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Page 1: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

333 of 476

Page 2: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 3: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 4: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 5: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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DRIVE & INSTRUMENT INTERFACE DIAGRAM

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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bid

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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QUALITY ASSURANCE

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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CLAUSE NO. QUALITY ASSURANCE

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATION SECTION-VI, PART-B

BID DOC NO.:CS-9591-101-2

SUB-SECTION-E-22 ELECTRICAL ACTUATOR

WITH INTEGRAL STARTER

PAGE 1 OF 1

ELECTRICAL ACTUATOR WITH INTEGRAL STARTER

Test/Attributes Characteristics ITEM/ COPONENT/ SUB SYSTEM ASSEMBLY/ TESTING R

PM

®

No

Load

Cur

rent

®

IR &

HV

Test

®

Mou

ntin

g D

imen

sion

®

All

rout

ine

Test

as

per S

tand

ard

& S

peci

ficat

ion®

Cor

rect

Pha

se S

eque

nce®

Ope

ratio

n &

Set

ting

of li

mit

Sw

itch/

Torq

ue S

witc

Sta

ll To

rque

/Cur

rent

(A)

Han

d W

heel

ope

ratio

n/ A

uto

de c

lutc

h fu

nctio

n (A

)

Func

tion

of A

ux. l

ike

Pot

entio

met

er, s

pace

hea

ter,

posi

tion

indi

cato

r ®

EP

T ou

tput

®

Gre

ase

leak

age

®

Loca

l/ R

emot

e ( O

pen-

Sto

p-C

lose

) Ope

ratio

Saf

ety

chec

k (S

ingl

e ph

asin

g, P

hase

cor

rect

ion,

Trip

ping

etc

.) (A

)

ELECTRICAL ACTUATOR WITH INTEGRALSTARTER(IS_9334)

Motor Y Y Y Y Y Final Testing Y Y Y Y Y Y Y Y Y Y Y Y Y Note: 1) Detailed procedure of Environmental Stress Screening test shall be as per Quality

Assurance Programme in General Technical Conditions 2) This is an indicative list of tests/checks. The manufacturer is to furnish a detailed quality

plan indicating the practices and procedure adopted along with relevant supporting documents.

® - Routine Test (A) - Acceptance Test Y - Test applicable

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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CLAUSE NO. QUALITY ASSURANCE

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATION SECTION-VI, PART-B

BID DOC NO.:CS-9591-101-2

SUB-SECTION-E-28 MEASURING INSTRUMENT

Page 1 of 2

MEASURING INSTRUMENTS (PRIMARY AND SECONDARY)

TESTS ITEMS D

imen

sion

s (R

)

Mak

e, M

odel

, Typ

e, R

atin

g (R

) P

roce

ss /

Ele

ctric

al c

onne

ctio

n (R

)

Cal

ibra

tion

(R)

Test

as

per s

tand

ard(

R)

Insu

latio

n R

esis

tanc

e (R

)

IBR

Cer

tific

atio

n (if

app

licab

le )(

R)

Hyd

ro T

est(R

)

Mat

eria

l Tes

t cer

tific

ate

®

1. PR Gauge (IS-3624) Y Y Y Y Y 2. Temp. Gauge (BS-5235) Y Y Y Y Y 3. Pr./D.P.Switch(BS-6134) Y Y Y Y Y Y 4. Electronic Transmitter(IEC-770) Y Y Y Y Y Y 5. Temp. Switch Y Y Y Y Y Y 6. Recorder(IS-9319/ANSI C-39.4) Y Y Y Y Y Y 7. Vertical indicators Y Y Y Y Y 8. Digital Indicators Y Y Y Y Y 9. Integrators Y Y Y Y 10. Electrical Metering Instrument (IS-1248) Y Y Y Y Y Y 11. Transducer (IEC-688) Y Y Y Y Y Y 12. Thermocouples (IEC – 754 / ANSI-MC-96.1) Y Y Y Y Y Y 13. RTD(IEC-751) Y Y Y Y Y Y 14. Thermowell Y Y Y Y Y R-Routine Test A- Acceptance Test Y – Test applicable : Note: 1) Detailed procedure of Environmental Stress Screening shall be as per

Quality Assurance Programme in General Technical Conditions. Requirement of test and procedure (if required) finalized during QP finalization

2) This is an indicative list of tests/checks. The manufacturer is to furnish a detailed quality plan indicating the Practices and Procedure adopted alongwith relevant supporting documents.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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CLAUSE NO. QUALITY ASSURANCE

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATION SECTION-VI, PART-B

BID DOC NO.:CS-9591-101-2

SUB-SECTION-E-28 MEASURING INSTRUMENT

Page 2 of 2

TESTS ITEMS D

imen

sion

s (R

)

Mak

e, M

odel

, Typ

e, R

atin

g (R

)

Pro

cess

/ E

lect

rical

con

nect

ion

(R)

Cal

ibra

tion

(R)

Req

uire

men

t as

per s

tand

ard

(R)

WP

S a

ppro

val (

A)

Non

-des

truct

ive

test

ing

(R)

Cal

cula

tion

for a

ccur

acy

(R)

Insu

latio

n R

esis

tanc

e (R

)

IBR

Cer

tific

atio

n as

app

licab

le (R

)

Hyd

ro te

st (R

)

Mat

eria

l tes

t cer

tific

ate

(A)

15. Cold junction compensation box

Y Y Y Y Y

16. Orifice plate(BS-1042) Y Y Y Y*

Y Y**

Y**

Y Y**

Y

17. Flow nozzle(BS-1042) Y Y Y Y*

Y Y Y Y Y Y

18. Impact head type element Y Y Y Y Y19. Level transmitter/float type switch

Y Y Y Y Y Y Y Y

20. Flue Gas analyser Y Y Y Y 21. Dust emission monitors Y Y Y Y *Calibration to be carried out on one flow element of each type and size if calibration carried out as type test same shall not be repeated.

** If applicable R-Routine Test A- Acceptance Test Y – Test applicable Note: 1) Detailed procedure of Environmental Stress screening test shall be as per

Quality Assurance Programme in General Technical Conditions. Requirement of test and procedure (if required) finalized during QP finalization

2) This is an indicative list of tests/checks. The manufacturer is to furnish a detailed quality plan indicating the Practices and Procedure adopted alongwith relevant supporting documents.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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CLAUSE NO. QUALITY ASSURANCE

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATION SECTION-VI, PART-B

BID DOC NO.:CS-9591-101-2

SUB-SECTION-E-34 CONTROL DESK Page 1 of 1

CONTROL DESK, LVS PANEL, PLC PANEL, SMOKE DETECTOR, FIRE ALARM & CONTROL SYSTEM

TESTS ITEMS V

isua

l ®

GA

, BO

M ,L

ay O

ut o

f com

pone

nts

®

Dim

ensi

ons

®

Pai

nt S

hade

/Thi

ckne

ss/A

dhes

ion

®

Alig

nmen

t of S

ectio

n ®

Com

pone

nt R

atin

g/ M

ake

/ Typ

e ®

Wiri

ng ®

IR &

HV

®

Rev

iew

of T

C fo

r ins

trum

ents

/ Dev

ices

/ Rec

orde

rs,

Indi

cato

rs/ o

saic

Item

s/ T

rans

duce

rs ®

Acc

essi

bilit

y of

TB

S/ D

evic

es ®

Illum

inat

ion

®

Func

tiona

l Che

ck fo

r Con

trol E

lem

ent ,

Mim

ic ®

Test

as

per I

EC 1

131

® *

Test

as

per S

td ®

& (

A)

1. Control Desk Y Y Y Y Y Y Y Y Y Y Y Y Y 2. LVS Panel Y Y Y Y Y Y Y Y Y Y 3. Annunciation, Control, PLC Panel

Y Y Y Y Y Y Y Y Y Y Y Y

4.Smoke Detectors ( UL-268,EN-54 PT-7), Heat Detectors( UL-521/EN 54 PT-5 ) Annunciation/ Control Panel ( UL -864, EN-54, PT-2)

Y

Note: 1) Detailed procedure of Environmental Stress Screening test shall be as per Quality Assurance Programme in General Technical Conditions

2) This is an indicative list of test/ checks. The manufacturer is to furnish a detailed quality plan indicating the Practice and Procedure alongwith relevant supporting documents. � *Applicable for PLC � Y - Test Applicable , ® - Routine Test (A) - Acceptance Test

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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CLAUSE NO. QUALITY ASSURANCE

NORTH KARANPURA STPP (3 X 660 MW)

EPC PACKAGE

TECHNICAL SPECIFICATION SECTION-VI, PART-B

BID DOC NO.:CS-4410-001-2

SUB-SECTION-E-33 CONTROL PANELS

Page 1 of 1

CONTROL PANEL SQE_25

Attributes Characteristics

Item ComponentsSub System Assembly

Ele

ctric

al P

rope

rties

Mec

hani

cal P

rope

rties

Che

mic

al P

rope

rties

Dim

ensi

ons

/ Fin

ish

Type

/ Rat

ing/

Func

tiona

l che

ck

H

V/IR

Rou

tine

test

as

per r

elev

ant

std

.

Con

stru

ctio

nal F

eatu

res

IS:6

005

,Sev

en ta

nk p

roce

ss

Pai

nt fi

nish

/ sha

de/th

ickn

ess

M

ount

ings

/ B

OM

/ M

ake,

C

ompl

eten

ess

/ Inte

rlock

Fun

ctio

nal &

Ope

ratio

n Te

stin

g / S

imul

atio

n ch

eck

Deg

ree

of P

rote

ctio

n Te

st

Spe

cific

atio

n re

quire

men

t

Sheet Steel (IS-513) Y Y Y Aluminum / Copper Bus-bar(IS-5082/IS-613/IS-1987)

Y Y Y Y

Support Insulator (BS-2782/IEC-660/IS-10912)

Y Y Y Y

Control / Selector Switch(IS-6875)

Y Y Y

Contractor/ MCB(IS-13947)

Y Y Y

O/L Protection relays(IS-3231)

Y Y

C.T /V.T/ Indicating Meter(IS-2705/3156/1248)

Y Y Y

Fuse/ Fuse carrier(IS-13703)

Y Y Y

Terminals/lugs/pvcwires(IS-13947//IS-694)

Y Y Y Y Y

Timers(IS-3231) Y Y Y LVS, Mosaics Y Push Button/ Lamp/ (IS-6875)

Y Y Y

Control Transformer (IS-12021)

Y Y Y

Mimic, Annunciater Y Y GASKET(IS-11149) Y Y Y Y Y Fabrication Y Pretreatment & Painting Y Y Control panel Y Y Y Y Y

NOTE:

1. This is an indicative list of Test/ Checks. The manufacturer to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents.

2. All major Bought Out Items will be subject to NTPC approval.

75

BH

EL-

NK

TPP

-CP

UKARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

Sl. Test / Checks Quantum Reference Doc. / RemarksNo. of check Acceptance Norms M C B

CHECK FOR

TYPE MAKE MODEL No.

2 MATERIAL (BODY. PLUNGER/TRIM)

P W V

3 PORT SIZE P W V4 CABLE CONNECTION SIZE P W V

5 ENCLOSURE CLASS

P W V TYPE TEST CERTIFICATE TO BE FURNISHED BY VENDOR

6 No. OF COILS & INSULATION CLASS

P W V TEST CERTIFICATE TO BE FURNISHED FOR INSULATION CLASS BY VENDOR

7 POWER SUPPLY CHECK P W V8 IR / HV TEST P W V

9 FUCTIONAL TEST P W V

Legend : ** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL, P = Perform, W = Witness, V = Verification

Note :1. Quantum of check shall be as below : 100 % - By Manufacturer2. Manufacturer to maintain calibrated instrument having better accuracy than the item under test. Inspecting engineer shall check the same. 3. Contractor to provide compliance certificate for tests/checks verifid by contractor and submit the same alongwith test certificates to be verified by BHEL.

SEE NOTE-1 BELOW

APPROVED SPEC./ DATA SHEETS

Agency **

1 P W V

CHECK LIST FOR SOLENOID VALVES

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TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATION SECTION-VI

BID DOC. NO.: CS-9591-101-2

SUB–SECTION – IIIC-10

TYPE TEST REQUIREMENTS

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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CLAUSE NO. TECHNICAL REQUIREMENTS

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATIONS SECTION – VI, PART-B

BID DOC. NO.:CS-9591-101-2

SUB-SECTION-IIIC-10 TYPE TEST

REQUIREMENTS

PAGE 1 OF 9

1.00.00 TYPE TEST REQUIREMENTS

1.01.00 General Requirements

1.01.01 The Contractor shall furnish the type test reports of all type tests as per relevant standards and codes as well as other specific tests indicated in this specification. If the bidder proposes a different standard/code from that indicated at table 3.00.00, same is acceptable provided the equivalence of the proposed standard is established by the bidder. A list of such tests are given for various equipment in table titled 'TYPE TEST REQUIREMENT FOR C&I SYSTEMS' at the end of this chapter and under the item Special Requirement for Solid State Equipments/Systems. For the balance equipment instrument, type tests may be conducted as per manufactures standard or if required by relevant standard.

(a) Out of the tests listed, the Bidder/ sub-vendor/ manufacturer is required to conduct certain type tests specifically for this contract (and witnessed by Employer or his authorized representative) even if the same had been conducted earlier, as clearly indicated subsequently against such tests.

(b) For the rest, submission of type test results and certificate shall be acceptable provided.

i. The same has been carried out by the Bidder/ sub-vendor on exactly the same model /rating of equipment.

ii. There has been no change in the components from the offered equipment & tested equipment.

iii. The test has been carried out as per the latest standards alongwith amendments as on the date of Bid opening.

(c) In case the approved equipment is different from the one on which the type test had been conducted earlier or any of the above grounds, then the tests have to be repeated and the cost of such tests shall be borne by the Bidder/ sub-vendor within the quoted price and no extra cost will be payable by the Employer on this account.

1.01.02 As mentioned against certain items, the test certificates for some of the items shall be reviewed and approved by the main Bidder or his authorized representative and the balance have to be approved by the Employer.

1.01.03 The schedule of conduction of type tests/ submission of reports shall be submitted and finalized during pre-award discussion.

1.01.04 For the type tests to be conducted, Contractor shall submit detailed test procedure for approval by Employer. This shall clearly specify test setup, instruments to be used, procedure, acceptance norms (wherever applicable), recording of different parameters, interval of recording precautions to be taken etc. for the tests to be carried out.

1.01.05 The Bidder shall indicate in the relevant BPS schedule, the cost of the type test for each item only for which type tests are to be conducted specifically for this project. The cost shall only be payable after conduction of the respective type test in presence of authorize representative of Employer. If a test is waived off, then the cost shall not be payable.

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CLAUSE NO. TECHNICAL REQUIREMENTS

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATIONS SECTION – VI, PART-B

BID DOC. NO.:CS-9591-101-2

SUB-SECTION-IIIC-10 TYPE TEST

REQUIREMENTS

PAGE 2 OF 9

2.00.00 SPECIAL REQUIREMENT FOR SOLID STATE EQUIPMENTS/ SYSTEMS

2.01.00 The minimum type test reports, over and above the requirements of above clause, which are to be submitted for each of the major C&I systems shall be as indicated below:

i) Surge Withstand Capability ( SWC) for Solid State Equipments/ Systems

All solid state systems/ equipments shall be able to withstand the electrical noise and surges as encountered in actual service conditions and inherent in a power plant. All the solid state systems/ equipments shall be provided with all required protections that needs the surge withstand capability as defined in ANSI 37.90.1/ IEEE-472. Hence, all front end cards which receive external signals like Analog input & output modules, Binary input & output modules etc. including power supply, data highway, data links shall be provided with protections that meets the surge withstand capability as defined in ANSI 37.90.1/ IEEE-472. Complete details of the features incorporated in electronics systems to meet this requirement, the relevant tests carried out, the test certificates etc. shall be submitted along with the proposal. As an alternative to above, suitable class of EN 61000-4-12 which is equivalent to ANSI 37.90.1/ IEEE-472 may also be adopted for SWC test.

ii) Dry Heat test as per IEC-68-2-2 or equivalent.

iii) Damp Heat test as per IEC-68-2-3 or equivalent.

iv) Vibration test as per IEC-68-2-6 or equivalent.

v) Electrostatic discharge tests as per EN 61000-4-2 or equivalent.

vi) Radio frequency immunity test as per EN 61000-4-6 or equivalent.

vii) Electromagnetic Field immunity as per EN 61000-4-3 or equivalent.

Test listed at item no. v, vi, vii, above are applicable for electronic cards only as defined under item (i) above.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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CLAUSE NO. TECHNICAL REQUIREMENTS

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATIONS SECTION – VI, PART-B

BID DOC. NO.:CS-9591-101-2

SUB-SECTION-IIIC-10 TYPE TEST

REQUIREMENTS

PAGE 3 OF 9

3.00.00 TYPE TEST REQUIREMENT FOR C&I SYSTEMS

Sl.No

Item Test Requirement

Standard Test To Be Specifically Conducted

NTPC’s ApprovalReq. On Test Certificate

Col 1 Col 2 Col 3 Col 4 Col 5 Col 6

1 Elect. Metering instruments

As per standard (col 4)

IS-1248 No Yes

2 Transducers As per standard (col 4)

IEC-60688,IS12784

No Yes

3 Thermocouple Degree of protectiontest

IS-13947 No No

4 RTD As per standard (col 4)

IEC-60751 No No

5 Electronic transmitter

As per standard (col 4)

BS-6447 / IEC-60770

No Yes

6 E/P converter As per standard (col 4)

Mfr. standard No Yes

7 Dust emission monitor

Degree of protectiontest

IS-13947 No Yes

8 Instrumentation Cables Twisted & Shielded*

-Conductor Resistancetest

VDE-0815 No Yes

Diameter test IS-10810 No Yes

Tin Coating test (Persul-phate test)

IS-8130 No Yes

-Insulation Loss of mass VDE 0472 No Yes

Ageing in air ovens**

VDE 0472 No Yes

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 28: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

CLAUSE NO. TECHNICAL REQUIREMENTS

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATIONS SECTION – VI, PART-B

BID DOC. NO.:CS-9591-101-2

SUB-SECTION-IIIC-10 TYPE TEST

REQUIREMENTS

PAGE 8 OF 9

Short Circuit current capability

IEC 60146-2 No Yes

13 Voltage Stabilisers

Over Load Test Approved procedure

No Yes

Temp rise test without redundant fans

Approved procedure

No Yes

14 Public Address System

- Amplifiers As per standard (col 4)

IS 9302, Part-II

No Yes

Microphones As per standard (col 4)

IS 9302, Part-III

IS 15482:2004/

IEC61842(2002)

No Yes

Loudspeaker As per standard (col 4)

IS 9302, Part-IV

No Yes

15 LIE / LIR Degree of protectiontest

IS-13947 No Yes

16 Flue gas analyzers

Degree of protectiontest

IS-13947 No Yes

17 MasterClock

Functional test

As per

approved procedure

No Yes

18 CJC Box Degree Of protectiontest

IS-13947 No Yes

19 Junction Box

Degree Of protection Test

IS-13947 No Yes

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 29: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

CLAUSE NO. TECHNICAL REQUIREMENTS

TELANGANA SUPER THERMAL POWER PROJECT PHASE-I (2X800 MW)

STEAM GENERATOR ISLAND PACKAGE

TECHNICAL SPECIFICATIONS SECTION – VI, PART-B

BID DOC. NO.:CS-9591-101-2

SUB-SECTION-IIIC-10 TYPE TEST

REQUIREMENTS

PAGE 9 OF 9

20 OPC Data Access Server, Data Exchange Server & Historical Data Access Server

OPC Compliance Testing

No Yes (Self certification is also acceptable)

Conductivity Type Level Switch

Degree of protectiontest

IS-2147 No No

Local Gauges Degree of protectiontest

IS-2147 No No

Process actuated Switches

Degree of protectiontest

IS-2147 No No

Control Valves CV test ISA 75.02 No Yes

PLCs As per standard (Col 4)

IEC 1131 No No

Flow Nozzle Orifice plates

Calibration ASME PTC

BS 1042/ ISO 5167

No Yes

## The contractor shall submit for Employers approval the reports of all the type test as per latest IS-10918 for Nickel Cadmium Batteries, IS-1652 for Lead Acid Plante Batteries carried out within last ten years from the date of Bid opening and the test(s) should have been either conducted at an independent laboratory or in presence / owners representative. The complete type test reports shall be for any rating of Battery in a particular group based on plate dimensions being manufactured by supplier.

