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Spot welding robotsB seriesKawasaki Robot
B series
Cat. No. BS1902 M✽ Materials and speci� cations are subject to change without notice.
ISO certi� ed in Wixom, Michigan U.S.A.
CAUTIONS TO BE TAKEN TO ENSURE SAFETY
● For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.
● Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.
● Be careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.
Kawasaki RobotKawasaki Robotics (USA), Inc.Corporate Headquarters for Americas28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200
Global Network
Kawasaki Heavy Industries, Ltd.Tokyo Head Of� ce/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-6852 Fax: +81-3-3437-9880
Kawasaki Heavy Industries, Ltd.Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548
Kawasaki Robotics (UK), Ltd.Unit 4 Easter Court, Europa Boulevard, Westbrook WarringtonCheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001
Kawasaki Robotics GmbHIm Taubental 32, 41468 Neuss, GermanyPhone: +49-2131-3426-0 Fax: +49-2131-3426-22
Kawasaki Robotics Korea, Ltd.43, Namdong-daero 215beon-gil, Namdong-guIncheon, 21633, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947
Kawasaki Robotics (Tianjin) Co., Ltd.Bldg 3, No.16, Xiang’an Road, TEDA, Tianjin 300457, ChinaPhone: +86-22-5983-1888 Fax: +86-22-5983-1889
Kawasaki Motors Enterprise (Thailand) Co., Ltd.Rayong Robot Center119/10 Moo 4 T. Pluak Daeng, A. Pluak Daeng, Rayong 21140, Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145
KawasakiRobotics.com
....
BX250L / BX300LBX165L / BX200LBX165NBX130XBX100LBX100NBX100S
BT200L
FeaturesHigh-speed spot weldingMinimized net weight, heavy duty motors, and advanced anti-vibration control technology makes the B series robots champion sprinters. These features help the robots excel at high speed short-pitch movements making them ideal for spot welding. The improved motion sequence by the servo welding guns, as well as the automatic calibration feature to optimize acceleration and deceleration of the gun speed, leads to a signi� cant reduction in cycle time and results in maximum production.
Integrated dress packageThe B series line is manufactured using hollow reduction units for the upper arm. This allows for an internal dressing of the robot from the base to the tool mounting plate. With Kawasaki’s integrated dress package, the manufacturing line build and digital engineering time is greatly reduced and interference with adjacent robots or peripheral devices is minimized.
Space saving designCompared to conventional robots with similar payload capacity, the B series robots have a much smaller footprint and narrower body. The small footprint of these slim arm design robots allows for installation in “high-density” applications without impeding performance. In addition, the B series robot line houses the cable harnesses within the robot arm, further reducing the amount of work space required and minimizing potential interference.
The B series line of spot welding robots were developed using Kawasaki’s proven advanced technology and spot welding expertise to take performance to the next level.
Kawasaki’s advanced technology streamlines the spot welding process.
BX200X1 2
....
