-2A

(GR)

Delph

i 19

1532

4340

M/P

280

serie

s fem

ale12

0944

30F

FG

GJ-

3561

6-4A

(PU)

Delph

i 19

1532

6267

GT 1

50 se

ries f

emale

seale

d15

3152

47E

E4

1J-

3561

6-2A

(GR)

Delph

i 19

1532

6592

.8 D

ucon

fem

ale12

0944

29E

EE

E2

2C

CJ-

3561

6-6

(BN)

Delph

i 19

1214

7300

150

Duco

n m

ale12

0944

29A

AA

AB

BJ-

3561

6-3

(GY)

Delph

i 19

1214

7303

150

Duco

n fem

ale12

0944

29A/

CA/

CA

AA

AA

BJ-

3561

6-2A

(GR)

Delph

i 19

1530

4720

GT 2

80 se

ries f

emale

seale

d15

3152

474

45

5J-

3561

6-4A

(PU)

Delph

i 19

1219

1812

GT 1

50 se

ries f

emale

1531

5247

EE

CC

CA

J-35

616-

2A (G

R)De

lphi 1

915

3047

19GT

280

serie

s fem

ale se

aled

1531

5247

EE

55

J-35

616-

4A (P

U)De

lphi 1

912

1035

14Ri

ng -

straig

ht 6

mm

N/A

AA

AB

BB

N/A

Delph

i 19

1532

6592

.8 D

ucon

fem

ale12

0944

29E

EE

E2

2C

CJ-

3561

6-6

(BN)

Delph

i 19

1532

6269

GT 1

50 se

ries m

ale se

aled

1531

5247

EE

E4

11

J-35

616-

3 (G

Y)De

lphi 1

912

1035

14Ri

ng -

straig

ht 6

mm

N/

AA

AA

BB

BN/

ADe

lphi 1

915

3047

02GT

150

serie

s male

1531

5247

EE

2C

44

J-35

616-

3 (G

Y)De

lphi 1

915

3047

13GT

280

serie

s fem

ale15

3152

474

FF

4D

DJ-

3561

6-4A

(PU)

Delph

i 19

1219

1812

GT 1

50 se

ries f

emale

1531

5247

EE

CC

CA

J-35

616-

2A (G

Y)

Page 54

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 20

1533

6748

M/P

800

serie

s fem

ale w

/Spr

ing se

aled

1215

0860

F3

J-35

616-

44 (Y

E)De

lphi 2

015

3660

22M

ic/P

.64

serie

s cab

le se

al - G

rn.

N/A

N/A

Delph

i 20

1536

6065

GT 2

80 se

ries c

able

seal

- Org

.N/

AN/

ADe

lphi 2

015

3660

67GT

280

serie

s cab

le se

al - T

anN/

AN/

ADe

lphi 2

015

4358

85M

ic/P

100W

fem

ale12

1225

23W

WW

WJ-

3561

6-6

(BN)

Delph

i 20

SNAC

-A06

1T28

0 fem

ale12

0944

29E

CA

AJ-

3561

6-4A

(PU)

Delph

i 20

08-5

0-01

1528

0 KK

fem

aleJ-

3812

5-21

3E

EC

CJ-

3561

6-4A

(PU)

Delph

i 20

IL-A

G5-C

1-50

00.6

4 fem

aleJ-

3812

5-21

1K

JK

JJ-

3561

6-64

A (L

-BU)

Delph

i 20

SVH-

21T-

P1.1

220

female

1209

4429

EE

CC

J-35

616-

18 (B

K)De

lphi 2

0SH

CM-A

03T-

P025

.64

female

1209

4429

JJ

JJ

J-35

616-

64A

(L-B

U)De

lphi 2

016

-02-

0086

.64

SL fe

male

J-38

125-

213

HH

J-35

616-

64A

(L-B

U)De

lphi 2

043

375-

0001

280

Mini

-Fit

female

1209

4429

CA

J-35

616-

4A (P

U)De

lphi 2

0IL

-AG5

-C1-

5000

.64

female

J-38

125-

211

KJ

KJ

J-35

616-

64A

(L-B

U)De

lphi 2

0SH

CM-A

03T-

P025

.64

female

1209

4429

JJ

JJ

J-35

616-

64A

(L-B

U)De

lphi 2

0SH

CMW

-A03

T-04

010

0 m

ale12

0944

29J

JJ

JJ-

3561

6-13

(BU)