Note:

Type Tests are to be conducted only for the items, which are being supplied as a part of this Package.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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MANDATORY SPARE

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

363 of 476

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SUB VENDOR LIST

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

364 of 476

Page 33: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

365 of 476

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No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

366 of 476

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No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

367 of 476

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

368 of 476

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No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

369 of 476

Page 38: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

370 of 476

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No.

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958

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

371 of 476

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No.

Maj

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QP

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ectio

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372 of 476

Page 41: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

No.

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Page 42: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

374 of 476

Page 43: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 44: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

376 of 476

Page 45: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

377 of 476

Page 46: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 47: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Page 48: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

No.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

380 of 476

Page 49: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

381 of 476

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No.

Maj

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t

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ory

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nd a

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ted

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l acc

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o be

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lace

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opos

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ect t

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e N

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Spe

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n th

e lis

t alo

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ith th

e co

nditi

on o

f ap

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f any

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g. D

iv/Q

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ctio

n ca

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ill b

e de

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ring

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uatio

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- Fo

r tho

se it

ems

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aile

d R

equi

red"

for N

TPC

revi

ew. T

o be

iden

tifie

d w

ith le

tter "

DR

" in

the

list.

NO

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1 : E

MP

TY C

AB

INE

TS, C

OM

PU

TER

S, S

IGN

AL

ISO

LATO

R/ M

ULT

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ER

, MC

B, T

B, P

OW

ER

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LY E

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LL A

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BE

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OM

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EG

EN

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US

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CE

S A

GR

EE

D B

Y N

TPC

IN Q

P. I

F TH

E T

OTA

L IN

TEG

RA

TED

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NE

L A

ND

FA

T IS

CO

ND

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TED

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EG

EN

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US

LY

ITE

M T

O B

E T

RE

ATE

D A

S C

AT

- I.

NO

TE -

3 : F

or th

e ite

ms

not a

ppea

ring

in th

e pr

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ard

list,

bidd

er a

nd N

TPC

will

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ually

dis

cuss

ed in

futu

re.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Sl No

PackageName

Supplier Name Supplier Communication Address Supplier Works Address

DRESSER INDUSTRIES INC. Mr. Nishit Patel/Mr. Anuj Verma Plot No.2306, Phase II, GIDC Chhatral Kalol Phone- 02764-233682 Pincode : 382729 Email :[email protected]

SWITZER PROCESS INSTRUMENTS PVT. LTD.

Mr. V S Jayaprakash, No.127 & 128, SIDCO North Phase, Ambattur Estates CHENNAI Phone- 044-26252017/2018 Pincode : 600050 Email :[email protected]

Works-1->C S Shankar 127, Sidco North Phase, Ambattur Estates, -CHENNAI-TAMIL NADU INDIA Phone- 8754491904 FAX : 044-26248849 Pincode : 600050 Email :[email protected]

PRECISION MASS PRODUCTS PVT. LTD.

Mr. Nishit Patel/Mr. Anuj Verma Plot No.2306, Phase II, GIDC Chhatral Kalol Phone- 9999464663 Pincode : 382729 Email :[email protected]

Works-1->Mr. Hitesh Parmar/Mr. Hitesh ParmarPlot No.2306, Phase II, GIDC Chhatral, -Kalol-GUJARAT INDIA Phone- 9327359227 FAX :02764-233440 Pincode : 382729 Email :[email protected]

INDFOS INDUSTRIES LIMITED B-20-21, INDUSTRIAL AREA, MEERUT ROAD, GHAZIABAD Phone- 0120-2712016 Pincode :Email : [email protected]

SOR INC. LARRY DEGARMO/Avdhesh Chandra, 14685 W. 105TH STREET LENEXA Phone- 09810905139, Pincode : 66215 Email : [email protected], [email protected],

Works-1->LARRY DEGARMO/ ROY STUMBOUGH 14685 W. 105TH STREET, LENEXA -KANSAS- USA Phone- 913-888-0767 FAX : 913-888-0767 Pincode : 66215 Email :[email protected]

Barksdale GmbH, Germany Michael Weileder Dorn Assenheimer, Strasse 27 Reichelsheim Phone- +91-9999107840 Pincode :D-61203 Email : [email protected]

GENERAL INSTRUMENTS CONSORTIUM

Mr. Amarendra Kulkarni 194/195, Gopi Tank Road, Off. Pandurang Naik Marg, Mahim Mumbai Phone- 9323195251 Pincode : 400016 Email :[email protected]

Kaustubha Udyog, S.No. 36/1/1, Sinhgad Road, Vadgaon Khurd, Near Lokmat Press, Pune, Phone- 020-24393577, Pincode : Email : [email protected],

INDFOS (INDIA) LIMITED MR.L.C.VENKATRANGAN/MR.B.KANNAN New No.17, II Floor, Adwave Towers, Dr.Sevalia Shivaji Salai, T.Nagar Chennai Phone- +91 44 24353407 Pincode : 600017 Email : [email protected]

BOSE PANDA INSTRUMENTS PVT.LTD.

Mr. Partha Bose 44, Saheed Hemanta Kumar Bose,Sarani, Kolkata Phone- +91 33 2548 7220 Pincode: 700074 Email : [email protected]; [email protected]

Works-1->Mr. Partha Bose 44, Saheed Hemanta Kumar Bose,Sarani, -Kolkata-WEST BENGAL India Phone- +91 33 2548 7220 FAX :+91 33 2548 0429, Pincode : 700074 Email :[email protected] [email protected]

A.N. INSTRUMENTS PVT. LTD. MARKETING DIVISION, 5th FLOOR, 59-B, CHOWRINGHEE ROAD, KOLKATA Phone- 24757784,22472509 Pincode : 700020 Email :[email protected]

Works-1->Mr. Gautam MukherjeeKusumba,Sonarpur Station Road,P.O. -Narendrapur, -Kolkata-WEST BENGAL INDIA Phone- 9836878855 FAX : 033-24342748 Pincode : 700103 Email :gkm [email protected]

PRECISION MASS PRODUCTS PVT. LTD.

Mr. Nishit Patel/Mr. Anuj Verma Plot No.2306, Phase II, GIDC Chhatral Kalol Phone- 9999464663 Pincode : 382729 Email :[email protected]

Works-1->Mr. Hitesh Parmar/Mr. Hitesh ParmarPlot No.2306, Phase II, GIDC Chhatral, -Kalol-GUJARAT INDIA Phone- 9327359227 FAX :02764-233440 Pincode : 382729 Email :[email protected]

Baumer Technologies India Pvt. Ltd.

Mr. Shyam Warilani/Mr. V Suresh Babu 36, DAMJI SHAMJI INDUSTRIAL COMPLEX, OFF.-MAHAKALI CAVES ROAD, ANDHERI(E) MUMBAI Phone- +91 99589 25151 Pincode : 400093 Email :[email protected]

Works-1->Mr. Shyam Warilani/Mr. V Suresh Babu Plot No 34 À GIDC À Phase 1, -VAPI-GUJARAT INDIA Phone- +91 11 4161 7111 FAX : 022 2687 3613 Pincode : 396 195 Email :[email protected]

H.GURU INSTRUMENTS (SOUTH INDIA) P. LTD

32,INDUSTRIAL SUBURB YESWANTHAPURBANGALORE Phone- 080-23370300, Pincode :560022 Email : [email protected]

Works-1->Shikha Hazra/ Shyamal Hazra 32, Industrial Suburb,Yeshwanthpur -BANGALORE-KARNATAKA INDIA Phone- 080-23370300 FAX :080-23379890 Pincode : 560022 Email :[email protected]

FORBES MARSHALL (HYD) LTD. MR SAILESH PATALAY/MR. M K SRINIVASAN PLOT NO.A-19/2, & T-4/2, IDA, NACHARAM,HYDERABAD Phone- 9849913704 Pincode : 500 076 Email : [email protected]

Works-1->MR G.SRINIVASAN/MR ANUJ MALPANI PLOT NO:A-19/2 & T-4/2,I.DA. NACHARAM , -HYDERABAD-TELANGANA INDIA Phone- 09866550762 FAX : 040 27152193 Pincode : 560076 Email :[email protected]

H.GURU INDUSTRIES Mr. G. D. Hazra/Mr. P. K. Mitra 10 B, HO-CHI-MINH SARANI, KOLKATA Phone- 033 2282 2463 / 1637 Pincode : 700071 Email : [email protected]

Works-1->NA NA -- Phone- FAX : Pincode : Email :

PACKAGE WISE REGISTERED SUPPLIER LIST (PERMANENT CATEGORY) AS ON 4/19/2017

PRESSURESWITCH/DIFF.

PRESSURESWITCH

PRESSUREGAUGE/

DIFF.PRESSUREGAUGE

1

2

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

383 of 476

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GAUGE BOURDON INDIA PVT. LTD.

194/195, Gopi Tank Road, Off Pandurang Naik Marg, Mahim Mumbai, Phone- 011-41607463, Pincode : 400016, Email : [email protected],

Works-1->Gauge Bourdon India Pvt. Ltd., Plot No-4, 5, 6,Jawahar Co-operative Industrial Estate, -Kalamboli Taluka Panvel-MAHARASHTRA India Phone- 022-27421095, FAX : 022-27421901, Pincode : 410209, Email :[email protected]

FORBES MARSHALL (HYD) LTD. MR SAILESH PATALAY/MR. M K SRINIVASAN PLOT NO.A-19/2, & T-4/2, IDA, NACHARAM,HYDERABAD Phone- 9849913704 Pincode : 500 076 Email : [email protected]

Works-1->MR G.SRINIVASAN/MR ANUJ MALPANI PLOT NO:A-19/2 & T-4/2,I.DA. NACHARAM , -HYDERABAD-TELANGANA INDIA Phone- 09866550762 FAX : 040 27152193 Pincode : 560076 Email :[email protected]

GOA INSTRUMENTS INDUSTRIES PVT.LTD.,

D2/5, Mapusa Industrial Estate, Mapusa, Goa, Phone- 09326054551, Pincode : 403507, Email :[email protected],

Works-1->Mr. S.G. Dixit D2/5, Mapusa Industrial Estate, -Mapusa-GOA INDIA Phone- 09326054551 FAX : 0832-2262331 Pincode :403 507 Email : [email protected]

H.GURU INSTRUMENTS (SOUTH INDIA) P. LTD

32,INDUSTRIAL SUBURB YESWANTHAPURBANGALORE Phone- 080-23370300, Pincode :560022 Email : [email protected]

Works-1->Shikha Hazra/ Shyamal Hazra 32, Industrial Suburb,Yeshwanthpur -BANGALORE-KARNATAKA INDIA Phone- 080-23370300 FAX :080-23379890 Pincode : 560022 Email :[email protected]

GAUGE BOURDON INDIA PVT. LTD.

194/195, Gopi Tank Road, Off Pandurang Naik Marg, Mahim Mumbai, Phone- 011-41607463, Pincode : 400016, Email : [email protected],

Works-1->Gauge Bourdon India Pvt. Ltd., Plot No-4, 5, 6,Jawahar Co-operative Industrial Estate, -Kalamboli Taluka Panvel-MAHARASHTRA India Phone- 022-27421095, FAX : 022-27421901, Pincode : 410209, Email :[email protected]

H.GURU INDUSTRIES Mr. G. D. Hazra/Mr. P. K. Mitra 10 B, HO-CHI-MINH SARANI, KOLKATA Phone- 033 2282 2463 / 1637 Pincode : 700071 Email : [email protected]

Works-1->NA NA -- Phone- FAX : Pincode : Email :

GOA THERMOSTATIC INSTRUMENTS PVT.LTD.

FLAT -B , GF, HILL CROWN APTS., COLLEGE ROAD, MAPUSA Phone- Pincode : 403525 Email : [email protected]

Works-1->Mrs Saanvi Naik BICHOLIM, -BICHOLIM-GOA INDIA Phone- 9595855152 FAX : Pincode : 403 529 Email :[email protected]

A.N. INSTRUMENTS PVT. LTD. MARKETING DIVISION, 5th FLOOR, 59-B, CHOWRINGHEE ROAD, KOLKATA Phone- 24757784,22472509 Pincode : 700020 Email :[email protected]

Works-1->Mr. Gautam MukherjeeKusumba,Sonarpur Station Road,P.O. -Narendrapur, -Kolkata-WEST BENGAL INDIA Phone- 9836878855 FAX : 033-24342748 Pincode : 700103 Email :gkm [email protected]

PRECISION MASS PRODUCTS PVT. LTD.

Mr. Nishit Patel/Mr. Anuj Verma Plot No.2306, Phase II, GIDC Chhatral Kalol Phone- 9999464663 Pincode : 382729 Email :[email protected]

Works-1->Mr. Hitesh Parmar/Mr. Hitesh ParmarPlot No.2306, Phase II, GIDC Chhatral, -Kalol-GUJARAT INDIA Phone- 9327359227 FAX :02764-233440 Pincode : 382729 Email :[email protected]

Baumer Technologies India Pvt. Ltd.

Mr. Shyam Warilani/Mr. V Suresh Babu 36, DAMJI SHAMJI INDUSTRIAL COMPLEX, OFF.-MAHAKALI CAVES ROAD, ANDHERI(E) MUMBAI Phone- +91 99589 25151 Pincode : 400093 Email :[email protected]

Works-1->Mr. Shyam Warilani/Mr. V Suresh Babu Plot No 34 À GIDC À Phase 1, -VAPI-GUJARAT INDIA Phone- +91 11 4161 7111 FAX : 022 2687 3613 Pincode : 396 195 Email :[email protected]

BLISS ANAND PVT. LTD. Mr. Vikas Anand/ Mr.RGRajan 92B & 93 B , IMT MANESAR Gurgaon Phone- 0124-4366000 TO 9 Pincode : 122001 Email : [email protected]

Works-1->Mr. Bharat Kumar/ Mr. Sasi KumarPlot No. 92B & 93B,Sec-V, IMTManesar -GURGAON-HARYANA INDIA Phone- 0124-4366000 TO 9 FAX : 0124-2290884 Pincode :122002 Email : bharat@blissanand .com

TOSHNIWAL BROTHERS PVT.LTD.

WORKS:TOSHNIWAL IND.PVT.LTD, INDUSTRIAL ESTATE MAKHUPURA, AJMER Phone- 441171 Pincode : 305002 Email :[email protected]

SIGMA INSTRUMENTS CO. Gopal Kannan/R Gopinath 201, ANANDRAJ INDUSTRIAL ESTATE, OFF.LBS MARG, SONAPUR LANE, BHANDUP (W) MUMBAI Phone- +919821038162 Pincode : 400078 Email :[email protected]

Works-1->R Gopinath 27 Nahur Udyog Industrial Premises,M.M.Malviya Road, Mulund( -MUMBAI-MAHARASHTRA INDIA Phone- +912225918567 FAX : +912225918566 Pincode : 400080 Email : [email protected]

DETRIVE INSTRUMENTATION & ELECTRONICS LTD.

320, TV INDUSTIAL ESTATE, OFF.DR.A.BESANT ROAD, BEHIND GLAXO, WORLI, MUMBAI Phone- 24934125,24938403 Pincode : 400025 Email :[email protected]

Works-1->Mr. A.D.Solomon J-14, MIDC, TARAPORE, BOISER STN., -THANE-MAHARASHTRA India Phone- FAX : Pincode :Email : [email protected]

Tempsens Instrument (I) Pvt Ltd MR. V.P.RATHI/MR. HEMANT RATHI B-188A ROAD NO.5 , M.I.A UDAIPUR Phone- 09352420069 Pincode : 313003 Email : [email protected]

Works-1->Mr. S.D Deval B-188A ROAD NO.5 ,M.I.A -UDAIPUR-RAJASTHAN INDIA Phone- 9352501530 FAX : 0294-3057750 Pincode :313003 Email : [email protected]

Thermal Instrument India Pvt. Ltd.

Mr. Raghavendra M. Kulkarni 194/195, Gopi Tank Road Behind Citylight Cinema,Mahim Mumbai Phone- 09322664709 Pincode : 400016 Email :[email protected]

Works-1->Mr. Raghavendra M. Kulkarni Survey No. 250A/B, Post-Mangaon,Tal.- Kudal, Dist.- Sindhudurg, --MAHARASHTRA India Phone- 09322664709 FAX : 022-24455026 Pincode :416519 Email : [email protected]

LEVEL GAUGE

TEMP. ELEMENT

TEMPERATUREGAUGE

3

4

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

384 of 476

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TM TECNOMATIC SPA MR. ANTONIO NOVIELLO/Mrs. Enrica Bazzocc VIA DELLE INDUSTRIE, 36 CREMONA Phone- 39037221574 Pincode : 26100 Email :[email protected]

Works-1->Mrs. Enrica Bazzocchi VIA DELLE INDUSTRIE, 36, -CREMONA- Italy Phone- 39037221574 FAX : 39037228318 Pincode :26100 Email : [email protected]

Baumer Technologies India Pvt. Ltd.

Mr. Shyam Warilani/Mr. V Suresh Babu 36, DAMJI SHAMJI INDUSTRIAL COMPLEX, OFF.-MAHAKALI CAVES ROAD, ANDHERI(E) MUMBAI Phone- +91 99589 25151 Pincode : 400093 Email :[email protected]

Works-1->Mr. Shyam Warilani/Mr. V Suresh Babu Plot No 34 À GIDC À Phase 1, -VAPI-GUJARAT INDIA Phone- +91 11 4161 7111 FAX : 022 2687 3613 Pincode : 396 195 Email :[email protected]

TECHNO INSTRUMENTS Abhijit Gohel/Mr. Amit Pandya Plot No. 1145/1, Uma Convertor Lane, Santej,Ta. Kalol,Gandhinagar Phone- 9909925223 Pincode :382721 Email : [email protected]

Works-1->Mr. Abhijit Gohel/Mr. Amit PandyaPlot No. 1145/1, Opp. Maruti Industries,Uma Convertor Lane, Santej,Ta. Kalol -Gandhinagar.-GUJARAT INDIA Phone- 02764-301203-04 FAX :02764-301200 Pincode : 382721 Email :[email protected]

PYRO ELECTRIC INSTRUMENTS GOA PVT.LTD.

