12
John Deere MODEL: 45, 55, 95 & 105 Combines THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-SM2054

John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

John Deere

MODEL:

45, 55, 95 & 105 Combines

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-SM2054

Page 2: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

45, 55, 95 AND 105 COMBINES

SERVICE MANUAL 45, 55, 95 AND 105

COMBINES

SM2054 (01 JAN67) English

SM2054

Page 3: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

SERVICE MANUAL

JOHN DEERE

~~' ~~,®~ and

COMBINES

CONTENTS Section

Description and Specifications . . . . . . . . . . . . . . . . . . . . . . 10

Clutch and Input Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Differential and Transmission . . . . . . . . . . . . . . . . . . . . . . 30

Final Drives . . ...........................•.. ·. 40

Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Steering Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Selective Ground Speed Control . • . . . . . . . . . . . . . . . . . . . . 70

Hydraulic System . . • . . . • • . . . . . . . . . . . . . . . . . . . . • . 80 (45-21501~45-35000) (55-57001-55-69000) (95-9001-95-20000) (105-501-105-3000)

Hydraulic System . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . 81 (45-35001- ) (55-69001- ) (95-20001- ) (105-3001- )

Electrical System • . . . . . • . . . . . . . . . . . . . . . . . . . . . . . 90

Engines . • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . 100

SM-2054 (Jan-67) Litho in U.S.A.

Page 4: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

10-5-4 Combines, 45, 55, 95, and 105-Description and Specifications 105 Combine

105 COMBINE (SERIAL NO. 105-501-

Fig, 10-5-4-Right-Hand Front View-John Deere 105 Combine

The 105 Combine has a 50-inchseparator, and may be equipped with a 12-foot, 13-foot, 14-foot, 15-foot, 16-foot, 19-foot, 20-foot, or a 22-foot cutting platform, or a three-row, four-row, or six-row corn attachment.

A John Deere 248 or 341 gasoline engine or a 404 diesel engine is used to power the 105 Com­bine.

SM-2054 (Jan-67) Litho in U.S.A.

The 105 Combine, prior to Serial No. 105-3001, is equipped with hydraulic booster power steering. Effective with Serial No. 105-3001, the 105 Combine is equipped with full hydraulic power steering.

The 105 Combine is equipped with individual, mechanical disk-type brakes, and an automotive­type transmission with four forward speeds, and one reverse speed. The 105 Combine may also be equipped with crawler tracks.

Page 5: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

10-10-2 Combines, 45~ 55, 95, and 105-Description and Specifications Specifications

Torque, rolling, slotted axle nut . . . . . . . . . . . . . . . . . . • 45, 55, 95 Combines-20 in. -lbs 55R, RC, 95R, RC, 105 Combines-

25 in.-lbs Torque, axle nut (outer) . . . . . . . . . . . . . . . . . . . . . . . . 55R, RC, 95R, RC C om bin es-

1, 000 ft-lbs 105 Combine-2,000 ft-lbs

Torque, wheel hub bolts . . . . . . . . . . . . . . . . . . . . . . . . 150 ft-lbs

STEERING MECHANISM

Ross Steering Gear-45, 55, and 95 Combines End play, cam shaft . . . . . . • . . . . . . . . . . . . . . . . . . No end play, but shaft must turn

freely Shim pack ............................... . 0. 024 in. approx. Shim thicknesses .......................... . 0.002, 0.003, arid 0.010 in.

Ross steering Gear-105 Combine Torque, camshaft adjusting nut ................. . Torque, valve mounting cap screws .............. . Torque, stud-roller bearing nut . . . . . . . . . . ... .

Saginaw steering Gear-105 Combine End play, lash adjuster screw . . . . . . . . . . . . . . . . . .. Torque, steering gear adapter mounting cap screws ... . Torque, side cover ......................... . Torque, lash adjuster nut .................... .. Torque, cover and jacket cap screws ............. .