Standard speci� cations
BX100S BX100N BX100L BX130X BX165N BX165L BX200L BX200X BX250L BX300L BT200L
Type Articulated Articulated
Degree of freedom (axes) 6 6
Max. payload (kg) 100 100 100 130 165 165 200 200 250 300 200
Max. reach (mm) 1,634 2,200 2,597 2,991 2,325 2,597 2,597 3,412 2,812 2,812 3,151
Positional repeatability (mm) ✽1 ±0.06 ±0.06 ±0.06 ±0.06 ±0.06 ±0.06 ±0.06 ±0.07 ±0.07 ±0.07 ±0.08
Motion range(°)
Arm rotation (JT1) ±160 ±160 ±160 ±160 ±160 ±160 ±160 ±180 ±180 ±180 ±160
Arm out-in (JT2) +120 - −65 +120 - −65 +76 - −60 +76 - −60 +76 - −60 +76 - −60 +76 - −60 +76 - –60 +76 - −60 +76 - −60 +80 - −130
Arm up-down (JT3) +90 - −81 +90 - −77 +90 - −75 +90 - −75 +90 - −75 +90 - −75 +90 - −75 +90 - –110 +90 - −120 +90 - −120 +90 - −75
Wrist swivel (JT4) ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210
Wrist bend (JT5) ±125 ±125 ±125 ±125 ±125 ±125 ±125 ±125 ±125 ±125 ±125
Wrist twist (JT6) ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210 ±210
Max. speed(°/s)
Arm rotation (JT1) 135 135 105 105 105 120 105 125 125 125 105
Arm out-in (JT2) 125 110 130 90 130 110 90 102 120 102 85
Arm up-down (JT3) 155 140 130 130 130 130 100 85 100 85 100
Wrist swivel (JT4) 200 200 200 200 120 170 120 105 140 105 120
Wrist bend (JT5) 160 200 160 160 160 170 120 120 140 110 120
Wrist twist (JT6) 300 300 300 300 300 280 200 200 200 180 200
Moment(N·m)
Wrist swivel (JT4) 830 588.4 830 830 930 952 1,334 1,334 1,800 2,300 1,334
Wrist bend (JT5) 830 588.4 830 830 930 952 1,334 1,334 1,800 2,300 1,334
Wrist twist (JT6) 441 294.2 441 441 490 491 588 588 750 1,000 588
Moment of inertia(kg·m2)
Wrist swivel (JT4) 85 60 85 85 99 99 199.8 199.8 200 240 199.8
Wrist bend (JT5) 85 60 85 85 99 99 199.8 199.8 200 240 199.8
Wrist twist (JT6) 45 30 45 45 49.5 49.5 154.9 154.9 165 200 154.9
Mass (kg) 720 740 890 920 875 890 890 1,450 1,460 1,460 1,100
Body color Munsell 10GY9/1 equivalent Munsell 10GY9/1 equivalent
Installation Floor Floor Shelf
Environmentalconditions
Temperature (°C) 0 - 45 0 - 45
Humidity (%) 35 - 85 (no dew, nor frost allowed) 35 - 85 (no dew, nor frost allowed)
Power requirements (kVA) ✽2 5.0 7.5 7.5
Degree of protection Wrist: IP67 Base axis: IP54 Wrist: IP67 Base axis: IP54
Controller
America
E02 E02Europe
Japan & Asia
✽1: Conforms to ISO9283 ✽2: Depends on the payload and motion patterns
Dimensions of the wrist
(mm)
☆：Unnecessary to tighten bolts
✽ ：There are two available speci�cations for the tool-mounting tap holes in the adapter bracket: 1) combination of 125 PCD (pitch circle diameter) and 160 PCD and 2) combination of 92 PCD and 125 PCD.
X
Xø0.15
ø0.15 X
18
71
58
R228
363
138
ø125✽
ø160✽
30°
30°
6-M10 Dp12
6-M10 Dp12
2-ø10H7 Dp12
2-ø10H7 Dp12
225
ø2
10
オプション
X ø0.15 X
ø160
ø100
H7
R270
30°
30°2-ø10H7 Dp1210-M10 Dp13
23
71
96
ø2
00
343
Dp11
BX100SBX100NBX100LBX130XBX165NBX165LBX200LBX200XBT200L
BX250LBX300L
:
3 4
....