M. D. BICHU/R. M. BICHU G.B, HILL CROWN APARTMENTS, COLLEGE ROAD, MAPUSA Phone- 9326114601 Pincode : 403507 Email :[email protected]

Works-1->A A KULKARNI/ VINOD C G PLOT NO. 71,BICHOLIM INDUSTRIAL ESTATE -BICHOLIM-GOA INDIA Phone- 9326114409 FAX : 91 832 2363381 Pincode : 403529 Email :[email protected]

TOSHNIWAL INDUSTRIES PVT. LTD.,

Industrial Estate, Makhupura, Ajmer, Phone- 9352009000, Pincode : 305002, Email :[email protected],

Works-1-> Khasra No.: 218-230& 235, Industrial Estate,Makhupura, -Ajmer-RAJASTHAN India Phone- 9887865856, FAX : 0145-2695174, Pincode : 305002, Email :[email protected]

GAUGE BOURDON INDIA PVT. LTD.

194/195, Gopi Tank Road, Off Pandurang Naik Marg, Mahim Mumbai, Phone- 011-41607463, Pincode : 400016, Email : [email protected],

Works-1->Gauge Bourdon India Pvt. Ltd., Plot No-4, 5, 6,Jawahar Co-operative Industrial Estate, -Kalamboli Taluka Panvel-MAHARASHTRA India Phone- 022-27421095, FAX : 022-27421901, Pincode : 410209, Email :[email protected]

GOA INSTRUMENTS INDUSTRIES PVT.LTD.,

D2/5, Mapusa Industrial Estate, Mapusa, Goa, Phone- 09326054551, Pincode : 403507, Email :[email protected],

Works-1->Mr. S.G. Dixit D2/5, Mapusa Industrial Estate, -Mapusa-GOA INDIA Phone- 09326054551 FAX : 0832-2262331 Pincode :403 507 Email : [email protected]

Moore Industries International Inc.

Leonard.W. Moore/ Matt Moren 16650 Schoenborn St. North Hills Phone- +1 818 830 5548 Pincode: 91343 Email : [email protected]

Works-1->Matt Moren/Gina Cruz 16650 Schoenborn St., North Hills -CALIFORNIA- USA Phone- +1 818 894 7111, ext FAX : +1 818 830 5588 Pincode : 91343 Email :[email protected]

TOSHNIWAL INDUSTRIES PVT. LTD.,

Industrial Estate, Makhupura, Ajmer, Phone- 9352009000, Pincode : 305002, Email :[email protected],

Works-1-> Khasra No.: 218-230& 235, Industrial Estate,Makhupura, -Ajmer-RAJASTHAN India Phone- 9887865856, FAX : 0145-2695174, Pincode : 305002, Email :[email protected]

Endress + Hauser (India) Pvt. Ltd.,

Mr. Prakash Vaghela 215-216, DLF Tower 'A',Jasola District Centre, New Delhi, Phone- 9717593001, Pincode : 110025, Email :[email protected],

Works-1-> M-171 to 173, MIDC, Waluj, -Aurangabad-MAHARASHTRA India Phone- 9881000474, FAX : 0240-2555179, Pincode :431136, Email :[email protected]

PANAM ENGINEERS Mr. Santosh Shukla 203, Jaisingh Business,Parsiwada, Sahar road,Andheri(East),Mumbai, Phone- 9892179529, Pincode : 400099,Email : [email protected],

Works-1->Mr. Santosh Shukla Others R-628,TTC Industrial Area, MIDC Rabale, -Navi Mumbai-MAHARASHTRA India Phone- 9821350761, FAX : 022-27695559, Pincode :400701, Email : [email protected]

ABB LIMITED MR. RAJIV GOVIL 14, MATHURA ROAD,FARIDABAD Phone- 09971085678 Pincode :121003 Email : [email protected]

Pune Techtrol Pvt. Ltd. N.P.Khatan/Sudhakar Badiger S-18, MIDC Bhosari,Pune Phone- 9850560042 Pincode : 411 026Email : [email protected]

V. AUTOMAT & INTRUMENTS (P) LTD.

Mr. R. K. BASSI/Mr. PRAVEEN KUMAR F-61, OKHLA INDL.AREA, PH-1 NEW DELHI Phone- 9810005826 Pincode : 110 020 Email :[email protected]

Works-1->Mr. BHAGWAN SINGH/ Mr. NANDAN SINGH F-61, OKHLA INDL.AREA,PHASE-I -NEW DELHI-DELHI INDIA Phone- 011-47627200 Extn. 3 FAX : 011- 26819440 Pincode : 110 020Email : [email protected]

SBEM PVT. LTD. MR.N.K. BEDARKAR/MR. VISHWANATH KARANDIK 39, ELECTRONIC CO.OP. ESTATE, PUNE SATARA ROAD PUNE, Phone- 912041030100 Pincode :411009 Email : [email protected]

Works-1->MR. MOHAN PADWAL691/A/2,BIBWEWADI INDL ESTATE -PUNE-MAHARASHTRA INDIA Phone- 918600042374FAX : 912024215670 Pincode : 411037 Email : [email protected]

YOKOGAWA INDIA LIMITED, PLOT NO.96, ELECTRONICS CITY COMPLEX, HOSUR ROAD, BANGALORE, Phone- 080-41586000, Pincode : Email :[email protected],

Works-1-> PLOT NO.96, ELECTRONICS CITY COMPLEX, HOSUR ROAD, -BANGALORE-KARNATAKA INDIA Phone- 080-41586000, FAX : 080-28521442, Pincode : Email :[email protected]

NIVO CONTROLS PVT. LTD. Mr. Praveen Toshniwal 104-115, Electronic Complex, Indore Phone- 0731-4081305 Pincode: 452010 Email : [email protected]

Works-1->Mr. Praveen Toshniwal 104-115, Electronic Complex, -Indore-MADHYA PRADESH India Phone- 0731-4081305 FAX : 0731-255075 Pincode : 452010 Email :[email protected]

TRANSMITTERS

5

6

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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SMART INSTRUMENTS LTD, BRAZIL

Agents: Digital Electronic Ltd. 74/11 'C' Cross RoadMIDC Andheri (East) MUMBAI Phone- 28208477 Pincode : 400093 Email :[email protected]

SIEMENS LIMITED Dr. Armin Bruck/Sandeep Mathur 130, Pandurang Budhkar Marg Worli Mumbai Phone- 0124 383 7377 Pincode : 400018 Email :[email protected]

Works-1->Ankit Varshney Kalwa Works, Thane-Belapur Road, Thane, -MUMBAI-MAHARASHTRA INDIA Phone- FAX : Pincode : 400708 Email :

EMERSON PROCESS MANAGEMENT (INDIA) PVT.LTD.

Mr. Amit Paithankar/Vikram Raj Singh 206-210,BALARAMA BUILDING 2ND FLR. BANDRA EAST MUMBAI Phone- 9619121500 Pincode :400051 Email : [email protected]

Works-1->Kalpesh Chandan/Hrishikesh AghorPlot No. A 145/4 TTC IND AREA,MIDC, PAWANE, -NAVI MUMBAI-MAHARASHTRA INDIA Phone- 9619688001 FAX : 022-66736000 Pincode :400 705 Email :[email protected]

Honeywell Automation India Limited

Mr. Ritwij Kulkarni 917, INTERNATIONAL TRADE TOWER, NEHRU PLACE, NEW DELHI Phone- 9890200584 Pincode : 110019 Email :[email protected]

Works-1->Mr.Kedar Tillu 53, 54, 56 & 57,Hadapsar Industrial Estate -PUNE-MAHARASHTRA INDIA Phone- 9665034625 FAX : 020 66039905 Pincode : 411013 Email :[email protected]

DRESSER INDUSTRIES INC. Mr. Nishit Patel/Mr. Anuj Verma Plot No.2306, Phase II, GIDC Chhatral Kalol Phone- 02764-233682 Pincode : 382729 Email :[email protected]

TOSHNIWAL BROTHERS PVT.LTD.

WORKS:TOSHNIWAL IND.PVT.LTD, INDUSTRIAL ESTATE MAKHUPURA, AJMER Phone- 441171 Pincode : 305002 Email :[email protected]

SOR INC. LARRY DEGARMO/Avdhesh Chandra, 14685 W. 105TH STREET LENEXA Phone- 09810905139, Pincode : 66215 Email : [email protected], [email protected],

Works-1->LARRY DEGARMO/ ROY STUMBOUGH 14685 W. 105TH STREET, LENEXA -KANSAS- USA Phone- 913-888-0767 FAX : 913-888-0767 Pincode : 66215 Email :[email protected]

INDFOS (INDIA) LIMITED MR.L.C.VENKATRANGAN/MR.B.KANNAN New No.17, II Floor, Adwave Towers, Dr.Sevalia Shivaji Salai, T.Nagar Chennai Phone- +91 44 24353407 Pincode : 600017 Email : [email protected]

SWITZER PROCESS INSTRUMENTS PVT. LTD.

Mr. V S Jayaprakash, No.127 & 128, SIDCO North Phase, Ambattur Estates CHENNAI Phone- 044-26252017/2018 Pincode : 600050 Email :[email protected]

Works-1->C S Shankar 127, Sidco North Phase, Ambattur Estates, -CHENNAI-TAMIL NADU INDIA Phone- 8754491904 FAX : 044-26248849 Pincode : 600050 Email :[email protected]

K.S.INSTRUMENTS PVT.LTD. S Raghavan No. 72, 3rd Main, 1st Stage Industrial Suburb, Yeshwanthpur Bangalore Phone- 9880385770 Pincode : 560022 Email :[email protected]

SUCHITRA INDUSTRIES NO-2,OPP-27 AECS LAYOUT 2ND STG REJAMAHALVILAS EXTN 2ND STG BANGALOREPhone- Pincode : Email :[email protected]

Works-1->B. Srinivas Suchitra Industries, Opp No 53, Muneshwara Black Devinagar, Lottagal hal -BANGALORE-KARNATAKA INDIA Phone- 080-23511247 FAX : Pincode : 560094 Email :[email protected]

Shrenik & Company, Mr. Mitesh Shah/Mr. Pulin Shah 39 A/3 ,Panchratna Industrial Estate, Sarkhej-Bavla Road Ahmedabad Phone- 9825024921 Pincode : 382213 Email :[email protected], [email protected]

Works-1->Mr.Pulin Shah/ Mr. Kaloesh Parmar39 A/3 ,Panchratna Industrial Est,Sarkhej-Bavla Road, Changodhar -Ahmedabad-GUJARAT INDIA Phone- 98250 80339 1 FAX : 079-26932424 Pincode : 382213 Email : [email protected]

FLEXPRO ELECTRICALS PVT. LTD.

Mr. Dineshbhai Zaveri C-1/ 27&37, GIDC, Kabilpore, Navsari Phone- 02637-265140,265003 Pincode :396424 Email : [email protected]

Works-1->Mr. Dineshbhai Zaveri CEO C-1/ 27&37, GIDC, Kabilpore, -Navsari-GUJARAT INDIA Phone- 02637-265140,265003 FAX :02637-265308 Pincode : 396424 Email :[email protected]

AJMERA INDUSTRIAL & ENGINEERING WORKS

JIGNESH MAHENDRA AJMERA DENA BANK BLDG.,SHREE NAGESH INDL. ESTATE,STATION ROAD, MUMBAI Phone- 022 67973578 Pincode :400 088 Email : [email protected], [email protected]

Works-1->JIGNESH MAHENDRA AJMERA DENA BANK BLDG., SHREE NAGESHINDL. ESTATE,STATION ROAD, -MUMBAI-MAHARASHTRA INDIA Phone- 022 67973578FAX : Pincode : 400 088 Email :[email protected]

9

Cold Junction CompensationBox (CJCB)

CREATIVE INSTRUMENTS & CONTROLS

NO-17/1 , 1ST FLOOR , 11TH CROSS 1ST K BLOCK , RAJAJINAGAR, BANGALORE-560010 Phone-Pincode : Email : [email protected]

VIKAS INDUSTRIAL PRODUCTS S.R.SINGH/NAVEEN SINGH B - 2, SECTOR - 6, NOIDA Phone- +91-9810122070 Pincode : 201301 Email : [email protected]

Works-1->S.R.SINGH/ NAVEEN SINGH B - 2, SECTOR - 6, -NOIDA-UTTAR PRADESH INDIA Phone- 0120-4352940 FAX : 0120-4352940 Pincode : 201301 Email :[email protected]

Fluid Controls Pvt. Ltd. Sophie Y. Moochhala/Mayur Rajput J.V.PATEL, I.T.I CMPD, B.MADHUKAR MARG, ELPHINSTONE ROADSTN.(WR), MUMBAI Phone- (022) 43338000 Pincode : 400013 Email :[email protected]

Works-1->Mr. Tansen Choudhari/Mr. Mahesh Darekar Shed No.8, Lonavla Indl.Co-op.Estate Ltd,Nagargaon, -Lonavla-MAHARASHTRA INDIA Phone- 9823951347 FAX : (02114) 271132 Pincode : 410 401 Email : [email protected]

JUNCTION BOX

TEMPERATURESWITCH

7

INSTRUMENTSTUBE FITTINGS

8

10

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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AURA INCORPORATED NIRAJ SHARAN/SUJIT KUMAR W-167A, GREATER KAILASH-II NEW DELHI Phone- 9810182430 Pincode : 110048 Email : [email protected]

PRECISION ENGINEERING INDUSTRIES

K. SITARAM/ K. SRINIVAS 7,SIDHAPURA INDUSTRIAL ESTATE S.V. ROAD,GOREGAON(W)MUMBAI Phone- 022 42631700 Pincode : 400 062 Email : [email protected]

Works-1->ALEX BAPTIST/ K. SRINIVAS 7. SIDHAPURA INDUSTRIAL ESTATE,SV ROAD, GOREGAON(WEST) -MUMBAI-MAHARASHTRA INDIA Phone- 022-42631700 FAX : 022-40035259 Pincode : 400 062 Email :[email protected]

SIGMA INSTRUMENTS CO. Gopal Kannan/R Gopinath 201, ANANDRAJ INDUSTRIAL ESTATE, OFF.LBS MARG, SONAPUR LANE, BHANDUP (W) MUMBAI Phone- +919821038162 Pincode : 400078 Email :[email protected]

Works-1->R Gopinath 27 Nahur Udyog Industrial Premises,M.M.Malviya Road, Mulund( -MUMBAI-MAHARASHTRA INDIA Phone- +912225918567 FAX : +912225918566 Pincode : 400080 Email : [email protected]

Sapcon Instrument Pvt Ltd. 131, PALSHIKAR COLONY Contact Person- Mr. Ashwin (9826080207) INDORE Phone- +91-731-4085751, Pincode : 452004 Email :[email protected]

Works-1->Mr. Ashwin R Palshikar/Mr. Navin Bodse 131 PALSHIKAR COLONY, -INDORE-MADHYA PRADESH INDIA Phone- 9754261005FAX : 0731-2475475 Pincode : 452004 Email :[email protected]

V. AUTOMAT & INTRUMENTS (P) LTD.

Mr. R. K. BASSI/Mr. PRAVEEN KUMAR F-61, OKHLA INDL.AREA, PH-1 NEW DELHI Phone- 9810005826 Pincode : 110 020 Email :[email protected]

Works-1->Mr. BHAGWAN SINGH/ Mr. NANDAN SINGH F-61, OKHLA INDL.AREA,PHASE-I -NEW DELHI-DELHI INDIA Phone- 011-47627200 Extn. 3 FAX : 011- 26819440 Pincode : 110 020Email : [email protected]

Flow Star Engineering Pvt. Ltd., MR. KHALID AKHTAR/MR. TAPAN KUMAR JANA Plot No-7 F/2, Northern India Industrial 20/3, Mathura Road FARIDABAD Phone- 9818176380 Pincode : 121005 Email : [email protected]

Works-1->MR. KHALID AKHTAR/MR. TAPAN KUMAR JANA Plot No-7 F/2, Northern India Complex,20/3, Mathura Road -FARIDABAD-HARYANA INDIA Phone- 0129-4069661, FAX :0129-4069663 Pincode : 121005 Email :[email protected]

NIVO CONTROLS PVT. LTD. MR.PRAVEEN TOSHNIWAL/MR. NITIN TAMHANE 104-115, ELECTRONIC COMPLEX, INDORE Phone- 07314081300 Pincode : 452010 Email :[email protected]

Baumer Technologies India Pvt. Ltd.

Mr. Shyam Warilani/Mr. V Suresh Babu 36, DAMJI SHAMJI INDUSTRIAL COMPLEX, OFF.-MAHAKALI CAVES ROAD, ANDHERI(E) MUMBAI Phone- +91 99589 25151 Pincode : 400093 Email :[email protected]

Works-1->Mr. Shyam Warilani/Mr. V Suresh Babu Plot No 34 À GIDC À Phase 1, -VAPI-GUJARAT INDIA Phone- +91 11 4161 7111 FAX : 022 2687 3613 Pincode : 396 195 Email :[email protected]

SOR INC. LARRY DEGARMO/Avdhesh Chandra, 14685 W. 105TH STREET LENEXA Phone- 09810905139, Pincode : 66215 Email : [email protected], [email protected],

Works-1->LARRY DEGARMO/ ROY STUMBOUGH 14685 W. 105TH STREET, LENEXA -KANSAS- USA Phone- 913-888-0767 FAX : 913-888-0767 Pincode : 66215 Email :[email protected]

Pune Techtrol Pvt. Ltd. N.P.Khatan/Sudhakar Badiger S-18, MIDC Bhosari,Pune Phone- 9850560042 Pincode : 411 026Email : [email protected]

LEVCON INSTRUMENTS PVT. LTD.

Mr Shayak Gupta/Badal Jana Rajkamal', 7th floor, 13, Camac Street KOLKATA Phone- 0 33 2283 2766 Pincode : 700017 Email :b [email protected]

BLISS ANAND PVT. LTD. Mr. Vikas Anand/ Mr.RGRajan 92B & 93 B , IMT MANESAR Gurgaon Phone- 0124-4366000 TO 9 Pincode : 122001 Email : [email protected]

Works-1->Mr. Bharat Kumar/ Mr. Sasi KumarPlot No. 92B & 93B,Sec-V, IMTManesar -GURGAON-HARYANA INDIA Phone- 0124-4366000 TO 9 FAX : 0124-2290884 Pincode :122002 Email : bharat@blissanand .com

SOR INC. LARRY DEGARMO/Avdhesh Chandra, 14685 W. 105TH STREET LENEXA Phone- 09810905139, Pincode : 66215 Email : [email protected], [email protected],

Works-1->LARRY DEGARMO/ ROY STUMBOUGH 14685 W. 105TH STREET, LENEXA -KANSAS- USA Phone- 913-888-0767 FAX : 913-888-0767 Pincode : 66215 Email :[email protected]

LEVCON INSTRUMENTS PVT. LTD.

