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FIX-PERFECT
KENNAMETAL HERTEL
®
Contents
E1
Inserts
Key to identification numbers E 2
Summary of inserts E 3
Summary of chipbreakers E 4
Summary of cutting grades E 6
Application notes E 7
Inserts E 10
Blade tools
Key to identification numbers E 18
Recommended tools E 20
Toolholders E 22
Boring bars E 32
®
FIX-PERFECT ®
Key to identification numbers for inserts
E2
1 2 11 01 R
1 2 1
Inserts with 2 or 4 cutters:
6.Chipbreakerdesign
7.Chip geometry
8.Ausführung
2 Insert with 2 cutters4 Insert with 4 cutters8 Insert with 8 cutters
l11 11 mm12 12 mm15 15 mm18 18 mm20 20 mm21 21 mm24 24 mm25 25 mm
50°
73°
56°
58°
80°
90°
00
00
01
02
03
15
Inserts with 8 cutters:
01 Rake angle 6°
02 Rake anglel 12°
R RightL Left
0 Special1 Standard version
Tolerance ±0.15 mm4 Chipbreaker as per
combination polishingsheet, upon request
5 Chipbreaker as per combination polishingsheet, 20° rake angle,upon request
6 Precision versionTolerance ±0.015 mm
7 Chipbreaker which cannot be encode as per combinationpolishing sheet
9 Chipbreaker as per combination polishingsheet, upon request
2 Without ground chipbreaker
3 Without ground chipbreaker, corner radius straight-throughground
5 Chipbreaker with hollowgroove
7 Offset chipbreaker withcorner radius
0 Special1-6 Standard
1.FIX-PERFECTLathe programme
2.No. of cutters
3.Size
4.Basic insert shape
5.Direction ofworking
Summery of insertsFIX-PERFECT®
E3
Page
Page E14 E14 E10 E10 E11 E12 E12 E13
E10 E11 E12 E12 E13Type
Type 1.21500R/L145 1.21500R/L171 1.21501R/L121 1.21501R/L15. 1.21501R/L17. 1.21503R/L121 1.21503R/L152 1.21503R/L17.
Page E11 E12 E13Type 1.21801R/L17. 1.21803R/L121 1.21803R/L17.
1.21101R/L151 1.21101R/L17. 1.21103R/L121 1.21103R/L151 1.21103R/L17.
Page E15 E15 E15
1.4Type 1.42002R/L17. 1.42015-11. 1.42515-11.
1.8
Page E16
Page E16 E17 E16 E17 E17
E17 E16 E17E17Type 1.81201R/L12.
Type 1.81501R/L12. 1.81501R/L131 1.81502R/L12. 1.81502R/L131 1.81502R/L171
Page E16 E17 E16Type 1.81801R/L12. 1.81801R/L131 1.81802R/L121
1.81201R/L131 1.81202R/L12. 1.81202R/L1711.81202L131
E101.21101R/L121
E171.81802R/L171
FIX-PERFECT ®
E4
Summary of chipbreakersO
per
atio
nFi
nish
ing
▼▼
▼M
ediu
m m
achi
ning
▼▼
DescriptionDesignationChipbreakers Geometries Ste
el
Sta
inle
ss s
teel
Cas
t iro
n
Non
-fer
rous
met
als
Hea
vy m
achi
ning
mat
eria
ls
Har
d m
ater
ials
1.211… -121 ● ● ● ● ●
Finish chipbreaker
All-purpose breaker for a multitude of finishingtasks
1.211… -151-152 ● ● ● ● ●
Finish chipbreaker
Cutter with wide, positive rake angle, also suitable for difficult working conditions
1.812… -121-122 ● ● ● ● ●
Finish chipbreaker
Sharp-edged cutters for multiple tasks
1.812… -131 ●
Finish chipbreaker
Sharp-edged cutters for multiple tasks
1.211…1.812…
-171 ● ● ● ● ●
Finish chipbreaker
Chipbreaker with good chip control for multiplefinishing tasks
1.211… -173 ●
Finish chipbreaker
For profiling steel and cast steel
1.215… -121 ●
Chipbreaker for medium machining.
The optimum choice for profiling cast iron
1.21500 -145 ●
Chipbreaker for medium machining.
Highly positive chipbreaker geometry with preferred use in NF metal cutting
1.215… -151-153 ●● ● ● ●
Chipbreaker with stabilised positive chipbreakerdesign, for medium applications in favourableconditions
1.215… -154-156 ● ● ● ●
Chipbreaker with positive chipbreaker design,for medium applications in VA and NF metalcutting
Summary of chipbreakersFIX-PERFECT®
E5
Med
ium
mac
hini
ng▼
▼R
ough
ing
▼O
per
atio
n
DescriptionDesignationChipbreakers Geometries Ste
el
Sta
inle
ss s
teel
Cas
t iro
n
Non
-fer
rous
met
als
Har
d m
ater
ials
Hea
vy m
achi
ning
mat
eria
ls
1.215…1.815…1.42002
-171 ● ● ● ● ●
Standard chipbreaker for medium machiningtasks.
