Cat. No. 3L1775 Mar. ’18 MPrinted in Japan

Kawasaki Robot

] Materials and specifications are subject to change without notice.

CAUTIONS TO BE TAKEN TO ENSURE SAFETY

lFor those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.

lProducts described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.

lBe careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.

ROBOT DIVISION

Tokyo Head Office/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-2501 Fax: +81-3-3437-9880

Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548

Global Network

Kawasaki Robotics (USA), Inc.28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200

Kawasaki Robotics (UK) Ltd.Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001

Kawasaki Robotics GmbHIm Taubental 32, 41468 Neuss, GermanyPhone: +49-2131-34260 Fax: +49-2131-3426-22

Kawasaki Robotics Korea, Ltd.43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 21633, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947

Kawasaki Robotics (Tianjin) Co., Ltd.1·2/F, Building 6, No.19 Xinhuan Road, TEDA, China Phone: +86-22-5983-1888 Fax: +86-22-5983-1889

Kawasaki Motors Enterprise (Thailand) Co., Ltd.(Rayong Robot Center)119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145

https://robotics.kawasaki.com/ ISO certified in Akashi Works.

Kawasaki Robot

Arc welding robots

Arc welding robots

Kawasaki arc welding robots use the latest arc welding technology to rival the quality of a skilled human welder

FeaturesEasy operationEach robot is equipped standard with an easy to view and operate color LCD touchscreen teach pendant. The operator teaches the process path using dedicated arc welding teaching screens that are designed for simplified use and easy operation.

Easy connection with the optimum welding equipment The built-in interface dedicated to arc welding equipment enables an easy connection using a single cable.

Welding condition databaseDuring an automated process, the operator can change the welding conditions on-the-fly, and then store these changes to a built-in database. The saved conditions can then be recalled from the database and reused.

Reduced downtimeA standard, dedicated start sequence function improves the arc establishment. Also, for weld process faults, the robot includes a restart sequence function to automatically conduct overlap welding and resume the operation.

Advanced technologyServo-torch, touch sensing, special weaving pattern, real-time path modification (RTPM) sensor, start-point sensing, multilayer welding function, and auto voltage control (AVC) sensor are some of the advanced arc welding options available with the Kawasaki welding robots.

Capable of TIG welding and Plasma welding/cutting High-noise operations have been carefully considered at the R&D stage. TIG welding and Plasma cutting can be done without difficulties.

Offline programmingKawasaki offers arc welding specific offline programming software to automatically generate robot programs from 3D CAD data. Kawasaki’s KCONG software significantly reduces robot teaching time and lowers production costs.

RA020NRA010LRA010NRA006LRA005LBA006N BA006L

1 2

Standard specifications

BA006N BA006L RA005L RA006L RA010N RA010L RA020N

Type Articulated robot

Degree of freedom (axes) 6

Max. payload (kg) 6 6 5 6 10 10 20

Max. reach (mm) 1,445 2,036 903 1,650 1,450 1,925 1,725

Positional repeatability (mm) ]1 ±0.06 ±0.08 ±0.03 ±0.03 ±0.03 ±0.05 ±0.04

Motion range(°)

Arm rotation (JT1) ±165 ±165 ±180 ±180 ±180 ±180 ±180

Arm out-in (JT2) +150 - –90 +150 - –90 +135 - –80 +145 - –105 +145 - –105 +155 - –105 +155 - –105

Arm up-down (JT3) +90- –175 +90- –175 +118 - –172 +150 - –163 +150 - –163 +150 - –163 +150 - –163

Wrist swivel (JT4) ±180 ±180 ±360 ±270 ±270 ±270 ±270

Wrist bend (JT5) ±135 ±135 ±145 ±145 ±145 ±145 ±145

Wrist twist (JT6) ±360 ±360 ±360 ±360 ±360 ±360 ±360

Max. speed(°/s)

Arm rotation (JT1) 240 210 300 250 250 190 190

Arm out-in (JT2) 240 210 300 250 250 205 205

Arm up-down (JT3) 220 220 300 215 215 210 210

Wrist swivel (JT4) 430 430 460 365 365 400 400

Wrist bend (JT5) 430 430 460 380 380 360 360

Wrist twist (JT6) 650 650 740 700 700 610 610

Moment(N·m)

