2
0 1 1 0 1 1 0 1 1 0 1 1 KomaxCAO KomaxCAO KomaxCAO KomaxCAO Kappa 310 Kappa 320 THE WAY TO MAKE IT Kappa 310/320/321/330/350 Cutting to length and stripping CS. Kappa 310–350 0306030 Version 2 Subject to change /gu Made in Switzerland More information about our products: www.komaxwire.com Komax Wire is a division of Komax Holding AG, Switzerland. Technical data * The Kappa generations can process many conductors outside the indicated cross section range. Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires. Kappa 310 Kappa 320 Kappa 321 Kappa 330 Kappa 350 Cable cross section, stranded wires* 0.02–6mm 2 AWG34–AWG10 0.05–10mm 2 AWG30–AWG7 0.05–10mm 2 AWG30–AWG7 0.22–35mm 2 AWG24–AWG2 2.5–120mm 2 AWG14–AWG5/0 Maximum outside diameter 10mm (0.4in.) 10mm (0.4in.) 12mm (0.47in.) 16mm (0.63in.) 35mm (1.38in.) Length accuracy Repeat accuracy ±(0.2%+1mm (0.04in.)) Repeat accuracy ±(0.2%+1mm (0.04in.)) Repeat accuracy ±(0.2%+1mm (0.04in.)) Repeat accuracy ±(0.2%+1mm (0.04in.)) Repeat accuracy ±(0.2%+1mm (0.04in.)) Flat cable processing Optional 8mm (0.32in.) Optional 12mm (0.47in.) Optional 12mm (0.47in.) Optional 40mm (1.6in.) Cable length range 1mm–800000mm (0.039in.–874.9yd.) Maximum wire transport speed 4.0m/s (157.5in./s) 4.0m/s (157.5in./s) 4.0m/s (157.5in./s) 4.0m/s (157.5in./s) 4.8m/s (189in./s) Maximum stripping lengths Full strip Side 1: 100mm (3.94in.) Side 2: 40mm (1.57in.) Side 1: 100mm (3.94in.) Side 2: 40mm (1.57in.) Side 1: 100mm (3.94in.) Side 2: 40mm (1.57in.) Side 1: 180mm (7.09in.) Side 2: 50mm (1.97in.) Side 1: 290mm (11.42in.) Side 2: 150mm (5.9in.) Semi strip Side 1: 999.9mm (39.37in.) Side 2: 999.9mm (39.37in.) Multiple pull-off Side 1: 999.9mm (39.37in.) Side 2: 999.9mm (39.37in.) Intermediate stripping Quantity × max. length Programmable (no restrictions on quantity and lenght) Cable detector (cable detection, anti-slip monitoring, zero cut optimization, outside diameter measuring) Optional Optional Standard Standard Standard Automatic conductor diameter sensor (Conductor detector) (Automatic detection of cut depth) Optional Optional Optional Standard Standard Straightening unit Optional (internal) Optional (external) Optional (external) Optional (external) Optional (external) IOCS interfaces (expandable) 2 (4) 2 (4) 2 (4) 3 (6) 3 (6) USB/Ethernet Standard Standard Standard Standard Standard Noise level <70dBA <70dBA <70dBA <70dBA <70dBA Drive system Single roller Single roller Single roller Double roller drive or belt drive Double roller drive or belt drive Production table Optional Optional Optional Optional Standard Electrical connection 110/230VAC ±10% 50/60Hz 300VA 110/230VAC ±10% 50/60Hz 300VA 110/230VAC ±10% 50/60Hz 300VA 110/230VAC ±10% 50/60Hz 520VA 110/230VAC ±10% 50/60Hz 1.2kVA Pneumatic connection Optional for blade cleaning Optional for blade cleaning 5–8bar (73–116psi) 5–8bar (73–116psi) 5–8bar (73–116psi) Dimensions (W×H×D) 465×385×460mm (18.3×15.2×18.1in.) 510×380×470mm (20×15×18.5in.) 650×380×470mm (25.6×15×18.5in.) 650×380×540mm (25.6×15×21.2in.) 1090×1425×890mm (42.9×56.1×35in.) Weight 25kg (55lb) 34kg (75lb) 42kg (93lb) approx. 55kg (157.4lb) approx. 270kg (723.4lb) Application sample Kappa 310 Kappa 320 Kappa 321 Kappa 330 Kappa 350 Cutting Full strip Half strip Multiple strip Intermediate strip / Intermediate slitting Multi conductor cable Inner conductor processing Double sheath / Coaxial and triaxial cables Flat cable / Notching Cut pulled strands / Precision cut Hot stamp marking Ink-Jet marking Coiling / Binding Sequence / Parts lists Wire infeed (roller/belt) Wire deposit system Prefeeder / Dereeler Batch separation Sensorik Wire length correction Networking