Sturdy cutter configuration for upper feedrange, even in difficult conditions
1.215…1.42002
-172 ●
For profiling in medium machining range onsteel
1.215… -176-179 ●
Preferred for medium machining range on standard steel grades
1.42002 -173-175 ●
Classic chipbreaker for steel and cast steel
1.815… -121-122 ● ● ● ● ●
For face and longitudinal operation for multi-purpose and cost-effective operations
1.815… -131 ●
With either 6 or 12 degree rake angle for medium machining of steel
1.218… -172-175 ●
For profiling operations with greater cuttingdepths in the steel sector
1.218…1.818…
-171 ● ● ● ●
Multi-purpose chipbreaker for roughing on awide range of material
1.420…1.425…
-111-112 ● ● ●
Chipbreaker for heavy machining, preferred forsteel and cast iron
1.818… -121-122 ● ● ●
Positive, lightly stabilised chipbreaker for roughing applications
1.818… -131 ●
For face and longitudinal operations with deeper cuts on steel
Carbide
Carbide
Carbide
TiCNTiN
TiN
Carbide
Al O2 3
TiN
TiN
TiCN
Carbide
TiCNTiN
TiC
Carbide
FIX-PERFECT ®
Summary of cutting grades
E6
Recommended applicationsCuttinggrade
13E
Composition: Wear-resistant substrate with a 4-phase CVD coating.
Recommended application: Multi-purpose application on steel and cast materials.
Standarddesigna
tion
HC-P15HC-M10HC-K15
Structure
CM3
Composition: Tough substrate with a TiCN-CVD coating.
Recommended application: Mainly used for medium to heavy machining of steel,stainless steel, cast and heavy machining materials.
HC-P35HC-M25HC-K25
CM5
Composition: Extremely tough carbide grade with a TiCN-based CVD coating.
Recommended application: For turning steel and stainless steel at medium to lowcutting speeds, also suitable for difficult working conditions.
HC-P50HC-M40
P10
Composition: Uncoated WC carbides with high TiC/TaC content, thus high resistance to cratering.
Recommended application: For fine machining of steel at medium to low cuttingspeeds.
HW-P10
P25
Composition: Multi-purpose, uncoated WC carbide with medium Co and TiC/TaCcontent.
Recommended application: Medium machining of steel, also suitable for applications with slight cutting interruptions.
HW-P25
KM1
Composition: Uncoated fine-grain carbide with 6% Co and slight TaC content.
Recommended application: Suitable for all applications using stainless/Ne metalsand high-temperature alloys.
HW-M10HW-K10
Co
ated
Car
bid
esC
oat
ed C
arb
ides
uncoated
uncoated
uncoated
Application notesFIX-PERFECT®
E7
0.0250.04
0.063 0.160.1 0.25
0.40.63
1.01.6
2.5
10
6.3
4.0
1.6
1.0
0.63
0.40
0.25
0.16
0.10
0.063
2.5
16
0.0250.04
0.063 0.160.1 0.25
0.40.63
1.01.6
2.5
10
6.3
4.0
1.6
1.0
0.63
0.40
0.25
0.16
0.10
0.063
2.5
16
Depth of cutap (mm)
Feed f (mm)
Depth of cutap (mm)
Feed f (mm)
Medium machining
Medium machining
Roughing
Finishing
Finishing
1.218… 1.42015-11. 1.42515-11.
1.215… 1.42002R/L17.
