J. J. Keller's Fall 2015 Forklift Safety Catalog

n Forklifts/Pallet Jacksn Construction Forkliftsn Hazard Perceptionn Loading Dock Safetyn Safety Orientationn Publicationsn Forms

3–9TRAINING

n Signs, Labels And Tagsn Posters And Chartsn Spill Kits

SUPPLIES 10-12

n OSHA Publicationsn Online Toolsn Consulting Services

MANAGEMENT RESOURCES 13-15

VISIT: JJKeller.com24/7/365

CALL: 800-327-6868Mon.—Fri. 7am—6pm CST

Our video-based training programs regularly receive awards for outstanding video production. In fact, J. J. Keller®training has won 40 awards in the last 17 years.

Recognized For Excellence

Also visit JJKeller.com/forklift for forklift safety information and solutions, a FREE whitepaper and downloadable webcast, and more!

SAVE 20%* n Signs, Labels and Tagsn Posters and Chartsn Spill Kits

n DVD Trainingn Formsn Handbooks

HURRY! 20% savings offer expires 12/18/15.

SAVE $408**

n Manuals with 1-year Update Service and Online Edition

2

Each year, tens of thousands of injuries related to forklifts occur in U.S. workplaces, costing companies millions in fines and penalties, workers’ comp and insurance claims, and lost productivity and revenue.

The most current data shows:

n 70 powered industrial truck fatalities occurred in a single year. The total for forklift-related lost workdays was 6,820. The total for lost workday cases related to pallet jacks was 2,480.

n 3,060 powered industrial truck violations were cited, resulting in $4,525,212 in penalties.

n 1910.178 – Powered Industrial Trucks was ranked #5 on the list of top 10 most frequently cited standards.

At J. J. Keller, we’re committed to helping your employees stay safe while operating forklifts or working near them. We’re also committed to helping your company stay compliant with OSHA’s forklift training standard (29 CFR 1910.178(l)).

This catalog presents affordable solutions to help you reduce the risk of forklift incidents and maintain a safe, compliant forklift program.

* Offer does not apply to previous purchases or products purchased for resale. Excludes pricing and stock agreements. Does not apply to custom printing, custom labels and signs (including custom labels and signs found at JJKeller.com/signs), Poster Snap Frame, KellerOnline®, RegSense®, 5-Minute Workplace Safety Talks Manual, 1910 OSHA Guide, OSHA Compliance Manual, Pay Per View programs, Online Courses, and subscription services. **$408 off pricing applies only to 5-Minute Workplace Safety Talks Manual, 1910 OSHA Guide, and OSHA Compliance Manual. Offers are valid through J. J. Keller only, and are not valid through distributors.

MostIncidents Are Preventable

Table Of Contents

Did You Know?Commonly reported severe injuries/incidents involving motorized pallet jacks include:

Workers suffering broken bones or severed toes from being run over by a pallet jack

Workers having their feet crushed by the weight of a lowered pallet

Workers being injured or killed by loads falling from pallet jacks that were not properly secured, or from loads that tipped because the pallet jack was being driven too fast

Operators suffering broken bones or severed fingers from being crushed between the operating handle of the pallet jack and a storage rack

Operators injured or killed by an overturned pallet jack that was being driven too fast or that took a turn too sharply

OSHA’s Powered Industrial Trucks Standard (1910.178(l)) applies to powered pallet jacks.

Operator HandbookIncrease your employees’ retention of the material covered with this post-training reference. It includes a 10-question quiz and a receipt page to document your training. BN-38925 25–49 $5.39 $4.31 ea. 10–24 $5.59 $4.47 ea. 5–9 $5.69 $4.55 ea.

Training To Help Avoid The Most Common Pallet Jack IncidentsMotorized Pallet Jacks: Safe Operation Focuses on the specific training

requirements of operators who use “walkie” and “walkie-rider” motorized pallet jacks Addresses the safe operating

procedures of pallet jacks Walks operators through an

entire workday, including the potential dangers they’ll face along the way Helps operators avoid the most

commonly reported pallet jack incidents: getting crushed between the unit and a fixed object, and being struck by the pallet jack due to improper use

DVD program includes: 20-Minute Closed-Captioned Video with Bonus Features 1 Trainer Guide 11 Operator Handbooks with receipt page and quiz 1 Awareness Poster 1 Trainer Tools CD-ROMBN-38327 $395 $316To preview the video online, go to JJKeller.com and search BN-38327.

Pay Per View program (Tablet & Mobile Capable)72-hour access to the video via the internet.Basic version BN-38922 $65Visit JJKeller.com for more information.