Kappa 310/320/321/330/350 - Evoltec

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Page 1: Kappa 310/320/321/330/350 - Evoltec

01

101

101

101

1

KomaxCAO KomaxCAO KomaxCAO KomaxCAO

Kappa 310

Kappa 320

THE WAY TO MAKE IT

Kappa 310/320/321/330/350Cutting to length and stripping

CS

. Kap

pa 3

10–3

50

0306

030

Vers

ion

2

Sub

ject

to c

hang

e /g

u

Mad

e in

Sw

itzer

land

More information about

our products:

www.komaxwire.com

Komax Wire is a division

of Komax Holding AG,

Switzerland.

Tech

nica

l dat

a

* Th

e K

appa

gen

erat

ions

can

pro

cess

man

y co

nduc

tors

out

side

the

indi

cate

d cr

oss

sect

ion

rang

e. C

erta

in e

xtre

mel

y ha

rd, t

ough

wire

s m

ay n

ot b

e ab

le to

be

proc

esse

d ev

en if

they

are

with

in th

e in

dica

ted

cros

s se

ctio

n ra

nge.

In c

ase

of d

oubt

, we

are

happ

y to

pro

duce

sam

ples

of y

our

wire

s.

Kap

pa

310

Kap

pa

320

Kap

pa

321

Kap

pa

330

Kap

pa

350

Cab

le c

ross

sec

tio

n, s

tran

ded

wir

es*

0.02

–6m

m2

AW

G34

–AW

G10

0.05

–10

mm

2

AW

G30

–AW

G7

0.05

–10

mm

2

AW

G30

–AW

G7

0.22

–35

mm

2

AW

G24

–AW

G2

2.5

–120

mm

2

AW

G14

–AW

G5/

0

Max

imum

out

sid

e d

iam

eter

10m

m (0

.4in

.)10

mm

(0.4

in.)

12m

m (0

.47

in.)

16m

m (0

.63

in.)

35m

m (1

.38

in.)

Leng

th a

ccur

acy

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Flat

cab

le p

roce

ssin

gO

ptio

nal

8m

m (0

.32

in.)

Opt

iona

l 12

mm

(0.4

7in

.)O

ptio

nal 1

2m

m (0

.47

in.)

Opt

iona

l 40

mm

(1.6

in.)

Cab

le le

ngth

ran

ge

1m

m–8

0000

0m

m (0

.039

in.–

874.

9yd.

)

Max

imum

wir

e tr

ansp

ort

sp

eed

4.0

m/s

(157

.5in

./s)

4.0

m/s

(157

.5in

./s)

4.0

m/s

(157

.5in

./s)

4.0

m/s

(157

.5in

./s)

4.8

m/s

(189

in./

s)

Max

imum

str

ipp

ing

leng

ths

Full

strip

Sid

e 1:

100

mm

(3.9

4in

.)

Sid

e 2:

40

mm

(1.5

7in

.)

Sid

e 1:

100

mm

(3.9

4in

.)

Sid

e 2:

40

mm

(1.5

7in

.)

Sid

e 1:

100

mm

(3.9

4in

.)

Sid

e 2:

40

mm

(1.5

7in

.)

Sid

e 1:

180

mm

(7.0

9in

.)

Sid

e 2:

50

mm

(1.9

7in

.)

Sid

e 1:

290

mm

(11.