1.211…
1.818…
1.815…
1.812…
Note:For detailed applications of chipbreakers for different material groups see pages E8-E9
Roughing
FIX-PERFECT ®
Application notes
E8
Steel
CM3 CM5 CM5
CM3 CM3 CM3
P10 P25 CM3
P10 P25 13E
Recommended cutting speeds (m/min)
Recommended cutting materials
50 100 150 200 250 300 350 400
CM5
CM3
13E
P25
P10
Heavily intrrupted cut
Cutting conditionChipbreaker
Slightly interruptet cut
Varying depth of cut
Smooth cut
Stainlesssteel
KM1 CM5 CM5
KM1 CM3 CM5
KM1 CM3 CM3
KM1 KM1 CM3
Recommended cutting speeds (m/min)
Recommended cutting materials
50 100 150 200 250 300 350 400
CM5
CM3
13E
KM1
Heavily intrrupted cut
Cutting conditionChipbreaker
Slightly interruptet cut
Varying depth of cut
Smooth cut
Cast iron
KM1 KM1 CM3
KM1 13E CM3
KM1 13E CM3
KM1 13E 13E
Recommended cutting materials (m/min)
Recommended cutting materials
50 100 150 200 250 300 350 400
CM3
13E
KM1
Heavily intrrupted cut
Cutting conditionChipbreaker
Slightly interruptet cut
Varying depth of cut
Smooth cut
1.8… 121-122 / 133 121-122 / 131 121-122 / 1311.4… 171-175 -11.1.2… 151 / 121 151-1531.2… 171-173 171-179 171-175
1.8… 121-122 / 171 121-122 / 171 121-122 / 1711.4… 171-175 -11.1.2… 121 / 151 151-153 / 171 171-173
1.8… 121-122 / 171 121-122 121-1221.4… 171-173 -11.1.2… 121 / 151 / 171 121 / 171-172 171-172
Application notesFIX-PERFECT®
E9
Non-ferrous metals
KM1 KM1 KM1
KM1 KM1 KM1
KM1 KM1 KM1
KM1 KM1 KM1
Recommended cutting speeds (m/min)
Recommended cutting materials
200 300 400 500 600 700 800 900 1000
KM1
Heavily intrrupted cut
Cutting conditionChipbreaker
Slightly interruptet cut
Varying depth of cut
Smooth cut
Heavy machiningmaterials
KM1 KM1 KM1
KM1 CM3 KM1
KM1 CM3 CM3
KM1 CM3 CM3
Recommended cutting speeds (m/min)
Recommended cutting materials
20 40 60 80 100 150 200 250
CM3
KM1
Heavily intrrupted cut
Cutting conditionChipbreaker
Slightly interruptet cut
Varying depth of cut
Smooth cut
1.8… 121-122 / 171 121-122 / 171 1211.4… 171-1751.2… 121 / 151-152 145 / 151-156
1.8… 121-122 / 171 121-122 / 171 121-122 /1711.4… 171-1751.2… 121 / 151 151 / 152 / 153 121 / 171-173
FIX-PERFECT ®
Inserts with 2 positive cutters, included angle ε = 56°
E10
l
s
b
γ
7° / *12°/
b
γ f
f
t
r56°
CODE l s r bxt γº bf xγf°
1.21101.121 10.5 4.0 0.5 - 10 0.1x101.21101.151 10.5 4.0 0.3 2.6HG 20 acute1.21501.121 14.5 5.0 0.5 - 10 0.1x101.21501.151 14.5 5.0 0.3 3.0HG 20 acute1.21501.152 14.5 5.0 0.5 3.2HG 20 0.1x101.21501.153 14.5 5.0 0.5 2.6HG 20 0.1x101.21501.154* 14.5 5.0 0.3 3.0HG 20 acute1.21501.155* 14.5 5.0 0.5 2.6HG 20 acute1.21501.156* 14.5 5.0 1.0 3.2HG 20 acuteHG = Hollowground with 20° effective rake angle
* positive tool clearance 12°When using toolholder 1.108..R/L310 with WSP 1.21501..γ is reduced by 5°
1.21101 R121 ●1.21101 R151 ● ● ●1.21501 R121 ●1.21501 R151 ● ● ●1.21501 R152 ● ● ● ●1.21501 R153 ●1.21501 R154 ●1.21501 R155 ●1.21501 R156 ●
1.21101 L121 ●1.21101 L151 ●1.21501 L121 ●1.21501 L151 ● ● ●1.21501 L152 ● ●1.21501 L154 ●1.21501 L155 ●1.21501 L156 ●
KM1P25P10CM5CM313ECODE
RIGHT
LEFT
E22 E32 E7 E3 E6
10 pieces 1.21501R121 KM1
Availability see current price list.Ordering example:
Inserts with 2 positive cutters, included angle ε = 56°FIX-PERFECT®
E11
l
r
s
b
γ
