Embed Size (px)
DESCRIPTION
Parts catalog of johnson sea motor
Citation preview
© 2004 BRP US Inc. All rights reserved.TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
2005
150, 175 HP (2589cc)2 Stroke Models
Parts Catalog
J175PLSOEJ175PXSOEJ175CXSOBJ175GLSOB
J150PLSOEJ150PXSOEJ150CXSOBJ150GLSOB
150,
175
60
° V6
ABOUT THIS CATALOG
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, tofeatures, specifications, and model availability. The right is also reserved to change any specification orpart, at any time, without incurring any obligation to update older models. The information in this catalogis based on the latest specifications available at the time of publication.
Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-sentative views for reference only. Certain features, equipment or accessories shown in this catalogmight not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-ual for exact service and maintenance information. Use exact engine model number, including any suffixletter, when indentifying parts in this catalog.
The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE
WARNINGWhen replacement parts are required, use Evinrude/Johnson Genuine Parts orparts with equivalent characteristics, including type, strength, and material.Using substandard parts could result in injury or product malfunction.
For the latest service part number information visit
www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website.
1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1
2 351839 SCREW, Starter to C/C New 23 586774 STARTER SOLENOID Assy 1
(Solenoid Assy. included on DR, DE & DP models)4 N/A *DRIVE KIT NS 15 586103 **GROMMET, Starter solenoid mount Opt. 26 341512 BOLT, Double ended-Harness ground A 1
A Only used on WR, WPR Models
Following Example for Reference Only d
e
f
g
c
a
b
c
a
cdefg
Additional part information.
"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually."*" Indicates parts are included in the preceding assembly.
EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) - P/N 586101 includes (Ref # 5) - "GROMMET".
b
"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
"Opt." Indicates part is an OPTIONAL or ACCESSORY part.
"New" Indicates part and/or part number has been added or changed from previous model year."NS" Indicates part is Not Shown in illustration.
1
150,
175
60
° V6
TABLE OF CONTENTSLITERATURE ..................................................................................................................... 2PAINT ................................................................................................................................. 2MODEL FEATURES ........................................................................................................... 3PARTS SHIPPED WITH ENGINE “IN BOX” ...................................................................... 3PROFILE DRAWING .......................................................................................................... 42005 LITERATURE - ALL MODELS ................................................................................... 5DECALS - “WHITE” MODELS ............................................................................................ 6DECALS - “GRAPHITE” MODELS ..................................................................................... 7ENGINE COVER .............................................................................................................8-9LOWER ENGINE COVER ...........................................................................................10-11ELECTRICAL SYSTEM ...............................................................................................12-13ENGINE ELECTRICAL HARNESS ASSEMBLY.............................................................. 14OIL TANK (ACCESSORY) ............................................................................................... 15FUEL COMPONENTS................................................................................................. 16-17CARBURETOR & INTAKE MANIFOLD .......................................................................18-19THROTTLE LINKAGE ...................................................................................................... 20CRANKSHAFT & PISTONS ............................................................................................. 21CYLINDER & CRANKCASE........................................................................................ 22-23ELECTRIC STARTER ...................................................................................................... 24EXHAUST HOUSING ....................................................................................................... 25MIDSECTION .............................................................................................................. 26-27POWER TRIM/TILT HYDRAULIC ASSEMBLY ...........................................................28-29POWER TRIM/TILT ELECTRICAL ..............................................................................30-31GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE) ..........................................32-33GEARCASE - PX MODELS (“M” TYPE GEARCASE) ................................................34-35GEARCASE - CX MODELS (“M” TYPE GEARCASE) ................................................36-37PROPELLERS & HARDWARE - ALUMINUM (ACCESSORY) ........................................ 38PROPELLERS & HARDWARE - STAINLESS STEEL 3 BLADE (ACCESSORY) ........... 39PROPELLERS & HARDWARE - STAINLESS STEEL 4 BLADE (ACCESSORY) ........... 40PROPELLERS & HARDWARE - HIGH PERFORMANCE (ACCESSORY) ..................... 41STEERING LINK KIT (ACCESSORY) .............................................................................. 42DUAL STEERING CONNECTOR KIT (ACCESSORY) .................................................... 42
2
LITERATURE
PAINT
5005974 SERVICE MANUAL – ENGLISH5005975 SERVICE MANUAL – FRENCH215605 OPERATOR’S GUIDE – ENGLISH215606 OPERATOR’S GUIDE – FRENCH5005924 SPECIAL TOOLS CATALOG
COLOR NAME SPRAY CAN PPG # 1
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
PPG # 2
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS
PRIMER 777172 DP40401 –BLACK 3
3. USED ON ENGINE CRANKCASE ASSEMBLY.
777179 9696 –GRAPHITE 777177 35718 –
WHITE 777171 90538 –CLEARCOAT 772414 – –
3
150,
175
60
° V6
MODEL FEATURES
PARTS SHIPPED WITH ENGINE “IN BOX”
Cylinder Configuration
Fuel Induction
Charging Steering Starting
60° V-6 Carbureted 35 Amp Remote Electric
Model Number Shaft Length Color Steering Arm Type Gearcase
J150PLSOE 20" White Stainless Steel Steering Arm "O" Type GearcaseJ150PXSOE 25" White Stainless Steel Steering Arm "M" Type GearcaseJ150CXSOB 25" White Stainless Steel Steering Arm Counter Rotation "M" Type GearcaseJ150GLSOB 20" Graphite Standard Steering Arm "O" Type GearcaseJ175PLSOE 20" White Stainless Steel Steering Arm "O" Type GearcaseJ175PXSOE 25" White Stainless Steel Steering Arm "M" Type GearcaseJ175CXSOB 25" White Stainless Steel Steering Arm Counter Rotation "M" Type GearcaseJ175GLSOB 20" Graphite Standard Steering Arm "O" Type Gearcase
All Models
Model Specific
P/N Name of Part Qty215605 OPERATOR'S GUIDE - ENGLISH 1
434153 PROPELLER HARDWARE KIT 1126870 *BUSHING,THRUST 1306394 *PIN,COTTER 1320570 *SPACER,PROPELLER NUT 1398042 *NUT, PROPELLER 1
318572 CAP, TRANSOM SCREW 4328702 WASHER, THROTTLE CABLE 1328702 WASHER, SHIFT CABLE 1333774 CLIP, THROTTLE CABLE 1333774 CLIP, SHIFT CABLE 1328725 SCREW, TRUNION COVER 1349060 COVER,TRUNNION 1337586 NUT,STEERING CABLE WIPER 1346150 CLAMP, FUEL HOSE INLET (18.5mm) 1346786 CLAMP, OIL RETURN HOSE(15.7mm) 1347108 CLAMP, OIL INLET HOSE (13.8mm) 1175125 STEERING CONNECTOR KIT 1
4
PROFILE DRAWING
23 9/16 in. (596.9mm)
44 7/8 in. (1137.92mm) - 25 in. (635mm) model
39 7/8 in. (1010.92mm) - 20 in. (508mm) model
38˚
16 1/4 in. (411.48mm) 16 1/4 in. (411.48mm)
18 3/4 in. (474.98mm)
38˚54˚
21˚75° TOTAL
21 3/4 in. (551.18mm)
33 5/8 in. (853.44mm)
ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14°TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM
GRAPHICAL REPRESENTATION ONLY:TRIM RANGE 21°TOTAL RANGE 75°
POWER TRIM & TILT:
All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlinedin ABYC transom and motor well Standard S-12-83.
