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TEC Tuesday January 7, 2014

January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

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Page 1: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

TEC TuesdayJanuary 7, 2014

Page 2: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Welcome to TDOCentral New York

Technology Development Organization

“Helping CNY Manufacturing Innovate, Compete & Grow”

MEP- Manufacturing Extension Partnership

Page 3: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Central New York Technology Development Organization

Who is TDO?Partially State/Federal funded

One of 10 NYS MEP Centers One of 350 MEP locations country wide

Center Staff Six Project Engineers/Managers

Degreed Engineers Certified Green/Black Belts PMI Certified TWI Institute

Wide Variety of Experience

Page 5: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Central New York Technology Development Organization

MissionManufacturingSmall/Medium size5 County Area

What we doAssistance on Productivity ImprovementsQMSExport assistanceInnovation EngineeringStart-up assistanceStrategic PlanningLeadership Training

Page 6: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership
Page 7: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Central New York Technology Development Organization

How We Do What We DoAssess Current StateDetermine Objective with Management TeamDraft plan to meet objectiveAgree on plan/scheduleDeliverCoach Internal ResourcesAssess Results

Additional ServicesAssist with grants/loans as applicableConnect with additional resources (Universities, CATS/

CoEs)Connect with Economic Development Community

Page 8: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Case Study #1

Background:Opportunity: Turnover and Consistent Quality Approach: Situational Leadership, TWI

training and Six Sigma Green BeltResults: Retained sales and reduced turnover

Page 9: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Case Study #2BackgroundOpportunity: Standards for sales process and

reduction of lead time/process timesApproach: Sandler Sales and Lean Six Sigma

Green BeltResults: Retained and increased sales by

$2.1M, Implementing solutions to meet turnaround for first customer approval.

Page 10: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Case Study #3

BackgroundOpportunity: Increasing international

competitionApproach: Situational Leadership, TWI, Lean

and Sandler SalesResults:$1.5M increased/retained sales, $30K

cost savings

Page 11: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Case Study #4BackgroundOpportunity: Expansion and need for better

project managementApproach: PMP and establishment of PMOResults: Expansion in process to add 60 jobs,

PMO has been established and processes put in place.

Page 12: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Selflock Screw Products

Page 13: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Selflock Screw Products

Page 14: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership
Page 15: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

CapabilitiesMultiple Spindle Screw

Machines (9/16” to 2 -9/16” Acme Gridley and

New Brittan)

Hydromat Rotary TransferSwiss Style CNC Turning

CNC TurningVMC Milling

CAD CAMAssembly Operations

Custom Cable and Wire Harness

SPC/ PPAPValue Engineering

Page 16: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Keys to Business GrowthVision – Customer FocusedPlanPassionPeople

The right things for the right reasons!

Page 17: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Customer FocusThe Cookie Run

3,900 Miles in 9 days!

Page 18: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Cookies From Heaven!

I’d like to personally thank you for the delicious cookie tray you delivered to our group. They’re incredible, the most delicious cookies ever.  The work and quality that goes into each is very apparent.  Please also extend my gratitude to the talented baker. Thanks for thinking of us each year!

Page 19: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Selflock and the TDO

Lean 6 Sigma TrainingStrategic Business PlanningEXPORT NY

Page 20: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

TDO/AM TEC Training OfferingsAM-TEC Member Benefit

Page 21: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

TDO/AM TEC Training Offerings

Lean Six Sigma Overview

Introduction to TWI Job Instruction

Lean factory 101 (with Simulation)

The Lean Six Sigma Green Belt Certification Program

Lean Six Sigma Black Belt Certification Program

Page 22: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Lean Six Sigma Overview1/2 Day Introductory

Session on Basic Lean Six Sigma Principles

Training is Grant Funded; Fees are Materials only

Limited Enrolment (12 total; 2 per company)

6 Quality Level = 3.4 parts per million

Background & History – Six Sigma

Page 23: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Introduction to TWI Job Instruction (½ Day)

The Key to Establishing Standard Work

Quickly Train Employees to do Job Correctly & Safely

Training is Grant Funded; Fees are Materials only

Limited Enrolment (12 total; 2 per company)

Page 24: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Lean Factory 101 (With Simulation)

Full day of lean process implementation through a highly interactive simulationTraining is 1/2 Grant

Funded; Cost to attend is only $125/participant

Limited Enrolment (22 total; 4 per company)

Page 25: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

The Lean Six Sigma Green Belt Certification Program

Offers a unique combination of classroom sessions, mentoring and training projects to accelerate Lean Six Sigma skills acquisition

Training is 1/2 Grant Funded; Cost to attend is only $875/participant

Limited Enrolment (12 total; 2 per company)

Page 26: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

Lean Six Sigma Black Belt Certification Program

Highly trained practitioners who possess the technical knowledge and skills that are necessary to facilitate breakthrough improvements in key processes, strategy and operational goals of their organization

Training is 1/2 Grant Funded; Cost to attend is only $1,250/participant

Limited Enrolment (12 total; 2 per company)

Page 27: January 7, 2014. Helping CNY Manufacturing Innovate, Compete & Grow MEP- Manufacturing Extension Partnership

TDO’s Core Competencies

Mentioned are just a few trainings and benefits being offered through AM TEC

TDO has much more to offer

Grab a sign-up sheet and enroll today or

Contact Bob Kocik to sign up at [email protected]