(mm)(mm)
(mm)(mm)
BX165NBX100N
BX130XBX100S
ø22
30
ø0.06
8-ø22
34050 50
250390
34
05
05
0
39
0
195
50
0
2-ø16G8
A
JT6±210°
JT4±210°
JT5±125°
JT1
JT1
JT3
JT3
JT2
JT276°60°
75°
90°
160°
160°
2,325792
2,6
81
52
8
3,2
09
808
3,117
53
08
80
23
0
200 1,250 ✽
P
Standard
✽ Dimension: 225
Installation dimensions
✽ Dimension: 245
Option
VIEW A
Working rangebased on point P
X
Xø0.3
Xø0.3
X
2-ø10H7 Dp12
ø63
30°
30°
ø160
6-M10 Dp19
30°
60°
ø1906-M10 Dp20
ø100
2-ø10H7 Dp14
ø125
ø190
ø63
(hollow diameter)
(hollow diameter)
Unnecessary to tighten bolts
90°
77°
JT6±210°
JT4±210°
JT5±125°
JT2
JT2
JT3
JT3
JT1
JT1
A
1,0
95
2,4
65
3,5
60
2,200807
3,007
675
200 1100 ✽
46
58
80
210
160°
160°
120°
65°
P
ø0.06
8-ø22
34050 50
250390
34
05
05
0
39
0
195
50
0
2-ø16G8
30
ø22Standard
✽ Dimension: 245
✽ Dimension: 225
Option
Installation dimensions
VIEW A
Working rangebased on point P
X
Xø0.3
Xø0.3
X
2-ø10H7 Dp1230
°
30°
6-M10 Dp19
30°
60°
ø1906-M10 Dp20
ø100
2-ø10H7 Dp14
ø125
ø63
(hollow diam
eter)
(hollow diameter)
Unnecessary to tighten bolts
ø63
ø160
ø190
30
ø22ø0.06
8-ø22
34050 50
250390
34
05
05
0
39
0
195
50
0
2-ø16G8
A
JT6±210°
JT4±210°
JT5±125°
JT1
JT1
JT3
JT2JT2
JT3
76°
60°
75°
90°
160°
160°
3,3
56
85
5
4,2
11
1,035 2,991
4,026
949
53
01
,16
02
30
200 1,650 ✽
P
Standard
✽ Dimension: 245
✽ Dimension: 225
Option
Installation dimensions
VIEW A
Working rangebased on point P
X
Xø0.3
Xø0.3
X
2-ø10H7 Dp12
ø63
30°
30°
ø160
6-M10 Dp19
30°
60°
ø1906-M10 Dp20
ø100
2-ø10H7 Dp14
ø125
ø190
ø63
(hollow diameter)
(hollow diameter)
Unnecessary to tighten bolts
A
ø0.05
ø0.05
36
4
410
32
07
07
0
160 160 70
205
230
205
250390
50
0
2-ø22H9
2-ø16H9
6-M16 Dp30
2-ø22
30
ø22
JT2JT2
JT3
JT3
81°
90°
JT1
JT1
JT5±125°
JT4±210°
JT6±210°
65°
120
°
160°
160°
652
67
91
,89
9
2,5
78
626 1,634
2,260
46
55
80
30
0
200 800 ✽
P
Installation dimensions
Standard
✽ Dimension: 245
✽ Dimension: 225
Option
VIEW A
Working rangebased on point P
X
Xø0.3
Xø0.3
X
2-ø10H7 Dp1230
°
30°
6-M10 Dp19
30°
60°
ø1906-M10 Dp20
ø100
2-ø10H7 Dp14
ø125
ø63
(hollow diam
eter)
(hollow diameter)
Unnecessary to tighten bolts
ø63
ø160
ø190
Motion range & dimensions
5 6
....