10 ft-lbs 10-15 ft-lbs 1/2 in. -lbs

0.002 in. 20-25 ft-lbs 25-35 ft-lbs 25-35 ft-lbs 17-23 ft-lbs

SELECTIVE GROUND SPEED CONTROL

Clearance, between floating sheave and outer sheave halves. 45 Combine-1/32 to 1/16 in. 55, 95, and 105 Combines-1/32 to

3/32 in. Torque, outer sheave halves (55, 95, and 105 Combines) . . . 26-30 ft-lbs

HYDRAULIC PUMPS

HYDRAULIC SYSTEM

45 Combine-(Serial No. 45-21501- 45-35000) 55 Combine-(Serial No. 55-57001- 55-69000) 95 Combine-(Serial No. 95- 9001- 95-20000)

105 Combine-(Serial No. 105- 501-105- 3000)

Torque, Cessna pump body cap screws ........................ . Torque, hex. plugs in Cessna flow divider valve of Cessna pump ..... ; .. Torque, Hydreco pump body cap screws ....................... .

CONTROL VALVES

Spool travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque, valve body cap screws .............................. .

SELECTIVE GROUND SPEED CONTROL CYLINDER

27-30 ft-lbs 35-40 ft-lbs 45-60 ft-lbs

3/8-in. 15-18 ft-lbs

Torque, hex. nut on end of piston rod. . . . . . . . . . . . . . . . . . . . . . . . . . 35 ft-lbs

SM-2054 (Jan-67) Litho in U.S.A.

Page 6: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

Service

Combines, 45, 55, 95, and 105-Clutch and Input Shaft 20-10-11

Fig. 20-70-28-Proper Location of Clutch Fork

Fork must be installed in correct groove to provide proper operation of clutch (Fig. 20-10-28).

INSTALLING CLUTCH ASSEMBLY

Fig. 20.10-29-lnstallation of Input Housing Assembly Shown on 95 Combine

SM-2054 (Jan-67) Litho in U.S.A.

Mount clutch and input shaft assembly on com­bine.· Connect and lubricate linkages and check to be certain they operate without binding. Install transmission drive sheave, tighteninglocknutto 110 ft-lbs torque (Fig. 20-10-30). Install trans­mission drive belt.

TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up)

If a 55 Combine in the above serial number range is to be operated in adverse field condi­tions, a twin plate clutch may be installed. This will reduce the possibility of clutch problems arising when the combine receives severe usage.

The following parts should be ordered for the twin plate clutch conversion:

Order No. Description

AH 17381 H Clutch parts AH 17382 H Thrust bearing and carrier

(Serial No. 55-48899-55-60000) JD 7207 Bearing cone, for clutch shaft

(Serial No. 55-48899-55-61650) JD 7409 Bearing cup, for clutch shaft

(Serial No. 55-48899-55-61650)

/

Page 7: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

81-20-2 Combines, 45, 55, 95, and 105-

Hydraulic System Pumps

DESCRIPTION

Cessna gear pumps with a built-in flow di­vider supply the necessary power to circulate

.. the hydraulic oil. The hydraulic oil is pumped from the oil reservoir through the pump to the flow divider valve which directs the flow to the

.: various cylinders.

The difference between Cessna Pump No. 20270-0PKK and 20272-0PKK is the width of the drive and driven gears and the pump body which houses the gears.

The difference between Cessna Pump No. 20272-0PKK and 20272-IPKK is that the back .plate on Pump No. 20272-IPKK is rotated 180 . degrees from the back plate on Pump No. 20272-0PKK.

The difference between· Cessna Pumps No . . 20270-0PKK, 20272-0PKK, 20272-IPKK and Cessna Pumps No. 20270-INKK, 20272-INKK is that pumps with the OPKK or IPKK suffix have a splined drive shaft and the pumps with the INKK suffix have a tapered drive shaft.

NOTE: Complete service information of the . flow divider valve on the above pumps is sepa­rated from the pump service information because the pumpandtheflowdividervalve may be serv­iced separately.

REMOVAL

Fig. 81-20-2-Pump Mounted an 95 Combine

Drain oil from the reservoir. Disconnect one suction and two pressure hoses from hydraulic pump (Fig. 81-20-2). Remove pump from mount­ing bracket.