Mr Shayak Gupta/Badal Jana Rajkamal', 7th floor, 13, Camac Street KOLKATA Phone- 0 33 2283 2766 Pincode : 700017 Email :b [email protected]

Works-1-> 38G, PICNIC GARDEN ROAD, -KOLKATA-WEST BENGAL INDIA Phone- FAX :Pincode : Email :

V. AUTOMAT & INTRUMENTS (P) LTD.

Mr. R. K. BASSI/Mr. PRAVEEN KUMAR F-61, OKHLA INDL.AREA, PH-1 NEW DELHI Phone- 9810005826 Pincode : 110 020 Email :[email protected]

Works-1->Mr. BHAGWAN SINGH/ Mr. NANDAN SINGH F-61, OKHLA INDL.AREA,PHASE-I -NEW DELHI-DELHI INDIA Phone- 011-47627200 Extn. 3 FAX : 011- 26819440 Pincode : 110 020Email : [email protected]

HI-TECH SYSTEMS & SERVICES LTD.

Mr. Vikash Agrawal/Mr. Tarun Debnath 119, PARK STREET , KOLKATA Phone- 033-22290045 Pincode : 700016 Email : [email protected]

Works-1->Mr. Jitendra Kumar/Mr. Debasis Dey82/1, Sarsuna Main Road, -KOLKATA-WEST BENGAL INDIA Phone- 9883994030 FAX :Pincode : 700061 Email : [email protected]

RAMAN INSTRUMENTS PVT.LTD. Mr. N R Shenoy/Mr G B Vijh 8, First Floor.Plot : 160A Bait-Ush-Sharaf, 29th Road,Bandra(W)MUMBAI Phone- 09892331381 Pincode : 400050Email : [email protected]

Works-1->NA -- Phone- FAX : Pincode :Email :

LEVEL SWITCH-CAPACITANCE

TYPE

LEVEL SWITCH-CONDUTIVITY

TYPE

TUBE FITTINGS

11

12

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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Sapcon Instrument Pvt Ltd. 131, PALSHIKAR COLONY Contact Person- Mr. Ashwin (9826080207) INDORE Phone- +91-731-4085751, Pincode : 452004 Email :[email protected]

Works-1->Mr. Ashwin R Palshikar/Mr. Navin Bodse 131 PALSHIKAR COLONY, -INDORE-MADHYA PRADESH INDIA Phone- 9754261005FAX : 0731-2475475 Pincode : 452004 Email :[email protected]

BLISS ANAND PVT. LTD. Mr. Vikas Anand/ Mr.RGRajan 92B & 93 B , IMT MANESAR Gurgaon Phone- 0124-4366000 TO 9 Pincode : 122001 Email : [email protected]

Works-1->Mr. Bharat Kumar/ Mr. Sasi KumarPlot No. 92B & 93B,Sec-V, IMTManesar -GURGAON-HARYANA INDIA Phone- 0124-4366000 TO 9 FAX : 0124-2290884 Pincode :122002 Email : bharat@blissanand .com

SIGMA INSTRUMENTS CO. Gopal Kannan/R Gopinath 201, ANANDRAJ INDUSTRIAL ESTATE, OFF.LBS MARG, SONAPUR LANE, BHANDUP (W) MUMBAI Phone- +919821038162 Pincode : 400078 Email :[email protected]

Works-1->R Gopinath 27 Nahur Udyog Industrial Premises,M.M.Malviya Road, Mulund( -MUMBAI-MAHARASHTRA INDIA Phone- +912225918567 FAX : +912225918566 Pincode : 400080 Email : [email protected]

SIGMA INSTRUMENTS CO. Gopal Kannan/R Gopinath 201, ANANDRAJ INDUSTRIAL ESTATE, OFF.LBS MARG, SONAPUR LANE, BHANDUP (W) MUMBAI Phone- +919821038162 Pincode : 400078 Email :[email protected]

Works-1->R Gopinath 27 Nahur Udyog Industrial Premises,M.M.Malviya Road, Mulund( -MUMBAI-MAHARASHTRA INDIA Phone- +912225918567 FAX : +912225918566 Pincode : 400080 Email : [email protected]

Pune Techtrol Pvt. Ltd. N.P.Khatan/Sudhakar Badiger S-18, MIDC Bhosari,Pune Phone- 9850560042 Pincode : 411 026Email : [email protected]

D.K. INSTRUMENTS PVT.LTD. N.SIKDAR/ SUMIT SIKDAR 76/2,SELIMPUR RD DHAKURIA Kolkata Phone- 033-2415-1310. Pincode : 700031 Email : [email protected]

V. AUTOMAT & INTRUMENTS (P) LTD.

Mr. R. K. BASSI/Mr. PRAVEEN KUMAR F-61, OKHLA INDL.AREA, PH-1 NEW DELHI Phone- 9810005826 Pincode : 110 020 Email :[email protected]

Works-1->Mr. BHAGWAN SINGH/ Mr. NANDAN SINGH F-61, OKHLA INDL.AREA,PHASE-I -NEW DELHI-DELHI INDIA Phone- 011-47627200 Extn. 3 FAX : 011- 26819440 Pincode : 110 020Email : [email protected]

LEVCON INSTRUMENTS PVT. LTD.

Mr Shayak Gupta/Badal Jana Rajkamal', 7th floor, 13, Camac Street KOLKATA Phone- 0 33 2283 2766 Pincode : 700017 Email :b [email protected]

GENERAL INSTRUMENTS CONSORTIUM

Mr. Amarendra Kulkarni 194/195, Gopi Tank Road, Off. Pandurang Naik Marg, Mahim Mumbai Phone- 9323195251 Pincode : 400016 Email :[email protected]

Baumer Technologies India Pvt. Ltd.

Mr. Shyam Warilani/Mr. V Suresh Babu 36, DAMJI SHAMJI INDUSTRIAL COMPLEX, OFF.-MAHAKALI CAVES ROAD, ANDHERI(E) MUMBAI Phone- +91 99589 25151 Pincode : 400093 Email :[email protected]

Works-1->Mr. Shyam Warilani/Mr. V Suresh Babu Plot No 34 À GIDC À Phase 1, -VAPI-GUJARAT INDIA Phone- +91 11 4161 7111 FAX : 022 2687 3613 Pincode : 396 195 Email :[email protected]

SBEM PVT. LTD. MR.N.K. BEDARKAR/MR. VISHWANATH KARANDIK 39, ELECTRONIC CO.OP. ESTATE, PUNE SATARA ROAD PUNE, Phone- 912041030100 Pincode :411009 Email : [email protected]

Works-1->MR. MOHAN PADWAL691/A/2,BIBWEWADI INDL ESTATE -PUNE-MAHARASHTRA INDIA Phone- 918600042374FAX : 912024215670 Pincode : 411037 Email : [email protected]

SOR INC. LARRY DEGARMO/Avdhesh Chandra, 14685 W. 105TH STREET LENEXA Phone- 09810905139, Pincode : 66215 Email : [email protected], [email protected],

Works-1->LARRY DEGARMO/ ROY STUMBOUGH 14685 W. 105TH STREET, LENEXA -KANSAS- USA Phone- 913-888-0767 FAX : 913-888-0767 Pincode : 66215 Email :[email protected]

BLISS ANAND PVT. LTD. Mr. Vikas Anand/ Mr.RGRajan 92B & 93 B , IMT MANESAR Gurgaon Phone- 0124-4366000 TO 9 Pincode : 122001 Email : [email protected]

Works-1->Mr. Bharat Kumar/ Mr. Sasi KumarPlot No. 92B & 93B,Sec-V, IMTManesar -GURGAON-HARYANA INDIA Phone- 0124-4366000 TO 9 FAX : 0124-2290884 Pincode :122002 Email : bharat@blissanand .com

VIKAS INDUSTRIAL PRODUCTS S.R.SINGH/NAVEEN SINGH B - 2, SECTOR - 6, NOIDA Phone- +91-9810122070 Pincode : 201301 Email : [email protected]

Works-1->S.R.SINGH/ NAVEEN SINGH B - 2, SECTOR - 6, -NOIDA-UTTAR PRADESH INDIA Phone- 0120-4352940 FAX : 0120-4352940 Pincode : 201301 Email :[email protected]

Fluid Controls Pvt. Ltd. Sophie Y. Moochhala/Mayur Rajput J.V.PATEL, I.T.I CMPD, B.MADHUKAR MARG, ELPHINSTONE ROADSTN.(WR), MUMBAI Phone- (022) 43338000 Pincode : 400013 Email :[email protected]

Works-1->Mr. Tansen Choudhari/Mr. Mahesh Darekar Shed No.8, Lonavla Indl.Co-op.Estate Ltd,Nagargaon, -Lonavla-MAHARASHTRA INDIA Phone- 9823951347 FAX : (02114) 271132 Pincode : 410 401 Email : [email protected]

PRECISION ENGINEERING INDUSTRIES

K. SITARAM/ K. SRINIVAS 7,SIDHAPURA INDUSTRIAL ESTATE S.V. ROAD,GOREGAON(W)MUMBAI Phone- 022 42631700 Pincode : 400 062 Email : [email protected]

Works-1->ALEX BAPTIST/ K. SRINIVAS 7. SIDHAPURA INDUSTRIAL ESTATE,SV ROAD, GOREGAON(WEST) -MUMBAI-MAHARASHTRA INDIA Phone- 022-42631700 FAX : 022-40035259 Pincode : 400 062 Email :[email protected]

AURA INCORPORATED NIRAJ SHARAN/SUJIT KUMAR W-167A, GREATER KAILASH-II NEW DELHI Phone- 9810182430 Pincode : 110048 Email : [email protected]

INSTRUMENTSPIPE FITTINGS

14

LEVEL SWITCH-FLOAT TYPE

13

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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AURA INCORPORATED NIRAJ SHARAN/SUJIT KUMAR W-167A, GREATER KAILASH-II NEW DELHI Phone- 9810182430 Pincode : 110048 Email : [email protected]

PRECISION ENGINEERING INDUSTRIES

K. SITARAM/ K. SRINIVAS 7,SIDHAPURA INDUSTRIAL ESTATE S.V. ROAD,GOREGAON(W)MUMBAI Phone- 022 42631700 Pincode : 400 062 Email : [email protected]

Works-1->ALEX BAPTIST/ K. SRINIVAS 7. SIDHAPURA INDUSTRIAL ESTATE,SV ROAD, GOREGAON(WEST) -MUMBAI-MAHARASHTRA INDIA Phone- 022-42631700 FAX : 022-40035259 Pincode : 400 062 Email :[email protected]

Comfit & Valve Pvt. Ltd. Mr. Jeetu Jain/Mr. Vinay Sosa Survey No. 23/1, Part 2, Ahmedabad-Mehsana Highway Laxmipura, Nandasan Phone- 02764-267036/37 Pincode :382705 Email : [email protected]

Works-1->Miss Sonal Pithadia/Miss Pavan Chavda Survey No. 23/1, Part 2, Ahmedabad-Mehsana Highway, Laxmipura -Nandasan-GUJARAT INDIA Phone- 8460848087 FAX :2764-267036/37 Pincode : 382705 Email :[email protected]

HP VALVES & FITTINGS INDIA PVT. LTD.

S. Harichandran/P.S. Pandi B-11, Mugappair Industrial Estate, CHENNAI Phone- 044 26252537 Pincode : 600037 Email :[email protected]

Works-1->S. Harichandran/ P.S. Pandi B-11, Mugappair Industrial Estate, -CHENNAI-TAMIL NADU INDIA Phone- 044-25252537 FAX : 044-26252538 Pincode : 600037 Email :[email protected]

Perfect Instrumentation Control (India) Pvt. Ltd.

MD Hussain Shaikh/Shahanawaz Khan Gala No. 168, Loheki Chwal,216/ 218, Maulana Azad Rd. Nagpada Junction Mumbai Phone- 91-9324383121 Pincode : 400008 Email :[email protected]

Works-1->Shahanawaz Khan Vishweshwar Ind. Premises Co-op Soc. Ltd,F-18/19, Pradhikaran,Bhosadi MIDC -PUNE-MAHARASHTRA INDIA Phone- 020-30694134FAX : 022-23013010 Pincode : 411026 Email :[email protected]

Arya Crafts & Engineering Pvt. Ltd.

Mr.Sanjay Brahman/Mr.Shyam Vazirani 102, Vora Industrial Estate No.4 Navghar, Vasai Road (E)Dist.Thane, Mumbai Phone- +91-250-2392246 Pincode : 401210 Email : [email protected]

FLUIDFIT ENGINEERS PVT. LTD. Mr. Abbas Bhola Potia Building No. 2, Office No. 3,292, Bellasis Road,Mumbai Central (East)Mumbai Phone- 9920044113 Pincode : 400008Email : [email protected]

Works-1->Mr. Abbas Bhola Unit No. 16, Supreme Industrial Estate,Kaman Bhiwandi Road,Devdal, -Vasai East-MAHARASHTRA India Phone- 9920044113 FAX : 07303178243 Pincode : 401208 Email : [email protected]

VIKAS INDUSTRIAL PRODUCTS S.R.SINGH/NAVEEN SINGH B - 2, SECTOR - 6, NOIDA Phone- +91-9810122070 Pincode : 201301 Email : [email protected]

Works-1->S.R.SINGH/ NAVEEN SINGH B - 2, SECTOR - 6, -NOIDA-UTTAR PRADESH INDIA Phone- 0120-4352940 FAX : 0120-4352940 Pincode : 201301 Email :[email protected]

Fluid Controls Pvt. Ltd. Sophie Y. Moochhala/Mayur Rajput J.V.PATEL, I.T.I CMPD, B.MADHUKAR MARG, ELPHINSTONE ROADSTN.(WR), MUMBAI Phone- (022) 43338000 Pincode : 400013 Email :[email protected]

Works-1->Mr. Tansen Choudhari/Mr. Mahesh Darekar Shed No.8, Lonavla Indl.Co-op.Estate Ltd,Nagargaon, -Lonavla-MAHARASHTRA INDIA Phone- 9823951347 FAX : (02114) 271132 Pincode : 410 401 Email : [email protected]

PANAM ENGINEERS Mr. Santosh Shukla 203, Jaisingh Business,Parsiwada, Sahar road,Andheri(East),Mumbai, Phone- 9892179529, Pincode : 400099,Email : [email protected],

Works-1->Mr. Santosh Shukla Others R-628,TTC Industrial Area, MIDC Rabale, -Navi Mumbai-MAHARASHTRA India Phone- 9821350761, FAX : 022-27695559, Pincode :400701, Email : [email protected]

INSTRUMENTFITTINGS

2. New Sub-Vendor if proposed by Vendor during contract stage shall subject to BHEL/ end user approval without any commercial/ delivery implication.

15

NOTE:1. The above sub-vendor list is tentative & reference only. However Sub-Vendor List is subject to BHEL/ end user approval without any commercial/ delivery implication.

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C&I SPECIFICATION FOR MILL REJECT SYSTEM

SECTION: C SUB SECTION: C&I

KKS TAGGING PHILOSOPHY

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S. NO KKS NO. INST. TYPE SERVICE

1ZZEUAXXCL201 RF TYPE LSD (HIGH-HIGH) LEVEL SENSING TO CONFIRM GRID CHOKING IN PYRITE HOPPER (LSH)

2ZZEUAXXCL202 RF TYPE LSD (HIGH) LEVEL SENSING TO START THE CYCLE IN PYRITE HOPPER (LS)

3ZZEUAXXCT201 TEMPERATURE SWITCH TEMPERATURE SENSING OF PYRITE HOPPER (TS1)

4ZZEUAXXCP511 PRESSURE GAUGE INDICATION BACK PRESSURE IN VESSEL (PG1)

5ZZEUAXXCP512 PRESSURE GAUGE INDICATION OF INLET PRESSURE TO SYSTEM (PG2)

6ZZEUAXXCP202 PRESSURE SWITCH SENSING INLET PRESSURE TO SYSTEM (PS2)

7ZZEUAXXCP201 PRESSURE SWITCH SENSING BACK PRESSURE WHILE CONVEYING (PS1)

S. NO KKS NO. INST. TYPE SERVICE

101EUA15CP514 PRESSURE GAUGE INDICATION OF AIR RECEIVER - 1 PRESSURE OF BAY-1 (PG4)

201EUA16CP515 PRESSURE GAUGE INDICATION OF AIR RECEIVER - 2 PRESSURE OF BAY-2 (PG5)

301EUA19CP516 PRESSURE GAUGE INDICATION OF INSTRUMENT AIR HEADER PRESSURE BAY-1 (PG6)

401EUA20CP517 PRESSURE GAUGE INDICATION OF SERVICE WATER HEADER PRESSURE BAY - 1 (PG7)

501EUA21CP516 PRESSURE GAUGE INDICATION OF INSTRUMENT AIR HEADER PRESSURE BAY-2 (PG8)

601EUA22CP517 PRESSURE GAUGE INDICATION OF SERVICE WATER HEADER PRESSURE BAY - 2 (PG9)

701EUA19CP203 PRESSURE SWITCH SENSING OF INSTRUMENT AIR HEADER PRESSURE BAY-1 (PS3)

801EUA20CP204 PRESSURE SWITCH SENSING OF SERVICE WATER HEADER PRESSURE BAY - 1 (PS4)

901EUA21CP203 PRESSURE SWITCH SENSING OF INSTRUMENT AIR HEADER PRESSURE BAY-2 (PS5)

1001EUA22CP204 PRESSURE SWITCH SENSING OF SERVICE WATER HEADER PRESSURE BAY - 2 (PS6)

1101EUA15CP205 PRESSURE SWITCH SENSING OF SERVICE AIR RECEIVER - 1 PRESSURE BAY-1 (PS7)

1201EUA16CP206 PRESSURE SWITCH SENSING OF SERVICE AIR RECEIVER - 2 PRESSURE BAY-2 (PS8)

13 01EUA15CT511 TEMPERATURE GAUGE INDICATION OF SERVICE AIR RECEIVER-1 BAY-1 TEMPERATURE (TG1)

1401EUA16CT512 TEMPERATURE GAUGE INDICATION OF SERVICE AIR RECEIVER-2 BAY-2 TEMPERATURE (TG2)

1501EUA17CL203 RF TYPE LEVEL SENSING

DEVICELEVEL SENSING FOR SILO - 1 FILL (LSDSH1)

1601EUA17CP201 DIFFERENTIAL PRESSURE

SWITCHDIFFERENTIAL PRESSURE SENSING OF BAG FILTER SILO - 1 (DPS1)

1701EUA18CL204 CONDUCTIVE TYPE LEVEL

SWITCHWATER LEVEL SENSING FOR HI-HI, HI & L LEVEL BAY-1 (LSSP1)

1801EUA18CL205 CONDUCTIVE TYPE LEVEL

SWITCHWATER LEVEL SENSING FOR HI-HI, HI & L LEVEL BAY-2 (LSSP2)

S. NO KKS NO. INST. TYPE SERVICE

102EUA15CP514 PRESSURE GAUGE INDICATION OF AIR RECEIVER - 1 PRESSURE OF BAY-1 (PG10)

202EUA16CP515 PRESSURE GAUGE INDICATION OF AIR RECEIVER - 2 PRESSURE OF BAY-2 (PG11)

302EUA19CP516 PRESSURE GAUGE INDICATION OF INSTRUMENT AIR HEADER PRESSURE BAY-1 (PG12)