37 7/16 in. (949.96mm) - 20 in. (508mm) model42 7/16 in. (1076.96mm) - 25 in. (635mm) model
13 7/8 in. (350.01mm)
ALL DIMENSIONS ± 1/4 in. (6.35mm)
5
150,
175
60
° V6
2005 LITERATURE - ALL MODELS
Description P/N
2005 Part Catalog Set - Paper 50060442005 Part Catalog Microfiche Set 5006045Illustrated Parts & Accessory Catalog 50060462005 Genuine Parts Accessory Parts Dealer Catalog 7788802004 Part Catalog CD (PDF Set) 50060722005 Part Catalog CD (PDF Set) 50060752005 English Service Manual Set - 2 Stroke 50059802005 French Service Manual Set - 2 Stroke 50059812005 English Service Manual Set - 2 Stroke D.I. & E-TEC 50059822005 French Service Manual Set - 2 Stroke D.I. & E-TEC 50059832005 English Service Manual Set - 4 Stroke 50059842005 French Service Manual Set - 4 Stroke 5005985
Description P/N2004 Special Tools Catalog 50059241913-2005 Model Number Reference Guide 50061452005 Warranty Procedures & Flat Rate Guide - English 50062172005 Warranty Procedures & Flat Rate Guide - French 5006218Predelivery & Installation Guide - All Models - English 5006079Predelivery & Installation Guide - All Models - French 5006121
Literature Sets
Shop Catalogs
DescriptionEnglish
Operator's Guide
French Operator's
GuidePart Catalog
English Service Manual
French Service Manual
DescriptionEnglish
Operator's Guide
French Operator's
Guide
Part Catalog
English Service Manual
French Service Manual
3.5 HP 215587 215588 5006019 5005962 5005963 4/5/6 HP 5035751 5035752 5006036 5005988 50059896 & 8 HP 215589 215590 5006020 5005962 5005963 9.9/15 HP Rope 5035753 5035754 5006037 5005990 50059919.9/15 HP 215597 215598 5006021 5005964 5005965 9.9/15 HP Remote 5035755 5035756 5006037 5005990 500599115 HP Commercial 215597 215598 5006021 5005964 5005965 25 HP Rope & Tiller Electric 5035769 5035770 5006038 5005992 500599325/30 HP Rope 215593 215594 5006022 5005964 5005965 25 HP Remote 5035771 5035772 5006038 5005992 500599325/30 HP Tiller Electric 215593 215594 5006023 5005964 5005965 30 HP Rope & Tiller Electric 5035757 5035758 5006038 5005992 500599325/30 HP Remote 215595 215596 5006024 5005964 5005965 30 HP Remote 5035759 5035760 5006038 5005992 500599325 HP Commercial 215593 215594 5006022 5005964 5005965 40/50 HP 5035761 5035762 5006039 5005994 500599540 HP Rope 215599 215600 5006025 5005966 5005967 60/70 HP 5035763 5035764 5006040 5005996 500599750 HP Remote 215601 215602 5006025 5005966 5005967 90/115 HP 5035765 5035766 5006041 5005998 500599940 HP E-TEC Rope 215638 215640 5006027 5005968 5005969 140 HP 5035765 5035766 5006042 5005998 500599940-50 HP ETEC Remote 215639 215641 5006027 5005968 5005969 200/225 HP 5035767 5035768 5006043 5006000 500600160 HP E-TEC Commercial 215568 215659 5006027 5005968 500596975/90 HP E-TEC 215642 215643 5006028 5005970 500597155 HP Commercial 20 in. 215603 215604 5006029 5005972 500597355 HP Commercial 22.5 in. 215603 215604 5006029 5005972 5005973115 HP Commercial 215605 215606 5006030 5005974 500597590 - 115 HP Carbureted 215605 215606 5006030 5005974 5005975135 - 175 HP Carbureted 215605 215606 5006031 5005974 5005975100 - 115 HP D.I. 215610 215611 5006032 5005976 5005977135 - 175 HP D.I. 215610 215611 5006033 5005976 5005977200 - 250 HP D.I. 215610 215611 5006035 5005978 5005979200 - 250 HP E-TEC 215645 215647 5006061 5006059 5006060
2 Stroke Models 4 Stroke Models
6
DECALS - “WHITE” MODELS
2
5
6 7
3
4
1
8 9
EPC3650
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 350165 "BOMBARDIER" , F/R A 2 6 350192 150 HP, Front/Rear 22 350184 "JOHNSON ", Port/Stbd A 2 7 350193 175 HP, Front/Rear 23 350188 DECAL, Stbd A 1 8 351222 "SALTWATER ", Port 14 350187 DECAL, Port A 1 9 351237 "SALTWATER ", Stbd 15 350189 "JOHNSON ", Front/Rear A 2
A Included with "ENGINE COVER Assy"
7
150,
175
60
° V6
DECALS - “GRAPHITE” MODELS
2
5 6
7
3
4
1
EPC3651
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 350231 DECAL, "BOMBARDIER" , F/R A 2 5 350239 DECAL, 150 HP, Front/Rear 22 350241 DECAL, "JOHNSON ", Port/Stbd A 2 6 350240 DECAL, 175 HP, Front/Rear 23 350233 DECAL, Stbd A 1 7 350236 DECAL, "JOHNSON ", Front/Rear A 24 350235 DECAL, Port A 1
A Included with "ENGINE COVER Assy"
8
ENGINE COVER
ADHESIVE KITLOCATINGBRACKETS
5
8
3
3
2
5
4
2
7
1
6
9
150,
175
60
° V6
ENGINE COVER
EPC3089
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5005011 ENGINE COVER Assy, WHITE A 1 4 344387 *SEAL, Engine cover 11 5005028 ENGINE COVER Assy, GRAPHITE A 1 5 346780 *BRACKET, Front & Rear 22 328744 *SCREW, Hook 4 6 348219 *SOUND BLANKET, Port 13 5001931 *HOOK 2 7 348220 *SOUND BLANKET, Stbd 1
8 431929 ADHESIVE KIT, Locating brackets 1
A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
10
LOWER ENGINE COVER
34
20 19
2223
21
24
27
26
23
25
2829
30
36
42
37
35
3938
3332
31
3434
34
40
41
15
43
16
14 13 1210
11
10
42
6
2
34
5
44
1
4242
98
7
16
17
16
18
11
150,
175
60
° V6
LOWER ENGINE COVER
EPC3090
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5005029 ENGINE COVER, Port, GRAPHITE 1 22 435026 *LATCH HANDLE 11 5005012 ENGINE COVER, Port, WHITE 1 23 308532 *BUSHING, Latch lever 22 586074 *SWITCH Assy, Trim & tilt 1 24 307256 *LUBRICATION FITTING 13 514679 **TERMINAL, Pin 3 25 330234 *SPRING WASHER, Latch handle 14 514686 **CONNECTOR, 3-pin 1 26 436048 *CHECK VALVE Assy, Drain 15 514682 **LOCK WEDGE 1 27 202893 *O-RING 16 334656 *NUT, Switch 1 28 343578 *HOOK, Front & rear 17 339575 *SCREW, Ball joint 1 29 342191 *SCREW, Handle to latch 18 328735 *WASHER, Screw, ball joint 1 30 335500 *SEAL, Stbd 19 309485 *NUT, Screw, ball joint 1 Included in POWERHEAD GASKET SET10 308532 *BUSHING, Latch lever 2 31 309485 *NUT, Screw, ball joint 111 435026 *LATCH HANDLE 1 32 328735 *WASHER, Screw, ball joint 112 330234 *SPRING WASHER, Latch handle 1 33 339575 *SCREW, Ball joint 113 343578 *HOOK, Front & rear 1 34 *SEAL, Engine cover AR14 342191 *SCREW, Handle to latch 1 Cut to length from P/N 33101815 335499 *SEAL, Port 1 35 350242 *COVER, Cable entry, GRAPHITE 1
Included in POWERHEAD GASKET SET 35 350206 *COVER, Cable entry, WHITE 116 *SEAL, Engine cover AR 36 5004576 *VALVE Assy 1
Cut to length from P/N 331018 37 343505 SCREW, Cover 317 5004576 *VALVE Assy 1 38 348811 GROMMET, Cable entry 118 307256 *LUBRICATION FITTING 1 39 343912 SLEEVE, Fuel & electrical 119 5005031 ENGINE COVER, Stbd, GRAPHITE 1 40 349556 WASHER, Mount 419 5005014 ENGINE COVER, Stbd, WHITE 1 41 349557 MOUNT, Lower cover 420 315656 *SCREW, Access panel 2 42 325115 SCREW, Lower cover 1 3/4 in. (44.5mm) 421 438604 *ACCESS PANEL 1 43 333676 SCREW, Lower cover 1 1/4 in. (31.8mm) 1
44 317972 SCREW, Lower cover 4 1/4 in. (107.9mm 1
12
ELECTRICAL SYSTEM
27
28
29
25
24
30
26
22
1615
14
13
12
17
23
18
20
19
21
31
32
2434
35
36
37
38
3941
42
43
44
45 46
4748
49
50
51
52
53
54
55
41
42
33
57
56
40
13
150,
175
60
° V6
ELECTRICAL SYSTEM
EPC3092
