Owner’s Manual

Jigsaw 054-8201-6

CAUTION: Before using this jigsaw or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions.

General Safety Rules Specific Safety Rules

and Symbols Functional Description Assembly Operation Maintenance Accessories

Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8 Rev 1.3 30/01/2010

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SECTION PAGE SECTION PAGE Warranty ….………………………. 2 Know your jigsaw ..…………… 8 Product specifications …………... 2 Accessories …………………… 9 Power tool safety ………………… 3–5 Carton contents……..……….... 9 Specific safety rules …………….. 5–6 Assembly & operation ..……… 10–13 Extension cord guidelines ..…….. 6–7 Maintenance …….…………….. 14 Symbols ………………………….. 7 Parts & service ..……..……….. 15–17

WARRANTY

1-year Warranty

This JobMateTM product carries a one (1) year warranty against defects in workmanship and materials. Trileaf Distribution agrees to replace the defective product free of charge with the same model or one of equal value or specification, within the stated warranty period, when returned by the original purchaser with proof of purchase. This product is not guaranteed against wear or breakage due to misuse and/or abuse.

This product is not guaranteed if used for industrial or commercial purposes.

TOLL FREE HELPLINE: 1-866-JOBMATE

TABLE OF CONTENTS

SPECIFICATIONS

Rating: 120 V, 60 Hz, AC Amperes: 3.5 A Blade speed: 3000 SPM (no load) Stroke length:

11/16”

Cutting depth @ 90°: 2 13

/16” in wood, 3/16” in steel

Base plate tilt: 45°

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POWER TOOL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the jigsaw,

use proper circuit protection. The jigsaw is wired at the factory for 120 V operation. It must be connected to a 120 V, 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

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WARNING: Always wear a dust mask designed for use when sawing.

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WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints

Crystalline silica from bricks, cement and other masonry products

Arsenic and chromium from chemically-treated lumber Your level of risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks

that are specially designed to filter out microscopic particles.

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ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription

eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if broken

during operation of a power tool.

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GENERAL SAFETY RULES

WARNING: Read and understand

all instructions. Failure to follow all

instructions listed below may result in electric shock, fire and/or serious personal injury. WORK AREA Keep your work area clean and well-lit.

Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gas or dust. Power

tools create sparks which may ignite the dust or fumes. Keep bystanders, children and visitors away while operating the tool.

Distractions can cause you to lose control. ELECTRICAL SAFETY

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized plug only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need

for the three-prong grounded power cord and grounded power supply system. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is

increased risk of electric shock if your body is grounded.

Don’t expose power tools to rain or wet conditions. Water entering the power tool

will increase the risk of electric shock. Do not abuse the cord. Never use the

cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for

outdoor use and reduce the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use the tool while tired or under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewellery.

Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothing, jewellery or long hair

can be caught in moving parts.

Avoid accidental starting. Be sure switch is OFF before plugging in.

Carrying tools with your finger on the switch or plugging in tools that have the switch turned ON invites accidents.

Remove adjusting keys or wrenches before turning the tool ON. A wrench or

key that is left attached to a rotating part of the tool may result in personal injury.

POWER TOOL SAFETY

SAVE THESE INSTRUCTIONS FOR REFERENCE

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Do not overreach. Keep proper footing and balance at all times. Proper footing

and balance enables better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety

shoes, hard hat or hearing protection must be used under applicable conditions. TOOL USE AND CARE

Use clamps or other practical method to secure and support the workpiece on a stable platform. Holding the work by hand

or against your body is unsafe and may lead to loss of control. Do not force the tool. Use the correct tool for your application. The correct tool

will do the job better and safer at the rate for which it is designed. Do not use the tool if the switch does not turn it ON or OFF. Any tool that cannot

be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventive safety measures

reduce the risk of starting the tool accidentally. Store idle tools out of reach of children and other untrained persons. Tools are

dangerous in the hands of untrained users. Maintain tools with care. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents

are caused by poorly maintained tools. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be

suitable for one tool may become hazardous when used on another tool. SERVICE

Tool service must be performed only by qualified personnel. Service or maintenance performed by unqualified personnel could result in risk of injury. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or

failure to follow Maintenance instructions may create a risk of electric shock or injury.

WARNING: For your safety, do not

plug in your jigsaw until you have carefully read and understood this Owner’s Manual.

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING debris can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.