402EUA20CP517 PRESSURE GAUGE INDICATION OF SERVICE WATER HEADER PRESSURE BAY - 1 (PG13)

502EUA21CP516 PRESSURE GAUGE INDICATION OF INSTRUMENT AIR HEADER PRESSURE BAY-2 (PG14)

602EUA22CP517 PRESSURE GAUGE INDICATION OF SERVICE WATER HEADER PRESSURE BAY - 2 (PG15)

702EUA19CP203 PRESSURE SWITCH SENSING OF INSTRUMENT AIR HEADER PRESSURE BAY-1 (PS9)

8 02EUA20CP204 PRESSURE SWITCH SENSING OF SERVICE WATER HEADER PRESSURE BAY - 1 (PS10)

9 02EUA21CP203 PRESSURE SWITCH SENSING OF INSTRUMENT AIR HEADER PRESSURE BAY-2 (PS11)

10 02EUA22CP204 PRESSURE SWITCH SENSING OF SERVICE WATER HEADER PRESSURE BAY - 2 (PS12)

11 02EUA15CP205 PRESSURE SWITCH SENSING OF SERVICE AIR RECEIVER - 1 PRESSURE BAY-1 (PS13)

TYPICAL�INSTRUMENT�SCHEDULE�WITH�KKS�TAGUNIT - I & II BAY 1 & 2

(MILL - A TO MILL - J) SYSTEM 101 - 109 &SYSTEM 201 - 209

COMMON ITEMS FOR ALL MILLS OF THE UNIT - I BAY 1 & 2

COMMON ITEMS FOR ALL MILLS OF THE UNIT - II BAY 1 & 2

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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12 02EUA16CP206 PRESSURE SWITCH SENSING OF SERVICE AIR RECEIVER - 2 PRESSURE BAY-2 (PS14)

13 02EUA15CT511 TEMPERATURE GAUGE INDICATION OF SERVICE AIR RECEIVER-1 BAY-1 TEMPERATURE (TG3)

14 02EUA16CT512 TEMPERATURE GAUGE INDICATION OF SERVICE AIR RECEIVER-2 BAY-2 TEMPERATURE (TG4)

1502EUA17CL203 RF TYPE LEVEL SENSING

DEVICELEVEL SENSING FOR SILO - 2 FILL (LSDSH2)

1602EUA17CP201 DIFFERENTIAL PRESSURE

SWITCHDIFFERENTIAL PRESSURE SENSING OF BAG FILTER SILO - 2 (DPS2)

1702EUA18CL204 CONDUCTIVE TYPE LEVEL

SWITCHWATER LEVEL SENSING FOR HI-HI, HI & L LEVEL BAY-1 (LSSP3)

1802EUA18CL205 CONDUCTIVE TYPE LEVEL

SWITCHWATER LEVEL SENSING FOR HI-HI, HI & L LEVEL BAY-2 (LSSP4)

S. NO KKS NO. INST. TYPE SERVICE

101EUA23CP513 PRESSURE GAUGE INDICATION OF COMPRESSOR COMMON AIR HEADER PRESSURE (PG3)

2 00EUA24CP517 PRESSURE GAUGE INDICATION OF COMMON AIR RECEIVER - 7 PRESSURE (PG22)

3 00EUA24CP207 PRESSURE SWITCH SENSING OF COMMON SERVICE AIR RECEIVER - 7 PRESSURE (PS21)

4 00EUA24CT513 TEMPERATURE GAUGE INDICATION OF COMMON SERVICE AIR RECEIVER-7 TEMPERATURE (TG7)

NOTES:�

3.FOR�PRESSURE/TEMPERATURE/LEVEL�SWITCH�111

2.FOR�PRESSURE/TEMPERATURE/LEVEL�GAUGE�511

1.FOR�PRESSURE/TEMPERATURE/LEVEL�TRANSMITTER�011

FOR�INSTRUMENTS�8th,9th�AND�10th�PLACE�VALUE�OF�KKS�CODE�SHALL�BE�CHANGED�FOR�CORRESPONDING�EQUIPMENT�AS�FOLLOWS:�

COMMON ITEMS FOR ALL UNITS

ZZ STANDS FOR THE UNIT NO. (01 FOR UNIT-1, 02 FOR UNIT-2 )

XX STANDS FOR THE SYSTEM NO. OF THE RESPECTIVE UNIT (01 TO 09)

1.IF�THE�NUMBER�OF�EQUIPMENT/INSTRUMENTS�CHANGES,�THE�KKS�FOR�THE�SAME�SHALL�BE�FINALIZED�DURING�DETAILED�ENGINEERING.

2.FOR�INSTRUMENTS�KKS�6th�AND�7th�PLACE�VALUE�OF�KKS�CODE�SHALL�BE�CHANGED�FOR�CORRESPONDING�EQUIPMENT�AS�FOLLOWS:�

5.R.H.SENSOR�CM

1.FOR�PRESSURE��CP

2.FOR�TEMPERATURE/GT/AT/TEMP�SENSOR�CT

3.FOR�LEVEL�CL

4.FOR�FLOW�CF

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL REQUIREMENT�

SPECIFICATION�No:�PE�TS�424�160�A001�VOLUME:�II�B�SECTION�II�REV.�00� DATE:�24.05.17�SHEET�:���

SECTION�II��

STANDARD�TECHNICAL�REQUIREMENT�� � �� � �SUB�SECTION�IIA� STANDARD�TECHNICAL�REQUIREMENT�(MECHANICAL)� �SUB�SECTION�IIB� STANDARD�TECHNICAL�REQUIREMENT�(ELECTRICAL)� �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

-666

6-0

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SUB�SECTION�IIA��� ���������������������STANDARD�TECHNICAL�REQUIREMENT�(MECHANICAL)������

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

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6-0

�Mill Discharge Spout and Pyrite Hopper

� Each coal mill has a discharge spout with a pneumatic cylinder operated knife gate valve for discharging rejects into a pyrite hopper of adequate capacity. This hopper shall serve to store the mill rejects between each operating cycle of dense phase system. Minimum effective storage capacity shall be 2-3 times the effective (batch capacity) of the conveying vessel.

� Each pyrite hopper shall be provided with a knife gate valve of approved design at the bottom, adequately sized manhole/inspection door, sizing gird and emergency chute with Knife gate valve and reject quenching arrangement (water spray) shall be provided. Any platform/ structural support (as per IS 2062 Gr A/B) required to maintain the above equipment before transporter vessel’s inlet valve. Necessary explosion vent (rupture disc with MOC Aluminium) of proven design shall be provided in each pyrite hopper.

� Each emergency chute shall be provided with a knife gate valve to transfer mill rejects from pyrite hopper to ground or to Owner’s trolley. Necessary access and platform shall be provided. Limit switches shall be provided to indicate the valve position on control panel.

� Each pyrite hopper shall be provided with two level switches – one to start the operating sequence and the other to indicate the hopper above grid chocked condition.

� Open & Close Limit switches shall be provided in all KGVs and these limit switches shall be interlocked with MRS control system. Solenoid box cum local control panel shall be provided. Same shall house system start stop, vessel pressure indication, probe over ride, purge button so that system can be locally optd. It shall be possible to operate individual vessel from local pneumatic panel for few cycles in emergency.

� Following control modes shall be provided

� Remote mode: System shall be controlled through MRS control System.

� Local Mode:

a) Energized mode: Manual override shall be selected from MRS control System. System logic shall be executed in MRS control system itself.

b) De-energized mode: MRS control system shall be delinked and system (individual stack up assembly) shall be operated manually.

� The sizing grid shall be provided inside the pyrite hopper to prevent oversized mill rejects, tramp iron etc. from entering the conveying vessel. The arrangement for collecting bigger pieces of coal rejects from the grid includes, among others, Knife Gate Valve, chute work etc. Bigger pieces of coal rejects shall roll down from the grid and through KGVs, chute work etc. Bigger pieces of coal rejects shall roll down from the grid and can be removed through the over sized seized reject removal gate (to be provided preferably at the bottom of inspection door) be discharged to Owners trolley. The arrangement shall be finalized during detail engineering. The grid shall be made of minimum 10 mm dia.

�����

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

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6-0

CONVEYING VESSEL

1.0 GENERAL

This specification covers the PURCHASER’S general requirement of design, materials, constructional features, manufacture, inspection and testing at VENDOR'’S works and/or his sub vendor’s works of Conveying Vessel and accessories specified hereinafter.

2.0 CODES AND STANDARDS

2.1 The design, material, construction, manufacture, inspection and performance of the Transporter and accessories, shall comply with all statutory regulations and safety codes currently applicable in the locality where the equipment will be installed. The equipment shall also conform to the latest applicable Indian/British/USA/DIN Standards.

2.2 The material of construction and other works of the Transporter and accessories shall in general conform to the following standards/codes but will be subjected to any modification and requirement as specified in Section C of Technical Speciation.

i) Transporter Vessel – Mild Steel to IS 2062 (Gr. A min); Construction as per IS-2825 / BS5500/ASME SEC-VIII, Div-1

ii) Material Handling Valve – As indicated in Sec-C of the specification iii) Flange – MS as per ANSI B 16.5

2.3 Where the above standards are in conflict with the stipulations of this specification, this specification supersedes them. In case of any further conflict in this matter, the decision of the Engineer will be final and binding.

3.0 DESIGN REQUIREMENTS

3.1 The dense phase pneumatic conveying system shall be designed for low velocity for conveying of materials as indicated in Section C.

3.2 The system shall consist of dome shaped vessels made of Carbon Steel complete with pneumatically operated dome/metering valves capable of closing through a solid head of material to make a pressure tight seal.

3.3 The bottom of vessel shall have transition bend and a control air supply system to the side of the conveying vessel.

3.4 Airtight seal system shall be provided between the transporter and the feeding point.

3.5 Transporter shall be equipped with air strainer to prevent pipe scale /dirt from causing pressure regulator malfunctioning.

3.6 Automatic drain filter and oil fog lubricator set shall be fitted into the air line to dome valve/metering valve for use with pneumatic controls.

3.7 Any air line stop valve fitted in the air supply line of transporter shall be of ball type to avoid any restriction to air flow, when open.

4.0 CONSTRUCTIONAL FEATURES

4.1 The transporter vessel shall be fabricated from mild steel plate to the design of vendor. The vessel shall be of welded structure and shall be provided with necessary supporting structure. The vessel shall be airtight/leak proof in fully assembled condition. Conveying vessel shall be designed and tested as per IS 2825 vessel. Temperature of mill reject coming into the conveying vessel shall be considered as 200

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

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6-0

°C. Conveying vessel shall be designed for a pressure 10% above the maximum pressure encountered in the vessel. The conveying vessel shall be constructed with tested quality mild steel plates. They shall withstand the abrasive & hot condition of the mill rejects and operating air pressure. The conveying vessel shall be supported independently on steel columns. The vessel shall have suitably located and adequately numbered air connections for supply of compressed air for conveying mill rejects through pipes to overhead bin.

4.2 Dome/Metering valve shall be of manufacturer’s standard construction and will be easily openable and closeable type. All joints will be flanged with asbestos free or silicon rubber gaskets suitable for 200 °C.

4.3 All bends will be of long radius cast bends (R = 5D). Conveying pipes will be of mild steel heavy duty type.

5.0 TESTING AND INSPECTION

5.1 The purchaser shall have free access to those parts of manufacturer’s works which are concerned with the fabrication of the steel work and shall be afforded with all reasonable facilities at all stages of preparation, fabrication and trial assemblies for satisfying himself that the fabrication is being undertaken in accordance with the provisions of this specification

5.2 Should any structure or part of a structure be found not to comply with any of the provision of this specification, it shall be liable to rejection. No structure or part of the structure, once rejected shall be resubmitted for inspection/test except in cases where the purchaser or his authorized representative considers the defect as rectifiable defects which may appear during fabrication shall be made with the consent of and according to the procedure laid down by the purchaser, the purchaser may, at his discretion, check the test results obtained at the manufacturer’s works by independent tests at the Government test house or elsewhere, and should not be found to be unsatisfactory shall be rejected.The costs of such tests shall be borne by the contractor.

5.3 Scope of inspection shall include but not limited to the following:

i) Material used in the fabrication shall be with manufacturer’s test certificate with proper correlation for physical properties and chemical analysis. In the absence of correlation actual tests shall be done.

ii) Welders shall be qualified as per ASME Standard. Only qualified welders shall be employed for the fabrication purpose.

iii) Electrodes shall be of makes approved by BHEL.

iv) All fillet welds, root run and trial run of butt welds shall be subjected to visual dye penetrating test with no linear indication. Acceptable norm for dye-penetrating test shall be as per Appendix-8 of ASME SEC. VII Div. 1.

v) Special tests like NDT as per relevant code will be carried out for fabrication items.

vi) Chemical analysis and hardness tests of linear plates shall be carried out.

vii) Dimension shall be maintained as per approved drawings.

���

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

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6-0

MILL REJECT BUNKER AND ACCESSORIES

1.0 GENERAL

1.1 This specification covers the PURCHASER’S general requirement of design, manufacture, fabrication, assembly, inspection, testing and delivery to site or mill reject bunker and accessories specified.

2.0 CODES AND STANDARDS

2.1 The design, material, construction, manufacture, inspection, testing and performance of the mill reject bunker shall comply with all statutory regulations and all safety codes currently applicable in the locality where the equipment will be installed.

2.2 The material of construction and other works of the mill reject bunker shall in general conform to the following standards /codes but will be subject to any modification and requirements as specified in the specification.

a) Structural steel : IS-2062 Gr A (min)

b) Rolled Steel Beams, Channels and

Angle Sections : IS-808

c) Scheme of Symbols for Welding : IS-813

d) Covered Electrodes for Metal Arc

Welding of Structural Steel : IS-814

e) Code of practice for use of Metal Arc

Welding for general Construction in

Mild Steel : IS-816

f) Code of practice for inspection of Welds : IS-822

g) Code of practice for use of structural

steel in general building construction : IS-800

h) Dimension for steel plate, sheet and

Strip for structural and general

Engineering purposes : IS-1730

i) Recommendation for metal arc welding : IS-9575

2.3 Where the above standards are in conflict with the stipulations of this specification, the specification supercedes them. In case of any further conflict in this matter, the decision of the ENGINEER shall be final binding.

3.0 DESIGN REQUIREMENT

3.1 The coal mill reject bunker shall be fabricated of mild steel plate with adequate stiffeners welded on. The bunker shall be supported on the concrete foundation provided by the purchaser. Foundation bolts, gratings etc. shall be provided by the bidder.

3.2 The reject bunker shall be complete with twin sector discharge gate, stainless steel liners, flanged connections, platforms, gratings/chequered plates, access staircase, hand railings etc. The equipment shall be designed and equipped for outdoor operation, complete with all accessories.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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4.0 CONSTRUCTIONAL FEATURES

4.1 The bunker shall be of welded structure and shall be provided with necessary supporting structure. Flanged opening shall be provided at the bottom of the bunker for attaching the twin sector gate. The inclined part of the bunker shall be designed with a valley angle of not less than 60 deg. To the horizontal. The design of the bunker shall be such that the problem of formation of arch is eliminated. The inside surface shall be provided with liner MOC as specified elsewhere in the specification. Explosion diaphragm/Pressure relief valve shall be provided to release air from the bunker in case pressure inside the bunker exceeds 1 .0 kg/cm2(g)

4.2 Vendor shall furnish all steel work required for support and access for operation and maintenance. This shall include platforms, grating/chequered plates, stairways, hand railings, base plates, foundation bolts etc. Purchaser will provide only the foundation with pockets. The bunker shall have shed over it and shall be provided with monorail & hoist for equipment handling.

4.3 The storage bunker shall be so arranged that any 10 ton capacity truck can be conveniently loaded under it by an operator standing on the platform.

4.4 Access and platform shall be provided with 32 mm thick MS grating & 32 mm MS GI pipe hand railing.

4.5 The storage bunker shall be provided with filter bags as specified elsewhere in the specification. Filter bags shall be suitably treated to minimize the chances of filter catching fire. It shall be possible to plug opening for damaged bag filters, if any, to facilitate un-interrupted operation. Suitable explosion vents shall be provided for the bag filter unit. Sequential cleaning cycle shall be initiated with pressure drop signal across the bag filter once sufficient cleaning air pressure is available. Solenoid/pneumatic valves shall be provided for this purpose. Bag cleaning mechanism shall be automatic and shall comprise of solenoid valves. Air nozzles shall be provided just above the filter to facilitate individual cleaning of each bag.

4.6 The terminal boxes for terminating reject conveying pipes shall be of steel construction with necessary deflector or impingement plate to take care of impact and wear due to high velocity reject particles discharging into the bunker.

5.0 INSPECTION AND TESTING

5.1 The purchaser shall have a free access at all reasonable times to these parts of manufacturer’s works which are concerned with the fabrication of the steel work and shall be afforded all reasonable facilities at all stages of preparation, fabrication and trial assemblies for satisfying himself that the fabrication is being undertaken in accordance with the provisions of this specification.

5.2 Should any structure or part of a structure be found not to comply with any of the provisions of this specification, it shall be liable to rejection. No structure or part of structure, once rejected shall be resubmitted for inspection/ test except in cases where the purchaser or his authorized representative considers the defect as rectifiable. Defects which may appear during fabrication shall be made good with the consent of and according to the procedure laid down by the purchaser. The purchaser may, at his discretion, check the test results obtained at the manufacture’s works by independent tests at the government test house or elsewhere and should the material so tested be found to be unsatisfactory shall be rejected. The cost of such tests shall be borne by the contractor.

5.3 Examination of material of construction, verification, correlation and identification with material test certificate.

5.4 Ensuring that the relevant weld procedure and welder qualifications tests are in accordance with fabrication code.

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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5.5 Inspection during fabrication at appropriate stage including fit up. Witness of dye penetrant testing at root and final run for all groove welds and final run for fillet welds as per ASTM E 165. All surfaces examined shall be free of:

a) Relevant linear indications (Linear indications are those indications in which length is more than three times the width and only indication with major dimension greater than 1.6 mm shall be considered relevant).

b) Four or more rounded defects in a line separated by 1.6 mm or less (edge to edge). Rounded indications are those where length less than three times the width.

5.6 Any other tests as specified in the fabrication code.

5.7 Dimensional check match marking as per approved drawings.

6.0 SCOPE OF INSPECTION FOR RACK AND PINION GATE

6.1 Examination of materials of construction, verification, correlation/testing and identification of material with test certificate for important items like body, drives, warm shaft, rack & pinion, wheel etc.

6.2 Dye Penetration check on drive shaft & warm shaft as per IS-3658 and there shall be no surface defects.

6.3 Dimensional check

6.4 For chain proof load shall be carried out.

6.5 Hardness of rubber component

6.6 Check for overall dimension, completeness, no load working after assembly.

6.7 Clearing, marking and painting.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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AIR RECEIVER

1.0 GENERAL

This standard specification covers the design, material of construction, features, manufacture, inspection & testing at VENDOR’S and/or his sub-vendors’ works, suitable painting and packing requirements of air receiver

2.0 CODES & STANDARDS. As far as possible, the design, manufacture and performance of air receivers shall be in

accordance with the latest applicable Indian/British/American/DIN standards.

