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Jan Bogaertsimec 2007 1
Radiometric Performance Enhancement of APS
3rd Microelectronic Presentation Days, Estec, March 7-8, 2007
Jan Bogaertsimec 2007 3
Outline
• Introduction• Backside illuminated APS detector
– Approach
– CMOS APS (readout) design:
• Sensor and pixel architecture• Readout modes
• Technological developments– Thin wafer processing
– Special features on hybrid arrays
– Backside surface treatment
– AR coating
• Conclusions
Jan Bogaertsimec 2007 4
Introduction
• European Space Agency funded project “Hybrid APS” (ITT AO/1-3970/02/NL/EC)Partners:
• FillFactory/Cypress: design• IMEC: technology development • Galileo Avionica: radiometric characterization
• Aim: snapshot shutter CMOS APSdemonstrator for high-end spaceborne imaging
• Hyperspectral imaging2-D sensor with spectrometer slit:
• Spatial information on x-axis• Spectral information on y-axis• Spatial information by scanning
image cube
Jan Bogaertsimec 2007 5
Backside illuminated detector: approach
Monolithic approach
backside thinned CMOS readout array mounted on MCM substrate
using Au stud bumps MCM substrate
Hybrid approach
backside thinned diode array flip-chip integrated using In bumps
ROICCMOS readout array
Jan Bogaertsimec 2007 6
Backside illuminated detector: CMOS APS design
• synchronous pipelined shutter
• 22.5 µm pixel pitch
• stitched design:– 512 x 512 pixels stitch blocks
– up to 2048 x 2048 pixels
• pseudo-differential output
per 256 columns
• 20 Mpixels/s per output
• SPI interface for upload:addressing, gain & offset, NDR, non-linear
amplifier, etc.
Sensor architecture
Jan Bogaertsimec 2007 7
Backside illuminated detector: CMOS APS design
monolithic hybrid
in-pixel storage capacitance (fF) 350 350
full well charge (x 1000 electrons) (FWC) 150 - 200 250 - 1000
read noise (electrons) 15 - 20 25 - 100
dynamic range (FWC/dark noise) (dB) 80 80
maximum SNR 388-447 500 - 1000
C1,2,3 determine read noise and dynamic range
Cph determines charge handling capacity (FWC)and conversion gainon-chip CDS with synchronous pipelined shutter
Jan Bogaertsimec 2007 8
Backside illuminated detector: CMOS APS design
single pixel
pad for hybridization
sample capacitors
photodiode
Jan Bogaertsimec 2007 9
Backside illuminated detector: normal readout mode
• synchronous shutter:all pixels integrate in parallel
• pipelined:readout while integrate
• correlated double sampling
C1 and C3: reset levelC2: signal level
Tint < Tread
Tint > Tread
Jan Bogaertsimec 2007 10
Backside illuminated detector: Optimized readout modes
• Non-destructive readout (NDR)• Line by line variable integration time• Ref.: J. Bogaerts et al.: 2005 IEEE Workshop on CCD and
Advanced Image Sensors, Nagano, Japan, June 2005
Jan Bogaertsimec 2007 11
Technology development & challenges
• Realized through stitching stepper lithography5122, 10242 and 20482 pixel arrays
Hybrid diode array: 0.13 µmtechnology @ Imec
Readout: 0.35 µm technology@ commercial foundry
Jan Bogaertsimec 2007 12
Technology development & challenges: thin wafer processing
• (post-) processing of thin wafers (35 um)– Backside thinning with excellent thickness (uniformity) control (< 1 um)
– use of temporary carrier for thin wafer handling
– Ref.: K. De Munck et al., IMAPS Device Packaging 2006, IEDM 2006
Device wafer
1st Carrier1st Glue layer
Backside processing
Wafer thinning
Wafer bondingGlue layer deposition
Debonding & frontsideprocessing Wafer bonding
2nd Carrier2nd Glue layer
Device wafer
1st Carrier1st Glue layer
Backside processing
Wafer thinning
Wafer bondingGlue layer deposition
Debonding & frontsideprocessing Wafer bonding
2nd Carrier2nd Glue layer
Jan Bogaertsimec 2007 13
Technology development & challenges: special features
backside
frontside
built-in electric field
• Hybrid diode array: special features– Graded epi for built-in
electrical field: enhanced charge collection at low voltage operation
– Doped poly-Si filled trenches for cross-talk reduction
doped poly-Si filled trenches
built-in electric field
22.5 µm
Jan Bogaertsimec 2007 14
Technology development & challenges: backside passivation
• Backside surface treatment after thinning– Damage removal by dry/wet etch– Shallow (50nm) backside implantation – Dopant activation by laser annealing
0
10
20
30
40
50
60
70
80
90
100
200 300 400 500 600 700 800 900 1000 1100 1200Wavelength [nm]
Qua
ntum
effi
cien
cy [%
]
implant + anneal: simulated
measured before treatment
implant + anneal: measured
10 nm
20 nm
50 nm
100 nmdoped layer thickness
after treatment10 um thick epi
before treatment25 um thick epi
Jan Bogaertsimec 2007 15
Technology development & challenges: AR coating
• Optimized broadband ARC– Reflectivity <3% @ 400 to 850nm
– Spectral response: 60% >80%
1
10
Ref
lect
ivity
(%)
1000800600400Wavelength (nm)
ARC: 50nm ZnS + 100nm MgF2 Measured Simulated
Spectral response spec achieved @ 450-850nm
Jan Bogaertsimec 2007 16
Technology development & challenges
• Working detectors realized: COB packageHybrid: both 5122 and 10242 pixelsMonolithic: 10242 pixels
imager
MCM
40 µm
> 99.9 % pixel yield
Readout: 20482 pixels
Jan Bogaertsimec 2007 17
Conclusions
• Thinned backside illuminated imagers realized– Hybridized and monolithic
– CMOS APS: synchronous pipelined shutter with true CDS
• New 3D process technology for thin wafer handling and processing– Use of temporary carriers and glues
– 200 mm thin wafer processing on carrier with standard equipment
• Performance enhancing concepts implemented– Graded EPI lower cross-talk and improved QE for same voltage
– Poly-Si filled pixel separating trenches low cross-talk
• Working demonstrators• Detailed characterization is currently ongoing
Jan Bogaertsimec 2007 18