Delph

i 20

1535

5438

100

040I

II se

ries f

emale

1531

5247

EE

CC

J-35

616-

12 (B

U)De

lphi 2

0SN

AC3-

A021

T-M

0.64

.64

female

1209

4429

JJ

JJ

J-35

616-

64A

(L-B

U)De

lphi 2

0SN

AC3-

A031

T-M

0.64

.64

female

1209

4429

JJ

JJ

J-35

616-

64A

(L-B

U)De

lphi 2

0SN

AC-A

03T-

M04

010

0 fem

ale12

0944

29J

JJ

JJ-

3561

6-12

(BU)

Delph

i 20

SNAC

-A06

1T-M

2.8

280

female

1209

4429

EC

AA

J-35

616-

4A (P

U)De

lphi 2

0SN

AC-A

081T

-M2.

828

0 fem

ale12

0944

29A

AD

DJ-

3561

6-4A

(PU)

Delph

i 20

SNAC

-A09

1T-M

2.8

280

female

1209

4429

CB

J-35

616-

4A (P

U)De

lphi 2

0SV

H-21

T-P1

.122

0 fem

ale12

0944

29E

E2

2J-

3561

6-18

(BK)

Delph

i 20

1535

5486

100

040I

II se

ries m

ale15

3152

47C/

EC/

EC

CJ-

3561

6-13

(BU)

Page 55

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Del

ph

i - A

uto

mo

tive

Sys

tem

s co

nt.

Delph

i 23

1530

5172

GT 2

80 ca

vity p

lug Ta

nN/

AN/

ADe

lphi 2

315

3052

32M

/P 6

30 se

ries f

emale

seale

dJ-

3812

5-11

AF

B3

3J-

3561

6-42

(RD)

Delph

i 23

1534

4769

GT 6

30 se

ries f

emale

1531

5247

FF

FB

BG

J-35

616-

42 (R

D)De

lphi 2

315

3660

61GT

280

cable

seal

- Dk.

Red

N/A

N/A

Delph

i 23

1536

6063

GT 2

80 ca

ble se

al - L

t. Gr

y.N/

AN/

ADe

lphi 2

315

3927

77GT

280

fem

ale se

aled

J-38

125-

553

DB

55

J-35

616-

4A (P

U)De

lphi 2

315

4102

92GT

630

serie

s male

1531

5247

G/F

G/F

G/F

G/1

G/F

GJ-

3561

6-43

(RD)

Delph

i 23

1544

5905

Micr

o 10

0 fem

ale12

1805

59J

JK

JJ

KJ-

3561

6-6

(BN)

Delph

i 23

1545

5571

GT 6

30 se

ries f

emale

1531

5247

FF

F3

33

J-35

616-

42 (R

D)De

lphi 2

333

088-

0007

150

Micr

o Pi

n fem

ale12

1521

10E

CJ-

3561

6-66

(YE)

Delph

i 23

3308

8-00

1315

0 M

icro

Pin

female

1215

2110

CA

J-35

616-

66 (Y

E)De

lphi 2

333

093-

0005

150

Micr

o Pi

n m

ale12

1521

10C

AJ-

3561

6-67

(YE)

Delph

i 23

3309

3-00

0715

0 M

icro

Pin

male

1215

2110

EC

J-35

616-

67 (Y

E)De

lphi 2

333

116-

0003

280

Micr

o Pi

n m

ale12

1521

10C

AJ-

3561

6-5

(PU)

Delph

i 23

3311

8-00

0528

0 M

icro

Pin

female

1215

2110

CA

J-35

616-

4A (P

U)De

lphi 2

333

467-

0003

.64

MX

female

J-38

125-

213

HH

J-35

616-

64A

(L-B

U)De

lphi 2

333

467-

0005

.64

MX

female

J-38

125-

213

JK

JK

J-35

616-

64A

(L-B

U)De

lphi 2

333

468-

0001

.64

MX

female

J-38

125-

213

HH

J-35

616-

64A

(L-B

U)De

lphi 2

339

-00-

0038

130

Mini

-Fit

female

J-38

125-

560

KK

KK

KK

J-35

616-

12 (B

U)De

lphi 2

339

-00-

0046

130

Mini

-Fit

female

J-38

125-

560

HH

J-35

616-

12 (B

U)De

lphi 2

343

030-

0010

.64

Micr

o-Fit

fem

aleJ-

3812

5-21

3H

HJ-

3561

6-64

A (L

-BU)

Page 56

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Lea

r -

Au

tom

oti

ve S

yste

ms

con

t.