The latest editions of the following shall be followed in particular:

IS: 2825 – Code for unfired pressure vessels

ASME – Section-VIII, Division-1

BS – 487-Fusion welded steel air receivers

IS: 7938 – Air receivers for compressed air installation

The materials of the various components shall conform to applicable IS/BS/ASTM/DIN standards.

3.0 DESIGN AND CONSTRUCTION

3.1 The air receivers shall be vertical self-supporting cylindrical vessels with supporting stands for resting on the civil foundation.

3.2 Other design parameters and design internal pressure of the receiver shall be as per the data specification sheet, if any, enclosed. The receiver shall be designed as per IS:7938.

3.3 Receivers shall be of welded construction with a minimum number of joints. Longitudinal seams in adjacent section of shell shall not be in the same line.

3.4 Receivers shall be provided with gasket inspection openings. Receivers below 500 mm diameter shall have at least two inspection holes. For receivers of larger diameter, manhole of minimum 450 mm diameter shall be provided. These openings shall be placed as far as possible from any welded seam and in no instance shall pierce any seam.

3.5 All welding shall be performed in accordance with relevant codes. Filler material that will deposit weld metal with a composition and structure as near as that of the material being welded shall be used. All welding electrodes shall be got approved by the Owner. The electrodes shall be dried in ovens immediately before use to ensure freedom from porosity. All the circumferential and longitudinal butt welds of the air receiver shall be subjected to spot radiography. Tee joints and dished welding shall be subjected to 100% radiography.

3.6 All other welding on the air receiver, including filet weld and nozzle connection shall be DP tested as per IS: 2825 (Para 8.7.11).

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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3.7 Each finished receiver complete with all welded attachments shall be hydraulically tested at 150% of the design pressure. The test pressure shall be maintained for at least 30 minutes. All joints shall be gentle hammered during the test.

3.8 Receivers shall be provided with relief valve of the capacity and set pressure of the same at least 10% above working pressure. The spring in the relief valve in service for pressure up to and including 250 psi shall not be reset for any pressure more than 10% above or below the design set pressure. For higher pressures, the spring shall not be reset for any pressure more or below 5% design set pressure.

3.9 Each air receiver shall be complete with drain connection of 25 mm NB with a trap station consisting of a trap, strainer, isolation and bypass valves.

3.10 The receiver shall be provided with necessary number of nozzles. The orientation of the nozzles shall be subjected to the approval of the Owner.

3.11 Local instruments like pressure gauge, switch and temp. gauge of suitable range shall be supplied. Please refer specification for conveying air compressor for other instrumentation required.

3.12 The vendor will have all welding procedures & welders qualified in accordance with the relevant codes prior to commencing any welding at the works. These tests shall be witnessed by customer/client representative.

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

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6-0

�CHAIN PULLEY BLOCK & MONORAIL

1.0.0 GENERAL

This specification covers the design, manufacture, assembly, inspection and testing at manufacturer’s

and/or his sub-constructor's works of hand operated chain pulley block.

2.0.0 CODES AND STANDARDS

The design, manufacture, inspection and testing and performance of hand operated chain pulley blocks

shall confirm to latest editions of the following standards: -

a) IS: 3832 Specification for hand operated chain pulley block

b) IS 807: 1976 Codes of Practice for Design, Manufacture, Erection and Testing (Structural

Portion) of cranes and hoists

c) IS: 3109(Part II) Calibrated load chain for pulley blocks and other lifting appliances

d) IS: 2429(Part II) Calibrated hand chain for pulley blocks and other lifting appliances

e) IS: 4460 Method for rating of machine cut spur and helical gears

f) Material Specification IS or approved

3.0.0 EQUPIMENT

3.1.0 CHAIN PULLEY BLOCK

The block shall be so designed that all components shall withstand without failure, an application to

the block of a load equal to at least four times the working load limit.

3.1.1 Frame

Frame shall be robust in design and of welded construction. The frame shall be selected in such a way

that head room requirement is minimum. Frame shall maintain alignment under all expected conditions

of services.

3.1.2 Chain

The load chain shall be electrically welded, accurately calibrated, and pitched arid polished conforming

to IS: 6216 Grade 80 as specified in data sheet ‘A’.

The hand chain shall also be electrically welded, calibrated, pitched and polished and shall conform to

IS: 2429 (Part II) grade 30. The length of chain and link dimension shall be as per IS: 3832.

3.1.3 Hook

The forged hook shall be properly heat-treated and so designed that in loaded condition, it is free to

swivel without twisting the load chain. The hook shall conform to IS: 3815.

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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3.1.4 Reduction Gear

The reduction gear shall be spur or worm/worm wheel type. The spur gear and worm shall be of high-

grade carbon steel and heat treated. The worm wheel shall be of bronze. A detachable steel cover shall

be provided for total enclosure of the gear train and ample lubrication to be provided.

3.1.5 Brakes

Brakes shall be of screw friction disc type self-actuating or any other approved type as

per manufacturer’s standard practice. Brake capacity shall be ample and humid

atmosphere shall not affect materials used. The brake shall prevent self lowering of

load and arrest and sustain load in all working positions. The load brake shall also

allow smooth lowering of the load without serious overheating which may impair

sufficient working of block 3.1.6 Bearing

Bearing used shall be as per guidelines laid down in IS: 3832.

3.1.7 Wheel

The load chain wheel shall be made of heavy duty malleable casting and shall be designed to ensure,

effective operation of the chain. Load chain, wheel shall be mounted on two ball bearings. Hand chain

wheel shall be made from malleable casting/pressed sheet steel. The idler wheel shall be so shaped as

to avoid the twisting of the chain during operation. The P.C.D of idler wheels shall be such that the

bending action of the link is avoided. The hand chain wheel shall be provided with flanges and

designed to ensure effective operation with hand chain.

3.1.8 Other components

All other components of chain pulley block such as anchorage, guide, pawl, stripper etc. shall be

designed and provided as per IS: 3832.

3.2.0 MONORAIL TROLLEY

Monorail trolley shall be provided if called for in the enclosed Data Sheet—A. Monorail trolley frame

shall be of heavy section rolled steel, held together by bolts. Wheels shall be of high grade cast iron

mounted on ball bearings. Axles and shafts shall be of carbon steel, accurately machined and suitably

supported. The trolley shall be suitable for variations in I section beams. The trolley shall be geared

travel type.

The hand chain required for trolley travel shall be as per clause 3.1.2 of this specification.

Hand chain wheel shall be as per clause 3.1.7 of this specification.

4.0.0 INSPECTION AND TESTING

The scope of inspection shall include but not limited to the following:

a) Material identification/co-relation for important items like hook, load chain, hand chain, wheels, nut

and pawl etc.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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b) Hardness for pawl and ratchet

c) Dye penetration test for hooks

d) Operational test including operational effort, velocity ratio etc,

e) Proof load test up to 1.5 times of working load limit.

f) Dimensional check of hook

g) Marking

DATASHEET

S.

No.

Parameter Description

1 Capacity (In Kg) Suitable for lifting the heaviest load but not less than One (1) ton

2 Service condition Class II outdoor 3 No. of CPB 1 per bunker 4 Lift (m) To suit bunker height and equipment on bunker roof top to be

handled.5 Type of suspension Travelling Trolley 6 Head Room Minimum permissible 7 Type of gear in CPB Spur Gear 8 Type of bearing Ball/Roller9 Grade of Load Chain Alloy Steel /Gr 80 10 Grade of Hand Chain Steel / Gr. 30 11 Factor of Safety As per Relevant IS

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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ANNEXURE�VIII�

MAKES�OF�SUB�VENDORS�ITEMS�

Sl. No ITEM/SERVICEQAP/

INSP.CAT.

Scope of

supply/manufacturerPlace Remarks

ISELF MFG

ITEMS

1 Pyrite Hopper I SELFMANUFACTURED

2 Blow Tank I SELFMANUFACTURED

3Local Control Panel with accessories I

SELFMANUFACTURED

4Mill Reject Conveyingfittings/Bends I

SELFMANUFACTURED

5SwingValve(Pneumatic operated) I

SELFMANUFACTURED

6BunkerDischarge Gate (Sector Gate) I

SELFMANUFACTURED

7 Pressure Relief Valve I

SELFMANUFACTURED

II BOUGHT OUT ITEMS

A MECHANICAL

1Terminal Box I

BHEL/ NTPC APPROVEDFABRICATORS INDIA

2 AIR RECEIVER

I PARKARE DELHI

IUNITED ENGG WORKS NASIK

IINTEGRATEDENGINEERS PUNE

ITEMASMEVESELLEX NOIDA

IDIAMONDFABRICATIONS PUNE

3 DRAIN TRAP III SPIRAX MARSHAL MUMBAI III GREAVES COTTON MUMBAI III TRIDENT COIMBOITORE

4Gate, Globe, Check valves/ NRV - C.I

II LEADER JULLANDHARII BANKIM HOWRAHII H SARKAR HOWRAHII KBL PUNEII AV VALVES AGRA Upto 300 NB

5Gate, Globe, Check valves/ NRV - G.M

III LEADER JULLANDHAR

IIIBOMBAY METALS & ALLOYS (GG) MUMBAI

III SANT VALVES JULLANDHAR6 Knife Gate/Plate I FOURESS MUMBAI

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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Valve (H/W Operated & Cylinder Optd)

I VASS CHENNAI

I (ORBINOX) COIMBATORE

7 Ball Valves

III PRECISION ENGG MUMBAIIII Weir BDK HUBLIIII LEADER JULLANDHARIII FLOW CHEM GUJRAT

8 Safety Relief Valve

III LEADER JULLANDHARIII SPIRAX MARSHAL PUNE

IIIKAYSTONE(TYCOFLOW CONTROL) HALOL

III BHEL TRICHY

9 M.S G.I / ERW PIPES

I JINDAL GHAZIABAD UPTO 350 NB I SURYA ROSHINI BAHADURGARH II SAIL ROURKELAI WELLSPUN ANJAR I INDUS GB NAGAR UPTO 300NB II TISCO JAMSHEDPUR UPTO 150NB

IMAHARASHTRASEAMLESS MAHARASHTRA

200NB TO 400NB IS 3589

10MetallicExpansionBellow(Metallic)

IMETALLICBELLOWS CHENNAI

I SUR INDUSTRIES KOLKATAI LONESTAR CHENNAI

11 Rupture Disc IIBS & B SAFETY SYSTEM CHENNAI

12 Chain pulley Block (1 Ton)

II hercules (INDEF) mumbaiII TRACTEL FARIDABAD

II

LIFTINGEQUIPMENTS & ACESSORIES DELHI

13

Conveying Air Compressor(ReciprocatingType)

I KIRLOSKARPNEUMATIC PUNE

I INGERSOLL RAND AHMEDABAD

14 Sump Pump (Water Service)

II KSB PUMP PUNEII MATHER & PLATT PUNEII SAM COIMBOITOREII FLOW MORE GHAZIABADII B & C CHENNAIII KIRLOSKAR PUNEII WORHTINGTON GHAZIABAD

15PneumaticActuator/Cylinder(Metallic)

III SCHRADDER MUMBAIIII NUCON HYDERABADIII ROTEX MUMBAIIII VAAS CHENNAI

16 Tools and Tackles III BRANDED

17Steel Plate/ Structure/Section/ SS liner

III SAIL III JSW STEEL LTD

IIIJINDAL STEEL & POWER LTD

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

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III TISCO III ESSAR III IISCO III LLOYDE III RINL

18 Grating III INDIANA PUNE

19 Bag Filter II ACCO KOLKATAII THERMAX PUNEII BATLIBOI DELHI

B ELECTRICAL & INSTRUMENTATION

1 Motor (LT)

I MARATHON KOLKATA Refer Note 3 I SIEMENS MUMBAI

I NGEF BANGALORE Upto 15KW, refer note 3

I KEC BANGALORE/HUBLI HUBLI upto 90 kw,refer note 3

I CGL AHMED NAGAR Refer note 3

I ABB FARIDABAD/BANGLORE

Faridabad upto 55kw, Bangalore above 55kw & upto 200kw, refer note 3

I BBL MUMBAI upto 100kw refer note 3

2AirFilter/Lubricator/Regulator

III SHAVONORGAN MUMBAI/BANGLORE

III PLACKA CHENNAI

3 LevelProbes(RF)

IIEIP ENVIRO LEVEL CONTROL NOIDA

II E&HGERMANY / AURANGABAD

III FLOW STAR FARIDABAD

4 Annunciator III HC MUMBAI III PECON AHEMDABAD III PROCON CHENNAI

5 Solenoid Valves

III NUCON HYDERABAD For Nucon Cylinder only

III JEFFERSON ARGENTINA

III HARION GERMANY/AURANGABAD

III ASCO(I) CHENNAI

IIISCHRADDERDUNCAN LTD. MUMBAI

For Schrader Duncan cylinderonly

III AVCON CONTROLS MUMBAI

IIIROTEXAUTOMATION BARODA/VV NAGAR

6Pressure Switch ,DP Switch/ Temp.Switch

II SWITZER CHENNAI Except 900 series

II

GAUGE BOURDON (FOR PRESSURE SWITCH) PANVEL

Not for temp switch

II TRAFAG RANIPET

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

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INDFOS IND GHAZIABAD II ASHCROFT USA /GERMANY II ASHCROFT GHAZIABAD

7 Pressure Gauge & DP Gauge

IIIGAUGES BOURDON INDIA PANVEL

III AUXITROL UK III MANOMETER INDIA MUMBAI III BUNDENBURG UK III AN INSTRUMENTS KOLKATA

IIIGOATHERMOSTATIC GOA

III GUCK INDIA MUMBAI III WIKA PUNE

IIISWITZER (DP INDICATOR) CHENNAI

III H GURU (SI) BANGALORE

8 TemperatureGauge

III WIKA PUNEIII AN INSTRUMENTS KOLKATA III GENERAL INST MUMBAI /GOA III BUDENBURG UK III H GURU (SI) BANGALORE

IIIGOATHERMOSTATIC GOA

III WAREE MUMBAI

9 Pulse Jet Valves III ASCO CHENNAI III MANIK CHENNAI

10 Cable Lug III DOWELLS MUMBAI III BILLET (3D) VALSADIII CHETNA NASIK

11 Limit Switch III SIEMENS MUMBAI III JAIBALAJI NEWDELHI

12

Junction Boxes & Earthing Material ROD, FLAT etc.

III

NTPC / BHEL APPROVEDVENDOR

Main contractor approvedsources with galvanizing at NTPC accepted sources

13

INSTRUMENTCABLE / SIGNAL CABLE

II DELTON CABLES BANGALORE

IIPARAMOUNTCABLES

FARIDABAD

II POLYCAB DAMAN

IIUNIVERSALCABLES

SATNA

II NICCO KOLKATA II CORDS BHIWADI II INCAB PUNE

14

Cable Tray II MJ ENGG DELHI /BHIWADI II JAMUNA METALS DELHI / SONEPAT II INAR PROFILES ANAKAPALLI II INDIANA MUMBAI II TECHNO CHANDIGARH

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

409 of 476

Page 78: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

-666

6-0

IIINDUSTRIALPERFORATION

KOLKATA

15

Cable Gland III COMMET MUMBAI III SUNIL & CO. KOLKATA III ARUN ENGG. KOLKATA

IIIQUALITYPRECISION

KOLKATA

16

Local panel/ LPBS

I CONTROL DEVICES KOLKATA I PYROTECH UDAIPUR I C&S NOIDA/ HARDWAR

IINDUST CONTROLS & APPLIANCES

MUMBAI

I POSITRONICS BARODA

ISWITCHINGCIRCUIT

KOLKATA

I JACKSON GR. NOIDA I JOLLY ENGG. KOLKATA

17 FRP JUNCTION BOXES III

BHEL/NTPCapproved sources India

18

LEVELINDICATOR / GAUGE

III SBEM PVT LTD PUNE III PUNE TECHTROL PUNE III LEVCON KOLKATA III SIGMA MUMBAI III DK INSTRUMENTS KOLKATA

LEGENDS�

1. QP/ INSPECTION CATEGORY : CAT-I : For these items the Quality Plans are approved by NTPC and the final acceptance will be on physical inspection witness by NTPC. CAT-II : For these items the Quality Plans approved by NTPC. However no physical inspection shall be done by NTPC. The final acceptance by NTPC shall be on the basis review ofdocuments as per approved QP. CAT -III : For these items main supplier approves the quality plans. The final acceptance by NTPC shall be on the basis certificate of conformance by the main supplier. UNIT/WORKS : Place of manufacturing Place of Main Supplier of multi units/works

NOTE-1

For steel following modalities to be adopted

a) Steel plate, structural steel and section shall be procured from main producers like SAIL/ TISCO/ ISSCO/

RINL/ JINDAL/ ESSAR/ ISPAT/ LLOYD'S STEEL/ JSW.

b) Material will be delivered directly from manufacturer's plant/ stock yard/ godown to NTPC project site.

c) Correction of material with MTC will be done by main contractor before delivery and correlated MTC along with

deelivery challan will be NTPC-RIO for issuance of MDCC.

NOTE-2

It that the same Qulaity Plans as approved for main equipment and identified in the vendor list shall be applicable

for the type of control measure i.e. make /test/ check the procuremeent of

mandatory spares. However, for those spares which are not covered in the approved QP, main supplier shall

furnish Certificate of Conformance (COC) along with guarantee and interchangibilty certificate shall be generated

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

410 of 476

Page 79: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

-666

6-0

by the main item manufacturer, for which the spares are made.

NOTE-3

A) LESS THAN 30 KW:-

Acceptance of motor less than 30 KW is based on COC of the manufacturer & the contractor confirming as

follows:

It is here confirmed that the above mentioned motor/ motors was / were manufacture taking care of NTPC

specific requirements regarding ambient temp., voltage & frequency variation, hot starts, pull out torque, starting

KVA/KW, temp. rise, distance between centre of stud & gland plate, space heater and tested in accordance with

approved drawing/ data sheet

B) 30 KW AND ABOVE & UPTO 50 KW:-

Acceptance of Motor rating between 30 KW & 50 KW is based on NTPC review of Routine Test inspection report

as per IS 326 witnessed by main contractor along with COC of the manufacturer & the contractor confirming as

follows: It is hereby confirmed that the above mentioned motor / motors was /were manufactured taking care of

NTPC specific requirements regarding ambient temperature, voltage and frequency variations, hot starts, pull out

torque, starting KVA/KW, temp. rise, distance between centre of stud & gland plate, space heater and tested in

accordance with approved drawing / data sheet.�

����������������������������

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

411 of 476

Page 80: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

-666

6-0

ANNEXURE�IX�

Standard�Quality�Plans�The following Quality plans/ Check lists of mechanical items are attached for ready reference of supplier.

a) Local Panel b) Transport Vessel c) Pyrite Hopper d) Terminal Box e) Bunker Discharge Gate f) Pressure Relief Valve g) Air Receiver h) Rupture Disc i) Chain Pulley Block j) Bag Filter k) Pipes l) ACI Bends m) Knife Gate Valves n) Sump Pumps o) Expansion bellow p) Plates & Structures

The inspection requirements indicated in the above QP’s / CL’s shall be adhered to as a minimum. Inspection requirement of some of the items are also elaborated in the technical specification under Sec-IIA. The QP’s for above items as well as other items not listed above but required, as part of the system shall be prepared by the successful bidder in project specific format to be finalised with the successful bidder after award of contract.