NOTE: Plug ends of hoses to keep dirt from entering system.

SM-2054 (Jan-67) Litho in U.S.A.

DISASSEMBLY

,,.,,, ,,

Fig. 81-20-3-Mark Pump for Proper Assembly

Wash outside of pump in a clean solvent and dry thoroughly. Clamp pump, shaft up, ina vise. Use a sharp tool and scribe across the front plate, body, and back plate. This is necessary to help assure proper assembly after servicing the pump {Fig. 81-20-3).

Remove the eight cap screws which fasten the front plate assembly to the body and back plate assembly (Fig. 81-20-3).

Remove the pump from the vise and holding pump in hands, bump drive shaft against wooden block to separate front plate from back plate. Body will remain with either front plate or back plate.

Fig. 81-20-4-Separating Bady from Front Plate

Page 8: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

Hydraulic Steering Hand Pump

Combines, 45, 55, 95, and 105-Hydraulic System 81-60-7

Fig. 81-60-10-Checking Clearance in Rotor Set

Check the coupling shaft (Fig. 81-60-9), using an inside micrometer or telescoping gauge, and compare the body bore at the large end of the coupling shaft with the outside diameter of the coupling shaft. A difference of more than 0.006-inch is unsatisfactory and the part showing the excessive wear should be replaced. Inspect the coupling shaft for signs of unevenness or score marks at the thrust bearing, needle bearing, and seal contact areas. Replace the shaft if wear is excessive.

Check for unusual wear and surface condi­tion of rotor drive link pins and pinholes of link. Check the condition of thrust bearing, bearing race, and oil seal retainer parts.

ASSEMBLY

IMPORTANT: Before starting assembly, clean all parts with clean petroleum base sol­vent and air dry. DO NOT WIPE DRY WITH RAGS. Be sure all dried paint lips have been re­moved from edges of lapped surfaces. Unless otherwise Indicated, DO NOT oil parts before assembly. A II sealing of one body component to another Is dependent on lapped surfaces and seepage may occur as a result of dust retained In an oil film.

SM-2054 (Jan-67) Litho in U.S.A.

j---3-1713>' , 113>'

Fig. 81-60-12-Heedle Bearing Location in Pump Body

If needle bearing was removed, press re­placement bearing into pump body FROM BOT­TOM END (protect surface of bottom end face of pump body). Press against hardened end of bear­ing shell on which the numbers appear, using a piloted mandrel with square shoulder (Fig. 81-60-11). Press slowly and do not misalign bear­ing. Press bearing into a specific location-3-27/ 32" + 1/32" measured from bottom end face of pump body to lower end of bearing (Fig. 81-60-12).

Page 9: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

INDEX A

Adjusting Bolt Failure, Clutch . . . . Air Cleaner:

Dry Type (Donaldson) . . . . . . . . Dry Type (United) . . . . . . . . . . . Oil Bath ............... , .. Restriction Indicator . . . . . . . . .

Air Deflector, Radiator ........ . Alternator Regulator . . . . . . . . . .

B

Backlash, Steering Gear . . . . . . . . Batteries ................. . Belt Deflection Chart . . . . . . . . . .

Belt, Drive: Fan ................... .

Hydraulic Pump . . . . . . . . . . . . Water Pump ............. .

Belt, Propelling Drive: 45 Combine .............. . 55, 95, and 105 Combine ...... .

Brakes: Adjustment . . . . . . . . . . . . . . . . Operation ......... , ..... . Service ................. .

Breakers, Circuit ............ .

C

Cables, steering .........•.... Capacities ................. . Capacities, Hydraulic System .... .

Circuit breaker ............. . Cleaner, Air ............... . Clutch:

Adjusting Bolt Failure . . . . . . . . Description and Operation . . . . . Drive Disc ............... . Finger Gauge . . . . . . . . . . . . . . Input Housing . . . . . . . . . . . . . . Service ....•............. Slippage ................. . Throw-out Bearing Failure .... . Trouble Shooting . . . . . . . . . . . ;

SM-2054 (Jan-67) Lithe in U.S.A.