Online CourseBN-38762 25 points Visit JJKellertraining.com for more information.

MOTORIZED PALLET JACKS

“Excellent training tool …”Excellent training tool for those new at using electric pallet jack equipment. Also a good tool for an always needed refresher course for those

that are experienced.

DavidS12Charlotte, NC

5 out of 5 stars on JJKeller.com forMotorized Pallet Jacks: Safe Operation

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When prompted at checkout for your promotion code, please enter C-00109617.

JJKeller.comM-F 7 a.m.–6 p.m. CST

Editor Tip ...

Mark StrommeJ. J. Keller Editor, Workplace Safety

Must powered industrial trucks have backup alarms or warning lights?

OSHA does not have a requirement that forklift vehicles be equipped with a backup alarm or warning light (although these features are standard on most new equipment). A forklift must have, at minimum, some type of sound-producing

device that an operator can use at cross aisles and blind intersections where vision is obstructed to warn pedestrians and other forklift drivers that they are approaching. The “sound-producing device” mentioned in the Powered Industrial Truck standard is a horn. However, OSHA has said that the employer must determine if specific operating environments would require additional warnings/alarms.

Online Course also available with Forklift Operator Safety Training featuring the J. J. Keller® EyeCue® Visual Learning System.

ALSO AVAILABLE

Forklift Operator Safety TrainingThis online course teaches operators how to choose, inspect, and operate forklifts safely, while protecting themselves and their coworkers from hazards.After completing the course, employees should be able to: Identify the various kinds of forklifts and their

controls, and how they differ from automobiles Discuss the center of gravity and stability triangle concepts Explain what to look for when performing a pre-use inspection Describe how to safely operate a forklift (including picking up,

traveling with, and placing a load) Discuss how to park, change, refuel, and perform maintenance

or modifications on a forklift

Online Course with EyeCue® SystemBN-41222 30 pointsVisit JJKellertraining.com for more information.

EyeCue® Online training requires purchase of the EyeCue® Upgrade Package (see page 5).

FORKLIFT HAZARD PERCEPTION

Train Operators To Anticipate And Avoid DangerUltimate HPC: Forklifts Takes our Hazard Perception Challenge®

training approach to the next level, with faster-paced scenarios that demand active participation Puts trainees up against real-life scenarios

and challenges them to identify hazards quickly and correctly Covers situations that cause the most

damage: backing in tight areas, traveling on ramps, dealing with pedestrians and coworkers, keeping the forklift and load stable, and more

Perfect for initial and refresher training. DVD and Pay Per View Formats include an Instructor manual that helps you determine if you're doing enough to meet the training requirements.

DVD program includes: 50-Minute Closed-Captioned Video 1 Trainer Guide 10 Video Scenario Answer Forms 1 Trainer Tools CD-ROM (with training exercises

and learning activities) 10 Forklift Operator Quick Reference CardsBN-28124 $395 $316 To preview the video online, go to JJKeller.com and search BN-28124.

Pay Per View program (Tablet & Mobile Capable)72-hour access to the video via the internet.Basic versionBN-28143 $65Visit JJKeller.com for more information.

Online Course (Tablet Compatible)Basic Safety AwarenessBN-28144 20 points

Intermediate AwarenessBN-36013 20 points

Advanced AwarenessBN-36012 20 pointsVisit JJKellertraining.com for more information.

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4 JJKeller.comWhen prompted at checkout for your promotion code, please enter C-00109617.

800-327-6868M-F 7 a.m.–6 p.m. CST

“Excellent tool”"We have been using this training for the past year and it has really been a great addition to our training program. Well designed and delivered, making it easy for our

workforce to understand."

ChrisSHebron, KY

5 out of 5 stars on JJKeller.com forForklift Workshop training

Reinforces Learning Using Hands-On Tools And Exercises The Forklift Workshop With EyeCue® System Workshop-style training combines classroom learning with

hands-on exercises Useful for refresher training in the event of an incident or near-miss,

poor evaluation, or changes in the workplace or type of forklift used Helps you meet classroom and practical training requirements, as well

as initial training requirements and conduct evaluations Covers general safety rules, pre-operation and operational inspections,

controlling the forklift, load handling, turning radius, center of gravity, the stability triangle, safety procedures for refueling, charging and changing batteries, and forklift maintenance EyeCue® tag icons appear throughout the video, helping to build

connections between the tags and key safety concepts Use EyeCue® tags throughout your workplace to help employees recall

the training and connect it to the safe behaviors expected of them

DVD Program With EyeCue® SystemIncludes: All materials needed to implement the EyeCue® System (shown below) 35-Minute Closed-Captioned Video enhanced with EyeCue® icons