(mm)(mm)
(mm)(mm)
Dimensions of the wristBX250L / BX300L
BT200LBX100L / BX165L / BX200L
X
Xø0.15
ø0.15 X
18
71
58
R228
363
138
ø125✽
ø160✽
30°
30°
6-M10 Dp12
6-M10 Dp12
2-ø10H7 Dp12
2-ø10H7 Dp12
225
ø2
10
Unnecessary to tighten bolts
Option
✽ There are two available speci�cations for the tool-mounting tap holes in the adapter bracket: 1) Combination of 125 PCD (pitch circle diameter) and 160 PCD 2) Combination of 92 PCD and 125 PCD
X ø0.15 X
ø160
ø100
H7
R270
30°
30°2-ø10H7 Dp1210-M10 Dp13
23
71
96
ø2
00
343
Dp11
BX100SBX100NBX100LBX130XBX165NBX165LBX200LBT200L
BX250LBX300L
Gun bracket 160JT2
JT2
JT3
JT3
JT1
180°
180°
JT1
JT4±210°
JT6±210°
JT5±125°
60°
90°
76°
120°
A
X
Xø0.15
Dp11
10-M10 Dp13
30°2-ø10H7 Dp12
ø160
30°
ø100H7
(ø22)
30
ø0.05
8-ø22
75
0
875
100100
2-ø25G8
500
300
30
0
10
0
30
0
10
05
00
1,1
00
67
02
70
210 185 1,350543408 343
P
3,5
36
558
3,370
2,812
3,3
93
144
Installation dimensions
VIEW A
Working rangebased on point P
P
A
ø0.06
8-ø2234050 50
250390
34
05
05
0
39
0
195
50
0
2-ø16G8
ø22
30
256 3,1513,407
2,8
81
1,9
63
1,266350
4,8
44
JT1
JT1
JT2
JT2
JT5±125°
JT4±210°
JT6±210°
160°
160°
80°
JT3
JT3
130°
90°
75°
45
0
720 1,160 230
1,2
50
✽
Standard
✽ Dimension: 225
Installation dimensions
✽ Dimension: 245
Option
VIEW A
Working rangebased on point P
X
Xø0.3
X
ø0.3 X
ø63
30°
30°
ø160
6-M10 Dp19
ø190
2-ø10H7 Dp12
30°
60°
ø190
ø100
2-ø10H7 Dp14
6-M10 Dp20
(hollow diameter)
(hollow diam
eter)
ø125
ø63
Unnecessary to tighten bolts
JT6±210°
JT4±210°
JT5±125°
JT2
JT2
JT3
JT3
A
JT1
JT1
53
01
,16
02
30
200 1250 ✽
76°
60°
75°
2,9
60
46
0
3,4
20
1,035 2,597
3,631
746
90°
160°
160°
ø0.06
8-ø22
34050 50
250390
34
05
05
0
39
0
195
50
0
2-ø16G8
ø22
30
P
Standard
✽ Dimension: 225Installation dimensions
✽ Dimension: 245
Option
VIEW A
Working rangebased on point P
X
Xø0.3
Xø0.3
X
2-ø10H7 Dp12
ø63
30°
30°
ø160
6-M10 Dp19
30°
60°
ø1906-M10 Dp20
ø100
2-ø10H7 Dp14
ø125
ø190
ø63
(hollow diameter)
(hollow diameter)
Unnecessary to tighten bolts
Motion range & dimensions
(mm)(mm)
(mm)(mm)
Dimensions of the wristBX250L / BX300L
BT200LBX100L / BX165L / BX200L
X
Xø0.15
ø0.15 X
18
71
58
R228
363
138
ø125✽
ø160✽
30°
30°
6-M10 Dp12
6-M10 Dp12
2-ø10H7 Dp12
2-ø10H7 Dp12
225
ø2
10
Unnecessary to tighten bolts
Option