20~10-5

100-10-3 100-10-1 100-10-1 100-10-5 100-15-2

90-5-1

60-15-1 90-15-1

81-20-16 100-15-6

100-15-3 100-15-5 81-20-16 100-15-4

70-10-3 70-10-6

50-5.-4 50-5-1 50-5-1 90-5-2

60-10-3 10-10-4 80-5-2 81-5-2 90-5-2

100-10-1

20-10-5 20-5-1

20-10-7 20-10-4 20-10-7 20-10-1 20-10-2

20-10-10 20-5-2

Twin Plate ...........•.... Clutch, Electromagnetic . . . • . . . . Control, Selective Ground Speed .. . Control Valve .............. . Control Valve, Power Steering: •..

Cessna (55) .............. . Ross (55-95) ............. . Ross (105) ..............•. Saginaw (105) ....•.........

Control Valve (Stack Type): Operation ......•.......... Service ................. .

Control Valve (Unibody Type): Operation ............... . Rate of Drop Adjustment . . . . . . . Service ................. .

Cooling System ............. . Crawler Track, Removal ......•. Cylinder, Hydraulic:

Lift Reel (Master) . . • . . . . . . . . Lift Reel (Slave) .........•.• Platform Lift .......•...•..

Selective Ground Speed . • . . . . .

Steering ................•

Variable Speed Reel . . . . . • . . . .

D

Deflection Chart, Belt . . . . . . . . . .

Description: 45 Combine ..............• 55 Combine .....•......... 95 Combine .....•......... 105 · Combine . . . . . . . . • . . . . .

Differential: Lubrication . . . . . . . . . . . . . . • Operation .•.............. Service .........•........ Trouble Shooting . . . . . . . . . . . .

Drag Links, Steering . . . . . . . . . . . Drive Belt, Hydraulic Pump . . . . . . Drive Disc, Clutch . . . . . . . . . . . . Drive Wheels, Removal ........ .

20-10-11 90-20-1 70-5-1

80-25-1 81-65-1 80-50-5 80-50-1 80-50-9

80-50-14

81-25-1 81-25-11

81-26-1 81-26-18 81-26-15 100-15-1 40-10-2

81-45-1 81-35-1 80-35-1 80-35-3 81-35-1 80-40-1. 81-40-1 80-45-1 81-70-1 81-50-1

81-20-16 100-15-6

10-5-1 10-5-2 10-5-3 10-5-4

30-5-11 30-5-1

30-10-1 30-5-? 60-10-2

81-20-16 20-10-7 40-10-1

Page 10: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

2 Combines, 45, 55, 95, and 105-

Index

E

Electrical System: Alternator Regulator ........ . Batteries ................ . Electromagnetic Clutch . . . . . . . General ................. . Specifications ............. . Testing ................. . Voltage Regulator .......... . Wiring Diagrams ........... .

Electromagnetic Clutch ........ . Service ................. . Testing ........•......... Wiring Diagram ........... .

Engine: Idling ..........•...•.... Lubrication . . . . . . . . . . . . . . . Model and Application . . . . . . . . Removal .......... , ..... .

'Engine Shaft, ·straight . . . . . . . . . .

F Fan Belt .................. .

Final Drive: Lubrication . . . . . . . . . . . . . . . Operation ............... . Service ................. . Trouble Shooting ........... .

Flow Divider . . . . . . . . . . . . . . . . Flow Divider, Hydraulic Pump ....

G

Gauge, Clutch Finger ......... . Gear Reduction Unit . . . . . . . . . . . Gear, Steering: ·

Ross (45, 55, 95) ........... . Ross (105) .............•.. Saginaw (105) ............. .

H Hydraulic Cylinder:

Lift Reel (Master) . . . . . . . . . . . Lift Reel (Slave) ............ . Platform Lift . . . . . . . . . . . . . .

Selective Ground Speed . . . . . . .

Steering ................. .