Lear

717

3716

-110

0 M

LC fe

male

1531

5247

EE

44

J-35

616-

16 (L

-GN)

Lear

711

2334

3-2

.64

MLC

fem

aleJ-

3812

5-24

JK

JK

J-35

616-

64A

(L-B

U)Le

ar 7

1393

364-

2.6

4 GE

T fem

ale15

3152

47K

KJ-

3561

6-64

A (L

-BU)

Lear

713

9336

5-2

.64

GET

female

1531

5247

KK

KK

J-35

616-

64A

(L-B

U)Le

ar 7

1547

18-3

630

Pos-

Lock

fem

aleN/

AC

CC

DD

DJ-

3561

6-42

(RD)

Lear

717

1631

-218

0 Ec

onos

eal m

ale se

aled

1209

4429

EE

DD

J-35

616-

34 (Y

E)Le

ar 7

1716

61-5

180

Econ

osea

l male

seale

d12

0944

29E

E2

DD

1J-

3561

6-34

(YE)

Lear

717

2748

-118

0 ca

vity p

lug -

Blk.

N/A

N/A

Lear

717

3630

-718

0 M

LC fe

male

1531

5247

EE

EE

44

AA

J-35

616-

33 (Y

E)Le

ar 7

1840

30-1

180

Econ

osea

l fem

ale se

aled

1209

4429

EE

2C

DD

11

J-35

616-

33 (Y

E)Le

ar 7

1840

95-1

180

Econ

osea

l fem

ale se

aled

1209

4429

EE

E2

DD

D1

J-35

616-

33 (Y

E)Le

ar 7

1841

39-1

180

cable

seal

- Lt B

lu.N/

AN/

ALe

ar 7

1841

40-1

180

cable

seal

- Brn

.N/

AN/

ALe

ar 7

1841

41-1

180

cable

seal

- Ppl.

N/A

N/A

Lear

71-

9688

57-3

280

MCP

fem

ale se

aled

1209

3647

CC

15

J-35

616-

4A (P

U)Le

ar 7

1-96

8859

-328

0 M

CP fe

male

seale

d12

0936

47A

3J-

3561

6-4A

(PU)

Lear

728

0756

-495

0 Fa

stin-

On fe

male

1209

4429

F5

J-35

616-

22 (R

D)Le

ar 7

2822

24-1

180

female

seale

d12

0944

29E

ED

DJ-

3561

6-33

(YE)

Lear

728

2225

-118

0 Ec

onos

eal f

emale

seale

d12

0944

292

C1

1J-

3561

6-33

(YE)

Lear

777

1016

-HK2

0028

0 se

ries f

emale

1209

4430

DD

GG

J-35

616-

4A (P

U)Le

ar 7

7714

16-H

K200

280

serie

s fem

ale12

0944

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AD

DJ-

3561

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(PU)

Lear

777

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0 se

ries f

emale

1209

4430

CC

AA

J-35

616-

4A (P

U)Le

ar 7

2-92

7835

-248

0 SP

T fem

ale se

aled

1209

3647

CA

43

33

J-35

616-

40 (B

U)Le

ar 7

2-96

8037

-448

0 SP

T fem

ale se

aled

1209

3647

F3

J-35

616-

40 (B

U)

Page 57

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

Crim

pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Lea

r -

Au

tom

oti

ve S

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ms

con

t.

Lear

16

1928

4980

6028

0 BS

K fem

ale se

aled

J-38

125-

561

EE

E1

11

J356

16- 4

A (P

U)Le

ar 1

619

2849

8061

280

BSK

female

seale

dJ-

3812

5-56

1C

C5

5J3

5616

- 4A

(PU)

Lear

16

1928

4980

6228

0 BS

K go

ld fem

ale se

aled

J-38

125-

561

EE

E1

11

J356

16- 4

A (P

U)Le

ar 1

619

2849

8063

280

BSK

gold

female

seale

dJ-

3812

5-56

1C

C5

5J3

5616

- 4A

(PU)