(main program only) 35-Minute Closed-Captioned Video 1 Trainer Guide 1 Trainer Tools CD-ROM 11 Operator Handbooks 1 Wallet Card Sheet (perforated to provide 10 cards) 1 Awareness Poster 1 Forklift Operator Evaluation Form 1 Forklift Operator’s Daily Checklist 1 Certificate Of Training — Classroom 1 Certificate Of Training — OperationalBN-42106 $494

Call 800-327-6868 for information on the SPANISH DVD program with EyeCue®

To preview the video online, go to JJKeller.com and search BN-42106.

EyeCue® Upgrade Package For Forklift Safety

Includes all of the materials needed to implement the EyeCue® SystemBN-41496 $99

+

Forklift Workshop Operator’s HandbookThis handbook gives employees critical information on various types of forklifts, pre-operation inspections, load handling, fueling and more. Softbound, 36 pages. BN-15906 BN-15907 SPANISH 10–24 $5.59 $4.47 ea. 5–9 $5.69 $4.55 ea. 1–4 $5.99 $4.79 ea.

Required training per 29 CFR 1910.178(l)

FORKLIFTS

For more information on the EyeCue® System, visit JJKeller.com/EyeCue

Pay Per View Program With EyeCue® System (Tablet & Mobile Capable)72-hour access to the video via the internet.Basic version with EyeCue® Video BN-41835 $80BN-43224 SPANISH $80

Visit JJKeller.com for more information.

EyeCue® Pay Per View training requires purchase of the EyeCue® Upgrade Package (shown below).

Essential For Pay Per View And Online Course

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Workshop format features hands-on practice tools that combine learning with doing ... to help instruction "stick."

5 out of 5 stars on JJKeller.com forForklift Workshop For Construction

“Easy to follow”… Easy to follow safety instruction and not boring!

RobinAustin, TX

Reinforces Learning Using Hands-On ExercisesForklift Workshop For Construction Helps you meet formal instruction,

practical training, and evaluation requirements Includes exercises and learning activities

to illustrate proper procedures Covers operating a forklift in a continually

changing environment, jobsite hazards, center of gravity and the stability triangle, reading load charts, pre-operation and operational inspections, steps to placing loads, and refueling and changing propane cylinders

DVD program includes: 33-Minute Closed-Captioned Video 1 Trainer Tools CD-ROM 1 Trainer Guide 11 Operator Handbooks 1 Wallet Card Sheet (perforated to provide 10 cards) 1 Awareness Poster 1 Certificate Of Classroom Training 1 Certificate Of Operational EvaluationBN-16258 $395 $316BN-16259 SPANISH $395 $316 To preview the video online, go to JJKeller.com and search BN-16258 or BN-16259.

Pay Per View program (Tablet & Mobile Capable)72-hour access to the video via the internet.Basic versionBN-24517 $80 BN-24518 SPANISH $80 Visit JJKeller.com for more information.

NEW Online CourseBN-43702 30 pointsVisit JJKellertraining.com for more information.

Operator HandbookSummarizes the essential elements of safe forklift operations. Includes quiz and receipt.BN-16264BN-16265 SPANISH25–49 $5.39 $4.31 ea. 10–24 $5.59 $4.47 ea. 5–9 $5.69 $4.55 ea.

CONSTRUCTION FORKLIFTS

ALSO AVAILABLE

Materials Handling, Storage, Use, & Disposal for ConstructionCovers the importance of proper handling, storing and disposal of materials, common injuries, and selecting the correct machinery/equipment.

Online CourseBN-36660 25 points

Editor Tip ...

Michelle GraveenJ. J. Keller Editor, Workplace Safety

What are the risks of "free rigging"?

Free rigging is defined by OSHA in a Letter of Interpretation as "the direct attachment to or placement of rigging equipment (slings, shackles, rings, etc.) onto the tines of a powered industrial truck for a below-the-tines lift. This type of lift does not use an approved lifting attachment.”

By utilizing free rigging equipment, you may be altering the capacity of the forklift and creating a tipping risk.

This type of lift can also affect the structural integrity of the forks and the lifting mechanism. Always follow the manufacturer's operating instructions and warnings.

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Did You Know?OSHA does not actually set specific criteria for trainers/evaluators of forklift operators. Rather, the Agency says that the trainers must have the "knowledge, training, and experience" to train operators and evaluate their competence. There are no specific certifications a trainer must have.