7°
56°
b
γ f
f
t
1.21101 R171 ● ● ● ● ● ●1.21101 R173 ● ●1.21501 R171 ● ● ● ● ● ●1.21501 R172 ● ● ● ● ● ●1.21501 R173 ● ● ●1.21501 R175 ● ● ●1.21501 R176 ●1.21501 R178 ● ●1.21501 R179 ●1.21801 R171 ● ● ●1.21801 R172 ●1.21801 R175 ● ●
1.21101 L171 ● ● ●1.21101 L173 ●1.21501 L171 ● ● ● ● ● ●1.21501 L172 ● ● ● ● ●1.21501 L173 ● ●1.21509 L178 ● ●1.21801 L171 ● ●
KM1P25P10CM5CM313ECODE
CODE l s r bxt γº bf x γf°
1.21101.171 10.5 4.0 0.5 2.2x0.4 10 0.1x101.21101.173 10.5 4.0 0.3 2.2x0.4 10 0.1x101.21501.171 14.5 5.0 0.5 2.2x0.4 10 0.1x101.21501.172 14.5 5.0 0.5 2.6x0.4 10 0.1x101.21501.173 14.5 5.0 1.0 3.2x0.5 10 0.2x101.21501.175 14.5 5.0 0.3 2.6x0.4 10 0.1x101.21501.176 14.5 5.0 1.0 2.6x0.4 10 0.2x101.21501.178 14.5 5.0 0.3 2.2x0.4 10 0.1x101.21501.179 14.5 5.0 0.5 3.2x0.5 10 0.1x101.21801.171 17.5 6.0 1.0 3.2x0.5 10 0.2x101.21801.172 17.5 6.0 1.5 4.0x0.6 10 0.3x101.21801.175 17.5 6.0 0.5 3.2x0.5 10 0.1x10
When using toolholder 1.108..R/L310 with WSP 1.21501..γ is reduced by 5°
E22 E32 E7 E3 E6
RIGHT
LEFT
10 pieces 1.21101R171 13E
Availability see current price list.Ordering example:
l
r
s
b
γ
7°
80°
b
γ f
f
t
CODE l s r bxt γº bf xγf°
1.21103.121 10.5 4.0 0.5 - 13 0.1x101.21103.151 10.5 4.0 0.3 2.6HG 20 acute1.21103.152 10.5 4.0 0.5 3.0HG 20 0.1x101.21503.121 14.5 5.0 0.5 - 13 0.1x101.21503.152 14.5 5.0 0.5 3.2HG 20 0.1x101.21803.121 17.5 6.0 1.0 - 13 0.2x10HG = Hollowground with 20° effective rake angle
FIX-PERFECT ®
Inserts with 2 positive cutters, included angle ε = 80°
E12
1.21103 R151 ●1.21503 R121 ●1.21503 R152 ● ●1.21803 R121 ●
1.21103 L121 ● ● ●1.21103 L151 ● ●1.21103 L152 ●1.21503 L121 ●1.21503 L152 ● ●1.21803 L121 ●
KM1P25P10CM5CM313ECODE
E22 E32 E7 E3 E6
RIGHT
LEFT
10 pieces 1.21503R121 KM1
Availability see current price list.Ordering example:
Inserts with 2 positive cutters, included angle ε = 80°FIX-PERFECT®
E13
l
s
b
γ
7°
b
γ f
f
t
r80°
1.21103 R171 ● ● ● ●1.21503 R171 ● ● ● ● ●1.21503 R172 ●1.21803 R171 ● ●1.21803 R172 ●
1.21103 L171 ● ● ● ● ●1.21103 L172 ●1.21103 L173 ●1.21503 L171 ● ● ● ● ● ●1.21503 L172 ● ● ● ● ●1.21803 L171 ● ●1.21803 L172 ●
KM1P25P10CM5CM313ECODE
CODE l s r bxt γº bf xγf°
1.21103.171 10.5 4.0 0.5 2.2x0.4 10 0.1x101.21103.172 10.5 4.0 0.8 3.0x0.5 10 0.2x101.21103.173 10.5 4.0 0.3 2.2x0.4 10 0.1x101.21503.171 14.5 5.0 0.5 2.6x0.4 10 0.1x101.21503.172 14.5 5.0 1.0 3.2x0.5 10 0.2x101.21803.171 17.5 6.0 1.0 3.2x0.5 10 0.2x101.21803.172 17.5 6.0 1.5 4.0x0.5 10 0.3x10
E22 E32 E7 E3 E6
RIGHT
LEFT
10 pieces 1.21103R171 13E
Availability see current price list.Ordering example:
13E
FIX-PERFECT ®
Inserts with 2 positive cutters, included angle ε = 50°
E14
l
r
s
b
γ
7°
50°
b
γ f
f
t
1.21500 R171 ● ● ●
1.21500 L171 ● ● ●
KM1P25P10CM5CM3CODE
CODE l s r bxt γº bf xγf°
1.21500.171 14.5 5.0 0.5 2.2x0.4 10 0.1x10
Inserts with 2 positive cutters, included angle ε = 73°
l
r
s
γ
12°
73°
1.21500 R145 ●
1.21500 L145 ●
KM1P25P10CM5CM313ECODE
CODE l s r bxt γº bf x γf°
1.21500.145 10.5 0.5 - 28 acute
E23 E7 E3 E6
RIGHT
LEFT
RIGHT
LEFT
10 pieces 1.21500R171 CM3
Availability see current price list.Ordering example:
Inserts with 4 positive cutters, included angle ε = 58°FIX-PERFECT®
E15
lr
s
b
γ
7°
58°
b
γ f
f
t
