Karad Projects And Motors Limited...11/22/2014 This is proprietary document of Karad Projects and Motors limited 20 • Motor type test –0.5 To 75 HP ( 0.37 TO 55 w ) • Motor Routing

This is a proprietary document of Karad Projects and Motors Limited 0 18-Sep-17


KARAD PROJECTS AND MOTORS LIMITED (KPML)

Is a Motor manufacturing company with expertise in manufacturing of Stampings, Stators, Rotors, AC rotating machines, Aluminum Die-cast rotors, Connecting Rods, Drive Units and Pump assemblies. Also, KPML manufactures energy efficient motors for various applications. We are part of Kirloskar Group and is a wholly owned subsidiary of Kirloskar Brothers Limited (KBL). In the year 2013, Hematic Motors Private Limited was amalgamated with Kirloskar Constructions and Engineers Limited to form Karad Projects And Motors Limited (KPML).

Corporate Profile


KARAD PROJECTS AND MOTORS LIMITED shall be admired as a Leading Rotating Machines, Precision Stampings and Components Manufacturing Company by Providing Energy Efficient Products at Competitive Prices.

We shall achieve a sale of Rs.5000 Million by the year 2020. This will be achieved by empowered and motivated teams of people working in state of the art Manufacturing Plants.

Vision and Mission

Mission

Vision


We shall strive for achieving customers’ satisfaction by maintaining quality & prompt delivery performance.

We shall strive for continuous improvement in quality and delivery performance with respect to the achieved level.

Quality management system shall be implemented by understanding and practicing stipulated procedures by all employees.

Quality Policy


1973 Establishment of Hematic Motors, Stator and rotor Job work for KBL

1980 Establishment of Pressmatic for lamination Manufacturing and Rotor Die-casting activity

1990 Manufacturing of stators and rotors for submersible, Monoblock & Sewage Pumps, Development of in-house carbide Progressive tool.

2000

ISO 9001 certification, New motor models developed for Elevator & Door applications, Siemens Export Order Started, "C" Class stator and rotor developed for NPCIL, Auto stacking & Multi-row tool Development

Milestones


2008 Relocation to new premises in Karad Industrial Area.

2010

Motor Manufacturing shifted from KBL Dewas to Karad. Infrastructure developed for 50 K Motors, Established Vacuum Pressure Impregnation, Dynamometer testing facility up to 55 kW.

2011 Merger Of Pressmatic and Quadromatic into “Hematic Motors Pvt. Ltd.”

2012 Establishment of Engineering department, Installed Motor testing lab, Developed IE2 Series Motors, BIS Approval , Implemented SAP R3, Drive Assembly Business for KOV

2013

ISO 14001, OHSAS 18001 Certification for all three plants , TS 16949 for Stamping Division. Merger with KCEL to form new entity named as “Karad Projects and Motors Limited”

2014 CE and IP 55 Certification for Motors. Mini Pump manufacturing. Component Div. building extension for Drive Unit business.

Milestones


Plot No.D-2 & D-2/1, MIDC Karad Industrial Area, Taswade ,Karad - 415 109 Dist.- Satara. Maharashatra. Area – 38,000 Sq. Meters.

Stamping Division


Product Mix


Lamination & Stator Stacks – OD 20 to 480 mm

Wound Stator – 2, 4 ,6 & 8 pole (Single & Three Phase)

Rotor – Die-cast & Brazed rotors OD- 15 to 190 mm Core Length- 30 to 360 mm

Finish Rotor with Shaft - Die-cast & Brazed rotors OD- 15 to 190 mm Core Length- 30 to 360 mm

Products we offer


We convert Steel to Motor


Annual capacities

Manufacturing Capacity

• Slitting - 30,000 MT (0.25 to 1mm)

• Stamping – 14,500 MT

• Annealing & Bluing – 3,000 MT

• Stack Manufacturing - 2,50,000 Nos

• Stator Winding-

Auto – 3,00,000 Stators

Manual - 2,50,000 Stators

• Stator Impregnation – 7,00,000 Stators

• Rotor Manufacturing – 12,00,000 Nos

• Motor Assembly – 80,000 Nos

• Connecting Rod – 10,00,000 Nos

• Drive unit assembly – 10,000 Nos

• Shaft manufacturing – 60,000 Nos

• Tool Design And Tool Maintenance


RM Store


Manufacturing Facilities

High Speed Slitting Line


High Speed Stamping Line – Various Presses from 75 to 350 Tons suitable for stamping up to 480 mm dia.