Lear

16

1001

32-1

630

cavit

y plug

- Bl

k.N/

AN/

ALe

ar 1

633

119-

0004

150

Micr

o fem

ale12

1521

10E

CJ-

3561

6-2A

(GY)

Lear

16

6385

51-1

.64

AMP

female

1531

5247

JK

KJ

KK

J-35

616-

64A

(L-B

U)Le

ar 1

677

6001

-115

0 AM

P fem

ale15

3152

47E

EE

CC

CJ-

3561

6-2A

(GY)

Lear

16

8289

05-1

280

cable

seal

- Wht

.N/

AN/

ALe

ar 1

682

8985

-128

0 ca

ble se

al - L

t. Gr

n.N/

AN/

ALe

ar 1

682

8986

-128

0 ca

vity p

lug -

Brn.

N/A

N/A

Lear

16

4-96

4286

-128

0 JP

T fem

ale se

aled

J-42

015

E1

J-35

616-

4A (P

U)Le

ar 1

696

2943

-516

0 M

icro-

Timer

fem

aleJ-

3812

5-56

0E

EE

AA

AJ-

3561

6-33

(YE)

Lear

16

9632

44-1

630

cable

seal

- Wht

.N/

AN/

ALe

ar 1

696

3245

-163

0 ca

ble se

al - Y

el.N/

AN/

ALe

ar 1

696

3294

-128

0 ca

ble se

al - B

lu.N/

AN/

ALe

ar 1

696

3530

-1.6

4 ca

ble se

al - G

ry.

N/A

N/A

Lear

16

9635

31-1

160

cavit

y plug

- W

ht.

N/A

N/A

Lear

16

4-96

4286

-128

0 JP

T fem

ale se

aled

1209

3647

EE

EE

11

11

J-35

616-

4A (P

U)Le

ar 1

696

4971

-1.6

4 ca

ble se

al - R

edN/

AN/

ALe

ar 1

696

4972

-116

0 ca

ble se

al - Y

el.N/

AN/

ALe

ar 1

696

7607

-148

0 ca

ble se

al - Y

el.N/

AN/

ALe

ar 1

696

7608

-148

0 ca

ble se

al - G

rn.

N/A

N/A

Lear

16

9642

74-2

160

MT

female

seale

dJ-

3812

5-56

0E

EE

11

1J-

3561

6-33

(YE)

Lear

16

4-96

9005

-116

0 M

T fem

ale se

aled

J-38

125-

560

EE

11

J-35

616-

33 (Y

E)

Page 58

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

05.

0Te

st P

robe

Core

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pIn

sula

tion

Crim

pC

RIM

PIN

G M

AT

RIX

Lea

r -

Au

tom

oti

ve S

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ms

con

t.

Lear

17

1456

350-

110

0 fem

aleJ-

3812

5-21

4E

E2

2J-

3561

6-16

(L-G

N)Le

ar 1

712

4137

4-1

150

MCP

fem

ale12

1223

78E

E2

2C

CJ-

3561

6-2A

(GY)

Lear

17

1241

388-

128

0 M

CP fe

male

1212

2378

EE

2C

C4

J-35

616-

4A (P

U)Le

ar 1

712

4139

0-1

280

MCP

fem

ale12

1223

78C

CF

AD

DJ-

3561

6-4A

(PU)

Lear

17

1241

406-

163

0 M

CP fe

male

1212

2378

FF

G1

J-35

616-

42 (R

D)Le

ar 1

713

2602

9-1

280

male

1209

4429

EC

J-35

616-

5 (P

U)Le

ar 1

713

2602

9-8

280

male

1209

4429

AA

4B

44

D1

J-35

616-

5 (P

U)Le

ar 1

713

2603

0-6

280

female

1209

4429

EE

EC

2C

J-35

616-

4A (P

U)Le

ar 1

713

2603

0-8

280

female

1209

4429

AA

4B

44

D1

J-35

616-

4A (P

U)Le

ar 1

714

8822

0-1

.64

AMP

male

1531

5247

JK

KJ

KK

J-35

616-

65A

(L-B

U)Le

ar 1

717

3681

-210

0 M

LC fe

male

1531

5247

EE

44

J-35

616-

16 (L

-GN)

Lear

17

3440

70-1

630

female

seale

d12

0944

29E

22

BB

BJ-

3561

6-42

(RD)

Lear

17

3477

07-1

250

cable

seal

- Org

.N/

AN/

ALe

ar 1

762

336-

128

0 Fa

stin-

On fe

male

1209

4429

EE

E2

22

J-35

616-

4A (P

U)Le

ar 1

777

6491

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0 ro

und

female

J-38

125-

11A

2A

CJ-

3561

6-66

(YE)

Lear

17

7706

78-1

130

cavit

y plug

- W

ht.