42in

.)

Sid

e 2:

150

mm

(5.9

in.)

Sem

i str

ipS

ide

1: 9

99.9

mm

(39.

37in

.)

Sid

e 2:

999

.9m

m (3

9.37

in.)

Mul

tiple

pul

l-off

Sid

e 1:

999

.9m

m (3

9.37

in.)

Sid

e 2:

999

.9m

m (3

9.37

in.)

Inte

rmed

iate

str

ipp

ing

Qua

ntity

× m

ax. l

engt

h–

–P

rogr

amm

able

(no

rest

rictio

ns o

n qu

antit

y an

d le

nght

)

Cab

le d

etec

tor

(cab

le d

etec

tion,

ant

i-slip

mon

itorin

g, z

ero

cut o

ptim

izat

ion,

out

side

dia

met

er m

easu

ring)

Opt

iona

lO

ptio

nal

Sta

ndar

dS

tand

ard

Sta

ndar

d

Aut

om

atic

co

nduc

tor

dia

met

er s

enso

r (C

ond

ucto

r d

etec

tor)

(Aut

omat

ic d

etec

tion

of c

ut d

epth

)

Opt

iona

lO

ptio

nal

Opt

iona

lS

tand

ard

Sta

ndar

d

Str

aig

hten

ing

uni

tO

ptio

nal (

inte

rnal

)O

ptio

nal (

exte

rnal

)O

ptio

nal (

exte

rnal

)O

ptio

nal (

exte

rnal

)O

ptio

nal (

exte

rnal

)

IOC

S in

terf

aces

(exp

anda

ble)

2 (4

)2

(4)

2 (4

)3

(6)

3 (6

)

US

B/E

ther

net

Sta

ndar

dS

tand

ard

Sta

ndar

dS

tand

ard

Sta

ndar

d

No

ise

leve

l<

70dB

A<

70dB

A<

70dB

A<

70dB

A<

70dB

A

Dri

ve s

yste

mS

ingl

e ro

ller

Sin

gle

rolle

rS

ingl

e ro

ller

Dou

ble

rolle

r dr

ive

or

belt

driv

e

Dou

ble

rolle

r dr

ive

or

belt

driv

e

Pro

duc

tio

n ta

ble

Opt

iona

lO

ptio

nal

Opt

iona

lO

ptio

nal

Sta

ndar

d

Ele

ctri

cal c

onn

ecti

on

110

/230

VA

C ±

10%

50/6

0H

z 30

0VA

110

/230

VA

C ±

10%

50/6

0H

z 30

0VA

110

/230

VA

C ±

10%

50/6

0H

z 30

0VA

110

/230

VA

C ±

10%

50/6

0H

z 52

0VA

110

/230

VA

C ±

10%

50/6

0H

z 1.

2kVA

Pne

umat

ic c

onn

ecti

on

Opt

iona

l for

bla

de c

lean

ing

Opt

iona

l for

bla

de c

lean

ing

5–8

bar

(73

–116

psi)

5–8

bar

(73

–116

psi)

5–8

bar

(73

–116

psi)

Dim

ensi

ons

(W×

D)

465

×38

460

mm

(18.

15.2

×18

.1in

.)51

380

×47

0m

m(2

15×

18.5

in.)

650

×38

470

mm

(25.

15×

18.5

in.)

650

×38

540

mm

(2

5.6

×15

×21

.2in

.)1

090

×1

425

×89

0m

m

(42.

56.1

×35

in.)

Wei

ght

25kg

(55

lb)

34kg

(75

lb)

42kg

(93

lb)

appr

ox. 5

5kg

(157

.4lb

)ap

prox

. 270

kg (7

23.4

lb)

Application sample

Kappa 310 Kappa 320

Kappa 321 Kappa 330 Kappa 350

Cutting

Full strip

Half strip

Multiple strip

Intermediate strip / Intermediate slitting

Multi conductor cable

Inner conductor processing

Double sheath / Coaxial and triaxial cables

Flat cable / Notching

Cut pulled strands / Precision cut

Hot stamp marking

Ink-Jet marking

Coiling / Binding

Sequence / Parts lists

Wire infeed (roller/belt)

Wire deposit system

Prefeeder / Dereeler

Batch separation

Sensorik

Wire length correction

Networking

Page 2: Kappa 310/320/321/330/350 - Evoltec

THE WAY TO MAKE IT | PERFECT

Power, performance and a sophisticated sensor system are the three key features of the fully automatic Kappa cutting and stripping machines. Simple, intuitive controls allow these machines to be used efficiently.