Wrist swivel (JT4) 12 12 12.3 13 22 22 45

Wrist bend (JT5) 12 12 12.3 13 22 22 45

Wrist twist (JT6) 3.75 3.75 7 7.5 10 10 29

Moment of Inertia(kg·m2)

Wrist swivel (JT4) 0.4 0.4 0.4 0.45 0.7 0.7 0.9

Wrist bend (JT5) 0.4 0.4 0.4 0.45 0.7 0.7 0.9

Wrist twist (JT6) 0.07 0.07 0.12 0.14 0.2 0.2 0.3

Mass (kg) 150 160 37 150 150 230 230

Body color Munsell 10GY9/1 equivalent

Installation Floor, Ceiling

Environmentalcondition

Ambient temperature (°C) 0 - 45

Relative humidity (%) 35 - 85 (No dew, nor frost allowed)

Power requirements (kVA) ]2 2.0 2.0 1.5 2.0 2.0 3.0 3.0

Controller

America

E01

E77

E01Europe E71

Japan & Asia E74

]1: conforms to ISO9283 ]2: depends on the payload and motion patterns

Optional equipment

• Shock sensor

• Torch bracket (350 A/500 A)

• Installation base (600 mm / 300 mm)

• Base plate (750 mm × 750 mm × 25 mm)

• Linear slide

• Positioner

• Servo torch

• RTPM (arc sensor)

• AVC (arc-sensor dedicated to TIG welding)

• 3D laser sensor

• Wall mounting

KCONG Kawasaki Common Offline NC data Generator

Servo Torch

KCONG, our offline programming software, automatically generates a robot’s welding path based off of workpiece geometry.

Kawasaki’s servo torch option delivers high quality welding.

FeaturesNo need for time-consuming robot teaching

KCONG generates robot welding paths quickly and easily from 3D CAD data such as DXF, IGES, STEP or VRML.

Offline process verification

Once KCONG automatically generates the robot welding path, users can then view the simulation of the arc welding process, check for collisions, weld access, and system layout issues, and make fine adjustments to the generated welding path.

Direct program download

After verifying the weld process and making any necessary adjustments, the operation program is generated by KCONG. The completed weld operation program can then be downloaded directly to the robot controller.

FeaturesCan be used with small-gauge iron or aluminum wire

Feeds small-gauge iron wire (ø 0.6 mm) or aluminum wire steadily with no buckling.

Excellent arc stability

The constant-speed wire feed control improves wire feeding performance, resulting in excellent arc stability.

Improved arc ignition performance

The servo torch can control complex wire feeding at the start and end of welding operations, thereby improving arc ignition.

3 4

Motion range & dimensions

(mm)

165°

1,445.81,115.8

JT4 ±180°

JT5 ±135°

JT6 ±360°

165°

81 352

JT2

JT3

JT1

JT1

ø18

13

X

X

ø0.04

Y

ø0.2 X Y

ø6H7 Dp8

ø45H760°

30°

ø56

6-M4 Dp8ø66

294

33

0

4-ø18276

27

6

160

A

77

7.1

1,7

10

.8

30

0.8

1,2

71

207.5 303.3

464.4

165 700

43

05

50

21

0

115

15

6

JT2

JT3

PInstallation dimensions

VIEW A

Working rangebased on point P

90°

175°

90°

150°

(mm)

165°

JT4 ±180°

JT5 ±135°

JT6 ±360°

165°

JT2

JT3

JT1

JT1

ø18

13

X

X

ø0.04

Y

ø0.2 X Y

ø6H7 Dp8

ø45H760°

30°

ø56

6-M4 Dp8ø66

294

33

0

4-ø18276

27

6

160

JT2

JT3

1,030

62

1.2

518.1

82

0

115

43

0

15

6

21

0

2,036.2

165

1,3

31

.32

,30

1.2

1,706.2

303.3

81

1,5

41

352

207.5

P

A

175°

90°

150°

90°

Installation dimensions

VIEW A

Working rangebased on point P

BA006N

BA006L

(mm)

