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KEEP-NUT 101:AN INTRODUCTION TO SELF-ANCHORING
PRESS-IN INSERTSPRESENTED BY GIOVANNI SPANDRE, AND ANDREW MORRIS
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AGENDA
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Overview
Live Demonstration
Performance & Testing Data
Competitive Analysis
Applications
Q&A
KEEP-NUT®
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• Provider of Solutions for Product Assembly –• Adhesives, Sealants, Tapes & Specialty Fasteners
• Industries Served:• Countertop Fabrication, Cladding Façade, Sign Manufacturing, Transportation,
Marine, Composites General Manufacturing
• Based on Huntingdon Valley, PA
• Incorporated in 1962
• Master distributor of Specialinsert for North America
KEEP-NUT®
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• Specialinsert is an Italian company specialized in engineering, production and trading of industrial fasteners.
• Since 1974 Specialinsert manufactures a wide range of products such as tubular threaded inserts, bushes for plastic materials, sald studs and self-clinching studs, etc.
• Our main target is to meet our customer’s needs, offering them advanced and high-quality products and the possibility to produce no-standard items.
• The company counts on an in-house research and development department that is constantly developing new fastening solutions for any different applications. So far Specialinsert developed and owns 5 international patents and 5 international registered trademark.
• The sales organization supports the Italian market and worldwide markets. Thanks also to our Distributors network, today Specialinsert exported in 82 foreign countries around the world
KEEP-NUT®
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WHAT IS KEEP-NUT®
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• A revolutionary press-in insert with mechanical anchoring to create threaded seat on panels, even thin, made of marble, granite or other stony materials, and moreover on composite, carbon, Corian, HPL, glass and solid materials.
• It is manufactured in stainless steel and it’s made of a threaded bush with a set of elastic crowns and a plastic ring for holding the complete
KEEP-NUT®
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APPLICATIONS
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• Ventilated facades
• Wall-coverings
• Countertops
• Signage
• Décor and interiors
• Furniture
• Funerary art, etc.
KEEP-NUT®
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APPLICATIONS
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NATURAL STONE SINTERED STONE SOLID SURFACE PORCELAIN
• Marble• Granite• Travertine• White Carrara• Limestone• Black America• Slate• Quartz
• Porcelain Stoneware –GRES
• Sapienstone®• Crossville®
• Corian®• Hi-macs®• Krion®• Okite®• Betacryl®• Staron®
• Lapitec®• Dekton®• Neolith®
KEEP-NUT®
OTHER
• Composities• Plastics• HPL• Glass• UHCP• Metal
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HOW KEEP-NUT® WORKS
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1 2 3 4
KEEP-NUT®
Cylindrical hole easy to be drilled,
also executable work in progress
with standard tools
Check the correct hole size with the
Go/No GoGauge
On the Go side of the gauge there
are referencemarks to check the correct hole depth
For a correct installation screw
completely the insert on the
threaded mandrelExecute the
installation by pressure
The insert is ready for the assembling
DRILL VERIFY INSERT COMPLETE
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KEEP-NUT® DRILLING METHODS
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KEEP-NUT®
CNC Router KDM Series Manual Tool
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WHY CHOOSE KEEP-NUT®
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FAST AND EASY1
• Keep-nut® installation needs a simply blind cylindrical hole. It doesn’t need special tools and it’s possible to do it during materials cutting process or directly on site.
• It’s very simple to check the right size and the depth of the hole with just one action. Go/No Go gauge check the both values.
• Easy to install by pressure, you don’t need to dry hole or move the sheet from working table. Don’t need any special tools.
• Keep-nut® it’s the best way to save time and TIME IS MONEY
KEEP-NUT®
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WHY CHOOSE KEEP-NUT®
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ONE INSERT, DIFFERENT SIZES2
• A wide range of standard product for all materials thickness
Flush Mount Series With flange SeriesThinness
of MaterialInsertLenght
Crowns Number
StandardThread
8 mm 5 1
METRICM4 - M5 - M6
INCHESP10-24 P1/4-20
8.5 mm 6 2
11 mm 8 4
20 mm 15 4X
KEEP-NUT®
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WHY CHOOSE KEEP-NUT®
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SAFETY3
• Keep-nut® is an approved and certified insert for porcelain• Keep-nut® is close to being tested ASTM for
• Natural Stone• Solid surface • Sintered Stone• Porcelain• High Performance Concrete
• Keep-nut® is stainless steel made. Standard one with AISI 303 bush + AISI 316 crowns, K series with bush and crowns in AISI 316.
