July 13, 2012 Charles Hurburgh, Professor, Agricultural and Biosystems Engineering IGQI Advisory Committee Meeting

A GENDA 9:30 AMWelcome and introductions College of Agriculture, Extension update plans: John Lawrence 10:00 AMBioprocessing projects: RFS, E15 and pathways for plants to expand Current projects corn sourcing and frac Discussion of future direction and opportunity 11:00 AMQMS/Food Safety projects FSMA and grain handling update FDA grant update, results 12:00NoonLunch Break 12:30PMStorage and Grain Management projects Storage Team Potential mold toxin and other drought impacts 2:00 PMUpdate; International Center for Grain Operations and Processing 2:30 PM Next meeting plans then adjourn. Suggested date: Friday, January 4, 2013

Program Update Agriculture and Natural Resources Extension College of Agriculture and Life Sciences

GQI Projects 2013 Bioprocessing QMS/FSQMS Food SafetyGrain Management Processing inventoryFDA Food safety projectGrain storage team FractionationTraining (FSMA)- industry componentUpdate materials Feed balanceQMS templates, etc.Current events Soybean marketingTraceability 30%40%30% Expectation: Each project will create at least 2-3x its allocation in proposals ~ $150,000 Extension Allocation FY2013

Extension and Outreach/Department of Economics Corn Grind for Ethanol Source: DOE-EIA

Extension and Outreach/Department of Economics Ethanol Stocks Source: DOE-EIA

Extension and Outreach/Department of Economics U.S. Blended Gasoline Consumption Source: DOE-EIA, via USDA-ERS 7.6 bil. gal. 7.4 bil. gal.

Extension and Outreach/Department of Economics Ethanol Margins

Extension and Outreach/Department of Economics Prices

Extension and Outreach/Department of Economics Fuel Prices

Extension and Outreach/Department of Economics Relative Prices

Extension and Outreach/Department of Economics Blending Margins

Extension and Outreach/Department of Economics RFS

Extension and Outreach/Department of Economics RFS Detail 2010-12

Extension and Outreach/Department of Economics RFS Implementation 2010-12

Value Added Agriculture Program www.iavaap.org Current Projects within the IGQI Bioprocessing Group July 2012 - Development of Iowa Grain Flow Survey 2013 - Validation of Ethanol Yield Equation - Plant test with new corn genetics - United BioEnergy survey - Discussions with fractionation companies

Extension and Outreach/Department of Economics

Grain Storage and Handling Team First issue team under new plan Grain science well understood. Challenge is volume and value of grain Delivery team of field specialists Shaun Shouse, Greg Brenneman: ABE Kelvin Leibold, Steve Johnson: Farm Mgt Mark Licht: Agronomy Collect regional info; short multi media on key topics, annual technology review and updates, early warning.

Harvest conditions and projected needs The first condition (heat at silk) for aflatoxin has been met. We will review and update our aflatoxin/mycotoxin materials (Hurburgh, Robertson, Shepherd) New concern- FSMA, the reportable food registry and crop insurance. (Hurburgh, Laury) If severe drought; nitrate levels in silage (Loy et al.) High alpha amylase corn. Bad in corn dry milling and alkaline cook. One plant plans to take all.

List of training topics that might be useful. Aeration management: Brenneman Dryeration: Shouse Ventilation fan sizes and performance: Brenneman Energy bulletins: Hanna format to use for all the handouts. Mycotoxins: Robertson, Hurburgh and Licht Food safety act and grain farms: Laury and Hardy Bin drying: Drying systems - how should I spend my money: Economics of drying and storage: Leibold and Johnson Grain testing grading: Hurburgh

FDA - Food Safety Modernization Act Update registration every two years A written food safety plan is required Carrier certification and examination (BSE)!!!!! Surveillance inspection every 5-7 years Accuracy guidelines for enhanced traceability FDA now can force a recall Self reporting website apply to mycotoxins??? Inspect records and audit without prior cause

First Actions Train new inspectors, visit facilities Emphasis on food safety plans FEED! Specific audits and checks in familiar areas; eg sanitation, BSE/meat products Traceability/recall ask state of the art Wild card: Moldy grain and mycotoxins Third party audits fading reputation

Food Safety Training for Bulk Agricultural Product Handling and Processing Charles R. Hurburgh, Jr., Professor, Agricultural and Biosystems Engineering Principal Investigator

Project Team-ISU Dr. Charles R. Hurburgh, PI Dr. Jim Roth, DVM, CoPI; Center for Food Security and Public Health Educational Resources, College of Vet. Med. Feed Safety and Animal Health tracking Dr. Gretchen Mosher, Industrial Technology; risk, mapping Howard Shepherd, IGQI Coordinator Connie Hardy, Extension; current practice survey