Semi Automatic Winding Line for Stator Production





Annealing and Bluing Furnace




Tool Maintenance


Testing Facilities


Testing Facilities


• Coordinate Measurement - 700 x 1000 x 700 mm

• CRO test

• Core Loss testing

• Tensile strength test - 1000 Kg /Sq. cm

• ID, OD, Bore & Concentricity conformity test

• Continuity Insulation covering test

• Break down voltage test

• Cut through temperature test

• Elongation test & Spring back test

• Insulation Resistance and Polarization test

• Sequential Surge test (Computerized)

• Residue Testing

Testing Facilities


ISO 14001 Certificate


OHSAS Certificate


• Kirloskar Brothers Limited • Emerson Climate Technologies • Venture Power Systems • KSB Pumps • Kirdak Autocomp • Mecc Alte India • Atlas Copco • Tecumseh • Montanari • Bosch • Lothian Electric Machines Ltd., United Kingdom

Our Valued Customers


Plot B-67 & 68 MIDC Karad Industrial Area, Tasawade, Karad 415 109 Dist.- Satara. Maharashtra. Area – 19,156 Sq. Meters.

Motor Division


Product Mix



Induction heater for Rotor Shaft shrink fitting








Testing Facilities


• Motor type test – 0.37 TO 160 kW

• Motor Routing Test – 0.37 TO 375 kW

• Insulation Resistance and Polarization test

• Sequential Serge test

Testing Facilities






OHSAS Certificate


As per the“F” Class insulation 3 Phase, 50 Hz RoHS. Norms

Products Stator Coil For Healthcare Application.

Final Siemens Product.

Medical and Health Care Application


Motors for Elevator Application

Features Elevator Mot


• Kirloskar Brothers Limited.

• Montanari.

• Siemens SXVT China.

• Siemens AG, Medical Solution, Germany.

• Siemens SA, Spain.



775/B, Plot No. 11 Karad-Dhebewadi Road, Wing Karad -415 122. Dist.- Satara. Maharashtra. Area – 6,978 Sq. Meters.

Component Division


Product Mix


Special Purpose Connecting Rod Fixtures. Pallet Changer Facility. Operating Length 640 mm x 640 mm.




Burnishing Machine


Jyoti make CNC Turning Machine. Shaft machining capacity 100mm diameter & length 500mm. Geometrical Accuracy in 0.01 mm.







OHSAS Certificate


• Kirloskar Brothers Limited

• Emerson Climate Technologies



Product Applications

• Electric Motors • Pumps , Submersible pumps • Hermetic and Semi-hermetic compressor • Alternator • Fan And Blowers • Ballast & Starters • Two and three wheeler Magnetos • Power Tools • Home appliances


1. SAP R3 ERP system

2. Auto CAD 2014

3. Pro-E CREO Parametric 1.0 3-D modelling software (2011)

4. ANSYS Maxwell (RM Expert 2013) Electrical design software

5. Tensile Testing software – to check Mechanical Properties of steel

6. Core loss testing software – to check Electrical Properties

7. Magtrol software for Motor Performance Testing

8. Solid Edge Software for 3-D Component Design

Software Support


• Siemens AG – Germany

• Siemens SXVT – China

• Siemens SXVT – Spain

• Montanari Giulio & Co. – Italy

• Lothian Electric Machines Ltd. – UK

Esteemed Overseas Customers


Social Presence


Social Presence


Location Map


27-07-2015

Documents

Karad Projects And Motors Limited...11/22/2014 This is proprietary document of Karad Projects and Motors limited 20 • Motor type test –0.5 To 75 HP ( 0.37 TO 55 w ) • Motor Routing