SM-2054 (Jan-67) Litho in U.S.A.

90-5-1 90-15-1 90-20-1

90-5-1 90-5-3 90-5-1 90-5-2

90-10-1 90-20-1 90-20-5 90-20-4 90-20-7

100-5-1 100-5-2 100-5-1 100-5-2

100-20-6

100-15-3 100-15-5

40-5-1 40-5-1

40-10-1 40-5-1

80-55-1 80-20-26

81-20-7 81-20-15

20-10-4 100-20-1

60-15-1 60-20-1 60-20-7

81-45-1 81-35-1 80-35-1 80-35-3 81-35-1 80-40-1 81-40-1 80-45-1 81-70-1

Variable Speed Reel . . . . . . . . . . 81-50-1 Hydraulic Pump . . . . . . . . . . . . . . 80-20-1

81-20-1 Hydraulic System: (45-21501 - 45-35000)

(55-57001 - 55-69000) (95- 9001 - 95-20000) (105- 501 - 105-3000)

Capacities . . . . . . . . . . . . . . . . 80-5-2 Control Valve . . . . . . . . . . . . . . 80-25-1 Cylinder Platform Lift . . . . . . . . 80-35-1

Power Steering . . . . . . . . . . . Selective Ground Speed . . • . . .

Description ........•...... Flow Divider . . . . . . . . . . . . . .

Lubrication . . . . . . . . . . . . . . . Power Steering Pump . . . . . . . . . Power Steering Valve ....... . Pressure Relief Valve ...•.... Pump .................. . Relief Valve .............. . Reservoir ............... . Schematic Diagrams . . . . . . . . . Selector Valve, Reel Lift ..... . Service Hints ............. . Specifications . . . . . . . . . . . . . . Testing ................. . Trouble Shooting . . . . . . . . . . . .

Hydraulic System: (45-35001 -(55-20001 -(95-69001 -(105-3001 -

Capacities ..............•. Control Valve ............. . Control Valve (Stack Type) .... . Control Valve (Unibody Type) .. . Cylinder, Platform Lift . . . . . . .

Lift Reel (Master) . . . . . • . . . Lift Reel (Slave) ......... . Selective Ground Speed . . . . . . Steering ................ . Variable Speed Reel ....... .

Description . . . . . . . . . . . . . . . Lubrication . . . . . . . . . . . . . . . Power Steering . . . . • . . . . . . . .

Hand.Pump ............. . Service (System) ......... .

Pump .................. . Schematic Diagrams . . . . . . . . . Specifications . . . . . • . . . . . . . . Testing .....•............ Trouble Shooting . . . . . . . . . . . .

Hydraulic Valve ...........•..

80-35-3 80-45-1 80-40-1 80-5-1

80-20-26 80-55-1

80-5-1 80-65-1 80-50-1 80-60-1 80-20-1

80-25-10 80-30-1

80-5-2 80-70-1 80-5-2 80-5-3

80-10-1 80-15-1

) ) ) )

81-5-2 81-65-1 81-25-1 81-26-1 81-35-1 81-45-1 81-35-1 81-40-1 81-70-1 81-50-1

81-5-1 81-5-1

81-55-1 81-60-1 81-55-3 81-20-1 81-5-3 81-5-4

81-10-1 81-15-1 80-25-1 80-50-1

Page 11: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

Combines, 45, 55, 95, and 105-Index

Input Housing, Clutch . . . . . . . . . . Input Shaft, Clutch: ·

Description and Operation . . . . .. Service ...•.............. Trouble Shooting . . . . . . . . . . . .

Installation, Steering Cables . . . . ..

L

Lift Reel Cylinder: Master ........•.........

· Slave ....•.............. Link, Drag ................ . Lock-Out Studs . . . . . . . . . . . . . . Lubrication:

Differential .............. . Engine .................. . Final Drive . . . . . • • . . . . . . . . Gear Reduction Unit . . . . . . . . . . . Hydraulic System . . . . . . . • . . . Selective Ground Speed Control .. Steering Mechanism . . . . . . . • . . Transmission .........•. , ..