POWER TOOL SAFETY

SAVE THESE INSTRUCTIONS FOR REFERENCE

SPECIFIC SAFETY RULES

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WARNING: Non-compliant

eyewear can cause serious injury if broken during operation of a power tool.

WARNING: Always use a dust

mask when sawing. Use hearing protection, particularly during

extended periods of operation. Do not wear gloves, neckties or loose

clothing. Secure workpiece. Use clamps or a vice

to hold the work when practical. It is safer than using your hand and it frees both hands to operate the tool. Do not saw material too small to be securely held. Make sure there are no nails or foreign objects in the part of the workpiece to be

sawed. Always keep hands out of the path of the saw blade. Avoid awkward hand

positions where a sudden slip could cause your hand to move into the path of the saw blade. To avoid injury from accidental starting,

always remove the plug from the power source before installing or removing a saw blade. Make sure the saw blade is sharp and in good condition. This will ensure cleaner

cuts and reduce the risk of breaking the blade.

Make sure your extension cord is the proper size. When using an extension

cord, be sure to use one heavy enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table at right shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord. Be sure your extension cord is properly wired and in good condition. Always

replace a damaged extension cord or have it repaired by a qualified electrician before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas. Use a separate electrical circuit for your power tools. This circuit must not be less

than 14 gauge wire and should be protected with either a 15A time delay fuse or circuit breaker. Before connecting the power tool to the power source, make sure the switch is in the OFF position and the power source is the same as indicated on the nameplate. Running at lower voltage will damage the motor.

WARNING: Repair or replace

damaged or worn extension cords immediately. Select the appropriate extension cord gauge and length using the chart on the

following page.

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EXTENSION CORD GUIDELINES

SPECIFIC SAFETY RULES

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V volts

A amperes

Hz hertz

W watt

kW kilowatts

microfarads

L litres

kg kilograms

H hours

N/cm2 newtons per square centimetre

Pa pascals

Min minutes

S seconds

alternating current

three-phase alternating current

three-phase alternating current with neutral

direct current

no load speed

alternating or direct current

class II construction

splash proof construction

watertight construction

protective earthing at earthing terminal, Class I tools

revolutions or reciprocations per minute

diameter

off position

arrow

warning symbol

SAVE THESE INSTRUCTIONS FOR REFERENCE

SYMBOLS

WARNING: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

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EXTENSION CORD GUIDELINES

SYMBOLS

This symbol designates that this tool is listed with both Canadian and U.S. requirements by Underwriters Laboratories.

HOMOLOGUE

MINIMUM GAUGE (AWG) EXTENSION CORDS (120 V use only)

Amperage rating

Total length

More than

Not more than

25' (7.5 m)

50' (15 m)

100' (30 m)

150' (45 m)

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Applicable

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KNOW YOUR JIGSAW

Blade

Blade roller

Chip guard

Tilting sole plate

Motor vents

Vacuum adaptor

3 mm Hex key

Lock-on button Trigger

switch

Hex key holder

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ACCESSORIES & CARTON CONTENTS

JIGSAW COMPONENTS KEY DESCRIPTION QTY

A Jigsaw 1

B 3 mm Hex Key 1

C Vacuum adaptor 1

D Blade (10 TPI) 1

Owner’s manual 1

AVAILABLE ACCESSORIES WARNING: Use only accessories recommended for this jigsaw. Follow instructions that accompany accessories. Use of improper accessories may cause injury to the operator or damage to the jigsaw. Do not use any accessory unless you have completely read the instructions or Owner’s Manual for that accessory. Jigsaw blades

WARNING: If any part is missing

or damaged, do not plug the jigsaw into the power source until the missing or damaged part is replaced.

Carefully unpack the jigsaw. Compare contents against the “Jigsaw Components” chart below. WARNING: To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the tool.

CARTON CONTENTS

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WARNING: Always disconnect

your jigsaw from the power source when replacing blades, tilting saw base, cleaning or when not in use. Disconnecting the saw will prevent accidental starting that could cause serious personal injury.

INSTALL VACUUM ADAPTER

To reduce the amount of loose sawdust produced while cutting, a workshop vacuum can be attached to the jigsaw by using the vacuum adapter supplied with the jigsaw. To install the vacuum adapter (1), align the two locking tabs (2) with the matching slots (3) in the rear of the jigsaw housing. Firmly push the adapter into place (see Fig. 1). Lock the adapter in place by turning it clockwise.

BLADE OPTIONS

Your jigsaw is designed to permit the use of many different saw tooth configurations. Visit your local Canadian Tire store for blades to be used with this jigsaw.