• Keep-nut® fastening system is fireproof. The plastic spacer is self-extinguishing and it does not affect on system tightness
• No needs for resins or adhesives• No tensile force on the receiving material when the insert is not pulled-out.• The “not through” threading of the internal bush, assures fastening without the extraction effect
due to the possible exceeding length of the screw.
KEEP-NUT®
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WHY CHOOSE KEEP-NUT®
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SMART AND FLEXIBLE4
• Allows an internal assembly without any external dimensions, facilitating the handling and storage of the panels.
• Flush Mount Series guarantees a totally flush installation, so don’t have to use specifical brackets or substructure
• *Bracket it could be fastened with grub (A) or screw (B)
KEEP-NUT®
A* For proper assembly it is recommendedto screw the pin on the total length ofthe useful thread and that the elementto be fixed is in contact with the internalmetal bush of the insert Keep-Nut®.
B
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KEEP-NUT®
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TENSILE/PULL OUT STRENGTH
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KEEP-NUT®
Material Type of Keep-nutAverage pull-out load on a
single insert (Kgs.)Average pull-out load on a
single insert (Lbs.)
Granite 20mm IM4S/M6/H8.5 490,0 1080.3
Marble 20mm IM4S/M6/H8.5 385,0 848.78
Travertine 20mm IM4S/M6/H8.5 225,0 496.1
Porcelain Gres 10 mm IM2S/M6/H6 150,0 330.8
Porcelain Gres 20 mm IM4S/M6/H8.5 350,0 771.8
Lapitec® 12 mm IM2S/M6/H6 170,0 374.9
HPL 12mm IM4S/M6/H8.5 541,5 1194.0
HPL 8mm IM2S/M6/H6 270,5 596.5
Dekton® 20 mm IM2S/M6/H6 210,0 463.1
Corian® 12mm IM4S/M6/H8.5 484,5 1068.3
Corian® 10mm IM2S/M6/H6 295,0 650.5
Hi-macs® LG 12 mm IM2S/M6/H6 240,0 529.2
Agglomerate stone 15mm IM4S/M6/H8.5 305,0 672.5
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TENSILE/PULL OUT STRENGTH
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KEEP-NUT®
Material Type of Keep-nut Mode TestAverage pull-out load on a single insert (kN)
Average pull-out load on a single insert (Lbs.)
Black Absolute Granite 30mm IM4S/P1-4.20/H8.5 Tensile ASTM C1354 6.35 1,427.0
Black Absolute Granite 30mm IM4S/P1-4.20/H15 Tensile ASTM C1354 7.75 1,742.0
Black Absolute Granite 30mm IM4S/P1-4.20/H8.5 Shear ASTM C1354 12.64 2,841.0
Black Absolute Granite 30mm IM4S/P1-4.20/H15 Shear ASTM C1354 14.78 3,322.0
Caledonia Granite 30mm IM4S/P1-4.20/H8.5 Tensile ASTM C1354 2.75 617.0
Caledonia Granite 30mm IM4S/P1-4.20/H15 Tensile ASTM C1354 5.62 1263.0
Caledonia Granite 30mm IM4S/P1-4.20/H8.5 Shear ASTM C1354 9.26 2,081.0
Caledonia Granite 30mm IM4S/P1-4.20/H15 Shear ASTM C1354 13.55 3,046.0
Delicatus Ice Granite 30mm IM4S/P1-4.20/H8.5 Tensile ASTM C1354 1.86 418.0
Delicatus Ice Granite 30mm IM4S/P1-4.20/H15 Tensile ASTM C1354 3.46 778.0
Delicatus Ice Granite 30mm IM4S/P1-4.20/H8.5 Shear ASTM C1354 7.87 1,768.0
Delicatus Ice Granite 30mm IM4S/P1-4.20/H15 Shear ASTM C1354 9.74 2,188.0
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TENSILE/PULL OUT STRENGTH
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KEEP-NUT®
Material Type of Keep-nut Mode TestAverage pull-out load on a single insert (kN)
Average pull-out load on a single insert (Lbs.)