Area of applicationAll machine types in the Kappa product family are compelling in the extremely broad range of process-ing they cover. Thanks to the simple, flexible con-trols, even difficult to process materials can be set up quickly and easily. The changeover to new types of cables can be done without tools so it is ultra-fast.

SensorsThe conductor diameter and cross section are auto-matically detected by a sensor, so new cable mate-rial can be set up and parameterized at the press of a button. Setup used to be extremely time-consum-

ing. This unique measuring approach reduces this procedure to an absolute minimum. Thanks to the optical cable detector, cut losses are also a thing of the past. The same sensor continuously monitors processing during production. The end of the cable or outfeed errors are detected at the earliest possible point in time.

User friendly and flexibleTopTouch is an intuitive touch screen user software. With the integrated user prompts, Kappas are ex-tremely easy to operate.

Periphery and interfacesThe integration of wire feeding systems, markers, deposition units, and other peripheral devices is standardized and easy. Up to six peripheral devices can be controlled to the main system depending on the machine model. All units feature a USB port for:

• Product-andcableimportdataasaCSVfile• Databackup• Softwareupgrade

Kappa 321A patented pivoting and separation principle of the cable drive axles characterizes the Kappa 321. This principle allows very short sheath strips for sensor and similar cables with fine inner conductors.

Kappa 330This model is designed for processing cables with a cross section of up to 35mm2, multi-core conduc-tors with an outside diameter of up to 16mm or flat cables with a width of up to 40mm. The machine uses either a belt drive or various types of drive rollers depending on the customer’s requirements. This makes this type of machine the most versatile member of the Kappa family.

Kappa 350This powerhouse with its double-blade design is built for processing round conductors with a cross section of up to 120mm2 and a maximum outside diameter of 35mm. The machine uses either a belt drive or various types of drive rollers depending on the customer’s requirements. A switchable pres-sure unit adapts the pressure of wire feeding unit to the process step. A sophisticated sensor technol-ogy eliminates initial cut losses, which is particularly important for large cross-sections.

Kappa 310The Kappa 310 is an ultra-compact and reasonably priced high-speed machine. This machine can be in-tegrated in a network by TopWin and is designed for the reliable processing of finest cross-sections from 0.02mm2 to 6mm2. All process parameters as well as applied pressures can be stored. Using an inkjet printer (ims 295) printer in the offline mode, cables can be marked continuously.

Kappa 320This machine features a number of options and a powerful cutting head. Wire cross-sections from 0.05mm2 to 10mm2 belong to the processing range of this machine. With this machine type, an inkjet printer can be fully controlled using the TopWin software.

Laser sensors For cable detection

Kappa 310

Kappa 320

Kappa 321

Kappa 330

Kappa 350 With integrated production table

NetworkingAs an option, the TopWin Kappa can be integrated in a network through the WPCS interface, allowing simple connection to an existing customer network, for example. Using the production control software (KomaxCAO), central data management, production control and production monitoring are possible.

TopWin KappaTopWin Kappa expands the capabilities and func-tions of the fully automatic Kappa cutting and stripping machines. The PC-based control software allows inkjet marking, sequence production, and parts list processing. Loading new products is done directly from the production list and a daily produc-tion is loaded from the local order list – all while production is running.

Your benefits•Broaderprocessingrangewithadiversityof

options and solutions•Innovativesensorstoaidinsetupandto

monitor processing•Intuitive,flexibleandsimpletouch-screen

operation•Simpleintegrationofupstreamand

downstream equipment•TopWinforconnectinginkjet,partlist

production and network solutions