INSTALLING BLADES

1. Unplug your jigsaw from the power source.

WARNING: Failure to unplug

your jigsaw from the power source could result in accidental starting causing serious injury.

2. Insert the hex key (1) into one chip

shield slot (2) (see Fig. 2). NOTE: Use 3 mm hex key supplied to

loosen screws.

3. Loosen both blade screws (3) and insert saw blade (4) as far as possible into the slot in the blade clamp (5). NOTES:

a) Ensure blade is nested in the groove in the support roller (6). b) The holes in universal fitting saw blades are not designed for alignment with the screw holes in the blade clamp.

4. Tighten both blade clamp screws securely against the blade.

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ASSEMBLY & OPERATION

Fig. 1

Fig. 2

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ON/OFF TRIGGER SWITCH

To turn your jigsaw ON, depress the trigger switch (1) (see Fig. 3). Release the trigger switch to turn the jigsaw OFF. LOCK-ON BUTTON

Your jigsaw is equipped with a lock-on feature, which is convenient when continuous cutting for extended periods of time is required. To lock the switch ON, depress the trigger switch (1), push in and hold the lock-on button (2) located at the left side of the handle, then release the trigger (see Fig. 4). Release lock-on button and your jigsaw will continue running. Depress and release trigger switch to release lock.

WARNINGS: Always wear safety goggles or safety glasses with side shields when operating your jigsaw. Failure to do so could result in foreign objects being thrown into your eyes resulting in possible serious eye damage. Always wear an appropriate dust mask and hearing protection when using your jigsaw. Clamp or otherwise secure your workpiece to prevent it from moving under the saw while being cut. An

unsecured workpiece could be thrown toward the operator causing injury.

Have you read “POWER TOOL SAFETY”, “SPECIFIC SAFETY RULES”, “EXTENSION CORD GUIDELINES” & “SYMBOLS” on pages 3, 4, 5, 6 & 7 of this Manual? If not, please do it now before you operate this jigsaw. Your safety depends on it! Every time you use the jigsaw you should verify the following: 1. Cord is not damaged. 2. Blade is correct for the type

of material being cut. 3. Blade is in good condition

and securely tightened. 4. Safety glasses, dust mask

and hearing protection are being worn.

Failure to adhere to these safety rules can greatly increase the chances of injury.

WARNING !

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ASSEMBLY & OPERATION

Fig. 3

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GENERAL CUTTING

WARNING: Keep hands and

fingers away from between the motor housing and blade clamp. Do not reach underneath workpiece while saw is running.

Rest the front of the saw base on the workpiece and align cutting edge of the blade with the cutting line on your workpiece. Make sure the power cord is out of your way and not in the path the blade will follow. Start your saw and move it toward the workpiece. Apply enough downward pressure to keep the saw steady and only enough forward pressure to keep the blade cutting freely (see Fig. 4).

WARNING: Do not force the saw.

Forcing the saw may overheat the motor and break saw blades.

BEVEL CUTTING

Bevel cutting angles may be adjusted from zero to 45° either left or right. To adjust the bevel angle:

BEVEL CUTTING - cont’d

1. Loosen both base pivot screws (1) until

the base (2) can be rotated (see Fig. 5). NOTE: Use 3 mm hex key supplied.

2. Bevel angles (3) are marked on a scale located on the side of the base (see Fig. 6).

3. Align the edge of the motor housing (4) with the desired angle mark (3) on the side of the base. NOTE: Use a protractor to check the

bevel angle between the blade and the base.

4. Once desired bevel angle is obtained, lock the base by tightening base pivot screws.

5. Make a test cut in a scrap piece of material and measure the bevel angle. Adjust bevel angle if necessary.

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ASSEMBLY & OPERATION

Fig. 5

Fig. 4

Fig. 6

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PLUNGE CUTTING

WARNING: To avoid loss of

control, broken blades or damage to the workpiece, always use extreme caution when making plunge cuts. It is not recommended to plunge cut any material other than wood. Wherever possible, drill a 3/8” or bigger pilot hole in the area to be cut out and start cutting with the blade in the pilot hole. This will avoid the need to plunge cut.

NOTE: Use only blades with 7 teeth per inch for plunge cutting.

1. To plunge cut an inside hole, clearly

mark the cutting line on the workpiece.

2. Set the bevel angle at 0° then lock the base plate.

3. Tilt the saw forward so it rests on the front edge of the base plate and in a position so the blade will NOT touch the workpiece when the switch is turned ON (see Fig. 7). NOTE: Make sure the saw blade is

inside the area to be cut.