4-ø18

2-ø13H9

ø6H7 Dp6

ø0.04

ø0.06

ø0.3

ø40

ø25H7

Dp6

ø18

ø30

A

100

88900

210194

148 207

65

04

30

1,0

02

.41

,98

0

63

8.2

1,450 1,650

305.6

437.1

10

0

1,1

95

XY

YX

X

90

°

45°

4-M6 Dp8

92

220

138±0.1220

18

4

22

0

15

3±

0.130

0

13

JT2 105°

JT2145°

JT3 150°

JT3 163°JT1 360°

JT4 ±270°

JT5 ±145°

JT6 ±360°

P

Installation dimensions

VIEW A

Working rangebased on point P

RA006L

(mm)

JT6±360°

JT4 ±360°

JT5 ±145°

JT280°

JT2135°

JT3 118°

A

JT3172°

687 903

1,0

93

39

1

242

29

53

80

80

105

410 78

82

5

57

120118

126125

90

X

YX

X Y4-M5 Dp8

45°

Dp3

90

°

15

88±0.1

17

0

88

±0

.1

173152

15

212

5

76

13

0

130

JT1 360°

4-ø9

2-ø6H7

ø9

ø40H

7

ø5H7 Dp8

ø0.04

ø0.04

ø0.2

ø31.5

ø20H7

P

Installation dimensions

VIEW A

Working rangebased on point P

RA005L

5 6

Motion range & dimensions

(mm)

13

ø30

ø18

2-ø13H9ø0.06

JT1 360°

4-ø18

45°

90

°

ø75 4-M6 Dp9

ø63

X

X

Yø0.3

ø0.04

Xø40H7Dp6

ø6H7 Dp6

JT2155°

JT2105°

JT3150°

JT3 163°

276

163±0.1250

120

24

0

27

6

16

8±

0.13

30

Y

JT4 ±270°

JT5 ±145°

JT6±360°

1,9251,625

A

2,2

40

1,005

77

04

65

500.5

1,2

37

.973

9.3

260220

260

1,3

60

170 95150

12

0

P

Installation dimensions

VIEW A

Working rangebased on point P

RA010L

(mm)

JT1 360°

JT5 ±145°

JT4 ±270°JT6±360°

250

33

0

13

276

120 4-ø18

ø30

24

0

27

6

ø18

163±0.1

16

8±

0.1

2-ø13H9

ø0.06

45°

90

°

ø75

Y

4-M6 Dp9

ø63

X

X

X

Yø0.3

ø0.04

ø40H7

Dp6

ø6H7 Dp61,425 1,725

2,0

40

1,0

37

.9

A 12

0

77

04

65

1,3

60

53

9.3

JT2155°

JT2105°

JT3150°

JT3163°

150260170

260220

95805

383.9

P

Installation dimensions

VIEW A

Working rangebased on point P

RA020N

(mm)

4-ø18

A

100

700 88

210194

148 207

65

04

30

80

2.4

1,7

80

43

8.2

1,250 1,450

305.6

10

0

1,1

95

Y

X

90

°

45°

Dp6

92

220

138±0.1220

18

4

22

0

15

3±

0.13

00

13

JT2 105°

JT2 145°

JT3 150°

JT3 163°JT1 360°

JT4 ±270°

JT5 ±145°

JT6 ±360°

ø30

ø18

ø40

4-M6 Dp8X Yø0.3

ø25H7

Xø0.04ø6H7 Dp6

2-ø13H9ø0.06

P

Installation dimensions

VIEW A

Working rangebased on point P

RA010N

7 8

USB

RS-232C

DIO board

External-axis motor

Standard

Option

Optional board

Optional device

Ethernet

DeviceNet board, master/slave

CC-Link board, master/slave

PROFIBUS board, master/slave

PROFINET board, master/slave

Ethernet/IP board, master/slave

CAN open board, slave

EtherCAT board, master/slave

Cubic-S✽1 (area monitor/speed monitor)

Conveyor I/F board

Option switch✽2

Rapid-feed checkmode switch✽1

Transformer unit✽1

Teach pendant

Terminal software

Terminal software

Vision controller

USB Memory

Brake release switch

DIO board: 32 points eachmax. 3 boards (96 points)