Standard Quality Plans of few instruments & motors are enclosed elsewhere in the specification, for compliance by the bidder.

All QP’s/CL’s shall be submitted by the bidder for Customer/Consultant’s review and approval. All comments made by customer / consultant shall be incorporated by the successful bidder without any commercial and delivery implication.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

412 of 476

Page 81: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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76

Page 82: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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1

414

of 4

76

Page 83: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

Mfg

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No

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Page 84: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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Page 85: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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Page 86: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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-424

-160

-A00

1

418

of 4

76

Page 87: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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ufa

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ject:

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L P

OW

ER

PR

OJE

CT

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MW

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GE

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ill R

eje

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m

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en

t :-

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en

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9

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-TS

-424

-160

-A00

1

419

of 4

76

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Sl.

No

.

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-TS

-424

-160

-A00

1

420

of 4

76

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No

.

Co

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PU

LL

Y B

LO

CK

Pro

jec

t:-

KA

RIM

NA

GA

R T

EL

AN

GA

NA

SU

PE

R

TH

ER

MA

L P

OW

ER

PR

OJ

EC

T P

HA

SE

I-

( 2

X

80

0 M

W)

SG

PA

CK

AG

E

Cli

en

t :-

Pa

ck

ag

e :

- M

ill

Re

jec

ts S

ys

tem

No

te :

- In

ca

se

of

an

y d

iffe

ren

ce

in

pa

ram

ete

rs s

pe

cif

ied

in

Dra

win

g /

Da

ta S

he

et

& Q

AP

, V

alu

e s

pe

cif

ied

in

Drg

/ D

ata

Sh

ee

t s

ha

ll b

e F

ina

l

LE

GE

ND

S:-

For C

lient

Use

:- D

oc

um

en

t N

o.:

-

Rec

ords

iden

tifie

dby

�sh

all

bees

sent

ially

incl

uded

inQ

Ado

cum

enta

tion.

TC

- Tes

t Cer

tific

ate,

IR -

Insp

. Rep

ort

Nam

e &

Sig

natu

re o

f App

rovi

ng A

utho

rity

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l

Man

ufac

ture

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ub

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dor

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ufac

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tract

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ctor

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EL)

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thei

r nom

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EN

TS

IGN

AT

UR

ES

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rfo

rm,

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e 1

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UM

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-TS

-424

-160

-A00

1

421

of 4

76

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Sl.

No

.

Co

mp

on

en

ts /

Op

era

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r Lot

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:788

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. Dra

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ved

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r. D

ata

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etA

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ved

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heet

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rove

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ing

/ A

ppr.

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heet

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rove

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/ App

r. D

ata

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etM

TC�

PV

V

1.5

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r Bag

s (M

ake

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me)

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sica

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ual /

M

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ent

100%

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rove

d D

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/ A

ppr.

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a S

heet

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rove

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raw

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/ App

r. D

ata

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etM

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PV

V

2In

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cess

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ifold

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ensi

onal

&

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ual

Min

orD

imen

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V

isua

l10

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r Mfr'

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rg.

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per M

fr's

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n Fi

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�P

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V

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ro T

est f

or

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esM

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100%

App

r. D

ata

shee

tN

o Le

akag

eIR

�P

V**

V

Pro

ject:

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AR

IMN

AG

AR

TE

LA

NG

AN

A S

UP

ER

TH

ER

MA

L P

OW

ER

PR

OJE

CT

PH

AS

E I-

( 2 X

800

MW

) S

G P

AC

KA

GE

Packag

e :

- M

ill R

eje

cts

Syste

m

Co

nsu

ltan

t :-

Fo

rma

t o

f

Re

co

rds

Ag

en

cy f

or

Ch

ec

kin

g

910

Clien

t :-

L

OI N

os:-

Co

ntr

acto

r :-

M/s

BH

EL

S/C

on

tacto

r :-

Man

ufa

ctu

rin

g Q

uality

Pla

n

Item

:-

Bag

Filte

r (W

ith

ou

t E

nclo

su

re)

Man

ufa

ctu

rer

:-Q

AP

No

. :-

** -

> D

PT

& H

yd

ro -

Test

of

Man

ifo

ld t

o b

e

wit

nessed

by v

en

do

r

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cu

men

t N

o.:

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Pag

e 1

of 2

KA

RIM

NA

GA

R T

ELA

NG

AN

A S

TPP

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X 8

00 M

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UM

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YP

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PE

CIF

ICAT

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NO

PE

-TS

-424

-160

-A00

1

422

of 4

76

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Sl.

No

.

Co

mp

on

en

ts /

Op

era

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aint

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edul

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g S

ched

ule

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-

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2->

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tract

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• Tes

t on

bag

filte

r cas

ing:

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case

bag

filte

r is

asse

mbl

ed in

cas

ing

at s

ite, s

mok

e/ b

ubbl

e te

st s

hall

be c

arrie

d ou

t on

the

bag

filte

r cas

ing

to e

nsur

e th

at th

e ca

sing

is fr

ee o

f w

eldi

ng d

efec

t. H

owev

er, i

f ass

embl

y of

bag

filte

r & c

asin

g is

don

e at

sho

p, re

leva

nt N

DT

shal

l be

carri

ed o

ut a

s pe

r app

rove

d M

QP

for c

heck

ing

the

soun

dnes

s of

wel

d

Not

e :-

In c

ase

of a

ny d

iffer

ence

in p

aram

eter

s sp

ecifi

ed in

Dra

win

g / D

ata

She

et &

QA

P, V

alue

spe

cifie

d in

Drg

/ D

ata

She

et s

hall

be F

inal

M->

Man

ufac

ture

r/Sub

Con

tract

or, C

-> C

ontra

ctor

(BH

EL)

or

thei

r nom

inat

ed a

genc

y &

N ->

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EN

T

T E

S T

I N

G P

R O

C E

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R E

T

O B

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F

I L

T E

R

Pre

ssu

re D

rop

acro

ss

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r B

ag

s &

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issio

n L

evel at

Filte

r o

utl

et

sh

all b

e

ch

ecked

at

Sit

e

Func

tiona

l tes

t thr

ough

com

pres

sed

air ,

Seq

uent

ial p

ulsi

ng th

roug

h va

lves

and

seq

uent

ial c

ontro

ller o

n N

o -

Lo

ad

Co

nd

itio

n to

be

cond

ucte

d.Th

e S

oeno

id v

alve

sha

ll be

con

nect

ed to

the

sequ

entia

l tim

er a

nd s

uita

ble

elec

tric

supp

ly s

hall

be p

rovi

ded.

Air

head

er to

be

conn

ecte

d to

sup

ply

of c

ompr

esse

d ai

r. Th

e Ti

mer

is

set

and

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uent

ial o

pera

tion

of S

olen

oid

oper

ated

val

ve is

obs

erve

d.

Do

cu

men

t N

o.:

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r Clie

nt U

se:-

Man

ufac

ture

r / S

ub

Ven

dor

SIG

NA

TU

RE

S

LE

GE

ND

S:-

Rec

ords

iden

tifie

dby

�sh

all

bees

sent

ially

incl

uded

inQ

Ado

cum

enta

tion.

TC

- Tes

t Cer

tific

ate,

IR -

Insp

. Rep

ort

Nam

e &

Sig

natu

re o

f App

rovi

ng A

utho

rity

with

Sea

l P

->P

erf

orm

, V

-> V

eri

ficati

on

, W

-> W

itn

ess

Pag

e 2

of 2

KA

RIM

NA

GA

R T

ELA

NG

AN

A S

TPP

PH

AS

E I-

( 2

X 8

00 M

W) S

G P

KG

MIL

L R

EJE

CT

SY

STE

M (P

NE

UM

ATI

C T

YP

E)

TEC

HN

ICA

L S

PE

CIF

ICAT

ION

NO

PE

-TS

-424

-160

-A00

1

423

of 4

76

Page 92: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

Ma

nu

fac

ture

r :-

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No

.

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mp

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34

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ual

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, elo

n-

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end

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Flat

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IS: 4

711

IR /

TC�

P / V

VV

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mic

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ajor

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mic

al

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per h

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TC�

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ro T

est

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orP

ress

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ing

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*

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alva

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or

GI P

ipes

Uni

form

ity &

mas

s of

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oatin

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n te

st, F

ree

bore

test

Maj

orA

s pe

r IS

:473

6A

s pe

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:473

6A

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:473

6 /

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ata

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et

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per I

S:4

736

/ A

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ved

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a S

heet

IR�

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W #

V#

one

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ple

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e

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icat

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ifica

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ch N

o. /

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st

amp

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t No.

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39 /

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589

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r Pra

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239

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35

89

IR�

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WV

4R

evie

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D

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---

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------

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------

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----

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r QA

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anuf

actu

rer /

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V

endo

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anuf

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rer/S

ub C

ontra

ctor

, C->

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HE

L) o

r th

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omin

ated

age

ncy

& N

-> C

LIE

NT

SIG

NA

TU

RE

S P

->P

erf

orm

, V

-> V

eri

fic

ati

on

, W

-> W

itn

es

s

Pro

ject:

- K

AR

IMN

AG

AR

TE

LA

NG

AN

A S

UP

ER

TH

ER

MA

L P

OW

ER

PR

OJ

EC

T P

HA

SE

I-

( 2

X

80

0 M

W)

SG

PA

CK

AG

E

Packag

e :

- M

ill R

eje

cts

Syste

m

Co

ns

ult

an

t :-

LO

I N

os

:-

Co

ntr

ac

tor

:- M

/s B

HE

L

Ite

m :

- M

S G

I E

RW

Pip

es

(IS

:12

39

/IS

35

89

)

Do

cu

me

nt

No

.:-

Rec

ords

iden

tifie

dby

�sh

all

bees

sent

ially

incl

uded

inQ

Ado

cum

enta

tion.

TC

- Tes

t Cer

tific

ate,

IR -

Insp

. Rep

ort

Nam

e &

Sig

natu

re o

f App

rovi

ng A

utho

rity

with

Sea

l

LE

GE

ND

S:-

For C

lient

Use

:-

* ->

Ran

dom

5%

of

offe

red

lot

irres

pect

ive

of

size

For G

I Pip

es, G

alva

nisi

ng C

heck

as

per r

elev

ant s

tand

ard

shal

l be

done

.Fo

r SA

IL P

ipes

ver

ifica

tion

of re

ports

for t

he te

sts

men

tione

d in

Sl.

No.

1 &

2 b

y B

HE

L &

KP

CL.

No

te :

- In

ca

se

of

an

y d

iffe

ren

ce

in

pa

ram

ete

rs s

pe

cif

ied

in

Dra

win

g / D

ata

Sh

ee

t &

QA

P, V

alu

e s

pe

cif

ied

in

Drg

/ D

ata

Sh

ee

t s

ha

ll b

e F

ina

l

QA

P N

o. :-

Clie

nt

:-

All

mat

eria

l sha

ll be

as

per a

ppro

ved

data

she

et i

n ca

se o

f am

bigu

ity in

QA

P, m

ater

ial a

s da

ta s

heet

sha

ll be

fina

l.

9

IS:1

239

/ IS

:358

9 /

App

rove

d D

ata

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et

Ag

en

cy f

or

Ch

ec

kin

g

1Fi

nal I

nspe

ctio

n of

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ishe

d P

ipes

IS:1

239

/ IS

:358

9 / A

ppro

ved

Dat

a S

heet

S/C

on

tac

tor

:-M

an

ufa

ctu

rin

g Q

ua

lity

Pla

n

10

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rma

t o

f

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rds

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e 1

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ELA

NG

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EJE

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STE

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UM

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C T

YP

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TEC

HN

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PE

CIF

ICAT

ION

NO

PE

-TS

-424

-160

-A00

1

424

of 4

76

Page 93: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

Sl.

No

.

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en

ts /

Op

era

tio

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T P

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NG

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A S

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rmat

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te :

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y d

iffe

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ce in

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pecif

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win

g / D

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eet

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sh

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e F

inal

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GE

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lient

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men

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o.:

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PE

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-TS

-424

-160

-A00

1

425

of 4

76

Page 94: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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No

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oc

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rovi

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rity

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l

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ctor

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r nom

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ed a

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EN

T

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tor

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an

ufa

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ua

lity

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n

Item

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ife G

ate

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e [

Man

ual / P

neu

mati

c]

Ma

nu

fac

ture

r :-

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:

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jec

t:-K

AR

IMN

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TE

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NG

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-424

-160

-A00

1

426

of 4

76

Page 95: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

Sl.

No

.

Co

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ts /

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-424

-160

-A00

1

427

of 4

76

Page 96: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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No

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428

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76

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1

429

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Page 98: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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Page 99: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

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1

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76

Page 100: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

Man

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

-666

6-0

ANNEXURE��X�

Check�List�for�Operation�&�Maintenance�Manual�0�Project�name� � :�1�Project�number� :�2�Package�Name� � :�3�PO�reference� � :�4�Document�number� :�5�Revision�number� :��Sl.no.�&�Sections��

Description� Tick�(���)if�included�in�Manual�

Remarks�

� � Yes�� No� Not�Applicable��

1. � Cover�page� � � � �1.1� Project�Name� � � � �1.2� Customer/consultant�Name� � � � �1.3� Name�of�Package� � � � �1.4� Supplier�details�with�phone,�FAX�,email�address�

,�Emergency�Contact�number�� � � �

1.5� Name�and�sign�of�prepared�by�,�checked�by�&�approved�by�

� � � �

1.6� Revision�history�with�approval�Details� � � � �2.0� Index�� � � � �2.1� showing�the�sections�&�related�page�nos�

All�the�pages�should�be�numbered�section�wise�� � � �

3.0� Description�of�Plant/System� � � � �3.1� Description�/write�up�of�operating�principle�of�

system�equipment/�associated�sub�systems�&�accessories/controls�system�,�operating�conditions,�performance�parameters��under�normal�,�start�up�and�special�cases�

� � � �

3.2� Equipment�list�and�basic�parameter�with�Tag�numbers��

� � � �

3.3� Data�sheets�approved�by�Customer/for�information�and�catalogues�provided�by�original�manufacturer���

� � � �

3.4� Associated�other�packages�and�Interface�/terminal�points��

� � � �

3.5� P&ID�&�Process�Diagrams�� � � � �3.6� GA�Layout�drawings,�As�built�drawings�,�Actual�

photograph�of�items/system�(Drawings�of�A2�&�bigger�sizes�are�to�be�attached�in�the�last)�

� � � �

3.7� Single�line/wiring�diagrams� � � � �3.8� Control�philosophy�/control�write�ups� � � � �4.0� Commissioning�Activities�(if�not�covered�in�

separate�document�i.e.�erection�manual,�commissioning�manual)�

� � � �

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

433 of 476

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

-666

6-0

4.1� Pre�Commissioning�Checks� � � � �4.2� handling�of�items�at�site� � � � �4.3� Storage�at�site� � � � �4.4� Unpacking�&�Installation��procedure�� � � � �5.0� Operation�Guidelines�for�plant�

personal/user/operator�� � � �

5.�1 � Interlock� &� Protection� logic� along� with� the�limiting� values� of� protection� settings� for� the�equipment� along�with� brief� philosophy� behind�the�logic,�drawings�etc.�to�be�provided.�

� � � �

5.�2 � Start�up,�normal�operation�and�shut�down�procedure�for�equipments�along�with�the�associated�systems�in�step�by�step�mode.�Valve�sequence�chart,�step�list,�interlocks�etc.�with�Equipment�isolating�procedures�to�be�mentioned.�

� � � �

5.�3 � Do’s�&�Don’t�of�the�equipments.� � � � �5.�4 � Safety�precautions�to�be�taken�during�normal�

operation.�Safety�symbols,�Emergency�instructions�on�total�power�failure�condition/lubrication�failure/any�other�condition�

� � � �

5.�5 � Parameters�to�be�monitored�with�normal�values�and�limiting�values�

� � � �

5.�6 � Trouble�shooting�with�causes�and�remedial�measures�

� � � �

5.�7 � Routine�operational�checks,�recommended�logs�&�records�

� � � �

5.�8 � Changeover�schedule�if�more�than�one�auxiliary�for�the�same�purpose�is�given�

� � � �

5.�9 � Painting�requirement�and�schedule� � � � �5.�10 Inspection,�repair�,�Testing�and�calibration�

procedures��� � � �

6.0� Maintenance�guidelines�for�plant�personal�� � � � �6.1� List�of�Special�Tools�and�Tackles�required�for�

Overhaul/Trouble�shooting�including�special�testing�equipment�required�for�calibration�etc.�

� � � �

6.2��

Stepwise�dismantling�and�re�assembly�procedure�clearly�specifying�the�tools�to�be�used,�checks�to�be�made,�records�to�be�maintained,�clearances�etc.�to�be�mentioned.��Tolerances�for�fitment�of�various�components�to�be�given.�

� � � �

6.3� Preventive� Maintenance� &� Overhauling�schedules� linked� with� running� hours/calendar�period��along�with�checks�to�be�given�

� � � �

6.4� Long�term�maintenance�schedules�especially�for�structural,�foundations�etc.�

� � � �

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

434 of 476

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL

REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIA

REV 00 DATE 24.05.17

PEM

-666

6-0

6.5� Consumable� list� along� with� the� estimated�quantity� required� during� commissioning,�normal� running� and� during� maintenance� like�Preventive� Maintenances� and� Overhaul.�Storage/handling� requirement� of�consumables/self�life.�

� � � �

6.6� List� of� lubricants� with� their� Indian� equivalent,�Lubrication� Schedule,� Quantity� required� for�each�equipment�for�complete�replacement�is�to�be�given�

� � � �

6.7� List�of�vendors�&�Sub�vendors�with� their� latest�addresses,�service�centres��,Telephone�Nos.,�Fax�Nos.,�Mobile�Nos.,�e�mail�IDs�etc.��

� � � �

6.8� List� of� mandatory� and� recommended� spare�parts�list��

� � � �

6.9� Tentative�Lead�time�required�for�ordering�of�spares�from�the�equipment�supplier�

� � � �

6.10� Guarantee�and�warranty�clauses�� � � � �7.0� Statutory�and�other�specific�requirements�

considerations.���� � � �

8.0� List�of�reference�documents�� � � � �9.0� Binding�as�per�requirement�� � � � ��Checked�by��Dealing�Engineer����Key�Resource�Person���Section�Head�

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

435 of 476

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

STANDARD TECHNICAL REQUIREMENT

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�II�B�

SECTION�II�

SUB�SECTION�IIB

REV 00 DATE 24.05.17

PEM

-666

6-0

SUB SECTION-IIB

STANDARD TECHNICAL REQUIREMENT (ELECTRICAL)

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

436 of 476

Page 105: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

TITLE : ELECTRICAL EQUIPMENT SPECIFICATION

FORMILL REJECT SYSTEM

2X800MW TELANGANA KARIMNAGAR STPP (SG ISLAND)

SPECIFICATION NO.�PE�TS�424�160�A001VOLUME NO. : II-BSECTION : CREV NO. : DATE :SHEET : 1 OF 3

TECHNICAL SPECIFICATION

FOR

MILL REJECT SYSTEM

(ELECTRICAL PORTION)

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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TITLE : ELECTRICAL EQUIPMENT SPECIFICATION

FORMILL REJECT SYSTEM

2X800MW TELANGANA KARIMNAGAR STPP (SG ISLAND)

SPECIFICATION NO.�PE�TS�424�160�A001VOLUME NO. : II-BSECTION : CREV NO. : DATE :SHEET : 2 OF 3

1.0 EQUIPMENT & SERVICES TO BE PROVIDED BY BIDDER:

a) Services and equipment as per “Electrical Scope between BHEL and Vendor”. b) Any item/work either supply of equipment or erection material which have not

been specifically mentioned but are necessary to complete the work for trouble free and efficient operation of the plant shall be deemed to be included within the scope of this specification. The same shall be provided by the bidder without any extra charge.

c) Supply of mandatory spares as specified in the specifications of mechanical equipments.

d) Electrical load requirement for Mill Reject system. e) All equipment shall be suitable for the power supply fault levels and other climatic

conditions mentioned in the enclosed project information. f) Bidder to furnish list of makes for each equipment at contract stage, which shall be

subject to customer/BHEL approval without any commercial and delivery implications to BHEL

g) Various drawings, data sheets as per required format, Quality plans, calculations, test reports, test certificates, operation and maintenance manuals etc shall be furnished as specified at contract stage. All documents shall be subject to customer/BHEL approval without any commercial implication to BHEL.

h) Motor shall meet minimum requirement of motor specification. i) Vendor to clearly indicate equipment locations and local routing lengths in their

cable listing furnished to BHEL. j) Cable BOQ worked out based on routing of cable listing provided by the vendor

for “ both end equipment in vendor’s scope”shall be binding to the vendor with +10 % margin to take care of slight variation in routing length & wastages.

a. EQUIPMENT & SERVICES TO BE PROVIDED BY PURCHASER FOR ELECTRICAL & TERMINAL POINTS:

Refer “Electrical Scope between BHEL and Vendor”.