OSHA has said that forklift trainers can obtain the above general qualification in many ways — from years of operating a forklift, to attending a formal train-the-trainer course. No matter the source of the knowledge and training, OSHA has clarified that the trainer must have hands-on experience with the type of equipment that they will train operators on.

STRAIGHT TRUCK DRIVING

STRAIGHT TRUCK DRIVING

MATERIAL HANDLINGLOADING DOCK SAFETY

Material Handling Equipment Safety: The “Ups And Downs” Teaches when and how to use the

different types of equipment Covers pallet jacks, hand trucks,

forklifts, dock levelers, powered conveyors, and more Reviews key safety procedures for

material handling equipment

DVD Program includes: 23-Minute Closed-Captioned Video 1 Trainer Guide 11 Action Cards 1 Awareness PosterBN-9354 $325 $260To preview the video online, go to JJKeller.com and search BN-9354.


Tablet & Mobile CapableYou can watch any of our videos on your preferred mobile device, such as a tablet or smartphone. Our video player will deliver the best streaming experience, regardless of what browser or device is used.

Loading Dock And Warehouse Safety: The “Ins And Outs” Shows how to spot and prevent typical

hazards that cause incidents Covers critical topics: unloading trucks

and trailers, pedestrians, securement, cargo damage, use of lifting equipment, and more

DVD Program includes: 20-Minute Closed-Captioned Video 1 Trainer Guide 11 Action Cards 1 Awareness PosterBN-9353 $325 $260To preview the video online, go to JJKeller.com and search BN-9353.


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5 out of 5 stars on JJKeller.com forWorkplace Safety 101: A Guide For New Employees

“Highly recommended”The materials are very engaging and the manner of presentation was interesting and clear … it covers a lot of safety topics for new hires and [is] also a good refresher training video for current workers.

AlvinCookieBloomington, CA

SAFETY ORIENTATION

Trainer GuideFeatures training objectives, plus additional learning activities and helpful tips.BN-14800 $19.95 $15.96 ea.BN-14801 SPANISH $19.95 $15.96 ea.

A broad set of workplace safety basics in one training program.

Develop Solid Safety Habits From The StartWorkplace Safety 101: A Guide For New Employees Covers 21 key safety topics, including

Forklift and Material Handling Equipment, Housekeeping and Material Storage, PPE, Slips, Trip and Falls, and more Trainer Guide includes an overview

of each topic with recommendations for hands-on demonstrations and group discussions Though it targets new employees, the

program is also great for re-hires and department transfers, as well as temporary workers and contractors

DVD program includes: 35-Minute Closed-Captioned Video 1 Trainer Guide 1 Trainer Tools CD-ROMBN-14796 $325 $260BN-14797 SPANISH $325 $260To preview the video online, go to JJKeller.com and search BN-14796 or BN-14797.

Pay Per View program (Tablet & Mobile Capable)72-hour access to the video via the internet.Basic version BN-24519 $50 BN-24520 SPANISH $50Visit JJKeller.com for more information.

HAZARD PERCEPTION

ALSO AVAILABLE

Construction Hazard Perception Challenge®DVD Training ProgramBN-9260 $395

Construction Safety Orientation For EmployeesDVD Training ProgramBN-12113 $325

Motivates employees through friendly competition.

Challenges Employees To Spot And React To Hazards.Workplace Hazard Perception Challenge® This training program is built around a unique “watch and react” formula that requires active participation, so employees stay focused and engaged. It helps them understand what hazard perception is, and how critical it is to develop and sharpen this skill. Uses a series of scenarios followed by a “what

did you see/what would you do?” challenge question to teach safety skills Covers forklift safety, stairs and walkways,

lockout/tagout, hazard communication, and more

DVD program includes: 60-Minute Closed-Captioned Video 1 Trainer Guide 11 Employee Skill Cards 10 Video Scenario Review Blanks 10 Certificates Of CompletionBN-8836 $395 $316To preview the video online, go to JJKeller.com and search BN-8836.

Pay Per View program (Tablet & Mobile Capable)72-hour access to the video via the internet.Basic version BN-24529 $65Visit JJKeller.com for more information.