✽1 E01 only✽2 E7X only

POWER

REPEATTEACH

420 500

25

02

60

18

18

17

09

ＰＯＷＥＲ100% ＣＯＮＴＲＯＬ

REPEATTEACHOFF ON Ｒ

ＰＳ ＯＴ

ＥＭ ＣＧ

Ｅ Ｙ

ＮＥ

580 550

580 550

Controller

Teach pendant

System configuration diagram

Specifications

External view & dimensions

E01 (mm)

Transformer unit ]

E7X

E series - An evolution of engineering excellenceKawasaki has incorporated more than 45 years of experience as a robot industry leader into the development of the most technically advanced controller available. The E Controller combines high performance, unprecedented reliability, a host of integrated features and simple operation, all in a compact design.

FeaturesCompactThe overall volume of the E Controller has been reduced compared with the previous model. The small footprint of this compact controller allows for installation in “high-density” applications. For further space saving options, an upright-position or stacked installation] is possible, without impeding performance.]E01 only

User-friendly operationThe easy-to-use teach pendant now incorporates motor power and cycle start at your fingertips. Multiple information screens can be displayed simultaneously. The intuitive teaching interface is simple to use.

Programming ease & flexibilityA rich set of programming functions come standard with the E Controller to support a wide range of applications. Functions can be combined and easily configured within a system to suit a particular application. Also, the powerful Kawasaki AS Programming Language provides sophisticated robot motion and sequence controls.

Advanced technologiesThe enhanced CPU capacity allows for more accurate trajectory control, faster program execution, and quicker loading and saving of files. In addition, memory has been expanded to meet the need for higher program storage capacity. The controller comes equipped with a USB port for external storage devices.

Easy maintenanceModular components with limited cables translate into easy diagnostics and maintenance. A host of maintenance functions are available, including self-diagnostics on hardware and application errors to minimize troubleshooting and reduce MTTR (Mean Time To Repair). Remote diagnostics via the web server function enables service support from anywhere in the world.

ExpandableThree external axes can be added to the E01 controller for a total of nine controlled axes, while two can be added to the E7X for a total of eight controlled axes. Numerous communication fieldbuses are available for controlling peripheral devices. The Kawasaki K-Logic sequencer software can be combined with user customized interface panels on the teach pendant.

E01

E7X

Standard

OptionAmerica

E01

E77

Europe E71

Japan & Asia E74

Dimensions (mm) W550×D580×H278 W500×D420×H259Transformer unit: W580×D580×H178

(E01 only)

Structure Enclosed structure / Indirect cooling system

Number of controlled axes 7 6 Max. 9 (E01) Max. 8 (E7X)

Drive system Full digital servo system

Coordinate systems Joint, Base, Tool Fixed tool point

Types of motion control Joint/Linear/Circular Interpolated motion

Programming Point to point teaching or language based programming

Memory capacity (MB) 8

Generalpurposesignals

External operation Motor power off, Hold

Input (Channels) 32 Max. 96

Output (Channels) 32 Max. 96

Operation panelE-Stop switch, teach/repeat switch, control power light

(Cycle start, motor-on, hold/run, and error reset are activated from the teach pendant.)

Cycle start switch, motor-on switch, hold/run switch, error light, error reset switch (E7X), rapid-feed check mode switch

Cablelength

Teach pendant (m) 5 10, 15

Robot-controller (m) 5 10, 15

Mass (kg) 40 30 Transformer unit: 45 (E01 only)

Power requirements

AC200-220V ±10%, 50/60Hz, 3ø AC200-240V ±10%l 50/60Hzl 1ø]Transformer unit (E01 only)AC380-415V ±10% or AC440-480V ±10%

50/60Hz, 3ø

Class-D earth connection (Earth connection dedicated to robots), leakage current: Maximum 100mA

Environmentalcondition

Ambient temperature (°C) 0 - 45 (0 - 40 for E7x in vertical use)

Relative humidity (%) 35 - 85 (no dew, nor frost allowed)

Body color Munsell 10GY9/1 equivalent —

Teach pendantTFT color LCD display with touch-panel, E-Stop switch,

teach lock switch, Enable switch

Auxiliary storage unit — USB Memory

Interface USB, Ethernet (100BASE-TX), RS-232C

]Option

]

]Option

9 10