✽ There are two available speci�cations for the tool-mounting tap holes in the adapter bracket: 1) Combination of 125 PCD (pitch circle diameter) and 160 PCD 2) Combination of 92 PCD and 125 PCD
X ø0.15 X
ø160
ø100
H7
R270
30°
30°2-ø10H7 Dp1210-M10 Dp13
23
71
96
ø2
00
343
Dp11
BX100SBX100NBX100LBX130XBX165NBX165LBX200LBT200L
BX250LBX300L
Gun bracket 160JT2
JT2
JT3
JT3
JT1
180°
180°
JT1
JT4±210°
JT6±210°
JT5±125°
60°
90°
76°
120°
A
X
Xø0.15
Dp11
10-M10 Dp13
30°2-ø10H7 Dp12
ø160
30°
ø100H7
(ø22)
30
ø0.05
8-ø22
75
0
875
100100
2-ø25G8
500
300
30
0
10
0
30
0
10
05
00
1,1
00
67
02
70
210 185 1,350543408 343
P
3,5
36
558
3,370
2,812
3,3
93
144
Installation dimensions
VIEW A
Working rangebased on point P
P
A
ø0.06
8-ø2234050 50
250390
34
05
05
0
39
0
195
50
0
2-ø16G8
ø22
30
256 3,1513,407
2,8
81
1,9
63
1,266350
4,8
44
JT1
JT1
JT2
JT2
JT5±125°
JT4±210°
JT6±210°
160°
160°
80°
JT3
JT3
130°
90°
75°
45
0
720 1,160 230
1,2
50
✽
Standard
✽ Dimension: 225
Installation dimensions
✽ Dimension: 245
Option
VIEW A
Working rangebased on point P
X
Xø0.3
X
ø0.3 X
ø63
30°
30°
ø160
6-M10 Dp19
ø190
2-ø10H7 Dp12
30°
60°
ø190
ø100
2-ø10H7 Dp14
6-M10 Dp20
(hollow diameter)
(hollow diam
eter)
ø125
ø63
Unnecessary to tighten bolts
JT6±210°
JT4±210°
JT5±125°
JT2
JT2
JT3
JT3
A
JT1
JT1
53
01
,16
02
30
200 1250 ✽
76°
60°
75°
2,9
60
46
0
3,4
20
1,035 2,597
3,631
746
90°
160°
160°
ø0.06
8-ø22
34050 50
250390
34
05
05
0
39
0
195
50
0
2-ø16G8
ø22
30
P
Standard
✽ Dimension: 225Installation dimensions
✽ Dimension: 245
Option
VIEW A
Working rangebased on point P
X
Xø0.3
Xø0.3
X
2-ø10H7 Dp12
ø63
30°
30°
ø160
6-M10 Dp19
30°
60°
ø1906-M10 Dp20
ø100
2-ø10H7 Dp14
ø125
ø190
ø63
(hollow diameter)
(hollow diameter)
Unnecessary to tighten bolts
(mm)
Working rangebased on point P
Unnecessary to tighten bolts
30
(ø22)
ø0.05
8-ø22
75
0
875
100100
2-ø25G8
500
300
30
0
10
0
30
0
10
05
00
X
Xø0.3
Xø0.3
X
2-ø10H7 Dp12
ø63
(hollow diam
eter)
30°
30°
ø160
6-M10 Dp19
30°
60°
ø190
ø1906-M10 Dp20
ø100
2-ø10H7 Dp14
ø125
ø63
(hollow diameter)
A
JT5±125°
JT4±210°
JT6±210°
JT1
180°
180°
JT1
JT2JT2
JT3
JT3
76°60°
90°
110°
74
43
,99
0
4,7
34
558 3,412
3,970
543394
67
01
,10
02
70
210 185 1,950 ✽
1,192
P
：
Standard
✽ Dimension : 225
✽ Dimension : 245
Option
VIEW A
BX200X
7 8
....