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 584350 FLYWHEEL Assy 1 31 328695 SCREW, Regulator 42 336135 SCREW, Flywheel 5 32 320107 TIE STRAP AR3 584981 STATOR Assy 1 33 328702 WASHER, Coil mounting 64 514374 *SLEEVE 2 34 583740 COIL Assy, Dual 35 513437 *SEAL 6 35 584985 POWER PACK 16 513424 *CONNECTOR 1 36 513439 *TERMINAL 57 513423 *TERMINAL 6 37 513579 *SHIELD, Power pack 18 513664 *CONNECTOR 1 38 510818 *RING, Terminal 19 513667 *TERMINAL 2 39 513440 *CONNECTOR, Sensor assy 110 513665 *PLUG, Seal 1 40 514754 **SEAL, Connector 111 317893 *TIE STRAP 2 41 512478 *COVER 612 336732 GROMMET 1 42 512256 *TERMINAL 613 315656 SCREW, Cover 4 43 317893 *TIE STRAP 314 333430 SCREW, Cable bracket to cyl head 2 44 584919 LEAD, Ignition coil 15½ in. (394mm) 215 316074 PLUG, Flywheel cover 2 44 584920 LEAD, Ignition coil 14½ in. (370mm) 216 909533 SCREW, Flywheel cover 17 44 584921 LEAD, Ignition coil 11 1/4 in. (286mm) 217 328649 SCREW, Cover, power pack 4 45 586048 RECTIFIER / REGULATOR 118 513584 COVER, Power pack 1 46 204053 *RING, Terminal 119 331102 SCREW, Coil to block 6 47 514697 *LOCK WEDGE 220 335428 COVER, Sensor 1 48 514679 *TERMINAL, Pin 221 315656 SCREW, Cover, sensor 3 49 513666 *TERMINAL, Blade 222 335204 TIMING POINTER 1 50 513663 *CONNECTOR 123 315656 SCREW, Timing pointer 1 51 513665 *SEAL 124 301551 LOCK WASHER, Ground 12 52 514696 *CONNECTOR, 2-pin 125 342202 BRACKET, Motor cable 1 53 350357 GASKET, Regulator to crankcase 126 433581 COVER Assy, Flywheel 1 54 513917 TIMING WHEEL 127 341613 *BUSHING, Pinion & shaft to cover 1 55 350271 SCREW, Timing wheel 128 308995 SCREW, Stator mounting 4 56 314099 WASHER, Screw, timing wheel 129 336492 VALVE, Flywheel cover 3 57 336342 DECAL, Spark advance 130 513818 COVER, Power pack to flywheel 1
14
ENGINE ELECTRICAL HARNESS ASSEMBLY
EPC3091
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 586028 ENGINE CABLE Assy 1 20 514487 *TERMINAL, Socket 22 511469 *TERMINAL, Pin 5 21 514680 *TERMINAL, Socket 93 513438 *CONNECTOR 1 22 514697 *LOCK WEDGE 14 513185 *SLEEVE 1 23 514696 *CONNECTOR, 2-pin 15 512750 *CONNECTOR, 4-pin 1 24 514679 *TERMINAL, Pin 86 513186 *SLEEVE 2 25 512745 *CONNECTOR, 2-socket 17 511829 *TERMINAL, Ring 2 26 176295 *CONNECTOR, 2-socket 18 512876 *TERMINAL, Socket 2 27 514788 **SEAL 19 330100 *TERMINAL, Ring 2 28 127287 *LOCK WEDGE 110 513423 *TERMINAL, Socket 5 29 514684 *LOCK WEDGE 111 513437 *SEAL, Wire to connector 5 30 514688 *CONNECTOR, 6-pin 112 514021 *FUSE, 20 Amp 1 31 514683 *LOCK WEDGE 113 513356 *CONNECTOR, 1-socket 1 32 514687 *CONNECTOR, 6-socket 114 512947 *TERMINAL, Bullet 1 33 514790 **SEAL 115 583898 *DIODE KIT 2 34 514033 *CONNECTOR, Fuse 116 513357 *CONNECTOR, 1-pin 1 35 514035 *TERMINAL 217 581656 *TERMINAL, Socket 3 36 514491 *COVER 118 585078 *CONNECTOR & SEAL 1 37 514022 *PLUG, Spare fuse 119 514485 *SEAL, Wire to connector 2
15
150,
175
60
° V6
OIL TANK (ACCESSORY)
3
4
2
1
5A
7
6
27
2629
28
5
21
20
9
10
19
2225
2423
8
18
17
1315
12
31
1614 15
16
1A
EPC3374
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1A 176995 OIL TANK. Assy, 1.8 Gallon A 1 16 126945 **CLAMP, Band, small 21 176712 *OIL TANK 1 17 **HOSE, 180 in. (4.6m) 12 127670 *COVER, Oil tank 1 Cut to Length from P/N 345448 - 1/4 in. I.D.3 176217 *CAP ASSEMBLY 1 18 329661 **HOLDER, Plug 14 123231 **GASKET, Cap 1 19 322654 **CLAMP, Snap 1
5A 000862 *MOUNT KIT 1 20 174377 **FILTER ASSEMBLY, Oil 15 175001 **ROD ASSEMBLY, Cover to bracket 2 21 126793 **SEAL, Pickup Assy. to tank 16 124292 **MOUNTING BRACKET 1 22 514680 **TERMINAL, Pin 27 124073 **LAG SCREW 2 23 176295 **CONNECTOR, 2-pin 18 322654 *CLAMP, Snap 1 24 514788 ***SEAL, 2-socket 19 176362 *OIL PICKUP ASSEMBLY 1 25 127287 **LOCK WEDGE, 2-socket 1
10 124485 **SCREW, Pickup Assy. to tank 4 26 176724 *OIL RETURN ASSEMBLY 112 175985 **PRIMER BULB ASSEMBLY 1 27 125529 **SCREW 513 436145 ***NIPPLE & VALVE Assy., Outlet 1 28 315391 *PLUG 114 436191 ***NIPPLE & VALVE Assy., Inlet 1 29 320107 *TIE STRAP 115 553166 ***CLAMP, Band, Large 2 30 176362 OIL TANK PICKUP KIT 1
A Additional tanks available 3.0 Gallon P/N 176996, 10 Gallon Tank P/N 776580
16
FUEL COMPONENTS
13
5
416
17
2
3
6
14
11
15
9
8
12
6
18
10
13
7
10
92
91
2221
83
81
57
21
83
90
73
64
70
62
26
58
28
27
80
88
20
3031
93
60
61
65
7869
6359
72
68
7483
85
23
24
84
3853
52
3940
82
86
37
25
80
77
7567
76
71
66
7737
89
19
36
79
35
33
32
37
51
45
41
50
43
56
55
5434
49
42
46
47
4844
17
150,
175
60
° V6
FUEL COMPONENTS
EPC3093
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 349009 HOSE, Connector to pump, oil 1 49 331365 **O-RING, Valve 12 5004558 FUEL PUMP Assy 1 50 511986 *SPRING, Valve 13 512749 *CONNECTOR, 4 Socket 1 51 511987 *SPRING, Plunger 14 581656 *SOCKET 4 52 512876 *TERMINAL, Socket 15 435009 *PULSE LIMITER 1 53 513186 *SLEEVE, Terminal 16 124549 *SCREW, Retainer 2 54 HOSE, Primer solenoid to primer 17 125203 *O-RING, Pulse fitting 1 Stbd - 14 in. (356mm)8 125212 *SCREW, Pulse fitting retainer 2 Cut to length from P/N 7725689 340201 *RETAINER, Pulse fitting 1 55 HOSE, Primer solenoid to primer 110 343172 *RETAINER, Outlet fitting 1 Port - 10½ in. (267mm)11 345239 *FITTING, Fuel outlet 1 Cut to length from P/N 77256812 340200 *FITTING, Pulse 1 56 513816 SLEEVE, Pulse hose 113 335230 *O-RING, Fuel outlet fitting 3 57 333407 HOSE, Pulse 114 343852 *FITTING, Fuel inlet 1 436695 VAPOR SEPARATOR Assy - (Not Shown) 115 124943 *CHECK VALVE, Fuel inlet 1 58 335240 *BRACKET, Fuel components 116 124378 *O-RING, Fuel inlet fitting 1 59 124369 *O-RING, Filter to vapor separator 117 512743 RETAINER, connector 1 60 396521 *FLOAT VALVE Assy, Vapor separator 118 328649 SCREW, Pump to bracket 3 61 336842 **SPRING CLIP 119 332437 O-RING, Vapor pump to cover 1 62 333639 *O-RING, Vapor sep nipple to brkt 120 HOSE, Vapor sep to vacuum switch, 1 63 327270 *GASKET, Fuel filter 1
5½ in. (140mm) 64 331365 *O-RING, Vapor separator 1Cut to length from P/N 772571 65 326164 *SCREW, Hinge pin to separator 1
21 334132 HOSE, Vapor sep to pump assy 1 66 328649 *SCREW, Cover 422 349008 CONNECTOR, Oil 1 67 332437 *O-RING, Vapor sep vacuum nipple 123 346150 CLAMP, 18.5mm 1 68 335112 *NUT, Fuel filter 124 348939 CONNECTOR, Fuel 1 69 336650 *PIN, Vapor float assy 125 335229 SCREW, Vapor pump to cover 2 70 335234 *NIPPLE, Vapor separator outlet 126 328169 NUT, Vacuum switch 1 71 335385 *COVER, Vapor separator 127 438081 SWITCH, Vacuum 1 72 335236 *SEAL, Vapor sep to bracket 128 909678 O-RING, Vacuum switch to brkt 1 73 335685 *RETAINER, Outlet nipple to bracket 129 339277 CLAMP, Wire, oil hose 1 74 433190 *FUEL FILTER Assy 130 333675 SCREW, Bracket to c/c cover 4 75 326467 *NIPPLE, Vapor sep, vacuum pick-up 131 336316 WASHER, Screw, bracket to cover 4 76 305739 *O-RING, Nipple, cover to manifold 232 336318 HOSE, Pulse, vapor pump to c/c cover 1 77 343576 *NIPPLE, Fuel outlet 233 433352 PUMP Assy, Vapor 1 78 433410 *FLOAT & ARM Assy, Vapor sep 134 338729 *GASKET 1 79 HOSE, Vapor pump to tee, 135 331307 *DIAPHRAGM, Main 1 7 in. (178mm)36 HOSE, Vapor pump to lower bearing 1 Cut to length from P/N 335738
vent nipple, 17 in. (432mm) 80 339276 CLAMP, Wire 2Cut to length from P/N 772569 81 339278 CLAMP, Wire, pulse hose 2
37 320107 TIE STRAP AR 82 335231 O-RING, Primer solenoid to bracket 238 437232 SOLENOID Assy, Primer 1 83 339279 CLAMP, Wire, fuel line 439 512947 *TERMINAL, Bullet 1 84 315656 SCREW, Primer solenoid to bracket 240 513185 *SLEEVE 1 85 349010 HOSE, Fuel connector to filter 141 511809 *PLUNGER 1 86 336131 HOSE, Bracket to manifold - Stbd 142 330121 *SCREW, Cover to housing 4 88 329518 GROMMET, Bracket to c/c 443 332365 *FILTER, Valve housing 1 89 336132 HOSE, Bracket to port manifold 144 341297 *GASKET, Housing 1 90 326164 SCREW, Nipple retainer to bracket 145 333447 *VALVE, Plunger 1 91 339277 CLAMP, Oil supply 146 341071 *COVER, Solenoid 1 92 347108 CLAMP, 13.8mm 147 175158 *VALVE Assy, Maintenance 1 93 348948 SPACER, Bracket to c/c 448 126341 **CAP VALVE 1