2.0 DOCUMENTS TO BE SUBMITTED ALONG WITH BID

2.1 The electrical specification without any deviation from the technical/quality assurance requirements stipulated shall be deemed to be complied by the bidder in case bidder furnishes the overall compliance of package technical specification in the form of compliance certificate/No deviation certificate.

2.2 No technical submittal such as copies of data sheets, drawings, write-up, quality plans, type test certificates, technical literature, etc, is required during tender stage. Any such submission even if made, shall not be considered as part of offer.

2.3 Enclosed quality plan of motor is tentative and subject to approval of NTPC/BHEL during detailed engineering with out any commercial implication to BHEL.

3.0 DOCUMENTS TO BE SUBMITTED AFTER AWARD OF CONTRACT

a) OGA drawing showing the position of terminal boxes, earthing connections etc. b) Arrangement drawing of terminal boxes. c) Characteristic curves: (To be given for motor above 55 kW unless otherwise specified in Data Sheet).

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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TITLE : ELECTRICAL EQUIPMENT SPECIFICATION

FORMILL REJECT SYSTEM

2X800MW TELANGANA KARIMNAGAR STPP (SG ISLAND)

SPECIFICATION NO.�PE�TS�424�160�A001VOLUME NO. : II-BSECTION : CREV NO. : DATE :SHEET : 3 OF 3

i) Current vs. time at rated voltage and minimum starting voltage. ii) Speed vs. time at rated voltage and minimum starting voltage. iii) Torque vs. speed at rated voltage and minimum voltage. For the motors with solid coupling the above curves i), ii), iii) to be furnished for the

motors coupled with driven equipment. In case motor is coupled with mechanical equipment by fluid coupling, the above curves shall be furnished with and without coupling.

iv) Thermal withstand curve under hot and cold conditions at rated voltage and max. permissible voltage.

4.0 LIST OF ENCLOSURES : a. Electrical scope between BHEL & vendor (Annexure –I) b. Technical specification for motors. c. Datasheets Ad. Datasheet Ce. Electrical Load data format (Annexure –II) f. Cable listing format (Annexure III). g. Quality plan for motors below 55kw h. Quality plan for motors above 55kw i. NTPC motor tests/check. j. BHEL Cable Erection Philosophy

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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SPECIFIC ELECTRICAL REQUIREMENT FOR MILL REJECT SYSTEMDATA SHEET-A

SL.NO.

PARAMETERS

UNIT KARIMNAGAR

MOTOR

1 DESIGN AMBIENT TEMP DEG. C 50

2 VOLTAGE SUPPLY AND VARIATION VOLT 415V, + 10%

3FREQUENCY WITH VARIATION

Hz50(+ 3% to - 5%)

4COMBINED VOLTAGE & FREQUENCY VARIATION

10% (absolute)

5MAX ACCEPTABLE RATING OF MOTOR AT 415 V KW

(Upto) 200 KW

6SYSTEM FAULT LEVEL AND ITS DUARTION KA

50kA for 1sec

7SUTABILITY OF TERMINAL BOX FOR FAULT LEVEL AND DURATION

110kW & Above(Breaker controlled)

50kA for 1sec

Below 110kW (SFU+ Contactor controlled)

50 KA, 0.2 sec

8 LV SYSTEM GROUNDING SOLIDLY

9CLASS OF INSULATION & TEMPETURE RISE

THERMAL CLASS B or better (Refer clause 5.00.00 of technical spec for temperture rise)

10MIN. STARTING VOLTAGE 85% below 110KW

80% from 110KW to 200 KW

11 MOTOR RATING FOR SINGLE PHASE SUPPLY

0.2 kW & Below

12 RATIO OF LOCKED ROTOR KVA at rared voltage to RATED KW

10 for below 110kW & 9 for 110 kW to 200kW

13 ACCEPTABLE NOISE LEVEL DB 85dB(A)

14 TYPE OF STARTER PROVIDED IN MCC DOL

15 DOP OF ENCLOSURE IP-55 & IP-54 for outdoor & indoor respectively as per IS 4691 & IEC 60034-05.

16 SPACE HEATER REQUIREMENT >30kW 30KW & ABOVE

17 PAINT SHADE RAL - 5012 (blue)

18

SPECIAL REQUIREMENT TYPE TEST REPORTS MORE THAN 10 YEARS OLD FROM THE DATE OF BID OPENING ARE NOT ACCEPTABLE.

19

ENERGY EFFICIENT Continuous duty LT motors upto160kWoutput rating (at 50 deg C) shall be Premium Efficiency class – IE3 conforming to IS 12615 / IEC 60034-305

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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TITLE

MOTOR

DATA SHEET - C

SPECIFICATION NO.

VOLUME II B

SECTION D

REV NO. 00 DATE

SHEET 1 OF 2

NAME OF VENDOR

SEAL REV.

NAME SIGNATURE DATE

S.No.

Description Data to be filled by successful bidder

A. General

1 Manufacturer & country of origin

2 Motor type

3 Type of starting

4 Name of the equipment driven by motor & Quantity

5 Maximum Power requirement of driven equipment

6 Rated speed of Driven Equipment

7 Design ambient temperature

B. Design and Performance Data

1 Frame size & type designation

2 Type of duty

3 Rated Voltage

4 Permissible variation for

5 a Voltage

6 b Frequency

7 c) Combined voltage & frequency

8 Rated output at design ambient temp (by resistance method)

9 Synchronous speed & Rated slip

10 Minimum permissible starting voltage

11 Starting time in sec with mechanism coupled

12 a) At rated voltage

13 b) At min starting voltage

14 Locked rotor current as percentage of FLC (including IS tolerance)

15 Torque

a) Starting

b) Maximum

16 Permissible temp rise at rated output over ambient temp & method

17 Noise level at 1.0 m (dB

18 Amplitude of vibration

19 Efficiency & P.F. at rated voltage & frequency

a) At 100% load

c) At 75% load

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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TITLE

MOTOR

DATA SHEET - C

SPECIFICATION NO.

VOLUME II B

SECTION D

REV NO. 00 DATE

SHEET 2 OF 2

NAME OF VENDOR

SEAL REV.

NAME SIGNATURE DATE

S.No.

Description Data to be filled by successful bidder

c) At starting

C. Constructional Features

1 Method of connection of motor driven equipment

2 Applicable Standard

3 DOP of Enclosure

4 Method of cooling

5 Class of insulation

6 Main terminal box

a) Type

b) Power Cable details (Conductor, size, armour/unarmour)

c) Cable Gland & lugs details (Size, type & material)

d) Permissible Fault level ( kArms & duration in sec)

7 Space heater details (Voltage & watts)

8 Flame proof motor details (if applicable)

a) Enclosure

b) suitability for hazardous area i Zone O / I / II

ii Group IIA / IIB / IIC

9 No. of Stator winding

10 Winding connection

11 Kind of rotor winding

12 Kind of bearings

13 Direction of rotation when viewed from NDE

14 Paint Shade & type

15 Net weight of motor

16 Outline mounting drawing No (To be enclosed as annexure)

D. Characteristic curves/ drawings(To be enclosed for motors of rating � 55KW)

a) Torque speed characteristic

b) Thermal withstand characteristic

c) Current vs time

d) Speed vs time

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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76

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76

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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76

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CU

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76

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Page 132: KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) … 3-.pdf · steam generator island package ... r-routine test a- acceptance test y ... sg pkg mill reject system (pneumatic type)

KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

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SUB SECTION-IIIA

LIST OF DOCUMENTS TO BE SUBMITTED ALONG WITH BID

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIA

REV 00 DATE 24.05.17

PEM

-666

6-0

DRAWINGS/ DOCUMENTS TO BE SUBMITTED WITH THE BID

Bidder shall submit the following signed and stamped drawings/documents along with

their bid:

a) Pre qualification requirement (PQR) documents (Technical)

b) Signed and stamped copy of Compliance cum Confirmation Certificate

c) Deviation schedule with reference to specific clauses of the specification along with

reason for such deviation in the “Cost of Withdrawal” format attached in the GCC/NIT.

d) Pre-bid clarification schedule

e) Guaranteed Utility Requirement

f) Filled electrical load list

g) Un-priced copy of price format indicating quoted/ not applicable against each row /

column

h) Percentage break-up of price sheet

i) Filled guaranteed power consumption format

OFFER WILL BE CONSIDERED AS INCOMPLETE IN ABSENCE OF ANY OF ABOVE DOCUMENTS.

DOCUMENT OTHER THAN ABOVE, IF ANY, SUBMITTED WITH THE OFFER WILL NOT FORM PART OF CONTRACT AND ACCORDINGLY WILL NOT BE CONSIDERED FOR BID EVALUATION

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIB

REV 00 DATE 24.05.17

PEM

-666

6-0

SUB SECTION-IIIB

COMPLIANCE CUM CONFIRMATION CERTIFICATE

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIB

REV 00 DATE 24.05.17

PEM

-666

6-0

COMPLIANCE CUM CONFIRMATION CERTIFICATE

The bidder shall confirm compliance with following by signing/ stamping this compliance certificate (every sheet) and furnish same with the offer.

a) The scope of supply, technical details, construction features, design parameters etc. shall be as per technical specification & there are no exclusions other than those mentioned under “exclusion” in section C and those resolved as per ‘Schedule of Deviations’, if applicable, with regard to same.

b) There are no other deviations w.r.t. specifications other than those furnished in the ‘Schedule of Deviations’. Any other deviation, stated or implied, taken elsewhere in the offer stands withdrawn unless specifically brought out in the ‘Schedule of Deviations’.

c) Bidder shall submit QP in the event of order based on the guidelines given in the specification & QP enclosed therein. QP will be subject to BHEL/ CUSTOMER approval & customer hold points for inspection/ testing shall be marked in the QP at the contract stage. Inspection/ testing shall be witnessed as per same apart from review of various test certificates/ Inspection records etc. This shall be within the contracted price with no extra implications to BHEL after award of the contract.

d) All drawings/ data-sheets/ calculations etc. submitted along with the offer shall be considered for reference only, same shall be subject to BHEL/ CUSTOMER approval in the event of order.

e) The offered materials shall be either equivalent or superior to those specified in the specification & shall meet the specified/ intended duty requirements. In case the material specified in the specifications is not compatible for intended duty requirements then same shall be resolved by the bidder with BHEL during the pre - bid discussions, otherwise BHEL/ Customer’s decision shall be binding on the bidder whenever the deficiency is pointed out.

f) For components where materials are not specified, same shall be suitable for intended duty, all materials shall be subject to approval in the event of order.

g) The commissioning spares shall be supplied on ‘As Required Basis’ & prices for same included in the base price itself.

h) All sub vendors shall be subject to BHEL/ CUSTOMER approval in the event of order.

i) Guarantee for plant /equipment shall be as per relevant clause of GCC /SCC /Other Commercial Terms & Conditions.

j) In the event of order, all the material required for completing the job at site shall be supplied by the bidder within the ordered price and within purview of the tender specification even if the same are additional to approved billing break up, approved drawing or approved Bill of quantities.

k) Schedule of drawings submissions, comment incorporations & approval shall be as stipulated in the specifications. The successful bidder shall depute his design personnel to BHEL’s/

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIB

REV 00 DATE 24.05.17

PEM

-666

6-0

Customer’s/ Consultant’s office for across the table resolution of issues and to get documents approved in the stipulated time.

l) As built drawings shall be submitted as and when required during the project execution.

m) The bidder has not tempered with this compliance cum confirmation certificate and if at any stage any tempering in the signed copy of this document is noticed then same shall be treated as breach of contract and suitable actions shall be taken against the bidder.

n) Regarding commercial documents / deviations, BHEL clarified that commercial documents / deviations shall not been considered during technical evaluation. However if any issue in the commercial documents / deviation related to technical requirements needs to be highlighted and resolve in technical evaluation only. No aspect of commercial issues needs to be highlighted / resolved in technical evaluation and their offer is strictly in compliance with technical specification. BHEL also clarified to the bidder any technical deviations (e.g. related to MDL, required documentation etc. for completion of the project) raised by them in commercial deviation either explicit or implicit shall be considered null and void even if agreed by BHEL during commercial evaluation stage.Bidder agreed to confirm and compliance with technical specification and subsequent clarification on bids during pre- award discussion.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIC

REV 00 DATE 24.05.17

PEM

-666

6-0

SUB SECTION-IIIC

PRE-BID CLARIFICATION SCHEDULE

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIC

REV 00 DATE 24.05.17

PEM

-666

6-0

PRE-BID CLARIFICATION SCHEDULE

S. No. Section/Clause

/Page No.

Statement of the referred

clause

Clarification Required

The bidder hereby certifies that above mentioned are the only clarifications required on the technical specification for the subject package.

SIGNATURE: ___________________

NAME: _________________________

DESIGNATION: __________________

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIID

REV 00 DATE 24.05.17

PEM

-666

6-0

SUB SECTION-IIID

GUARANTEED UTILITY REQUIREMENT

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIID

REV 00 DATE 24.05.17

PEM

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S. No. Description Quantity Pressure Requirement

Scope Tapping

1 DMCW 50-60 m3/hr Max inlet pressure (MRS compressor inlet) = 5.5 - 6 Kg/cm2 (g) Pressure drop:1 kg/cm2 (maximum) Inlet temp = 38 Deg C.The temperature rise of cooling water in the heat exchangers of the Compressed air system shall be limited to 5-7 deg C.

BHEL Tapping with isolation valve, both at inlet and outlet at a distance of 5m from MRS Compressor house (housed in main plant compressor house).

2 Instrument Air 1.2 m3/min per unit (intermittent)

5-7 Kg/cm2 (g) BHEL One 32 NB Tapping at elevation of 3-6 m in each mill bay. Location of tapping shall be first col. of mill bay. Tapping shall be provided with isolation valve.

3 Service Water 6-8 M3/Hr each unit

2.5-3 Kg/cm² (g) BHEL One 40 NB Tapping at elevation of 3-6 m in each mill bay. Location of tapping shall be first col. of mill bay. Tapping shall be provided with isolation valve.

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIE

REV 00 DATE 24.05.17

PEM

-666

6-0

SUB SECTION-IIIE

PERCENTAGE BREAK-UP OF PRICE SHEET

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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S.No. Details�of�Works�or�Equipment/SystemPrice�percentage�of�total�ex�works�Main�Supply�

price1.0

1.1 Lumpsum�price�of�transporter�vessel�with�dome/�butterfly/�vertical�swing�type�valve,�insert�plates�and�accessories. 10�15%

1.2 Lumpsum�price�of�pyrite�hopper�with�level�probes,�temperature�switch,�rupture�disc,�metallic�expansion�bellow. 10�15%

1.3 Lumpsum�price�of�pneumatic�panel/�air�control�module/�solenoid�box�with�accessories. 1�5%

1.4Lumpsum�price�of�storage�bunkers,�pressure�relief�valves,�bag�filters�with�pressure�switch,�terminal�boxes,�level�transmitters,�chain�pulley�blocks,�bunker�discharge�gate�with�accessories.

25�30%

1.5 Lumpsum�price�of�air�compressors�with�drive,�etc. 10�15%1.6 Lumpsum�price�of�air�receivers�with�accessories. 1�5%1.7 Lumpsum�price�of�pipes�for�mill�reject�conveying. 5�10%

1.8 Lumpsum�price�of�pipes�for�compressed�air�(instrument�air�and�conveying�air)�&�cooling�water�services,�etc. 1�5%

1.9 Lumpsum�price�of�air�&�water�line�valves. 1�5%1.10 Lumpsum�price�of�pneumatically�operated�knife�gate�valves�for�different�application. 3�5%1.11 Lumpsum�price�of�Alloy�CI�bends/�fittings/�laterals. 5�10%

1.12Lumpsum�price�of�field�instruments,�cable�glands�&�lugs,�cable�trays/�conduits�(branch)�as�per�specification�requirement.

1�5%

1.13 Lumpsum�price�of�fixed�type�sump�pump�along�with�all�its�control. 1�2%1.14 Total�price�of�erection�&�commissioning�spares�and��maintenance�tools�&�tackles. 0.1�1%

Cumulative�percentages�from�1.1�to�1.14�should�be�equal�to�100%.� 100%

PERCENTAGE�BREAK�UP�OF�PRICE�SHEET

Break���up�of�Main�Supply�Prices�(To�be�used�during�contract�execution�for�payment)

MAIN�SUPPLY

Section�IIIFKARIMNAGAR�TELANGANA�SUPER�THERMAL�POWER�PROJECT�PHASE�I�(�2�X�800�MW)�SG�PACKAGE���MILL�REJECT�SYSTEM�(PNEUMATIC�

TYPE)��

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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KARIMNAGAR TELANGANA SUPER THERMAL POWER PROJECT PHASE I-

( 2 X 800 MW) SG PACKAGE MILL REJECT SYSTEM (PNEUMATIC TYPE)

DOCUMENTS TO BE SUBMITTED BY

BIDDER

SPECIFICATION�No:�PE�TS�424�160�A001�

VOLUME:�III�

SECTION�III�

SUB�SECTION�IIIF

REV 00 DATE 24.05.17

PEM

-666

6-0

SUB SECTION-IIIF

GUARANTEED POWER CONSUMPTION

KARIMNAGAR TELANGANA STPP PHASE I- ( 2 X 800 MW) SG PKG MILL REJECT SYSTEM (PNEUMATIC TYPE) TECHNICAL SPECIFICATION NO PE-TS-424-160-A001

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