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Asia Pacific J. Ray McDermott

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Page 1: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

Asia PacificJ. Ray McDermott

Page 2: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

IntegratedCapabilities

J. Ray McDermott’s innovative designs and resilient structures are at work today, producing and transporting hydrocarbons for our customers.

From the deepwater Gulf of Mexico, the Arabian Gulf, offshore India and Caspian Sea; throughout the waters of Asia Pacific, hostile North Sea, the extreme Far East Russian coast, to the waters of South America, Australia’s North Shelf and offshore West Africa – your projects are our testimonials.

Our project successes are a result of our inte-grated global resources with in-house engineering, procurement, construction and installation capa-bilities dedicated to managing risks and providing certainty of delivery.

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EPCIWe are a worldwide integrated team of engineering experts with experienced facilities and vessels that have served the Asia Pacific region for 40 years, enabling customers to realize unique, turnkey EPCI projects, as well as any individual or combination offshore field developments.

As a company with roots in Texas from the 1950s, we have proven and matured in our knowledge, experience and capabilities to provide seamless Engineering, Procurement, Construction and Installation (EPCI) services. Serving the region across Southeast Asia, Eastern Russia, China and Australia, exporting facilities to the U.S. Gulf of Mexico, and supporting J. Ray project teams around the world, we have the depth and breadth to adapt to dynamic market conditions. We also have the flexibility and versatility to cover the full spectrum of field development, from fixed and floating to subsea facilities.

With an EPCI approach, our methods, standards and procedures are consistent and streamlined, reducing subcontract work scope and interfaces that our customers need to manage. A framework based on stable, accredited project management systems ensures efficient, cost-effective supply chain management and optimum customer involvement. Our proven fabrication processes, procedures, and research and development; vessel and equipment availability; and best-in-class safety and business ethics culture enhance the productivity and quality of our work.

Benefit from our bright, motivated and hard-working staff across Asia Pacific; extensive expertise; and strong cost, schedule and satisfaction-driven spirit, unmatched in the industry and undeterred — even by a complex float-over installation during the height of the monsoon season.

Page 4: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

Our engineers provide a full range of design services to the upstream oil and gas industry and are intimately familiar with fabrication and installation practices. Experienced marine, structural and multi-discipline engineers have a proven track record in the design, analysis and management of medium to large engineering projects covering the full range of offshore structures, production facilities and pipelines.

We also focus on the growing needs for deep- and ultra-deepwater field development. With more than 20 years and 400 projects completed in subsea field development, Mentor Subsea provides a complete range of engineering services, and integrated solutions: subsea systems and structures, pipelines, flow assurance and operability, risers and SCRs, ROV intervention and site integration testing.

From engineering offices in Singapore and Jakarta, Indonesia, we base designs on your project’s unique start-up and operation requirements. FEED studies, cost estimates and time schedules draw on actual data from Asia Pacific projects, as well as the substantial resources from J. Ray worldwide and its Lessons Learned and Knowledge Management systems. Working together as a global network of engineering and project management offices, with regional knowledge and experience, we are fully attentive to meeting our customers’ needs and challenges.

From FEED to detail designs, hook-up and commissioning for the lifecycle of your field development, your projects benefit from our knowledge and involvement in the entire EPCI process.

Engineering

We bring complex projects to reality — from concept to commissioning, from seafloor to shore.

We bring reality to the complex,

innovation to the practical and

certainty to the completion of

every project.

Page 5: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

Supported by J. Ray’s Global Procurement network and local knowl-edge and skills, the Asia Pacific region’s procurement professionals ensure the sourcing and timely acquisition of the highest quality goods and services to meet your project needs.

Integrated, centrally managed processes, procedures and systems ensure relevance with dynamic markets and changing environmental conditions, compliance with laws and regulations, and availability of real-time information to enhance decision making. An integrated complex features consolidated materials receiving and storage facilities.

Procurement planning during the early stages of the project cycle identifies milestone events and standard activity durations appropri-

Procurement

ate for each segment. As the project progresses, the procurement plan becomes the central focus for weekly progress and ongoing as-sessments, enabling actions to be taken to avoid problems and delays before they occur or adversely impact delivery schedule.

In addition to Project Purchasing, Maintenance, Repair and Oper-ating (MRO), Vendor Agreements or Blanket Orders are also fully supported, providing comprehensive functionality across the entire procurement process.

We source the materials your project needs, when and where they're needed, at the right quality and price.

Page 6: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

FabricationBatam Island, Indonesia

Over the years, we have tailored our Batam Island fabrication facility to provide the variety and quality of work processes necessary to respond to the demands of the industry.