USB
RS-232C
DIO board
External-axis motor
Standard
Option
Optional board
Optional device
Ethernet
DeviceNet board, master/slave
CC-Link board, master/slave
PROFIBUS board, master/slave
PROFINET board, master/slave
Ethernet/IP board, master/slave
CAN open board, slave
EtherCAT board, master/slave
Cubic-S (area monitor/speed monitor)
Conveyor I/F board
Rapid-feed checkmode switch
Transformer unit
Teach pendant
Terminal software
Terminal software
Vision controller
USB memory
Brake release switch
DIO board: 32 points eachmax. 3 boards (96 points)
System con� guration diagram
Standard
OptionAmerica
E02Europe
Japan & Asia
Dimensions (mm) W550 × D580 × H278 Transformer unit: W580 × D580 × H178
Structure Enclosed structure with indirect cooling system
Number of controlled axes 7 Max. 9
Drive system Full digital servo system
Coordinate systems Joint, Base, Tool Fixed tool point
Types of motion control Joint / Linear / Circular interpolated motion
Programming Point to point teaching or language based programming
Memory capacity (MB) 8
Generalpurposesignals
External operation Motor power off, Hold
Input (channels) 32 Max. 96
Output (channels) 32 Max. 96
Operation panelE-Stop switch, Teach/repeat switch, Control power light
(Cycle start, motor-on, hold/run, and error reset are activated from the teach pendant)
Rapid-feed check mode switch
Cablelength
Teach pendant (m) 5 10, 15
Robot-controller (m) 5 10, 15
Mass (kg) 40 Transformer unit: 45
Power requirements
AC200-220V ±10%, 50/60Hz, 3øTransformer unit:
AC380-415V ±10% or AC440-480V ±10%50/60Hz, 3ø
Class-D earth connection (Earth connection dedicated to robots), Leakage current: Maximum 100mA
Environmentalconditions
Ambient temperature (°C) 0 - 45
Relative humidity (%) 35 - 85 (no dew, nor frost allowed)
Body color Munsell 10GY9/1 equivalent
Teach pendantTFT color LCD display with touch-panel, E-Stop switch,
Teach lock switch, Enable switch
Auxiliary storage unit — USB memory
Interface USB, Ethernet (100BASE-TX), RS-232C
Speci� cations
External view & dimensions
Large, color LCD touch screen display.
The key arrangement has been optimised through extensive studies of operator hand movements.
Equipped with Enable switches.
Teach pendant
E02✽ Option
✽
Kawasaki has incorporated 50 years' experience as a robot industry leader into the development of the most technically advanced controller available. The E controller combines high performance, unprecedented reliability, a host of integrated features and simple operation, all in a compact design.
E series
Controller
FeaturesCompactThe overall volume of the E Controller has been reduced compared with the previous model. The small footprint of this compact controller allows for installation in “high-density” applications. For further space saving options, an upright-position or stacked installation✽ is possible, without impeding performance.✽ E0X only
User-friendly operationThe easy-to-use teach pendant now incorporates motor power and cycle start at your � ngertips. Multiple information screens can be displayed simultaneously. The intuitive teaching interface is simple to use.
Programming ease & � exibilityA rich set of programming functions come standard with the E Controller to support a wide range of applications. Functions can be combined and easily con� gured within a system to suit a particular application. Also, the powerful Kawasaki AS Programming Language provides sophisticated robot motion and sequence controls.
Advanced technologiesThe enhanced CPU capacity allows for more accurate trajectory control, faster program execution, and quicker loading and saving of � les. In addition, memory has been expanded to meet the need for higher program storage capacity. The controller comes equipped with a USB port for external storage devices.
Easy maintenanceModular components with limited cables translate into easy diagnostics and maintenance. A host of maintenance functions are available, including self-diagnostics on hardware and application errors to minimize troubleshooting and reduce MTTR (Mean Time To Repair). Remote diagnostics via the web server function enables service support from anywhere in the world.
ExpandableTwo external axes can be added to the E0X controller for a total of nine controlled axes. Numerous communication � eldbuses are available for controlling peripheral devices. The Kawasaki K-Logic sequencer software can be combined with user customized interface panels on the teach pendant.
POWER
REPEATTEACH
420 500
250
260
18
18
170
9
ＰＯＷＥＲ100% ＣＯＮＴＲＯＬ
REPEATTEACHOFF ON Ｒ
ＰＳ ＯＴ
ＥＭ ＣＧ
Ｅ ＹＮＥ
580 550
580 550
E02
(mm)
Transformer unit (option)
9 10
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