Sapienstone Porcelain 12mm IM2S/P1-4.20/H6 Tensile ASTM C1354 2.73 614.0
Sapienstone Porcelain 12mm IM2S/P1-4.20/H6 Shear ASTM C1354 7.43 1,670.0
Envel UHCP 15mm IM4S/P1-4.20/H8.5 Tensile ASTM C1354 1.96 440.0
Envel UHCP 15mm IM4S/P1-4.20/H8.5 Shear ASTM C1354 6.96 1565.0
Envel UHCP 19mm IM4S/P1-4.20/H15 Tensile ASTM C1354 2.68 601.0
Envel UHCP 19mm IM4S/P1-4.20/H15 Shear ASTM C1354 7.08 1,591.0
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COMPETITIVE ANALYSIS
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KEEP-NUT®
KEEP-NUT ®
HOLE
HOLE CHECK TOOLS
INSTALLATION BEFORE SHIP
DRILLING TOOLS
Competitor A (undercut)
Standard Specifc Specific
Simple to use Tricky to use
without any external dimensions with external dimensions
Tricky to use
with external dimensions
Competitor B (undercut)
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COMPETITIVE ANALYSIS
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The undercut process is very complex and expensive
• Very expensive drilling machine with eccentrical rotative axel• Very expensive drill bit (from 6 to 10 times more than standard)• Drilling time is twice as much compared to make a cylindrical hole of the
same depth (one time for drilling cylindrical, one time for undercut)• Difficult to be drilled on site• Necessary to screw-in the insert to expand it before transport
KEEP-NUT®
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CUSTOMIZE IT
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Specialinsert® is able to manufacture special type of Keep-Nut® for special needs.All Keep-Nut® parts are made in Italy by Specialinsert®
KEEP-NUT®
IM2X4S/M6/H29IM3-2-2S/M6/H20PM6X2S/M8X21/H22
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PORTFOLIO
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GATEWAY ARCH – St. Louis – USA
KEEP-NUT®
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PORTFOLIO
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SQUARE Building in GDYNIA (Poland) – Material Lapitec®
KEEP-NUT®
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PORTFOLIO
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AZERBAIJAN DIPLOMATIC ACADEMY – Baku
KEEP-NUT®
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PORTFOLIO
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MOSCOW INTERNATIONAL BUSINESS CENTER
KEEP-NUT®
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PORTFOLIO
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MOSCOW VTB ARENA PARK
KEEP-NUT®
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PORTFOLIO
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SHEIK ABDULLAH AL SALEM CULTURE CENTRE KUWAIT
KEEP-NUT®
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PORTFOLIO
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AL FANAR – SAUDI ARABIA
KEEP-NUT®
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PORTFOLIO
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QUATUOR PROJECT - BELGIUM
KEEP-NUT®
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PORTFOLIO
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UNDERMOUNT SINKS
KEEP-NUT®
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PORTFOLIO
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LAPITEC® COUNTERTOPS AND DRAWER FRONT
KEEP-NUT®
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PORTFOLIO
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AND MUCH MORE
KEEP-NUT®
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PORTFOLIO
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AND MUCH MORE
KEEP-NUT®
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MEDIA
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KEEP-NUT®
• Keep-Nut by Specialinsert for wall cladding facades
• Keep-Nut by Specialinsert for stones and solid surfaces
• Keep-Nut Catalogue and data sheet
follow us on
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LEARN MORE
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Contact us for a free consultation!
• How to contact us:• For North America:
Chemical Concepts
Email - [email protected]
Office – 800-220-1966
www.chemical-concepts.com
• International InquiriesSpecialinsert
Email - [email protected]
Office – +39 366 6562294
www.specialinsert.it
Andrew [email protected]
Giovanni [email protected]
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OTHER OFFERINGS
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• Adhesives, Sealants, Silicone, Tapes, Protection Film,
Specialty Fasteners, Support Brackets
Stone Repair Kits
Q & A
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LEARN MORE
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Contact us for a free consultation!
• How to contact us:• For North America:
Chemical Concepts
Email - [email protected]
Office – 800-220-1966
www.chemical-concepts.com
• International InquiriesSpecialinsert
Email - [email protected]
Office – +39 366 6562294
www.specialinsert.it
Andrew [email protected]
Giovanni [email protected]
THANK YOU AND STAY SAFE!
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