Located on the north coast of Batam Island in the Riau Archipelago of Indonesia and just 19 kilometers southeast of the Republic of Sin-gapore, our fabrication facility serves the oil and gas industry in Asia Pacific, as well as export markets of the Gulf of Mexico, Australia, Europe, West Africa and Indian sub-continent.

As a result of current expansion and continuous improvement in equipment and facilities, with the launch of our Craft & Training Centre at Batam, we have significantly improved personnel resources through intense training. Our capacity has multiplied and our scope of work has increased from purely topside fabrication to include

module-to-hull integration for FPSOs, large integrated topsides, float-over topsides, Spars and onshore LNG modules.

In just 30 months, we safely fabricated, loaded out, installed and integrated more than 32,000 MT of topsides; carried out 26 major lifts; pulled 465 kilometers of instrument and electrical cables; gen-erated 27,500 as-built drawings and conducted more than 34,000 individual inspection tests for the Belanak project. At the same time, we built an FPSO berthing facility capable of handling vessels up to 300,000 deadweight tons and over 300 meters long.

Recent infrastructure upgrades have enabled us to simultaneously fabricate three large integrated decks, totalling 45,000 MT for three separate projects.

Over the past 37 years, our best-in-class teams have fabricated over 660 structures, weighing more than 630,000 MT. Included in this track record are jacket structures, deck topsides, process modules, pipework and all required ancillary appurtenances — living quarters, boat landings, barge bumpers, riser guards, skid-mounted equipment packages and single-buoy mooring systems.

Page 7: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

Focusing on FPSO construction and integration, J. Ray’s new joint venture with a subsidiary of China Shipbuilding Industry Corporation (CSIC) covers more than 45 hectares in Qingdao, Shandong, China, strategically located at the Qingdao Hai Xi Wan Economic and Technical Development Zone.

The new company, Qingdao McDermott Wuchuan Offshore Engineering Company, Ltd., combines J. Ray’s integrated EPCI capabilities and more than 60 years of international market experience and mature systems, with Wuchuan’s reputable and cost-effective hull-building capabilities and strong mar-ket presence.

CSIC, a leading shipbuilder in China has two new shipyards adjacent to the new facility, with one floating dock and five dry docks capable of accommodating vessels up to 50,000 deadweight tons. The McDermott Wuchuan facility includes structural and pipe shops, blasting and painting facilities, module assembly buildings, covered warehousing and lay down areas, initially permitting annual throughout of nearly 300,000 MT.

McDermott Wuchuan offers competitive, comprehensive solutions, initially focusing on construction and integration, and eventually on complete EPCI projects for FPSOs, and ultimately all types of structures.

Qingdao, China

Covering a total of 104 hectares, the open fabrication area is served with 134 utility stations for welding equipment, fully equipped pre-fabrication shops, pipe rolling mills, and dedicated carbon steel and exotic materials pipe shops.

Established in the 1970s to be fully self-sufficient, the yard has its own power supply and water treatment. We take care of our staff at our medical clinic and provide health care to their families. On-site facilities also include expatriate housing, a school, recreation and training facilities.

Staffed with highly skilled and trained personnel, the yard is com-mitted to Safety and Total Quality Management, as evidenced by ISO 9001, ISO14001, OHSAS18001, API Monogram, SSPC/QP1 and SSPC/QP3 certifications.

Complementing each partner's strengths, McDermott Wuchuan envisions long-term success

Page 8: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

Operating out of our Batam Island marine base, our experienced offshore crews and field engineers, versatile marine construction fleet and essential support services provide the resources needed to execute the most demanding offshore installation projects. And our strategic location allows rapid mobilization of people, vessels, equipment and delivery of facilities to any market in the region.

Our capabilities include the full range of offshore structural and mooring system installation work, with heavy-lifting capacity up to

MarineInstallation 3,175 MT. On structural components of weights beyond barge-lift

capabilities, we offer innovative, cost-effective in-house methods.

We recently launched a 22,861 MT-jacket — the largest built to date in China — and installed two processing platform topsides in a single piece using float-over techniques: Arthit, at 18,000 MT and Su Tu Vang, at 15,000 MT.

Since 1980 we have laid 4,317 miles or 7,000 kilometers of pipelines throughout the region, primarily using the efficient S-Lay method. Equipped with state-of-the-art welding systems — J. Ray McDermott Automatic Welding System (JAWS), Bug and Band Welding System (JBBS) and a multi-joint welding facility — our offshore crews pro-duce high-quality welds at record pipelay rates.

Our fleet includes four derrick/pipelay barges and the Intermac 650 launch/cargo barge. Typically based in Asia, it was recently custom-ized by J. Ray engineers to include a highly sensitive and fast ballast system, limiting exposure to environmental risks offshore during float-over installations.

Our versatile and unique marine installation capabilities cover all types of offshore construction developments, from subsea to above-surface.