N/A

N/A

Lear

17

9676

52-1

480

cavit

y plug

- Cl

r.N/

AN/

ALe

ar 1

796

8072

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0 PQ

fem

ale12

0318

76-1

CC

A4

15

J-35

616-

40 (B

U)Le

ar 1

796

8075

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0 M

PQ fe

male

seale

d12

0318

76-1

2A

4B

J-35

616-

4A (P

U)Le

ar 1

796

8121

-248

0 PQ

fem

ale se

aled

1203

1876

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C5

5J-

3561

6-40

(BU)

Lear

17

9681

22-2

480

PQ fe

male

seale

d12

0318

76-1

45

J-35

616-

40 (B

U)Le

ar 1

796

8074

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0 M

PQ fe

male

seale

d12

0318

76-1

EE

22

CC

44

J-35

616-

4A (P

U)

Page 59

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

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Core

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pIn

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Crim

pC

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PIN

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Su

mit

om

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Ele

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ms

Sum

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7160

-946

523

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serie

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ity p

lug -

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N/A

N/A

Sum

itom

o 6

7165

-034

748

0 TS

serie

s cab

le se

al - D

k. Gr

n.N/

AN/

ASu

mito

mo

671

65-0

348

280

cable

seal

- Gra

yN/

AN/

ASu

mito

mo

671

65-0

349

150

cable

seal

- Brn

.N/

AN/

ASu

mito

mo

671

65-0

356

480

TS se

ries c

able

seal

- Dk.

Blue

N/A

N/A

Sum

itom

o 6

7165

-039

523

0 TS

serie

s cab

le se

al - D

k. Gr

n.N/

AN/

ASu

mito

mo

671

65-0

547

.64

cable

seal

- Orn

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AN/

ASu

mito

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671

65-0

796

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S se

ries c

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.N/

AN/

ASu

mito

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671

65-0

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ries c

avity

plug

- Gr

ayN/

AN/

ASu

mito

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671

65-0

815

.64m

m T

S se

ries c

able

seal

- Dk.

Brn.

N/A

N/A

Sum

itom

o 6

8100

-046

015

0 TS

serie

s fem

ale se

aled

1531

5247

EE

11

J-38

616-

2A (G

Y)Su

mito

mo

681

00-0

461

150

TS se

ries f

emale

seale

d15

3152

47E

E2

11

1J-

3861

6-2A

(GY)

Sum

itom

o 6

8100

-046

848

0 TS

serie

s fem

ale se

aled

1209

4430

FF

55

J-38

616-

40 (B

U)Su

mito

mo

681

00-0

594

150

TS se

ries f

emale

seale

d15

3152

47E

E2

11

1J-

3861

6-2A

(GY)

Sum

itom

o 6

8100

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6.6

4 DL

serie

s fem

ale se

aled

1531

5247

78

78

J-35

616-

64A

(L-B

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mito

mo

681

00-1

467

.64

DL se

ries f

emale

seale

d15

3152

478

88

8J-

3561

6-64

A (L

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Sum

itom

o 6

8100

-171

010

0 DL

serie

s fem

ale15

3152

47E

EC

CJ-

3861

6-16

(L-G

N)Su

mito

mo

681

00-2

493

800

TS se

ries f

emale

1531

5247

AF

BB

J-35

616-

44 (Y

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681

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512

100

DL se

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ale15

3152

47E

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630

HM se

ries m

ale12

0944

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DB

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3561

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Sum

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8230

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215

0 M

T se

ries m

ale12

0944

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AA

AJ-

3561

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Sum

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8240

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063

0 HM

serie

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ale15

3152

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AA

DB

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3561

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Sum

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8240

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215

0 M

T se

ries f

emale

1531

5247

EE

EC

AA

AA

J-35

616-

2A (G

Y)

Page 60

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

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Core

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t.