PLUNGE CUTTING – cont’d

4. Start the saw and slowly lower the blade onto the workpiece while making sure the front of the saw base remains in contact with the workpiece. Allow the blade to cut through the wood.

5. Continue lowering the blade into the workpiece until the saw base rests flat on the workpiece. Continue sawing toward the cutting line and complete the cut as required.

METAL CUTTING

Many types of metal can be cut with your jigsaw. When cutting any kind of material, be careful not to twist or bend the blades. Do not force the blade. If the blade

chatters or vibrates excessively, use a finer tooth blade. If the blade heats excessively, reduce speed of cutting. If the blade teeth become clogged when cutting soft metals such as aluminum, use a coarser blade with fewer teeth per inch. Use kerosene when cutting soft metals and oil when cutting steel to keep the blade cool and to extend blade life. Clamp all work firmly and saw as close as possible to the clamping point to eliminate any vibration of the work being cut. When cutting conduit, pipe or angle iron, clamp work in a vise if possible and saw close to the vise. To cut thin sheet materials, “sandwich” the material between hardboard or plywood and clamp the layers to eliminate material vibration and tearing. By doing this, the material will be cut smoothly. Lay out your pattern or cutting lines on top of the “sandwich”.

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ASSEMBLY & OPERATION

Fig. 7

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GENERAL

WARNING: When servicing, use

only identical JobMateTM

parts. Use of

any other part may create a hazard or cause product damage.

WARNING: Do not at any time

allow solvents such as brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic. Use a clean dry cloth to remove dirt, dust, oil, grease, etc.

WARNING: Use safety goggles

when using an air jet to blow dust out of the jigsaw. Using this jigsaw for cutting

fiberglass, wallboard or plaster will result in accelerated wear due to the abrasive nature of these materials. It is important that you clean the jigsaw frequently when cutting these materials. DO NOT abuse power tools. Abusive practices can damage the tool as well as the workpiece.

WARNING: DO NOT attempt to

modify this jigsaw or create accessories not recommended for this jigsaw. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.

LUBRICATION

All of the bearings in this jigsaw are lubricated with a sufficient amount of high- grade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.

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MAINTENANCE

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PARTS DIAGRAM – MODEL 054-8201-6

Jigsaw

1

2

3

4

5

6

7

8

9

10

111213

14

15

1617

18

19

20

2122

23

24

25

26

27

28

29

30

31

32

33

34 35 36 3738

39

40

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WARNING: When servicing, use only JobMate™ replacement parts. Use of any

other parts may create a HAZARD or cause damage to your power tool. Any attempt to repair or replace electrical parts on this power tool may create a hazard unless repair is performed by a qualified technician.

Always order by PART NUMBER, not by key number.

Key # Part # Part Name Quantity

1 300099 Housing (right) 1

2 500202 Tapping screw ST3.9*25 1

3 500204 Tapping screw ST3.9*35 1

4 500200 Tapping screw ST3.9*19 7

5 322002 Cord sleeve 1

6 160200 Cord set 1

7 312158 Hex key holder 1

8 500000 Tapping screw ST2.9*9 2

9 312157 Hex key holder 1

10 660004 Hex key 4mm 1

11 110041 Stator 1

12 520012 Bearing 607-2Z 1

13 162817 Rubber cap 2

14 110041 Rotor 1

15 224381 Fixing plate 2

16 520017 Bearing 608-2Z 1

17 147505 Bearing seat 1

18 503006 Washer Ø6 1

19 522001 Needle bearing 1

20 214309 Gear 1

21 204006 Roller 1

24 203028 Reciprocating lever support 2

Jigsaw

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PARTS LIST – MODEL 054-8201-6

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Key # Part # Part Name Quantity

25 224380 Reciprocating lever 1

26 236500 Blade clamp 1

27 501506 Hex screw M4x12 2

28 300099 Housing (left) 1

29 312159 Guard 1

30 145012 Base plate 1

31 143615 Blade support 1

32 224491 Fixing plate 1

33 501507 Hex screw M4x14 2

34 224200 Cord clamp 1

35 320009 "0" ring 1

36 500201 Tapping screw ST3.9*14 2

37 315822 Adaptor 1

38 314500 Brush holder support 2

39 222800 Brush holder 2

40 342000 Carbon brush 2

PARTS LIST – MODEL 054-8201-6