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One Handbook ... 23 Essential OSHA TopicsOSHA Safety Training Handbook – 7th EditionUsing clear, easy-to-understand language and full-color illustrations, the handbook covers vital topics, including: Forklift safety Company vehicle safety Confined space entry Electrical safety First aid and bloodborne pathogens

Hazard communication, including GHS

Lockout/tagout PPE Slips, trips and falls

For each topic, the handbook reviews relevant OSHA regulations and identifies common workplace hazards. Includes prevention strategies and specific safety procedures to follow. Contains full-color photos and a review quiz for each chapter. Softbound, 5¼" W x 8¼" L. English: 252 pages. Spanish: 284 pages.BN-18352 BN-18381 SPANISH 25-49 $9.89 $7.91 ea. 10-24 $10.19 $8.15 ea. 5-9 $10.39 $8.31 ea.

English/Spanish answer key BN-19218 FREE

J. J. Keller® Update ServiceReplacement pages for the print edition are sent twice a year, and the online edition is updated as often as needed. Both incorporate regulatory changes and the latest best practices. Subscribers also have direct access to J. J. Keller® subject- matter experts for answers to their specific compliance questions.

$219 Value

Online EditionSame content as print edition, plus:

Anytime, anywhere access from any mobile device

Search capabilities and bookmarks for easy navigation and fast research

Continuous updates and notifications for the most current info

$219 Value

Included With Each Guide Or Manual

at JJKeller.com/publications

Add to your

Compliance Library

Over 200 Ready-To-Use Safety Talks Make Training Easy!5-Minute Workplace Safety Talks ManualThis manual puts over 200 ready-to-use safety talks at your fingertips, offering you flexibility in your safety training. Each of the manual’s talks is clearly-written and to-the-point, covers need-to-know topics for your employees, and is ready to use. There’s no easier way to provide ongoing safety training while maintaining high productivity. Choose from over 200 talks, including: Forklifts Lockout/tagout Slips, trips and falls Hazard communication Bloodborne pathogens Compressed gases Ladders and stairways Ergonomics Lead

Exits Fire protection Machine guarding Flammable and

combustible liquids Personal protective equipment Hand and portable

powered tools Welding, cutting and brazing

Each talk consists of an instructor’s page and an employee handout. You’ll also get extra talks on key topics like machine guarding and forklifts. These bonus talks use scenarios to get your employees thinking about the real-life implications of various hazards. There’s even a chapter filled with tips and techniques you can use to increase the impact of your talks.Loose-leaf, 3-ring bound. 1,110 pages.Print and online editions plus 1-year update service ($667 combined value for only $259 ... a $408 savings). See at right for more information.BN-36518 $259

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BN-14108

BN-14109

Forklift Operator Daily ChecklistThis form provides your forklift operators with safety and maintenance points to look for when performing pre-operational inspections before each shift. Available in book or snap-out formats.

5 out of 5 stars on JJKeller.com for Forklift Operator Daily Checklist

“Must have if you use powered industrial trucks”We use these for our forklift operators. We store them in the 2

document holder mounted to the forklifts.EricWestminster, MA

Personalized and custom daily checklists also available. Call toll free.

Danger Do Not UseCardstock. 31⁄8" W x 57⁄8" H.Sold in increments of 10 tags.BN-13641 100–240 81¢ 65¢ ea. 50–90 87¢ 70¢ ea. 10–40 92¢ 74¢ ea.

ALSO AVAILABLE

More Spill Control Products.

Description

Snap-out format, 2-ply, carbonless, 81⁄2" W x 11" L detached

BN-2118 250 $69.01 $55.21 100 $33.00 $26.40 50 $17.89 $14.31

Book format, 2-ply, with carbon,

51⁄2" W x 81⁄8" L detached 31 sets of forms per book

BN-955200–299 $2.08 $1.66 ea.100–199 $2.27 $1.82 ea. 1–99 $2.72 $2.18 ea.

Book format, 2-ply, carbonless, 51⁄2” W x 81⁄8” L detached 31 sets of forms per book

BN-7779200–299 $3.07 $2.46 ea.100–199 $3.25 $2.60 ea. 1–99 $3.71 $2.97 ea.

Book format, 2-ply, carbonless, 51⁄2" W x 81⁄8" L detached 31 sets of forms per book

ENGLISH/SPANISH

BN-30092100–199 $2.52 $2.02 ea. 20–99 $2.99 $2.39 ea. 1–19 $3.11 $2.49 ea.

Call for additional price breaks.

Forklift Tags2-sided.

Forklift InspectionCardstock. 31⁄8" W x 57⁄8" H.Sold in increments of 10 tags.BN-13640100–240 81¢ 65¢ ea. 50–90 87¢ 70¢ ea. 10–40 92¢ 74¢ ea.