M

Mechanism, Steering . . . . . . . . . . . Model Designation . . . . . . . . . . • .

N

Number, Serial, Location ...... .

p

Pinion, Final Drive . . . • . . . . . . . . Pivot Tube Adjustment, Selective

Ground Speed Control ....... . Platform Lift Cylinder . . . . . . . . .

Power Steering: Control Valve ........ , .•...

Cylinder ................ . Hand Pump .•............. Operation . . • . ·• . . . . . • . . . . . Pump, Hydraulic . . . . . . . . . . . . Service .........•........

Pressure Relief Valve Propelling Drive Belt Adj~~t~e~t: · ·

45 Combine .•......•...... 55, 95 and 105 Combine ..•....

SM-2054 (Jan-67) Litho in U.S.A.

20-10-7

20-5-1 20-10-1 20-5-2

60-10-3

81-45-1 81-35-1 60-10-2 90-20-1

30-5-11 100-5-2 40-5-1

100-20-1 80-5-1 70-5-1 60-5-1

30-5-11

60-5-1 2

2

40-10-3

70-10-5 80-35-1 80-35-3 81-35-1

80-50-1 81-65-1 80-45-1 81-60-1 81-55-1 80-65-1 81-55-3 80-60-1

70-10-3 70-10-6

Puller, Wheel .............. . Pump, Hydraulic:

ce·ssna Pump .No. 15300-0FA .......... . Nq. 15508-0FK ........... . No. 15429-0BA .......... . No. 20270-INKK . . .. , .... . No. 20270-0PFK ......... . No. 20270-0PKK ......... . No, 20272-INKK .......... . No. 20272-0PFK ......... . No. 20272-0PKK ..... , ... . No. 20272-IPKK . . ....... . No. 20496-IGKK . . ....... .

Drive Belt Replacement . . . . . . • Flow Divider . . . . . . . . . . . . . .

Hydreco Pump: No. C-1506-D6C8 ......... . No. C-1508-D6C8 .......•..

Vickers Pump ............ . Pump, Power Steering ......... . Pump, Power Steering Hand . . . . . .

R

Radiator Air Deflector ........ . Radiator Screen . . . . . . . . . . . . . . Regulator, Alternator . . . . . . . . .. . Regulator, Voltage ........... . Relief Valve ............... .

Removal: Crawler Track ............ . Drive Wheel . . . . . . . . . . . . . . . Engine .................. .

Reservoir, Hydraulic ......... .

Restriction Indicator . . . . . . . . . . Rods, Tie ................. .

s

Screen, Radiator . . . . . . . . . . . . . Selective Ground Speed Control:

Cylinder .......•.........

Operation ................ . Service ................. .

Selector Valve, Reel Lift ....... . Serial Number Location ........ . Series Parallel Switch . . . . . . . . . . Service Manuals, Supplementary . . .

3

40-10-3

80-20-1 80-20:..1 80-20-7 81-20-1

EJ0-20-20 81-20-1 81-20-1

80-20-20 81-20-1 81-20-1

81-20-10 81-20-16 80-20-26 81-20-7

81-20-15

80-20-12 80-20-12 80-65-1 80-65-1 81-60-1

100-15-2 100-15-2

90-5-1 90-5-2

80-25-10 80-60-1

40-10-2 40-10-1 100-5-2 80-30-1 81-30-1

100-10-5 60-10-1

100-15-2

80-40-1 81-40-1 70-5-1

70-10-1 80-70-1

2 90-5-3

2

Page 12: John Deere 105 | 45 | 55 | 95 Combine Service Manual€¦ · TWIN PLATE CLUTCH FOR 55 COMBINE (Serial No. 55-48899 and Up) If a 55 Combine in the above serial number range is to be

4 Combines, 45, 55, 95, and 105-

Index

Shaft, Clutch Input: Description . . . . . . . . . . • • . . . Service ..........•....... Trouble Shooting . . . . . . . • . . . .

Slippage, Clutch ..•........... Sp,ecifications:

Electrical System . . ....... . General ................. . Hydraulic System . . . . . . .... .