Intermac 650

DB101

Page 9: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

AsIA PACIFIC FlEEt

DB26 • Excellent mid-size combination barge• Versatileandcost-efficientforS-Laying

pipe up to 48 inches in diameter• Liftcapacityof816MT

DB30• Best-in-class derrick lay barge• Heavyliftvesselat2,794MT• Pipelay capabilities up to 72 inches in

diameter

DB101 • Semi-submersible;self-propelled• Rock-solid stability• Principleheavy-liftvesselinfleet,with

capacityof3,175MT• Capabilityforflexiblepipeinstallation

byReel-Lay• Dynamically positioned

KP1 • Pipelay performance leader• Ideal for work at medium depths for

S-Layingpipeupto60inchesandjointsof 40 feet and 60 feet

DB26

KP1

DB30

SecundaMarineServices

VesselSupportServices&Equipment Vesselsoutfittedwithassistingtugs,

barges,survey,diving,X-ray,NDT,stinger and hammer equipment, as requiredonaproject-specificbasis.

200+ professional divers worldwide GM-4andSat-09saturationdiving

systems transferrable on major construction vessels

Dive support vessel

Intermac 650 • Launch/cargobarge• Grosstonnage:30,796MT• Deckfloat-overcapacity:20,000MT• Jacketlaunchcapacity:25,000MT• Four double-action hydraulic jacks can be

arranged to load a structure from shore and reposition it offshore for launching

SecundaMarineServices • Fleet of 14 harsh-weather, multi-functional

support vessels• Mobilizedworldwidetooptimize

productivity

Page 10: J. Ray McDermott Asia Pacific - xa.yimg.comxa.yimg.com/kq/groups/22136504/479677097/name/JRM-AsiaPacific... · Batam Island, Indonesia ... • Best-in-class derrick lay barge •

We are pioneers who continue to innovate and influence the remarkable technologies of our industry.Batam Island is one of two J. Ray McDermott marine bases with a multi-joint facility. Providing both double-joint and quad-joint welding completion, this facility offers dual parallel firing lines, independent weld inspection and field joint coating stations all under one roof. Another recent innovation is the redesign of Intermac 650 into a unique float-over and installation package.

We are forging deeper into new frontiers.As the search for oil and gas takes you to deeper waters, we are expanding our strengths in engineering, project management, fabrication and installation to offer EPCI solutions for subsea umbilical, riser and flowline field development and operation, subsea processing, and life-of-field services.

We are experienced and versatile.With skilled craftsmen, comprehensive resources, proven vessels and the latest technology, our highly experienced workforce is eager and able to meet the needs of any offshore development project. On-site integrated project management teams and regional project offices are prepared to execute EPCI projects from FEED through commissioning.

Who WE AREWe are totally engaged in serving you.We are investing millions of dollars in additional and expanded resources to better support your projects, developing fabrication facilities to support the FPSO market from Asia. This includes our multi-million-dollar upgrades to our Batam Island facilities and our recent joint venture investment in Qingdao, China.

We are involved in our community.Our socially responsible, community-focused Batam Charity Bash program, supported by scores of staff volunteers and regional partners, has raised nearly US$1 million over the last seven years. Funds are donated to meet the needs of orphanages in the area, community projects and local disaster relief.

We are values-driven.Dedicated to safety, quality, productivity, ethics and the environment in everything we do, our work force realizes the importance and interdependence of these principles in successfully serving you and your projects. Even during the most demanding of situations, we are proactively attentive to protecting people, assets and the environment; providing products and services that meet your requirements; following ethical business practices; and maximizing value-added activities. Ongoing training in all these areas, as well as skills training, ensures we are well-prepared and -equipped to operate at peak performance.

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ContaCt InforMatIon

REgIonAl hEADQuARtERs

11Lorong3ToaPayohBlock A #01-01 JacksonSquareSingapore319579(65) 6561 2288

tony hoDgkIns General Manager, Business Development Asia Pacific (Singapore)[email protected](65) 6561-2288

hugh CuthbERtsonBusiness Development [email protected](61) 8 9488-1988

WhItnEy WAngAdministrative Assistantbeijing Representative - [email protected](86) 10 8591-0652

MuDhIto PRAkosABusiness Development [email protected](62) 21 520-8611

sAlEh shAhARuDInBusiness Development DirectorMalaysia, [email protected](60) 3 2163-2022

bIll CARvER Business Development Director [email protected](84) 8 822-7710

Fabrication YardBusinessOfficeJoint Venture

legend

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J. Ray McDermott, s.A.Engineering, construction, installation, and project managementservicestooffshoreoilandgasfielddevelopmentsworldwide.

J.RayMcDermottisawhollyownedsubsidiaryofMcDermottInternational,Inc.

visit us at jraymcdermott.com

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