1.42002 R171 ● ● ● ● ● ●1.42002 R172 ●1.42002 R173 ● ● ● ●1.42002 R174 ●1.42002 R175 ●
1.42002 L171 ● ● ● ● ● ●1.42002 L173 ●
KM1P25P10CM5CM313ECODE
Inserts with 4 positive cutters, included angle ε = 90°, for heavy maching
l
r
s
h
γ
8°
b
γ f
f
r
1.42015-111 ● ● ● ● ●1.42015-112 ● ● ●1.42515-111 ● ●1.42515-112 ● ●
KM1P25P10CM5CM313ECODE
CODE l s r bxt γº bf xγf°
1.42002.171 8.0 6.0 0.5 2.2x0.4 10 0.1x101.42002.172 8.0 6.0 1.0 3.0x0.5 10 0.2x101.42002.173 8.0 6.0 0.3 2.2x0.4 10 0.1x101.42002.174 8.0 6.0 0.5 2.6x0.4 10 0.1x101.42002.175 8.0 6.0 0.5 3.0x0.5 10 0.1x10
CODE l s r h γº bf xγf°
1.42015-111 20 10 1.6 18 7 0.2x221.42015-112 20 10 2.4 18 7 0.3x221.42515-111 25 10 1.6 18 7 0.3x221.42515-112 25 10 2.4 18 7 0.3x22
E23 E7 E3 E6
RIGHT
LEFT
10 pieces 1.42002R171 13E
Availability see current price list.Ordering example:
FIX-PERFECT ®
Inserts with 8 positive cutters, with 6° or 12° rake angle
E16
lr
s
γ
6°
8°
b
γ f
f
1.81201 R121 ● ● ● ● ● ●1.81201 R122 ● ● ● ● ●1.81202 R121 ● ● ● ● ●1.81202 R122 ● ●1.81501 R121 ● ● ● ● ● ●1.81501 R122 ● ● ● ● ● ●1.81502 R121 ● ● ●1.81502 R122 ● ●1.81801 R121 ● ● ● ● ●1.81801 R122 ● ●1.81802 R121 ●
1.81201 L121 ● ● ● ● ●1.81201 L122 ● ● ● ● ●1.81202 L121 ● ●1.81202 L122 ●1.81501 L121 ● ● ● ● ● ●1.81501 L122 ● ● ● ● ●1.81502 L121 ● ●1.81801 L121 ● ● ●1.81801 L122 ● ●1.81802 L121 ●
KM1P25P10CM5CM313ECODE
CODE l s r bxt γº bf xγf°
1.81201.121 8.0 5.5 0.3 - 6 -1.81201.122 8.0 5.5 0.5 - 6 -1.81202.121 8.0 5.5 0.3 - 12 -1.81202.122 8.0 5.5 0.5 - 12 -1.81501.121 10.0 6.6 0.5 - 6 0.1x301.81501.122 10.0 6.6 0.8 - 6 0.1x301.81502.121 10.0 6.6 0.5 - 12 0.1x301.81502.122 10.0 6.6 0.8 - 12 0.1x301.81801.121 12.0 7.9 0.8 - 6 0.2x301.81801.122 12.0 7.9 1.2 - 6 0.2x301.81802.121 12.0 7.9 0.8 - 12 0.2x30
E23 E7 E3 E6
RIGHT
LEFT
10 pieces 1.81201R121 13E
Availability see current price list.Ordering example:
Inserts with 8 positive cutters, with 12° rake angleFIX-PERFECT®
E17
lr
s
b
γ
6°
8°
t
1.81202 R171 ● ● ● ● ●1.81502 R171 ● ● ● ● ●1.81802 R171 ● ●
1.81202 L171 ● ● ●1.81502 L171 ● ● ●1.81802 L171 ●
KM1P25P10CM5CM313ECODE
Inserts with 4 positive cutters, with 6° or 12° rake angle
l
r
s
γ
6°
8°
b
γ f
f
1.81201 R131 ●1.81501 R131 ●1.81502 R131 ●1.81801 R131 ●
1.81201 L131 ●1.81202 L131 ●1.81501 L131 ●1.81502 L131 ●1.81801 L131 ●
KM1P25P10CM5CM313ECODE
CODE l s r bxt γº bf xγf°
1.81202.171 8.0 5.5 0.3 1.6x0.3 12 -1.81502.171 10.0 6.6 0.3 2.0x0.3 12 -1.81802.171 12.0 7.9 0.5 2.3x0.4 12 -
CODE l s r bxt γº bf xγf°
1.81201.131 12.0 5.5 0.3 - 6 -1.81202.131 12.0 5.5 0.3 - 12 -1.81501.131 15.0 6.6 0.5 - 6 0.1x301.81502.131 15.0 6.6 0.5 - 12 0.1x301.81801.131 18.0 7.9 0.8 - 6 0.2x30
E23 E7 E3 E6
RIGHT
LEFT
RIGHT
LEFT
10 pieces 1.81202R171 CM3
Availability see current price list.Ordering example:
FIX-PERFECT ®
Indentification numbers – Toolholders, boring bars and boring head
E18
1. 1 08 25 R
7 0 0
1.TurningpogrammeFIX-PERFECT
2.No. of cutters
3.Version
4.Shaft dimensions
5.Direction ofworking
Toolholder:
6.Insert – sizeand type
7.Insert shape
8.Clamping screwsupport
1 Inserts with 2 cutters3 Inserts with 4 cutters7 Inserts with 8 cutters
08 90° or 93° setting, formaching aluminium