3-Point Contact LabelsAn eye-catching way to remind your forklift operators to use the safe, three-point contact method when entering and exiting forklifts.Vinyl with permanent adhesive. 3" W x 3" L.Caution 3-Point Contact LabelBN-14108

Caution 3-Point Contact: Keep Hands And Feet In Vehicle LabelBN-14109 25–99 53¢ 42¢ ea. 10–24 62¢ 50¢ ea. 1–9 81¢ 65¢ ea.

Ideal For Managing Battery Acid LeaksBattery Acid Spill KitFor quick response to leaking battery acid. Absorbs and neutralizes most small, manageable battery acid leaks.BN-15004 12+ kits $62.79 $50.23 ea.4–11 kits $65.40 $52.32 ea. 1–3 kits $68.25 $54.60 ea.

Kit contains: 2 3" x 4' Hazmat Sorbent Socks 15 16" x 20" Hazmat Sorbent Pads 2 2 lb. Acid Neutralizer Shaker Cartons 1 Temporary Disposal Bag 1 Pair Nitrile Gloves 1 Pair Clear Spill Clean-Up Goggles with

Perforated Venting (meets CSA Z94.3 - 99 standards)

1 Emergency Response Guidebook 1 Clear Zippered Storage Bag

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Forklift Safety PostersCoated paper. 17" W x 22" L.

Forklift Safety Begins Before You Drive BN-39717

Be Safe In The WarehouseBN-16679

Safety Hazards Don’t End When You Get To The DockBN-18023

Safety Isn’t Just For The Road: Loading Docks Can Be Just As DangerousBN-18144

Get An Education On Safe Forklift OperationBN-26626

10+ $8.99 $7.19 ea. 1–9 $9.99 $7.99 ea.

Forklift Safety Instructional ChartContains important forklift safety information and procedures your employees need to know. 26" W x 20" L. Laminated.BN-40341 10–24 $24.00 $19.20 ea. 5–9 $26.95 $21.56 ea. 1–4 $29.95 $23.96 ea.

1. Stay alert.

2. Drive on the right side of aisles and roads.

3. Keep three vehicle lengths behind other vehicles.

4. Slow down and sound the horn at corners and blind intersections.

5. If you cannot see past the load, safely travel backwards.

6. Face the direction of travel.

7. Be careful when traveling from bright areas to dim areas, and vice-versa.

8. Be aware of overhead obstacles.

9. Watch for oil and grease spots.

10. Give pedestrians the right of way.

Tips for safe forklift operation

1. Lift only load weights that the forklift can safely handle.

2. Adjust the forks and attachments to fit the load.

3. Secure highway vehicles when loading/unloading.

4. Place the heaviest part of the load closest to the backrest.

5. Slide the forks all the way into the pallet.

6. Support and center the load so that it will not slide forward or sideways.

7. Secure unstable loads before lifting.

Tips for properly lifting a load

Daily inspections should include: • Brakes, steering, and tires • Safety equipment • Horns and alarms • Hoses, belts, and cables • Indicator lights • Mast and forks • Gauges and controls • Leak detection

Periodic inspections should include: • All items recommended by the truck’s

manufacturer • Bolts, nuts, pins, and welds • Wear, deformation, or other damage to forks • Proper function of the lift, tilt, and reach

mechanisms • Hoses, belts, and cables • Covers and floor pans • Lift chains • Forks

1. Do not attempt to move unstable loads or loads on broken pallets.

2. Tilt the mast back to stabilize the load before moving.

3. Travel with the load lowered as far as possible.

4. Know the load limits of elevators.

5. Raise and lower the loads only when the forklift is stopped.

Tips for properly carrying a load

4034140341 Copyright 2014 J. J. Keller & Associates, Inc., All Rights Reserved • Neenah, WI • USA • 800-327-6868 • JJKeller.com • Printed in the USA

BN-39717

BN-16679

© 2011 J. J. KELLER & ASSOCIATES, INC.®, Neenah, WI • USA • (800) 327-6868 • Printed in the USA 011-WSP-A U (16679) 978-1-60287-830-3 (08/11)

BN-18023

© 2012 J. J. KELLER & ASSOCIATES, INC.®, Neenah, WI • USA • (800) 327-6868 • Printed in the USA 012-TTP-M R (18144) 978-1-61099-096-7 (03/12)

SAFETYIsn’t Just For The Road

Loading docks can be just as dangerous

• Watch for falling freight when opening

your trailer doors

• Always be aware of your surroundings

• Beware of the build-up of carbon monoxide and other emissions

from the forklifts being used in the trailer

• Don’t leave the dock until the “all clear” signal is given

When loading and

unloading your vehicle …

BN-18144

BN-26626Copyright 2013 J. J. Keller & Associates, Inc.® , Neenah, WI • USA • (800) 327-6868 • Printed in the USA • All Rights Reserved.