18
CARBURETOR & INTAKE MANIFOLD
CARBURETORREPAIR
KIT
2748
36
52
49
29
1030
9
1628
20
56
38
24
2
53
40
34
3517
19 26
6
57
47
38
66
54
4567
43
6440
44
65
62
61
42
23
60
57
68
70
58
37
69
13
11
4
22
32
31
33
553
18
21
41
71
63
8
12
14
5051
1525
46
46
72 59
39 1
19
150,
175
60
° V6
CARBURETOR & INTAKE MANIFOLD
EPC3094
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5005559 CARBURETOR Assy, 175 - Stbd 1 28 305739 *O-RING, Screw plug 31 5005558 CARBURETOR Assy, 175 - Port 1 Included in CARBURETOR REPAIR KIT1 5005554 CARBURETOR Assy, 150 - Port 1 29 439785 CARBURETOR BODY Assy, 175 3
20 in. Models 29 439785 CARBURETOR BODY Assy, 150 31 5005555 CARBURETOR Assy, 150 - Stbd 1 20 in. Models
20 in. Models 29 438995 CARBURETOR BODY Assy, 150 31 5005556 CARBURETOR Assy, 150 - Port 1 25 in. Models
25 in. Models 30 335244 **SEAL, Air silencer 11 5005557 CARBURETOR Assy, 150 - Stbd 1 31 341084 **COVER PLATE 1
25 in. Models 32 341085 **GASKET, Cover plate 12 437291 *THROTTLE BODY Assy, 175 - Port 1 Included in CARBURETOR REPAIR KIT2 436848 *THROTTLE BODY Assy, 150 - Port 1 33 315656 **SCREW, Cover plate 5
20 in. Models 34 332576 *SPRING, Needle valve 32 436846 *THROTTLE BODY Assy, 150 - Port 1 35 351137 *NEEDLE VALVE 3
25 in. Models 36 336226 GASKET, Manifold to block, Port 12 437290 *THROTTLE BODY Assy, 175 - Stbd 1 Included in POWERHEAD GASKET KIT2 436847 *THROTTLE BODY Assy, 150 - Stbd 1 37 336227 GASKET, Manifold to block, Stbd 1
20 in. Models Included in POWERHEAD GASKET KIT2 436845 *THROTTLE BODY Assy, 150 - Stbd 1 38 318165 RETAINER, Carburetor link 2
25 in. Models 39 320107 TIE STRAP, Hose to balance tube, Stbd 13 328714 **SCREW, Clip 1 40 433521 MANIFOLD Assy, Balance tube 24 328765 **CLIP 1 41 433241 INTAKE MANIFOLD Assy, Port 15 340656 **COVER, Calibration pocket 3 42 433249 INTAKE MANIFOLD Assy, Stbd 16 340657 **GASKET, Cover 3 43 437773 *CHECK VALVE 6
Included in CARBURETOR REPAIR KIT 44 336639 *SCREEN 67 340654 **SCREW, Cover 6 45 335121 FITTING, Primer 28 328649 *SCREW, Bowl to body 12 46 335362 O-RING, Balance tube 129 433000 *FLOAT CHAMBER Assy 3 47 348947 LINK, Port to carburetor, Stbd 110 334568 *ORIFICE, #39 - 175 3 48 389823 LEAF PLATE Assy 610 323149 *ORIFICE, #38 - 150 3 49 323412 *SHIM 1
20 in. Models 50 323601 *LEAF STOP 210 317473 *ORIFICE, #30 - 150 3 51 327074 *SCREW 8
25 in. Models 52 317739 *LEAF VALVE 211 396522 *FLOAT VALVE Assy 3 53 351138 SCREW, Lever 1
Included in CARBURETOR REPAIR KIT 54 432639 ROLLER, Cam follower 112 336842 **SPRING CLIP 1 55 328735 WASHER, Lever 113 343512 *GASKET, Nozzle well 3 56 335257 LEVER, Linkage adjustment 1
Included in CARBURETOR REPAIR KIT 57 328744 SCREW, Manifold to crankcase 1614 328714 *SCREW, Clip, manifold 3 58 437372 AIR SILENCER Assy 115 336366 *CLIP, Manifold to throttle body 3 59 335242 *STRAP, Air silencer cover 416 327487 *ORIFICE, High speed, #73D - 175 3 60 333677 SCREW, Reed block to manifold 1216 327558 *ORIFICE, High speed, #69D - 150 3 61 323626 SCREW, Throttle body to block 4
20 in. Models 62 335729 RETAINER, Balance tube 416 319831 *ORIFICE, High speed, #59D - 150 3 63 335403 SEAL, Manifold to carburetor, Port 1
25 in. Models Included in POWERHEAD GASKET KIT17 335070 *GASKET, Float bowl 3 64 335404 SEAL, Manifold to carburetor, Stbd 1
Included in CARBURETOR REPAIR KIT Included in POWERHEAD GASKET KIT18 335077 *PIN, Float 3 65 HOSE, Balance tube to lower main, 1
Included in CARBURETOR REPAIR KIT Stbd, 15 in. (381mm)19 433167 *FLOAT Assy 3 Cut to length from P/N 335733
Included in CARBURETOR REPAIR KIT 66 324678 O-RING, Roller & sleeve 120 327116 *SCREW, Plug 3 67 303630 WASHER, Primer nipple 221 326164 *SCREW, Hinge pin 3 68 336821 SEAL, Air silencer 622 343613 *SEAL, Carburetor body 3 Included in POWERHEAD GASKET KIT
Included in CARBURETOR REPAIR KIT 69 HOSE, Balance tube to air silencer 123 335363 *SCREEN, Throttle body 3 drain, Port, 19 in. (483mm)24 433364 *FUEL MANIFOLD, Port & Stbd 1 Cut to length from P/N 33573325 335362 *O-RING, Fuel manifold 6 70 324643 SCREW, Carburetor to block 1
Included in POWERHEAD GASKET KIT 71 344038 SCREW, Manifold, inner 626 324643 *SCREW, Carburetor body 6 72 438996 CARBURETOR REPAIR KIT 127 351153 *SCREW, Carburetor body 3
20
THROTTLE LINKAGE
13
17
18
13
16
5
3
18
4
11
6
12
19
8 2
21
1
15
14
23
20
7
10
2421
9
25 22
26
EPC3095
Ref P/N Name of Part Qty Ref P/N Name of Part Qty438957 THROTTLE CAM & ARM Assy 1 14 5004426 THROTTLE ARM & PIN 1
1 335547 *CAM, Throttle 1 15 335303 RETAINER, Support, sensor, Stbd 12 335544 *SHAFT, Roller arm 1 16 335543 THROTTLE LEVER 13 351139 *SCREW, Roller arm 1 17 335548 SHAFT, Throttle arm 14 335545 *ARM, Roller 1 18 335717 RETAINER, Linkage to cover 25 351146 *WASHER, Screw 1 19 333774 CLIP, Link 16 343978 *HUB, Roller arm 1 20 351146 WASHER, Roller 17 335593 ARM, Idle roller 1 21 315656 SCREW, Sensor retainers 58 328702 WASHER, Clip 1 22 335591 SUPPORT, Sensor 19 342394 SPRING, Sensor 1 23 351139 SCREW, Roller assy 110 335592 CAM, Spark 1 24 586343 SENSOR Assy 111 335595 LINK, Throttle 1 25 328649 SCREW, Sensor to support 212 323326 ROLLER, Cam 1 26 335300 RETAINER, Support, sensor, Port 113 315656 SCREW, Clamp linkage 4
21
150,
175
60
° V6
CRANKSHAFT & PISTONS
EPC3096
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 340559 HOUSING, Seal, lower bearing 1 14 439520 PISTON/RING Assy, 0.020 in. O.S. (Stbd) 32 336232 SEAL, Upper 1 14 439027 PISTON/RING Assy, 0.020 in. O.S. (Port) 3
Included in POWERHEAD GASKET KIT 14 439521 PISTON/RING Assy, 0.030 in. O.S. (Stbd) 33 327861 WRIST PIN 6 14 439519 PISTON/RING Assy, 0.030 in. O.S. (Port) 34 438930 CRANKSHAFT Assy 1 15 436353 RING SET, Std 65 326047 *RING, Retaining 1 15 439029 *RING SET, 0.020 in. O.S. 66 433503 *BEARING Assy, Ball 1 15 436354 *RING SET, 0.030 in. O.S. 67 306972 *ROLL PIN, Flywheel 1 16 317831 *RETAINING RING 128 337087 *O-RING, Sleeve 1 17 387041 RETAINER & NEEDLE SET 3
Included in POWERHEAD GASKET KIT 18 338518 O-RING, Housing 19 337030 *SLEEVE 1 Included in POWERHEAD GASKET KIT10 5005510 CONNECTING ROD Assy New 6 19 337085 SEAL, Lower housing 111 308186 *SCREW, Rod cap 2 Included in POWERHEAD GASKET KIT12 387787 RETAINER SET 6 20 395627 BEARING & RETAINER 613 335825 SPLIT LINER, Bearing 3 21 307480 KEY, Timing wheel 114 436243 PISTON, Std -Stbd 3 22 319244 SEAL RING 914 436242 PISTON, Std - Port 3
22
CYLINDER & CRANKCASE
71 2451 50
7
64
21
23
84
22
20
32
64
65
34
41
1
29
3386
785
87
3025
69
15
1618
84
68
17
14
57 63
54
7939
67
4
6658
8435
52
40
74
75
80
82
81
73
77
78
76
72
53
44
83
43
37
55
44
70
45
49
8
7044
1948
12 1110
13
88
47 4238
59
6
56
6260
61
9 7
27
31
28
2
3
5
26
46
36
23
150,
175
60
° V6
CYLINDER & CRANKCASE
EPC3097
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5004179 CYLINDER & C'CASE Assy, 150 1 46 303492 FITTING, Pulse, vapor pump 1
20 in. Models 47 330941 PIN, Shift arm 11 5004178 CYLINDER & C'CASE Assy, 150 1 48 5005702 SHIFT SHAFT & ARM Assy 1