16 92° setting angle20 92° setting angle22 92° setting angle30 75° setting angle71 75° setting angle72 45° setting angle77 90° setting angle80 90° or 93° setting angle
R RightL Left
Activated from0 main cutter1 minor cutter2 above5 main cutter with sharpe-
edged full cartridge6 minor cutter with sharpe-
edged full cartridge
h b
10 10 x 10 mm11 40 x 40 mm16 16 x 16 mm20 20 x 20 mm21 50 x 50 mm25 25 x 25 mm32 32 x 25 mm
32 x 32 mm40 40 x 32 mm
Boring bars/boring heads
d
20 20 mm25 25 mm32 32 mm40 40 mm50 50 mm
l Cutters
0 8.0 mm 420.0 mm 425.0 mm 4
1 10.5 mm 212.0 mm 8
3 14.5 mm 215.0 mm 8
4 17.5 mm 218.0 mm 8
5 23.5 mm 221.0 mm 8
7 10.5 mm 2 Alu
50°
56°
58°
80°
0
1
2
3
l
w
Clamping systemFIX-PERFECT®
E19
Tools available with shank dimensions:
Toolholders:1010-5050 mm
Boring bars:ø 20-32 mm
Boring heads:ø 40-50 mm
Features of the FIX-PERFECT lathe toolsystem:
• Cost-effective use of inserts with up to 8 positive cutters per insert.
• Guaranteed rigid clamping of inserts.
• High stability due to upright insert for roughing and profiling tasks.
• Optimum chip evacuation guaranteed.
• Cutting edges protected by insert seat.
• Indexable insert ground on all sides, thusrequiring in less cutting force.
FIX-PERFECT ®
Recommended tools
E20
External machining
Application
FIX-PERFECT Toolholders
PageCODE
1.180… E2793°
1.171… E2475°
1.772… E3045°
1.771… E2975°
1.780… E3190°
1.330… E2775°
1.108… E2390°
1.777… E3090°
1.772… E3045°
1.177… E2590°
1.772… E3045°
1.380… E2892°
1.108… E2390°
1.171… E2475°
1.180… E2593°
1.108… E2493°
1.180… E2693°
1.180… E2593°
1.108… E2493°
1.180… E2693°
1.380… E2892°
χ
80°
80°
78°o. 84°
78°o. 84°
78°o. 84°
90°
73°
78°o. 84°
78°o. 84°
80°
78°o. 84°
58°
73°
80°
50°
56°
56°
50°
56°
56°
58°
30°
Recommended toolsFIX-PERFECT®
E21
Internal machining
Application
FIX-PERFECT Boring bars
PageCODE
1.120… E3392°
1.122… E3392°
1.120… E3392°
1.122… E3392°
χ
Internal machining
Application
FIX-PERFECT Boring heads
PageCODE
1.116… E3592°
1.116… E3592°
χ
80°
80°
80°
80°
56°
56°
FIX-PERFECT ®
Toolholders
E22
1.2… 1.4… 1.8…
10.5 14.5 17.5 08 20 25 12 15 18
PageApproach- Type Shank cross section h x w
Length of cutting edge lFIX-PERFECT Toolholder clamping
93° 1.108…
93° 1.180…
93° 1.180…
93° 1.180…
92° 1.380…
90° 1.108…
90° 1.108…
90° 1.177…
90° 1.777…
90° 1.780…
75° 1.171…
75° 1.330…
75° 1.771…
45° 1.772…
16162020
202025253225
25253225
2020
20202520
20202525
202025253225
2525
2525
20202525
3232
20202525
3232
32254032
16162020
25253232
1010121216162020
5050
20202525
16162020
2525
3232
4040
2525 3232
E24
E27
E25
E26
E28
E23
E23
E25
E30
E31
E24
E27
E29
E30
56°
50°
56°
58°
73°
73°
78°o.84°
78°o.84°
80°
90°
78°o.84°
80°
80°
78°o.84°
1.10825 R 701 25 25 150 26 32 10.5 1.21500 L 145 118.213 121.612 170.003
1.10825 L 701 25 25 150 26 32 10.5 1.21500 R 145 118.213 121.612 170.003
I
ToolholdersFIX-PERFECT®
E23
ll
h
l90°
bf
1h
1
2
73°
1.108… 90°
1.10825 R 700 25 25 150 36 32 10.5 1.21500 R 145 410.081 121.616 170.003
1.10825 L 700 25 25 150 36 32 10.5 1.21500 L 145 410.081 121.616 170.003
CODE
RIGHT
LEFT
SPARE PARTS
b I1 l2 fClamping
studClamping
screw Allen keyh=h1
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
ll
h
l
90° bf
1h
1
273°
CODE b I1 l2 fh=h1
1.10825R700 R 1.10825L700 LOrdering example:Availability see current price list.