(26626) 978-1-61099-249-7 (11/13)

Get an Education on

Safe Forklift Operation• Get training on the unique characteristics of each forklift

• Understand your forklift’s center of gravity

• Be aware of your forklift’s load capabilities and limitations

• Move only stable loads

• Always look in the direction of travel

These safe mounting and dismounting practices can help prevent accidents and injuries:• Use three points of contact when climbing on/off.• Keep hands free.• Make sure your shoes are dry.• Maintain neutral posture.• Step down gently; don’t jump.

Forklift Safety Is In Your Reach.

Forklift SafetyBegins Before You Drive

Copyright 2015 J. J. Keller & Associates, Inc. • Neenah, WI • JJKeller.com • (800) 327-6868

(39717) 978-1-61099-737-9 (02/15)

Safety Hazards Don’t End When You Get To The DockJust because you’ve made it safely to the loading dock

doesn’t mean you can let your guard down. Always

look out for:• Forklift operators who may

not be able to see you• Unguarded or unmarked openings that can cause you to fall

• Water, ice, oil, or grease that can create a loss of traction, causing you to slip

• Tripping hazards such as debris, potholes, and pavement that is deteriorating or buckling.

© 2012 J. J. KELLER & ASSOCIATES, INC.®, Neenah, WI • USA • (800) 327-6868 • Printed in the USA 012-DRP-M R (18023) 978-1-61099-000-4 (03/12)

Display And Protect Your PostersPoster Snap FrameUse these rugged aluminum frames to protect your posters. They feature a clear overlay with gray PVC backer board. Fits 17" W x 22" L posters (above).BN-40694 10–24 $27.03 ea. 5–9 $28.45 ea. 1–4 $29.95 ea.

Fits 26" W x 20" L chart (right).BN-40698 10–24 $31.53 ea. 5–9 $33.20 ea. 1–4 $34.95 ea.

Opens easily, snaps closed.

ALSO AVAILABLEAdditional Poster Snap Frame sizes 26" x 30" and 26" x 40".

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BN-5731 BN-5730 BN-5734

Choose from thousands of signs, labels, and markings

Available in 100 different colors and 20+ sizes and materials.

Add a custom message

Include personalized text (e.g., a name, phone extension or dock number) and an employee photo, company logo or pictorial graphic.

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Forklift Safety Floor SignsUse these signs in walkways, work areas, and entrances to identify hazards and increase forklift safety awareness. Made of laminated vinyl with an anti-slip surface that withstands heavy pedestrian traffic. 17" diameter.

Watch Out For Forklift TrucksBN-5731 10–24 $25.27 $20.22 ea. 5–9 $26.54 $21.23 ea. 1–4 $34.58 $27.66 ea.

Warning Forklift TrafficBN-5730 10–24 $25.27 $20.22 ea. 5–9 $26.54 $21.23 ea. 1–4 $34.58 $27.66 ea.

Warning Forklift Traffic — Glow In The DarkBN-573410–24 $34.40 $27.52 ea. 5–9 $36.13 $28.90 ea. 1–4 $38.22 $30.58 ea.

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1910 OSHA GuideGet all of OSHA’s word-for-word Part 1910 workplace safety regulations in a reader-friendly book. (We’ve also included Parts 1903 and 1904.) Tab-divided for quicker searching. The text is in an easy-to-read size, plus you can use the margins for notes about your workplace. Covers: Forklift safety Personal protective equipment Machine guarding Electrical safety Hazard communication

Includes handy subject index and glossary of safety terms and acronyms. Loose-leaf, 3-ring bound. Over 1,350 pages. Print and online editions plus 1-year update service ($667 combined value for only $259 ... a $408 savings). See below left for more information.BN-36538 $259

Editor Tip ...

Travis RhodenJ. J. Keller Senior Editor, Workplace Safety

When does forklift operator refresher training need to be conducted?

OSHA requires refresher training to be conducted on relevant topics when one or more of the situations outlined in 1910.178(l)(4)(ii)(A)-(E) occur; there is not a set frequency. The situations requiring refresher training are:

• The operator has been observed operating the equipment in an unsafe manner

• The operator has been involved in an accident or near-miss incident

• The operator has received an evaluation revealing that he/she is not operating the equipment safely

• The operator is assigned to operate a different type of equipment

• A condition in the workplace changes in a manner that could affect safe operation of the equipment

Increased OSHA Enforcement Makes These Publications A Must

Word-for-word regulations in an easy-to-use format.