25 in. Models 49 349061 TRUNNION BLOCK 11 5004180 CYLINDER & C'CASE Assy, 175 1 50 435491 THERMOSTAT Assy 22 304178 *PIN, Dowel bearing 3 51 338174 SPRING, Thermostat 23 305070 *PIN, Taper 1 52 328733 SPRING WASHER, Shift lever 14 336630 *PIN, Roll 4 53 333774 CLIP, Shift lever, shift arm 15 336166 *SCREW, Cylinder to crankcase 6 54 439953 GROMMET & INSERT, Exhaust relief 16 335611 *SCREW, Cylinder to crankcase 2 55 328744 SCREW, Trunnion to block 27 335369 *FITTING, Drain 1 56 335316 SEAL, Shift rod 18 437784 *FITTING & CHECK VALVE Assy 6 57 436857 PLUG & NOZZLE, Overboard indicator 19 437773 *CHECK VALVE Assy, #1, 2 & 3 main brg 3 58 349729 CLAMP, Grommet (14mm) 210 330263 SCREW, Upper mount retention 1 59 335521 BUSHING, Shift lever to block 111 340418 RETAINER, Upper mount 1 60 340767 FITTING, Lower drain 112 5004323 MOUNT, Kit - Upper 1 61 324677 O-RING, Nipple, lower drain 113 348449 *SCREW, Upper mount 2 Included in POWERHEAD GASKET SET14 437929 SPARK PLUG, Champion, QL78YC 6 62 329513 SCREW, Lower drain nipple 115 585184 TEMPERATURE SWITCH, Stbd 1 63 301967 O-RING, Overboard indicator 116 511469 *TERMINAL, Pin 1 64 337548 CYLINDER HEAD, 150 CX, PX 217 513357 *CONNECTOR, 1-pin 1 25 in. Models18 329562 *COVER, Temperature switch 1 64 338311 CYLINDER HEAD, 150 PL, GL 219 340734 BUSHING, Shift arm 1 64 338311 CYLINDER HEAD, 175 (All models) 220 585023 TEMPERATURE SWITCH, Port 1 65 337478 GUIDE, Stator wires 121 511469 *TERMINAL, Pin 2 66 349557 MOUNT 422 512746 *CONNECTOR, 2-pin 1 67 349556 WASHER, Mount 423 329562 *COVER, Temperature switch 2 68 339066 SCREW, Cylinder head 4024 331188 O-RING, Thermostat cover 2 69 HOSE, Cylinder vent, 18 in. (457mm) 1
Included in POWERHEAD GASKET SET Cut to length from P/N 77257125 335981 SEAL, Thermostat 2 70 333774 CLIP, Shift link 1
Included in POWERHEAD GASKET SET 71 338632 COVER, Thermostat 226 350458 SCREW, Cylinder to crankcase 18 72 585013 SWITCH & CABLE 127 330935 BUSHING, Shift lever 1 73 510818 *TERMINAL, Ring 128 328725 SCREW, Shift rod lever New 1 74 513356 *CONNECTOR, 1-socket 129 344044 CLAMP, Cable to c/c 1 75 581656 *TERMINAL, Socket 130 HOSE, Drain system AR 76 317893 *TIE STRAP 2
Cut to length from P/N 772569 77 336430 *SLEEVE, Braided 131 433817 LEVER Assy, Shift rod 1 78 512931 *TUBING, Heat shrink 132 332135 PLUG, Cylinder head pressure tap 2 79 343398 HOSE, Grommet 133 328724 SCREW, Clamp, Cables to c/c 1 80 513811 BRACKET, Slider 134 335523 O-RING, Cylinder head 6 81 513134 BRACKET, Snap 1
Included in POWERHEAD GASKET SET 82 333749 SPRING, Shift assist 135 330933 SCREW, Shift arm to block 1 83 338990 PIN, Shift assist 136 343118 LINK, Shift lever to shift arm 1 84 512741 RETAINER, Connector 337 328725 SCREW, Cover, trunnion 1 85 313537 TEE, Hoses, vent 138 306012 SPRING WASHER, Shift shaft 1 86 HOSE, Tee to air silencer, 2 1/4 in. (57mm) 139 336136 CLAMP, Grommet, exhaust 2 Cut to length from P/N 77257040 311015 BUSHING, Shift lever 1 87 HOSE, Tee to upper bearing vent, 141 316195 SCREW, Guide to block 1 5½ in. (140mm)42 202026 WASHER, Shift arm 1 Cut to length from P/N 77257043 439333 SHIFT LEVER 1 88 437155 POWERHEAD GASKET SET 144 328702 WASHER, Link to shift arm 345 349060 COVER, Trunnion 1
24
ELECTRIC STARTER
BATTERYCABLE
8
2114
257
24
12
1020
13
2611
18
17
16
192
1
6
636
4 23
229
5 6
23
15
27
18
EPC3098
Ref P/N Name of Part Qty Ref P/N Name of Part Qty586287 STARTER MOTOR Assy 1 14 311349 NUT, Terminal 2
1 5001579 *CAP Assy, Drive end 1 15 335778 NUT, Bus bar, starter motor 12 335856 *SEAL, Shaft 1 16 434517 PINION & SHAFT Assy 13 433849 *ARMATURE Assy 1 17 513398 RETAINING RING, Drive gear 14 433852 *CAP Assy, Commutator 1 18 322000 SCREW, Starter to crankcase 35 335857 *SCREW, Cap 2 19 435294 PINION HARDWARE KIT Assy 16 433850 *BRUSH & SPRING SET 1 20 328724 SCREW, Clamp, solenoid 27 586180 SOLENOID Assy 1 21 331259 LOCK WASHER, Terminal 28 583995 BAR & TUBING, Solenoid to starter 1 22 328701 LOCK WASHER New 19 328724 SCREW, Battery cable ground 1 23 331259 LOCK WASHER 210 330112 CLAMP, Solenoid to starter 1 24 327283 LOCK WASHER, Terminal 211 335309 GEAR, Drive, starter 1 25 311217 SLEEVE, Solenoid 112 306556 NUT, Terminal 2 26 341613 BUSHING, Pinion & shaft 113 335308 GEAR, Pinion & shaft 1 27 586770 BATTERY CABLE, 12ft.(3.15m) 1
25
150,
175
60
° V6
EXHAUST HOUSING
16
EPC3099
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 341910 COVER, Mount bracket lower 2 12 334955 EXHAUST HOUSING, Inner, upper 12 317624 SCREW, Cover 8 13 320936 SEAL, Exhaust housing, lower 13 350964 EXHAUST HOUSING, Outer, 20 in. Models 1 14 320961 SEAL, Gearcase to inner housing 13 350965 EXHAUST HOUSING, Outer, 25 in. Models 1 15 320936 SEAL, Exhaust housing 14 911042 SCREW, Exhaust housing 6 16 319126 SCREW, Housing to block, outer 45 301161 WASHER, Exhaust housing 6 17 301250 WASHER, Screw, mount 86 434629 RUBBER MOUNT, Lower, 20 in. Models 2 18 336301 ROLL PIN, Housing to block 16 434632 RUBBER MOUNT, Lower, 25 in. Models 2 19 342979 SPACER, Lower cover to exh hsg 17 335520 WATER TUBE, 20 in. Models 1 20 341191 SEAL, Water tube, 20 in. Models 17 335519 WATER TUBE, 25 in. Models 1 21 345776 SPRAY DEFLECTOR, 25 in. Models 18 314008 GROMMET, Water tube 1 22 910736 SCREW, Plate & deflector, 25 in. Models 29 328725 SCREW, Inner to outer hsg/block 5 23 910741 SCREW, Spray plate, 25 in. Models 2
10 346354 GASKET, Hsg to powerhead 1 24 301250 WASHER, Spray deflector, 25 in. Models 2Included in POWERHEAD GASKET SET 25 911201 WASHER, Spray plate, 25 in. Models 2
11 341197 EXHAUST HSG., Inner, lower, 20 in. Models 111 338664 EXHAUST HSG., Inner, lower, 25 in. Models 1
26
MIDSECTION
73
60
51
46
43
61
50
4934
71
66
6968
56
65
77
4742
75
4537
67
70
72
78
39
36
32
48
57
57
53
41
54
3363
43
52
59
8040
35
38
28
26
64
585452
81
55
74
82
76
79
44
62
27
150,
175
60
° V6
MIDSECTION
EPC3100
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 434691 SWIVEL BRACKET, 20 in. Models 1 41 328724 SCREW, Support 21 434724 SWIVEL BRACKET, 25 in. Models 1 42 584136 LEAD ASSY, Ground 12 313607 *FITTING, Lubrication 2 43 337580 SCREW, Cover to stern bracket 43 320962 *BUSHING, Upper 1 44 336506 STERN BRACKET, Starboard 14 335686 *SEAL 2 45 336209 BALL, Detent, tilt lock 15 337579 *BUSHING, Tilt tube 2 46 435007 TILT TUBE Assy 16 336819 *BUSHING, Lower pivot shaft 1 47 336171 BRACKET, Tilt limit switch 17 910992 *WASHER, Tilt tube 2 48 324816 SCREW, Anode 28 327696 KEEPER, Pivot shaft 1 49 337593 COLLAR, Lower, tilt limit switch 19 336210 SPRING, Trail lock to bracket 1 50 337591 CAM, Tilt limit switch 1
10 328724 SCREW, Ground lead 2 51 336525 ROD, Trim limiter 111 328724 SCREW 4 52 313623 NUT, Stern bracket screw 412 328724 SCREW, Tilt limit switch 1 53 307238 WASHER 213 340006 MOUNT BRACKET, 20 in. Models 1 54 320248 WASHER, Nut 413 338744 MOUNT BRACKET, 25 in. Models 1 55 335487 SCREW, Trail arm to bracket 214 320746 NUT, Mount bracket 1 56 328744 SCREW, Sending unit 215 335814 RETAINER, Trail lock spring 2 57 327053 SCREW, Bracket to transom, 3 in. (76mm) 416 342191 SCREW, Retainer to bracket 1 57 318573 SCREW, Bracket to transom 3 1/2 in. (89mm) 417 319886 SCREW 4 57 336676 SCREW, Bracket to transom, 4 1/2 in. (114mm) 418 336230 SPRING, Detent, tilt lock 1 57 331578 SCREW, Bracket to transom, 5 in. (127mm) 419 334936 SCREW, Mount 4 57 321577 SCREW, Bracket to transom, 6 in. (152mm) 420 5001766 STEERING ARM Assy 1 58 318272 PLATE 2
150PL, 175PL Models 59 318572 CAP 420 5001825 STEERING ARM Assy, 25 in. Models 1 60 336505 STERN BRACKET, Port 120 5001908 STEERING ARM Assy 61 513787 RETAINER, Limit switch 1