Steering: Cables .................. . Cylinder ............•.....•

Description . . . . . . . . . . . . . . • . . Drag Links .............••. Gear Backlash . . . . . . . . . . . . . Gear, 45, 55, 95 ........... . Gear, Ross ...........•.... Gear, Saginaw . . . . . . . . . . . . . . Tie Rods ................ . Valve .................. .

Switch, Series Parallel . . . . . . . . .

T

Testing: Electrical System . . . . . . . . . . . Electromagnetic Clutch . . . . . . . Hydraulic System . . . . . • . . . . .

Throw-Out Bearing Failure ..... . Tie Rods, Steering ........... . Toe-in, Steering .........•... Transmission:

Lubrication . . . . . . . . . . . . . . . Operation .........•...... Service, 45 Combine ........ . Service, 55 (55-7001-55-69000)

95 (95-9001-95-20000) 105 (105-501-105-3000) .

Service, 55 (55-69001- ) 95 (95-20001- )

105 (105-3001- ) Trouble Shooting:

Clutch .................. . Differential . . . . ...•......• Electromagnetic Clutch . . . . , . • Final Drive . . . . . . . . . . . . . . .

SM-2054 (Jan-67) Lithe in U.S.A.

20-5-1 20-10-1 20-5-2

20-10-2.'

90-5-3 10-10-1

80-5-3 81-5-4

60-10-3 80-45-1 81-70-1 60-5-1

60-10-2 60-15-1 60-15-1 60-20-1 60-20-7 60-10-1 80-50-1 81-65-1 90-5-2

90-5-1 90-20-4 80-10-1 81-10-1

20-10-10 60-10-1 60-10-1

30-5-11 30-5-1

30-15-1

30-20-1

30-25-1

20-5-2 30-5-11 90-20-2 40-5-1

Hydraulic System . . . . . . . . . . .

Selective Ground Speed Control . . Steering Mechanism . . . . . . . . . Transmission . . . . . . . . . . . • . .

Twin Plate Clutch . . . . . . . . . . . . .

V

Valve, Hydraulic: Control ..................

Flow Divider . . . . . . . . . . . . . . Power Steering . . . . . . . . . . . . .

Relief ....................

Selector, Lift Reel ......•.•.. Variable Sheave Adjustment ......

Variable Speed Reel Cylinder ..... Voltage Regulator ..•.........

w

Water Pump Belt ..........•.. Wheel Puller . . . . . . . . . . . . . . . . Wiring Diagram:

45 Combine (45-21501-45-35000) 45 Combine (45-35001-45-39000) 45 Combine (45-39001-45-43000) 45 Combine (45-43001-45-46000) 45 Combine (45-46001- ) 55 Combine (55-57001-55-69000) 55 Combine (55-69001-55-73000) 55 Combine (55-73001-55-78000) 55 Combine (55-78001-55-83000) 55 Combine (55-83001- ) 95 Combine (95- 9001-95-20000) 95 Combine (95-20001-95-24000) 95 Combine (95-24001-95-29000) 95 Combine (95-29001-95-35000) 95 Combine (95-35001- )

105 Combine (105- 501-105-3000) 105 Combine (105-3001-105-5000) 105 Combine (105-5001-105-7000) 105 Combine (105-7001-105-10000) 105 Combine (105-10001- ) Electromagnetic Clutch . . . . . . .

80-15-1 81-15-1 70-5-1 60-5-2

30-5-11-20-10-11

80-25-1 81-25-1 81-26-1 80-55-1 80-50-1 81-65-1

80-25-10 80-60-1 80-70-1 70-10-2 70-10-4 81-50-1 90-5-2

100-15-4 40-10-3

90-10-1 90-10-9

90-10-17 90-10-24 90-10-27

90-10-1 90-10-9

90-10-17 90-10-24 90-10-27

90-10-1 90-10-9

90-10-17 90-10-24 90-10-27

90-10-1 90-10-9

90-10-17 90-10-24 90-10-27

90-20-4