OSHA Compliance ManualThis manual tells you in easy-to-understand language how to comply with OSHA workplace safety regulations.Topics include: Recordkeeping — an overview of the recordkeeping rule (Part

1904), plus sample forms Confined spaces — an overview of the standard, plus information

on atmospheric testing, ventilation and respirators Personal protective equipment — clear summaries of OSHA’s

requirements regarding respiratory protection, head protection, and employee training Lockout/tagout — typical lockout/

tagout procedures and clarification of the regulations

You’ll also get sample written plans, compliance checklists, compliance Q & A, case studies, and sample forms.Loose-leaf, 3-ring bound. Over 1,100 pages. Print and online editions plus 1-year update service ($667 combined value for only $259 ... a $408 savings). See below for more information.BN-36539 $259

Makes understanding OSHA regulations a snap.

J. J. Keller® Update ServiceReplacement pages for the print edition are sent twice a year, and the online edition is updated as often as needed. Both incorporate regulatory changes and the latest best practices. Subscribers also have direct access to J. J. Keller® subject- matter experts for answers to their specific compliance questions.

$219 Value

Online EditionSame content as print edition, plus:

Anytime, anywhere access from any mobile device

Search capabilities and bookmarks for easy navigation and fast research

Continuous updates and notifications for the most current info

$219 Value

Included With Each Guide Or Manual

at JJKeller.com/publications

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Compliance Library

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When prompted at checkout for your promotion code, please use the number in the yellow box on the back of this catalog.


RegSense® online service makes it easy!

• Access current federal and state regulations quickly and easily for OSHA, DOT, EPA, and Hazmat

• Understand what’s required with plain-English explanations, FAQs, and more

• Get answers to your toughest compliance questions with direct access to regulatory experts

• Review featured topics each month for bonus content including training, policies, written plans, and more

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See What’s Behind Thousands of Safe Workplaces...Behind thousands of safe workplaces are dedicated safety professionals who use the KellerOnline® service to enhance their safety programs and stay on top of regulatory compliance. Imagine what KellerOnline can do for you with anytime, anywhere access to valuable features such as:

• Written Safety Plans

• Chemical Management

• Regulatory Information

• Training Programs

• Injury & Illness Recordkeeping

• Job Hazard Analysis

• Inspection Checklists

• And much more!

TRY IT TODAYFOR FREE

Visit kelleronline.comor call 800-230-4094

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Visit JJKellerservices.com or call 888-473-4638 today to learn more.

Eliminate work and worry! Let a J. J. Keller® expert conduct your required forklift training.No time to conduct forklift safety training? Not sure how to prepare the kind of training OSHA requires? Our team of experienced workplace safety professionals can help. As part of an ongoing program, they’ll use their decades of real-world experience and their knowledge of effective training techniques to develop a hands-on course — one that fits your exact needs and satisfies OSHA requirements.

Our forklift safety training offerings include:

Forklift Operator Training

Forklift Training The Trainer

Forklift Accident Investigation & Training

Forklift training is provided as part of the J. J. Keller®

OSHA & Environmental Compliance Program.

VISIT: JJKeller.com24/7/365

CALL: 800-327-6868Mon.—Fri. 7am—6pm CST

SAVE 20%* n Signs, Labels and Tagsn Posters and Chartsn Spill Kits

n DVD Trainingn Formsn Handbooks

HURRY! 20% savings offer expires 12/18/15.

SAVE $408**

n Manuals with 1-year Update Service and Online Edition

* Offer does not apply to previous purchases or products purchased for resale. Excludes pricing and stock agreements. Does not apply to custom printing, custom labels and signs (including custom labels and signs found at JJKeller.com/signs), Poster Snap Frame, KellerOnline®, RegSense®, 5-Minute Workplace Safety Talks Manual, 1910 OSHA Guide, OSHA Compliance Manual, Pay Per View programs, Online Courses, and subscription services. **$408 off pricing applies only to 5-Minute Workplace Safety Talks Manual, 1910 OSHA Guide, and OSHA Compliance Manual. Offers are valid through J. J. Keller only, and are not valid through distributors.

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FORKLIFT COMPLIANCE SIMPLIFIEDReduce the risks and costs! See page 2.

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Documents

J. J. Keller's Fall 2015 Forklift Safety Catalog