150GL, 175GL Models 62 335949 THRUST ROLLER 221 514686 CONNECTOR, Sending unit, 3-pin 1 63 317894 CAP, Tilt tube 122 335474 COVER, Stern bracket, Stbd Opt. 1 64 318273 RETAINER 223 335475 COVER, Stern bracket, Port Opt. 1 65 586160 SENDING UNIT Assy 124 320866 THRUST WASHER, Pivot shaft 1 66 513871 *TERMINAL, Ring 125 336172 RETAINER, Trail arm 1 67 511527 *RETAINER 126 335481 SCREW, Tilt lever to bracket 1 68 511528 *SPRING 127 337586 WIPER, Tilt tube 1 69 320689 *NUT 128 335486 BUSHING, Tilt lever 1 70 342386 *ARM 129 513817 SLEEVE, Lead 1 71 514679 *TERMINAL, Pin 330 335701 BUSHING, Trail arm 2 72 3854047 *TERMINAL, Ring 131 336529 RETAINING RING, Trim rod 2 73 514682 LOCK WEDGE, 3-pin 132 433580 ANODE, Stern bracket 1 74 328702 WASHER, Clip 133 335554 NUT, Tilt tube 1 75 586156 SWITCH Assy, Tilt limit 134 337592 COLLAR, Upper, tilt limit 1 76 514679 *TERMINAL, Pin 235 336853 CLIP, Screw, retainer 2 77 514697 LOCK WEDGE 136 335470 ARM, Trail lock 1 78 123692 CONNECTOR, Speedometer hose 137 334241 GUIDE, Ball detent, tilt lock 1 79 514696 CONNECTOR, 2-pin 138 335485 LEVER, Tilt lock 1 80 335487 SCREW, Thrust roller, swivel bracket 239 348449 SCREW, Upper mount 2 81 912233 RETAINER, Pivot shaft seal, 25 in. Models 140 336467 SUPPORT 1 82 911312 SEAL, Pivot shaft, 25 in. Models 1
28
POWER TRIM/TILT HYDRAULIC ASSEMBLY
34
32
31
11
10
33
38
36
37
39
35
29
150,
175
60
° V6
POWER TRIM/TILT HYDRAULIC ASSEMBLY
EPC3101
Ref P/N Name of Part Qty Ref P/N Name of Part Qty5005113 HYDRAULIC Assy 1 20 914069 *RETAINING RING 1
1 435340 *MANUAL RELEASE VALVE & 21 390006 *CAP Assy 1 SEAL Assy 1 22 436389 *TRIM ROD 2
2 337494 *SCREW, Motor to manifold 4 23 436390 *ROD AND EYE 13 435341 *RESERVOIR & CAP Assy 1 24 435263 *PISTON Assy 14 435342 **CAP & O-RING Assy 1 25 324390 *NUT 15 336746 *SCREW, Reservoir to manifold 3 26 513816 SLEEVE, Trim motor & sending 6 435343 *VALVE BODY Assy 1 unit leads 17 337495 *SCREW, Valve body, long 1 27 335479 BUSHING, Upper & lower mount 48 337517 *SCREW, Valve body, short 2 28 336534 RETAINING RING 49 337530 *PLUG & SCREEN 1 29 512258 SLEEVE, Motor leads 1
10 337496 *THRUST PAD 2 30 3010049 CONNECTOR, Motor 111 435345 *TRIM ROD END CAP & SEAL Assy 2 31 335480 PIN, Tilt cylinder 112 337497 *FILTER Assy 1 32 335463 ROD, Lower mount 113 439937 *MOTOR & O-RING Assy 1 33 585229 BRUSH & SEAL KIT, Trim motor 114 321163 **O-RING 1 34 434519 O-RING & SEAL KIT 115 914053 **DRIVE, Pump 1 35 586074 SWITCH Assy, Trim & tilt lower cover 116 3010063 **SEAL, Wire 2 36 514686 *CONNECTOR, 3-pin 117 514823 **TERMINAL 2 37 514679 *TERMINAL, Pin 318 324385 *WASHER 1 38 514682 *LOCK WEDGE 119 435261 *CLAMP & SCREW Assy 1 39 334656 NUT, Switch 1
30
POWER TRIM/TILT ELECTRICAL
6,17
22
21
7,911,12,14,15
18,19,20
1,2,3,11
10,13,16
11,12,14,15
4
4
5
21
21
21
21
23
24
25
31
27
28
29
30
26
8
31
150,
175
60
° V6
POWER TRIM/TILT ELECTRICAL
EPC3102
Ref P/N Name of Part Qty Ref P/N Name of Part Qty586636 RELAY & CABLE Assy 1 17 586224 *RELAY 2
1 176295 *CONNECTOR, 2 Socket 1 18 3010023 *SEAL, Terminal 22 514788 **SEAL, 2 Socket 1 19 3010484 *CONNECTOR, 2 Pin 13 127287 *LOCKWEDGE, 2 Socket 1 20 3010485 *TERMINAL 24 204053 *TERMINAL, Ring 2 21 *SLEEVE, Braided AR5 317893 *TIE STRAP 11 Cut to length from P/N 30108626 334191 *BRACKET 1 22 *SLEEVE, Braided AR7 512947 *TERMINAL, Bullet 1 Cut to length from P/N 30109338 513167 *TERMINAL, Socket 8 23 315656 SCREW, Relay to bracket 29 513185 *SLEEVE, Bullet 1 24 335572 BRACKET, Trim & tilt relays 1
10 514679 *TERMINAL, Pin 3 25 907833 TIE STRAP, Bracket to carburetor 111 514680 *TERMINAL, Socket 7 26 315656 SCREW, Bracket to carburetor body 212 514681 *LOCKWEDGE, 3 Socket 2 27 586074 TRIM SWITCH 113 514682 *LOCKWEDGE, 3 Pin 1 28 511469 *TERMINAL, Pin 314 514685 *CONNECTOR, 3 Socket 2 29 514686 *CONNECTOR, 3-pin 115 514789 **SEAL, 3 Socket 2 30 514682 *LOCK WEDGE 116 514686 *CONNECTOR, 3 Pin 1 31 334656 NUT, Trim switch 1
32
GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE)
53
58
28
52
51
63
80
78
95
910
128
22
49
4143
92
64
9082 84
83
81
60
62
27
3
91
86
8885
93 87
79
59
67
66
45
56
71
55
72
6968
6 7
71
70
4847
48
47 16
94
21
54
1720
1819
5011
4446
2357 42 26
32 31
29
3534
30
33 2425
40
4
5
3738
36
61
39
1513
Water Pump Repair Kit
Chrome Water Pump Cup and Plate Kit
Gearcase Seal Kit
1
2
89
14
59A
74
33
150,
175
60
° V6
GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE)
EPC3674
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5005401 GEARCASE Assy, Complete - (Primed) 1 46 324369 *SPRING, Clutch dog pin 11 5005551 GEARCASE Assy, Complete - GRAPHITE 1 47 318544 *PLUG, Fill & drain 22 439972 *GEARCASE & BEARING Assy. 1 48 311598 **WASHER, Seal 13 387817 **BEARING, Pinion 1 Contents of Gearcase Seal Kit P/N 50004114 324852 **SCREW, Pinion bearing retaining 1 49 323362 *SHIM, 0.003 in. (0.07mm) AR5 332584 ***SEAL, Retaining screw 1 49 323361 *SHIM, 0.004 in. (0.10mm) AR6 337061 **SCREW, Water screen 2 49 314745 *SHIM, 0.005 in. (0.12mm) AR7 337778 **SCREEN, Water intake 2 50 327669 *THRUST WASHER, Forward gear 18 439476 *BEARING HOUSING Assy., Driveshaft 1 51 5006241 *COVER & SEAL Assy., Shift rod New 19 329922 **SEAL, Upper 1 52 318372 **O-RING, Shift rod 1
Contents of Gearcase Seal Kit P/N 5000411 Contents of Gearcase Seal Kit P/N 500041110 329923 **SEAL, Lower 1 53 302325 *SCREW, Cover 6
Contents of Gearcase Seal Kit P/N 5000411 54 160084 *BALL, Detent 111 389042 *THRUST BEARING Assy., Foward gear 1 55 341219 *SCREW, Anode 112 317624 *SCREW, Housing to gearcase 4 56 436745 *ANODE 113 389455 *HOUSING & BEARING Assy. 1 57 350271 *SCREW, Retainer tab 214 389039 **BEARING, Forward gear 58 328702 *WASHER, Shift rod cover screw 615 331880 **PIN, Housing 1 59A 350038 *WASHER, Pinion nut New 116 915954 *SHAFT, Shifter detent 1 59 314730 *NUT, Pinion to driveshaft 117 911962 *SPRING, Detent 1 60 5000615 DRIVESHAFT Assy, Upper 118 334163 *CRADLE, Shifter 1 61 311538 **ROLL PIN, Driveshaft 119 322938 *LEVER, Shift 1 62 338504 **RETAINER, Driveshaft 120 322941 *SHAFT, Shift 1 63 342994 SHIFT ROD 121 328825 *PIN, Shift lever 1 64 349354 SEAL, Impeller housing to exhaust housing 122 314728 *O-RING, Driveshaft bearing 1 66 338742 TRIM TAB, Gearcase 1
Contents of Gearcase Seal Kit P/N 5000411 67 313715 SCREW, Trim tab 123 5004765 *PROPELLER SHAFT Assy. 1 68 330263 SCREW, Rear gearcase 3/8 X 3 3/4 in. 124 314731 *THRUST WASHER, Reverse gear 1 69 331998 SCREW, Mounting, 7/16 in. X 3 1/2 in. 125 382408 *THRUST BEARING, Reverse gear 1 70 331999 SCREW, Mounting, 3/8 in. X 1 3/4 in. 426 333957 *TAB, Retainer 2 71 330266 WASHER, Mounting, 3/8 in. 527 345905 *DRIVESHAFT, Lower 1 72 330265 WASHER, Mounting, 7/16 in. 128 352165 *GASKET, Shift rod cover New 1 74 307161 WASHER, Anode lock 1
Contents of Gearcase Seal Kit P/N 5000411 78 5001595 WATER PUMP REPAIR KIT 129 5004257 *BEARING HOUSING Assy., Propshaft 1 79 338484 *GASKET, Impeller housing plate 130 382407 **BEARING, Reverse gear 1 Contents of Gearcase Seal Kit P/N 500041131 436752 **BEARING, Propshaft 1 80 321008 *GROMMET, Exhaust housing to shift rod 132 334950 **SEAL, Propshaft 2 81 435959 *IMPELLER HOUSING, Gearcase 1
Contents of Gearcase Seal Kit P/N 5000411 82 338893 *COVER, Impeller housing 133 305123 **O-RING, Bearing housing 1 83 331188 *O-RING, Cup to housing 1