1.108… 90°
E3
E3
I
FIX-PERFECT ®
Toolholders
E24
ll
h
h
l
93°
2
56°
bf
1h
1
2
12°
1.108… 93°
l
h
l
75°
bf
1h
1
80°
1.17120 R 130 20 20 125 15 10.5 1.21103 R... 112.244 121.612 170.0031.17125 R 330 25 25 150 17 14.5 1.21503 R... 112.404 121.616 170.0031.17132 R 430 32 32 170 24 17.5 1.21803 R... 112.604 121.812 170.004
1.17120 L 130 20 20 125 15 10.5 1.21103 L... 112.244 121.612 170.0031.17125 L 330 25 25 150 17 14.5 1.21503 L... 112.404 121.616 170.0031.17132 L 430 32 32 170 24 17.5 1.21803 L... 112.604 121.812 170.004
CODE b I1 fh=h1
1.171… 75°
1.10820 R 310 20 5 20 125 26 25 14.5 1.21501 R 15. 112.403 121.612 170.0031.10825 R 310 25 – 25 150 26 32 14.5 1.21501 R 15. 112.404 121.616 170.003
1.10820 L 310 20 5 20 125 26 25 14.5 1.21501 L 15. 112.403 121.612 170.0031.10825 L 310 25 – 25 150 26 32 14.5 1.21501 L 15. 112.404 121.616 170.003
CODE bh2 I1 l2 fh=h1
I
I
E3
E3
1.10820R310 1.10820L310R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
ToolholdersFIX-PERFECT®
E25
1.18020 R 302 20 5 20 125 26 26 14.5 1.21500 R 171 112.423 121.612 170.0031.18025 R 302 25 – 20 150 36 26 14.5 1.21500 R 171 112.423 121.612 170.003
1.18020 L 302 20 5 20 125 26 26 14.5 1.21500 L 171 112.433 121.612 170.0031.18025 L 302 25 – 20 150 36 26 14.5 1.21500 L 171 112.433 121.612 170.003
CODE bh2 I1 l2 fh=h1
1.17720 R 131 20 20 125 26 25 10.5 1.21103 R... 112.254 121.610 170.0031.17725 R 331 25 25 150 26 32 14.5 1.21153 R... 118.214 121.612 170.0031.17732 R 431 32 32 170 26 40 17.5 1.21803 R... 118.314 121.816 170.004
1.17720 L 131 20 20 125 26 25 10.5 1.21103 L... 112.254 121.610 170.0031.17725 L 331 25 25 150 26 32 14.5 1.21153 L... 118.214 121.612 170.0031.17732 L 431 32 32 170 26 40 17.5 1.21803 L... 118.314 121.816 170.004
CODE b I1 l2 fh=h1
ll
h
l
90°b
f
1h
1
280°
1.177… 90°
ll
h
h
l
93°
2
bf
1h
1
2
50°
1.180… 93°
I
I
E3
E3
1.17720R131 1.17720L131R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
FIX-PERFECT ®
Toolholders
E26
ll
h
h
l93°
2
7°
bf
1h
1
2
56°
1.18016 R 110 16 4 16 100 28 24 10.5 1.21101 R... 112.244 121.612 – 170.0031.18020 R 110 20 – 20 125 26 25 10.5 1.21101 R... 112.244 121.612 – 170.0031.18020 R 310 20 5 20 125 26 26 14.5 1.21501 R... 112.403 121.612 – 170.0031.18025 R 310 25 – 25 150 26 32 14.5 1.21501 R... 112.404 121.616 – 170.0031.18025 R 315 25 7 25 150 36 32 14.5 1.21501 R... 112.505 121.616 132.151 170.0031.18032 R 315 32 – 25 170 36 32 14.5 1.21501 R... 112.505 121.616 132.151 170.0031.18032 R 410 32 – 25 170 36 32 17.5 1.21801 R... 112.604 121.816 – 170.0041.18040 R 415 40 – 32 200 40 40 17.5 1.21801 R... 112.705 121.816 132.181 170.004
1.18016 L 110 16 4 16 100 28 24 10.5 1.21101 L... 112.244 121.612 – 170.0031.18020 L 110 20 – 20 125 26 25 10.5 1.21101 L... 112.244 121.612 – 170.0031.18020 L 310 20 5 20 125 26 26 14.5 1.21501 L... 112.403 121.612 – 170.0031.18025 L 310 25 – 25 150 26 32 14.5 1.21501 L... 112.404 121.616 – 170.0031.18025 L 315 25 7 25 150 36 32 14.5 1.21501 L... 112.505 121.616 132.156 170.0031.18032 L 315 32 – 25 170 36 32 14.5 1.21501 L... 112.505 121.616 132.156 170.0031.18032 L 410 32 – 25 170 36 32 17.5 1.21801 L... 112.604 121.816 – 170.0041.18040 L 415 40 – 32 200 40 40 17.5 1.21801 L... 112.705 121.816 132.186 170.004