ISU Responsibilities: Process map of grains supply chain and food safety risk points Survey of current food safety regulatory practice, jurisdictions. Templates and procedure for creating a food safety plan/recordkeeping plan Course unit in animal production from the food safety viewpoint Course unit on traceability and recordkeeping Risk analysis of the grain supply chain ISO22000 coded to FSMA; PAS220, 222; AAFCO; FDA job analysis Scientific publications and list of publications in the FSQMS area. KSU Responsibilities: Feed short course taught at KSU (VM101) Process for ANSI accreditation of training materials Course unit on mycotoxins Addition of Food Safety Plan development to the GEAPS QMS course

Mycotoxins Aflatoxin Fumonisin Vomitoxin Zearalenone Ochratoxin Mycotoxins are an example of a food safety issue that covers the entire supply chain.

The second year project will continue the sector specific training approach 1.Make the basic feed course (FFM) will be made more accessible in an on-demand format as well as in a physical classroom format. This will be done by condensing individual course units into 20-30 minute webinars, each with a 5-10 question self test at the end. 2.The FFM course repeated at North Carolina State, but in a shorter format assuming that participants have seen selected key elements by webinar, in advance. Classroom time can be redirected to problem solving exercises. 3.The structure and materials for the Advanced Feed Manufacturing will be created. 4.The wheat supply chain training( always connecting feed components to the feed course) production, milling, flour distribution to the baker, feed by products will be done. Kansas 5.The corn and soybean supply chain training- wet milling, ethanol, dry milling, soy crush, soy expeller plus production and product distribution to second stage will be done in the webinar followed by shorter on-site training format. owa. 6. The basic animal husbandry and nutrition will be expanded to other species beyond cattle and swine, for inclusion in the AFM training. 7.The identification of risk points and priority with industry will be published.

Food Safety Plan Dr. Angela Laury Department of Food Science and Human Nutrition Extension and Outreach

Food Safety Plan All companies must have plan by June 2012 More detailed than a traditional HACCP Plan New concept of proof of compliance More than prevention Companies must evaluate known and reasonably foreseeable hazards Science (validation) and Risk-based (traditional contamination) prevention strategies (interventions), monitoring (written), and record keeping (traceability) Each program requires a separate hazard analysis

Food Safety Checklist Part 1: Food Safety Program QuestionsYesNoN/A Documents, filenames Food Safety Program 1 A documented food safety program that incorporates Quality Management Program has been implemented 2 The operation has designated someone to implement and oversee the food safety program Name______________________________________ 3 All food safety documentation is located in one central location. Where:_____________________________________ 4Records are kept for two years in an orderly manner. 5A map of the facility and grounds is available.

Aflatoxin Years 1983 1988 About the same as 1983 2005 SE IA 5-10 counties

Summary from 2005 1. Accurate testing 2. Accurate sampling 3. Need for flexibility in testing and sampling 4. Costs incurred by producers for the aflatoxin testing 5. Role of elevator in the sampling and testing process 6. Insurance coverage in bins. 7. Why can't corn go in the bin and still be covered in Iowa? 8. Timely visit by adjuster 9. Consistency among insurance companies 10. Inconsistency in information 11. Consistency in the field testing process 12. Extreme variability within fields 13. International implications for grain < 20 ppb aflatoxin 14. Use of grain > 20 ppb aflatoxin in livestock feed 15. What to do with truck loads of rejected corn 16. Marketing high testing grain 17. Variance for > 300 ppb grain by FDA 18. Co-mingling grain 19. Regulations after grain is at the elevator 20. How to measure the yield for APH if the field is zeroed out because of aflatoxin 21. Can corn be destroyed by leaving it in the field? 22. Can processing destroy aflatoxin? 23. This is beyond the control of producers 24. Worker safety issues in working with this corn

INTERNATIONAL CENTER FOR GRAIN INDUSTRY OPERATIONS AND PROCESSING The primary education and applied research partner to the global grain handling and commodity utilization industry. INTERNATIONAL CENTER FOR GRAIN OPERATIONS AND PROCESSING

ICGOP Organization Current Draft $500K over 5 years = Board In kind counts. Companies by themselves or Organizations pool funds Scientific Societies ex Officio Incorporators: ISU, KSU, AAI, KGFA, GEAPS KSU: Lead, Distance Ed. ISU: Issue solving, Ed. February 3, 2012: Kansas City

Articles of Incorporation: Filed in KS KGFA Official Agent Tax Exempt Application: Information under review Submit to Legal Counsel by Aug 1, 2012 GEAPS has offered to pay attorney fees KEY!!: Affiliation Agreements:AKA who does what ICGOP Organization Status

Where To Find Us Analytical Programs Quality Management Systems