Contents of Gearcase Seal Kit P/N 5000411 84 302325 *SCREW, Impeller housing 434 431708 **ANODE, Bearing housing 1 85 331353 *SEAL, Impeller housing plate 135 908158 **SCREW, Anode 2 86 5001593 *IMPELLER, Water 136 349001 *WEDGE, Retainer 1 87 331107 *KEY, Impeller 137 916070 *SCREW, Retainer wedge 1 88 302035 *O-RING, Impeller 138 345998 *SPRING WASHER 1 89 320943 *GROMMET, Impeller housing 139 5004218 *GEARSET, Forward & pinion gears 1 90 314008 *GROMMET, Water tube 1
Gearset (0.54 RATIO (14/26) 91 338486 *CUP, Impeller housing (Stainless) 140 336561 **GEAR, Reverse 1 92 306643 *SCREW, Cover to impeller 241 327656 *THRUST WASHER, Pinion 1 93 338485 *PLATE, Impeller housing (Stainless) 142 328743 *WASHER, Retainer screw 2 94 435526 CHROME CUP & PLATE KIT Opt. 143 387656 *THRUST BEARING, Pinion 1 338551 *CUP, Impeller housing (Not Shown) 144 337774 *SHIFTER, Clutch dog 1 338552 *PLATE, Impeller housing (Not Shown) 145 313448 *PIN, Clutch dog 1 95 5000411 GEARCASE SEAL KIT 1
34
GEARCASE - PX MODELS (“M” TYPE GEARCASE)
99
97
8583
93
95
91
9294
84
87
89
8688
90
96
12
1513
1428
38
37
64
32
35
36
40
41
39
33 3043
100
22
23
1627
20
21
26
24
2565
5431
4349
48
50
29
42
7662
2
60
63
7174
75
77
10
9
79
117881
51
52
3
4
67 69 51
52
80
81
1
6
5
56
34
55
17
73
46
72
58
5919
57
18
53
45
44
7
8
61
GEARCASE
SEAL
KIT
CHROME
CUP & PLATE
KIT
47
68
82
WATER PUMP
REPAIR
KIT
WATER
SCREEN KIT
HIGH FLOW
WATER
SCREEN KIT
HIGH PERFORMANCE
109
66 70
35
150,
175
60
° V6
GEARCASE - PX MODELS (“M” TYPE GEARCASE)
EPC3054
Ref P/N Name of Part Qty Ref P/N Name of Part Qty5004633 GEARCASE Assy, Complete - Primed 1 54 327669 *THRUST WASHER, Forward gear AR5005549 GEARCASE Assy, White PX Models 1 55 5006241 *COVER & SEAL Assy, Shift rod New 1
1 5001589 *GEARCASE & BEARING Assy 1 56 318372 **O-RING, Shift rod A 12 387817 **BEARING, Pinion 1 57 439476 *BEARING HSG Assy, Driveshaft 13 324852 **SCREW, Pinion bearing 1 58 329922 **SEAL, Upper A 14 332584 ***SEAL, Pinion brg screw 1 59 329923 **SEAL, Lower A 15 305749 **CAP, Pitot tube fitting 1 60 347371 *DRIVESHAFT, Lower 16 336535 **NIPPLE, Pitot tube 1 61 302325 *SCREW, Shift rod cover 67 341220 **SCREW, Pitot seal 1 62 338504 *RETAINER, Driveshaft 18 437330 **WASHER & SEAL Assy, Pitot A 1 63 311538 *ROLL PIN, Driveshaft 19 341219 **SCREW, Anode 1 64 328743 *WASHER, Tab screw 2
10 436745 **ANODE, Gearcase 1 65 347377 *DETENT, Shifter 111 307161 **LOCK WASHER, Anode 1 66 5005063 *WATER SCREEN KIT, High flow 112 346462 *RING, Propeller seal 1 67 337061 **SCREW, Water intake screens 213 345998 *WASHER, Wedge screw 1 68 350264 **SCREEN, Wtr intake-high flow, Port 114 349001 *WEDGE, Propshaft hsg to GC 1 69 350265 **SCREEN, Wtr intake-high flow, Stbd 115 916070 *SCREW, Wedge 1 70 5005124 WATER SCREEN KIT, High Perf Opt. 116 160084 *BALL, Detent 1 337061 *SCREW, Water intake screens Opt. 217 328702 *WASHER, Shift rod cover screw 1 348479 *SCREEN, Wtr intake-high perf, Port Opt. 118 314728 *O-RING, Driveshaft bearing hsg A 6 348480 *SCREEN, Wtr intake-high perf, Stbd Opt. 119 317624 *SCREW, Housing to gearcase 1 71 5000624 DRIVESHAFT Assy, Upper, 25 in. Models 120 5001601 *BEARING HSG Assy, Fwd Gear 4 71 5000615 DRIVESHAFT Assy, Upper, 20 in. Models 121 389039 ** BEARING, Fwd Gear 1 72 349591 SHIFT ROD, 25 in. Models 122 331880 **PIN, Housing 1 72 349590 SHIFT ROD, 20 in. Models 123 911962 *SPRING, Detent 1 73 321122 SPACER, Shift rod cover, 25 in. Models 124 334163 *CRADLE, Shifter 1 74 331409 SEAL, Trim tab 125 322938 *LEVER, Shift 1 75 338742 TRIM TAB 126 348483 *SHAFT, Shift 1 76 313715 SCREW, Trim tab 127 317274 *PIN, Shift lever 1 77 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 128 350271 *SCREW, Retainer tab 1 78 330265 WASHER, Mounting screw, 7/16 in. 129 5004765 *PROPELLER SHAFT 2 79 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 130 389042 *THRUST BEARING, Reverse gear 1 80 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 431 389042 *THRUST BEARING, Fwd gear 1 81 330266 WASHER, Mounting screw, 3/8 in. 532 333957 *TAB, Retainer 1 82 5001595 WATER PUMP REPAIR KIT, 133 349193 *THRUST WASHER, Reverse gear 2 83 320943 *GROMMET, Pump to exh housing 134 352165 *GASKET, Shift rod cover New A 1 84 338486 *CUP, Impeller-(Stainless) 135 5001587 *BEARING HSG Assy, Propshaft 1 85 306643 *SCREW, Cover to impeller hsg 236 382407 **NEEDLE BEARING Assy, Front 1 86 331353 *SEAL, Impeller housing plate 137 436752 **NEEDLE BEARING Assy, Rear 1 87 5001593 *IMPELLER Assy 138 334950 **SEAL, Propshaft A 1 88 331107 *KEY, Impeller 139 326849 ** O-RING, Propshaft housing A 2 89 302035 *O-RING, Impeller to plate 140 431708 **ANODE, Bearing housing 1 90 338485 *PLATE, Impeller hsg-(Stainless) 141 908158 **SCREW, Anode 1 91 314008 *GROMMET, Water tube to cover 142 314730 *NUT, Pinion to driveshaft 2 92 435959 *IMPELLER HOUSING 143 5001582 *GEAR SET, Fwd, Rev, Pinion 1 93 302325 *SCREW, Impeller housing 4
Gearset (0.54 RATIO (13/24) 94 331188 *O-RING, Cup to housing 144 387656 *THRUST BEARING, Driveshaft 1 95 338893 *COVER, Impeller housing 145 327656 *THRUST WASHER, Driveshaft 1 96 338484 *GASKET, Impeller plate A 146 321008 *GROMMET, Exh hsg to shift rod 1 97 338601 *GROMMET, Sleeve to exh hsg, 25 in. Models 147 350038 *WASHER, Pinion nut 1 99 338636 *SLEEVE, Pump cover extension, 25 in. Models 148 337774 *SHIFTER, Clutch dog 1 100 435526 CHROME CUP & PLATE KIT Opt. 149 313448 *PIN, Clutch dog 1 Included on J175MX model, also available 50 324369 *SPRING, Clutch dog pin 1 as accessory for standard models.51 318544 *SCREW, Fill & drain A 1 338551 *CUP, Impeller-(Chrome) Opt. 152 311598 **SEAL, Fill & drain screw 2 338552 *PLATE, Impeller hsg-(Chrome) Opt. 153 323362 *SHIM, 0.003 in. (0.07mm) 2 109 5000411 GEARCASE SEAL KIT 153 323361 *SHIM, 0.004 in. (0.10mm) AR53 314745 *SHIM, 0.005 in. (0.12mm) AR
A Contents of GEARCASE SEAL KIT
36
GEARCASE - CX MODELS (“M” TYPE GEARCASE)
87
78
107
66
90
58
69
59
34
57
1417
108
67
33
27
79
46
23
21
18
6026
22
56
3916
4571
70
116
28
24
10
11
13
15
2529
30
31
5651
51
61
63
68
80
81
96
101
102
103
104
105
106
88
95
93
94
9
8
89
12
47
19
53
55
92
97
98
100
49
52
723738
50
54
91
99
434442
35
2041
40
36
87
86
846564
65
34
64
7674
62
6
867
82
835
85
48
32
WATER
SCREEN KIT
HIGH FLOW
73
WATER
SCREEN KIT
HIGH PERFORMANCE
77
75
117
37
150,
175
60
° V6
GEARCASE - CX MODELS (“M” TYPE GEARCASE)EPC3055
Ref P/N Name of Part Qty Ref P/N Name of Part Qty5005550 GEARCASE Assy, White 1 56 5001585 **GEAR SET, Fwd, Rev, Pinion 1