Sum

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5400

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fem

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1209

4429

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J-35

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42 (R

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mito

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2254

0012

0228

0 AP

EX fe

male

1209

4429

2D

J-35

616-

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mito

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2254

0018

0728

0 AP

EX fe

male

1209

4429

24

J-35

616-

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2281

00-3

426

.64

US se

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emale

(gold

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3152

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JJ-

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Sum

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8100

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7.6

4 US

serie

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old)

1531

5247

KK

J-35

616-

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2281

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455

.64

TS se

ries f

emale

seale

d15

3152

477

87

8J-

3561

6-64

A (L

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Sum

itom

o 22

8100

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915

0 fem

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3152

47E

EC

CJ-

3861

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Sum

itom

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8100

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328

0 US

serie

s fem

ale15

3152

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22

CA

AA

DJ-

3561

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Sum

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8100

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428

0 US

serie

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ale15

3152

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22

CA

AA

DJ-

3561

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Sum

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8100

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0 US

serie

s fem

ale15

3152

474

FF

4D

DJ-

3561

6-3

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Sum

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8240

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0 US

serie

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ale15

3152

47E

EC

CC

AJ-

3561

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Sum

itom

o 22

8240

-012

815

0 US

serie

s fem

ale15

3152

47E

EC

CC

AJ-

3561

6-2A

(GY)

Sum

itom

o 22

8240

-441

215

0 M

T se

ries f

emale

1531

5247

EE

CC

J-38

616-

2A (G

Y)Su

mito

mo

2282

40-4

652

150

MT

serie

s fem

ale15

3152

472

24

4J-

3861

6-2A

(GY)

Sum

itom

o 22

8240

-486

222

0 HX

serie

s fem

ale se

aled

1531

5247

E1

J-35

616-

18 (B

K)Su

mito

mo

2282

40-4

882

220

TS se

ries f

emale

1531

5247

EE

CC

J-35

616-

18 (B

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TS se

ries f

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1531

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CC

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Sum

itom

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0 TS

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1531

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11

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0014

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EX fe

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1209

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2D

J-35

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2254

0018

0028

0 AP

EX fe

male

1209

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24

J-35

616-

4A (P

U)

Page 61

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

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DJ-

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(RD)

Yaza

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7114

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(RD)

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7114

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aled

1209

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11

J-35

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971

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1J-

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Yaza

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7114

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1209

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55

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971

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1209

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CA

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J-35

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Y)Ya

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971

16-4

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aled

1209

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EE

11

J-35

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971

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EC

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m fe

male

1209

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EC

AA

J-35

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971

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AB

BJ-

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DJ-

3561

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(PU)

Page 62

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

03.

05.

0.3

50.

50.

81.

02.

03.

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Core

Crim

pIn

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pC

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Yaza

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1071

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1071

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Yaza

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0 09

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1531

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1071

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AJ-

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aled

1209

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55

J-35

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1071

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d12

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3J-

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aled

1209

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33

J-35

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1071

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180

Y-typ

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3152

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CC

CJ-

3561

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Yaza

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7116

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0 S-

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1531

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1071

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S-typ

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0 M

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3561

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Yaza

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7116

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0 L-

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emale

1209

4430

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1071

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251

950

L-typ

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55

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1209

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CB

J-35

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1071

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DB

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Page 63

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

ol.3

50.

50.

81.

02.

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CC

AA

AA

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1171

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1171

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Yaza

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0 09

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Page 64

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

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50.

50.

81.

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0 D-

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1531

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R-typ

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Page 65

Serv

ice

Term

inal

Term

inal

Rem

oval

Tray

Num

ber

Desc

riptio

nTo

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50.

50.

81.

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N/A

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7158

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220

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.N/

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AYa

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1371

58-3

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8022

0 ca

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N/A

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0-50

150

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N/A

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7158

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N/A

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Yaza

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630

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N/A

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7158

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N/A

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Yaza

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7158

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363

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1371

58-3

111-

6028

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N/A

N/A

Yaza

ki 13

7158

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2-70

280

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N/A

N/A

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7158

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A

Page 66

Serv

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Term

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Rem

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Page 67

Serv

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Term

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Term

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Rem

oval

Tray

Num

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Desc

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50.

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8289

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76

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lu.N/

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1596

7067

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4 ca

ble se

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N/A

N/A

Yaza

ki 15

9670

67-2

.64

cable

seal

- Yel.

N/A

N/A

NOTES

Page 68

Revised 1/05J-38125-620B