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1 Pepsy Wong Corporate Quality and Sustainability Dept. June 2012 Journey to Sustainability Make A Positive Difference

Journey to Sustainability Make A Positive Difference · PDF file · 2012-07-10Journey to Sustainability – Make A Positive Difference. 2 Crystal Martin UK ... 2008 Progress in 2011

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1

Pepsy Wong

Corporate Quality and Sustainability Dept.

June 2012

Journey to Sustainability –

Make A Positive Difference

3

Year of Establishment: 1970

Employee: 40,000

Production base: PRC, Vietnam, Bangladesh, Sri Lanka

Market base: US, EU, Japan

Annual production: 240M pieces

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Global Customer Base

-U.s.

-Europe

-Japan

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Profit

PlanetPeople

Triple Bottom Line

Being Responsible

Sustainable

– Makes Perfect Business Sense

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Start from oneself

It all started from one film……“An Inconvenient Truth - Al Gore”

More “ passionate ” about the commitment we need to make

Top-down

Sustainability Steering Committee

and go beyond……

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Our Environmental Objectives

Crystal

Customers

Government

SuppliersEmployee &

Families

Community

Support social & environmental projects

Sustainable solutions in operations -

environmental efficiency & save costs.

Continually improve our system –

pollution prevention + energy saving

Drive environmental awareness

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Eco Approach

99

Base Year: 2008 Progress in 2011

1,045,408

↓ 10.0%20%

Global 5-Year Environmental Targets

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For a Sustainable Business

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Established in 2005

Employees: 3,500

Floor Area: 866,670 ft2

Yida Denim Factory (PRC)

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Energy Saving

Water Conservation

Waste Elimination

Our Focuses

More than 100 activities… IN FACTORY

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↓ Energy Cost

↓ Carbon Footprint

Energy Saving & Carbon Reduction

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Lighting System

Environmental-friendly lighting: T5

Individual switches in workshops

Occupancy sensors for corridor

Started from: 2008

Payback: 7 months

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Water Curtain Cooling

Started from:. 2007

Payback: 14 months

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Steam Condensation Recovery

Started from: 2010

Payback: 6 months

Hot water supply: 130 tons/day For Laundry use

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Servo-motor in

sewing m/c

Air Compressor

Started from: 2006

Payback: 10 months

Variable Frequency Devices

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Started from: 2011

Payback: 8 months

Boiler – Biomass Fuel

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Solar Hot Water Supply

Dormitory Production

Save 70%

Started from: 2007

Payback: 14 months

Started from: 2010 February

Payback: 22 months

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Renewable Energy – Road Lamps

Wind Power

Solar Power

Started from: Sep 2010

Payback: 42 months

Save 71,000 kWh

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Green Logistics

Cost Saving

• US$ 600,000 in 1 year

• Quicker response in factory

• ↓ 52 km of travel

67% CO2 saved

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Less fresh water use

Zero discharge

Water Conservation

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Water Recycling

Started from: Jul 2010

Payback: 57

Annual Water Saved: 500,000 ton

>80% Reuse

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Innovative Technologies

G2 Technology

Eco-softener

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Efficient One-touch Taps

Started from: 2011

Payback: 8 months

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Target:

Waste Elimination

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Production e-Ticket: ETS + RFID

ERP System – SAP

e-Documentation Management

e-Form

e-Banking

Saved 90% paper

Paper-less

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Lego-like structures, ease for re-design

can be used over and over

Making the Best Use

Patented!

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Waste Recycling

Ease & encourage recycling:

Proper segregation

Collection

Education

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Turn Food Waste into Treasure

Handling Food Waste

Composting to Organic Fertilizer

Fertilizing Organic Garden

Canteen waste +

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Turn Trash into Treasure

Marker Paper Cones Plastic Bags

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Saving in only one year:

Electricity 15%

17%

Benefits

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ISO 14001EMS Certification

Eco Achievements

Low Carbon Manufacturing Program –

CO2 ↓17%

10 Green Awards (2010 – 2012 Q1)

HKAEE Gold Awards in 2 Sectors

With 10+ Projects in 1 Year

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Recycle into Treasure

↓50%Cotton

Growing:

↓33%Garment

Production:

Garment

Production: ↓30%

2011 Solid Waste: ↓774 ton↓968 ton

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Plan A Eco-Jeans Project

Recycled cotton

Less carbon emission

Less water

New design of sustainable packaging

Green logistics

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Sustainable Products (WITH CUSTOMERS)

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Culture Building (INTERNAL & EXTERNAL)

Environmental Website

Environmental & Chemical

Safety seminars

(Employees, factories & suppliers)

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Culture BuildingPosters

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Green Culture

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Tree Planting

China

Sri Lanka

Vietnam

No. of trees planted:

1,045,408

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Sustainable through Sharing

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Sharing with Media

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Low Carbon Manufacturing Program

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Global Next 5-Year Targets (2013 – 2018)

↓ Water by 10%

Zero Landfill

↓ Carbon Footprint by 6%

↓ Energy by 5%

↓ Paper Consumption by 10%

↑ Renewable Energy by 5-10%

Plant 1,000,000 Trees more

More supplier collaboration

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Our journey goes on……

The Environment

Innovation

Product Integrity

Employee Care

Community Engagement

“Create Shareholder Values”