1 5001589 *GEARCASE & BEARING Assy 1 57 5006241 *COVER & SEAL ASSY, Shift rod New 12 387817 **BEARING, Pinion 1 58 318372 **O-RING, Shift rod A 13 324852 **SCREW, Pinion bearing 1 59 302325 *SCREW, Shift rod cover 64 332584 ***SEAL, Pinion brg screw 1 60 160084 *BALL, Detent 15 341219 **SCREW, Anode 1 61 347371 *DRIVESHAFT, Lower 16 436745 **ANODE 1 62 313448 *PIN, Clutch dog 17 307161 **LOCKWASHER, Anode 1 63 324369 *SPRING, Clutch dog pin 18 336535 *NIPPLE, Pitot tube 1 64 318544 *SCREW, Fill & drain A 29 305749 *CAP, Pitot tube fitting 1 65 311598 **SEAL, Fill & drain screw 110 341220 *SCREW, Pitot seal 1 66 321122 *SPACER, Shift rod cover 111 437330 *WASHER & SEAL Assy, Pitot tube A 1 67 387656 *THRUST BEARING, Driveshaft 112 346462 *RING, Propeller seal 1 68 337774 *SHIFTER, Clutch dog 113 439476 *BEARING HSG Assy, Driveshaft 1 69 328702 *WASHER, Shift rod cover screw 614 329922 **SEAL, Upper A 1 70 333957 *TAB, Retainer 215 329923 **SEAL, Lower A 1 71 328743 *WASHER, Tab screw 216 313447 *THRUST WASHER, Propshaft 1 72 350271 *SCREW, Retainer tab 217 317624 *SCREW, Housing to gearcase 4 73 5005063 *WATER SCREEN KIT, High flow 118 5001602 *BEARING HSG Assy, Rev Gear 1 74 337061 **SCREW, Water intake screens 219 389039 **BEARING, Rev gear 1 75 349162 **SCREEN, Wtr intake-high flow, Port 120 331880 **PIN, Housing 1 76 349163 **SCREEN, Wtr intake-high flow, Stbd 121 347378 *DETENT, Shift 1 77 5005124 WATER SCREEN KIT, High Perf Opt. 122 911962 *SPRING, Detent 1 337061 *SCREW, Water intake screens Opt. 223 334163 *CRADLE, Shift 1 348479 *SCREEN, Wtr intake-high perf, Port Opt. 124 322938 *LEVER, Shift 1 348480 *SCREEN, Wtr intake-high perf, Stbd Opt. 125 348484 *SHAFT, Shift 1 78 349591 SHIFT ROD26 328825 *PIN, Shift lever 1 79 5000624 DRIVESHAFT Assy, Upper 127 314728 *O-RING, Driveshaft bearing hsg A 1 80 311538 *ROLL PIN, Driveshaft 128 5001578 *PROPELLER SHAFT 1 81 338504 *RETAINER, Driveshaft 129 382408 *THRUST BEARING, Propshaft 1 82 330265 WASHER, Mounting screw, 7/16 in. 130 389042 *THRUST BEARING, Reverse gear 1 83 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 131 5000249 *CLUTCH SHAFT Assy 1 84 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 432 5005096 **KIT, Clutch Shaft Retainer 1 85 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 133 327656 *THRUST WASHER, Driveshaft 1 86 330266 WASHER, Mounting screw, 3/8 in. 534 352165 *GASKET, Shift rod cover New A 1 87 313715 SCREW, Trim tab 135 5001588 *BEARING HSG Assy, Propshaft 1 88 338743 TRIM TAB 136 431926 **NEEDLE BEARING Assy, Front 1 89 331409 SEAL, Trim tab 137 436752 **NEEDLE BEARING Assy, Rear 1 90 5001595 WATER PUMP REPAIR KIT 138 334950 **SEAL, Propshaft A 2 91 338484 *GASKET, Impeller plate A 139 326849 **O-RING, Propshaft shaft hsg A 1 92 338485 *PLATE, Impeller hsg-(Stainless) 140 431708 **ANODE, Bearing housing 1 93 338486 *CUP, Impeller-(Stainless) 141 908158 **SCREW, Anode 2 94 306643 *SCREW, Cover to impeller hsg 242 916070 *SCREW, Wedge 1 95 320943 *GROMMET, Pump to exh hsg 143 349001 *WEDGE, Propshaft hsg to GC 1 96 314008 *GROMMET, Water tube to cover 144 345998 *WASHER, Wedge screw 1 97 331353 *SEAL, Impeller housing plate 145 327669 *THRUST WASHER, Reverse gear 1 98 5001593 *IMPELLER Assy 146 314730 *NUT, Pinion to driveshaft 1 99 331107 *KEY, Impeller 147 350038 *WASHER, Pinion nut 1 100 302035 *O-RING, Impeller to plate 148 323362 *SHIM, 0.003 in. (0,07mm) AR 101 338893 *COVER, Impeller housing 148 323361 *SHIM, 0.004 in. (0,10mm) AR 102 302325 *SCREW, Impeller housing 448 314745 *SHIM, 0.005 in. (0,12mm) AR 103 338601 *GROMMET, Sleeve to exh hsg 149 5004995 *GEAR SET Assy 1 104 435959 *IMPELLER HOUSING 150 338717 **SHIM, 0.003 in. (0,07mm) AR 105 338636 *SLEEVE, Pump cover extension 150 338718 **SHIM, 0.004 in. (0,10mm) AR 106 331188 *O-RING, Cup to housing 150 338719 **SHIM, 0.005 in. (0,12mm) AR 107 321008 GROMMET, Exh hsg to shift rod 151 385043 **THRUST BEARING, Fwd gear 2 108 435526 CHROME, CUP & PLATE KIT Opt. 152 389039 **BEARING, Fwd gear 1 338551 *CUP, Impeller-(Chrome) Opt. 153 338716 **SET SCREW, Thrust flange 4 338552 *PLATE, Impeller hsg-(Chrome) Opt. 154 333885 **HOUSING, Fwd gear 1 116 5000411 GEARCASE SEAL KIT 155 337796 **THRUST FLANGE, Fwd gear 1 117 350228 RETAINER, Ring 1
A Contents of GEARCASE SEAL KIT
38
PROPELLERS & HARDWARE - ALUMINUM (ACCESSORY)
PropellerHub
Thrust Washer
AluminumPropellerSpacer
ConvergingRing
Cotter Pin
Nut
PropellerHubSleeve
434153*Thrust washer 126870**Propeller Nut Kit 175266**Nut 398042**Cotter Pin 306394**Spacer 320570
Material - BrassSplines - 15O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in.
Prop HardwarePropeller Hardware Kit with Thrust Washer
BladesMaterial or
DesignProp Size
Right Hand Propeller
Propeller HubConverging
RingPropeller
Hub Sleeve
15 1/2 x 13 17713215 1/2 x 15 177133
15 x 17 17713414 1/2 x 19 17713514 1/4 x 21 17713614 1/4 x 23 177137
Std.3 387157 332394 313926
Propellers listed for common reference. Propellers may not be applicable with all models in every application.
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)
EPC4001
EPC4001
39
150,
175
60
° V6
PROPELLERS & HARDWARE - STAINLESS STEEL 3 BLADE (ACCESSORY)
Blades Prop Size CuppingRight Hand Propeller
Left Hand Propeller
Propeller Hub
Propeller Hub Sleeve
15 1/2 x 14 390831 N/A15 x 15 174926 17492715 x 16 389925 N/A
14 3/4 x 17 176615 17661614 3/4 x 19 176617 17661814 3/4 x 21 176619 17662014 1/4 x 23 N/A N/A
14 1/2 x 18 39475214 1/2 x 20 39475314 1/2 x 22 394754 39850314 1/2 x 24 394755 39850414 1/2 x 26 394756 N/A14 1/2 x 28 177009 N/A14 1/2 x 30 177010 N/A
14 3/4 x 17 176626 17662914 3/4 x 19 176627 17663014 3/4 x 21 176628 17690214 1/4 x 23 174816 N/A
Single
RAKER
VIPER
175401 3139263
Double
N/A
Design
SingleSST
PropellerHub
Thrust Washer
Spacer
Cotter Pin
Nut
PropellerHubSleeve
434153*Thrust washer 126870**Propeller Nut Kit 175266**Nut 398042**Cotter Pin 306394**Spacer 320570
Material - BrassSplines - 15O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in.
Prop HardwarePropeller Hardware Kit with Thrust Washer
Propellers listed for common reference. Propellers may not be applicable with all models in every application.
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)
EPC4002
EPC4002
40
PROPELLERS & HARDWARE - STAINLESS STEEL 4 BLADE (ACCESSORY)
PropellerHub
Thrust Washer
Spacer
Cotter Pin
Nut
PropellerHubSleeve
126869
Nut 398042Cotter Pin 306394Spacer 320570
Material - BrassSplines - 15O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in.
Thrust washer -
Prop Hardware
Spacer reference information
Thrust washer - CYCLONE PROPS 126870
RENEGADE BASS PROPS
EPC4003
Blades Prop SizeRight Hand Propeller
Left Hand Propeller
Propeller Hub
Propeller Hub Sleeve
Weed ring
14 1/2 x 17 177189 17719014 1/4 x 19 177191 17719214 1/8 x 21 177193 17719414 1/8 x 23 176999 177000
13 1/2 x 23 17605813 1/2 x 25 17573813 1/2 x 27 177126
4
Design
313926
Cyclone
Renegade Bass
431730126669
N/A175401
350626&
"O" & "L" Type G/C uses P/N 126669"M" Type G/C uses P/N 350626
Propellers listed for common reference. Propellers may not be applicable with all models in every application.
(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)
EPC4003
41
150,
175
60
° V6
PROPELLERS & HARDWARE - HIGH PERFORMANCE (ACCESSORY)
434153*Thrust bushing 126870**Propeller Nut Kit 175266**Nut 398042**Cotter Pin 306394**Spacer 320570
Material - BrassSplines - 15O.D. - 1 7/8 in. Shaft diamter at spline - 0.890 in.
Prop HardwarePropeller Hardware Kit with Thrust Bushing
Blades Prop SizeRight Hand Propeller
Left Hand Propeller
Propeller Hub
Propeller Hub Sleeve
14 1/2 x 27 391863 N/A3 SRX 175401 313926
Design
PropellerHub
Thrust Washer
Spacer
Cotter Pin
Nut
PropellerHubSleeve
EPC4004
42
STEERING LINK KIT (ACCESSORY)
DUAL STEERING CONNECTOR KIT (ACCESSORY)
EPC3016
Ref P/N Name of Part Qty175125 STEERING LINK KIT IN 1
1 315077 *LOCKNUT 22 175110 *ROD Assy 13 319453 *WASHER 2
EPC3017
Ref P/N Name of Part Qty175322 DUAL CABLE STEERING KIT 1
1 123077 *SCREW, Cable to connector 22 126296 *BRACKET, Steering tube 13 123204 *NUT, Steering tube 24 126299 *CONNECTOR, Cables to rod 15 315077 *LOCKNUT 46 319453 *WASHER 27 328694 *SCREW, Bracket 48 126617 *STEERING TUBE 19 319316 *WASHER, Steering tube 210 319253 *LUBE FITTING, 45° 211 337586 *WIPER NUT 1
43
150,
175
60
° V6
44
45
150,
175
60
° V6
2005 Parts Catalog
*5006031*
