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January 26, 2009
Enviroclear Barrier Technology for Enviroclear Barrier Technology for PET & PolyolefinsPET & Polyolefins
Aims / Goals of Project• Development of a novel barrier technology for plastics Development of a novel barrier technology for plastics
packagingpackaging
• Market need: PET good but not great... (fruit juices, beer, jams, Market need: PET good but not great... (fruit juices, beer, jams, preserves, etc.)preserves, etc.)
• Basic requirements:Basic requirements:
– Good oxygen barrier– Good adhesion (no delamination)– Flexible– Recyclable– Transparent– No scuffing– Blister resistance– Cost-effective
Market Info
Barrier Properties of Some Common Plastics
Approaches to Improving Barrier Properties
Barrier Technologies in Market
e.g. EVOH, MXD6 e.g. PEN (polyethylene naphthalate)
x Requires new production lines x Expensive
x Complicated / difficult to run x Barrier still not high enough (e.g. PEN
x Cost of barrier layer 5xPET barrier)
x Recycling problematic
x Generally requires binding layers (i.e. min 5 layers)
x Special very expensive molds and machines
x Barrier not high enough, degrades with humidity
e.g. SiOx, diamond-like carbon, amorphous e.g. Epoxy-amine spray coating
Carbon x Matrix oxygen
x Low speeds x Recycling?
x High costs (vacuum)
x Cracking & delamination
x Recycling
MultilayersMultilayers MaterialsMaterials
Inside coatings
Inside coatings
Outside coatingsOutside coatings
Oxygen permeability results – 500 ml bottle
Patent Status
• Patents
– Received favourable international preliminary report on patentability from PCT
– Have entered national patenting phase
– Granted: USA, Canada, Europe (EPO), France, Netherlands, South Africa, Japan, China, Australia