CODE bh2 I1 l2 fh=h1
1.180… 93°
I
E3
1.18016R110 1.18016L110R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
ClampingstudShim
Clampingscrew Allen key
ToolholdersFIX-PERFECT®
E27
l
l
h
l93°
bf
1h
1
2
80°
1.180… 93°
1.18020 R 130 20 20 125 26 26 10.5 1.21103 R... 112.244 121.612 170.0031.18025 R 330 25 25 150 36 32 14.5 1.21503 R... 112.404 121.616 170.0031.18032 R 430 32 25 170 36 32 17.5 1.21803 R... 112.604 121.816 170.004
1.18020 L 130 20 20 125 26 26 10.5 1.21103 L... 112.244 121.612 170.0031.18025 L 330 25 25 150 36 32 14.5 1.21503 L... 112.404 121.616 170.0031.18032 L 430 32 25 170 36 32 17.5 1.21803 L... 112.604 121.816 170.004
CODE b I1 l2 fh=h1
1.33011 R 002 40 40 300 45 30 20 1.42015... 169.127 114.300 121.820 170.0041.33021 R 007 50 50 400 50 36 25 1.42515... 169.128 114.300 121.820 170.004
1.33011 L 002 40 40 300 45 30 20 1.42015... 169.127 114.300 121.820 170.0041.33021 L 007 50 50 400 50 36 25 1.42515... 169.128 114.300 121.820 170.004
CODE b I1 l2 fh=h1
ll
h
l90°
bf
1h
1
2
75°
1.330… 75°
I
I
E3
E3
1.18020R130 1.18020L130R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
RIGHT
LEFT
SPARE PARTS
ClampingstudShim
Clampingscrew Allen key
FIX-PERFECT ®
Toolholders
E28
ll
h
l
92°58°
bf
1h
1
2
2°
1.38020 R 021 20 20 125 35 25 8 1.42002 R ... 114.111 121.812 170.0041.38025 R 021 25 25 150 36 32 8 1.42002 R ... 114.114 121.816 170.0041.38032 R 021 32 25 170 35 34 8 1.42002 R ... 114.114 121.816 170.004
1.38020 L 021 20 20 125 35 25 8 1.42002 L ... 114.111 121.812 170.0041.38025 L 021 25 25 150 36 32 8 1.42002 L ... 114.114 121.816 170.0041.38032 L 021 32 25 170 35 34 8 1.42002 L ... 114.114 121.816 170.004
CODE b I1 l2 fh=h1
1.380… 92°
I
E3
1.38020R021 1.38020L021R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
ToolholdersFIX-PERFECT®
E29
ll
h
l
75°
bf
1h
1
2
1.77120 R 100 20 20 125 26 17 8 1.81201 R... 118.204 121.612 170.003Optional: 8 1.81202 R... 118.204 121.612 170.003
1.77125 R 300 25 25 150 26 21 10 1.81501 R... 410.084 121.816 170.004Optional: 10 1.81502 R... 410.084 121.816 170.004
1.77132 R 400 32 32 170 38 27 12 1.81801 R... 118.404 121.820 170.004Optional: 12 1.81802 R... 118.404 121.820 170.004
1.77120 L 100 20 20 125 26 17 8 1.81201 L... 118.204 121.612 170.003Optional: 8 1.81202 L... 118.204 121.612 170.003
1.77125 L 300 25 25 150 26 21 10 1.81501 L... 410.084 121.816 170.004Optional: 10 1.81502 L... 410.084 121.816 170.004
1.77132 L 400 32 32 170 38 27 12 1.81801 L... 118.404 121.820 170.004Optional: 12 1.81802 L... 118.404 121.820 170.004
CODE b I1 l2 fh=h1
1.771… 75°
I
E3
1.77120R100 1.77120L100R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
FIX-PERFECT ®
Toolholders
E30
ll
h
h
l
45°
2
bf
1h
1
2
1.77216 R 101 16 4 16 100 28 22 8 1.81201 L... 118.214 121.612 170.0031.77220 R 101 20 – 20 125 26 26 8 1.81201 L... 118.214 121.612 170.003
Optional: 8 1.81202 L... 118.214 121.612 170.0031.77225 R 301 25 – 25 150 26 32 10 1.81501 L... 118.314 121.816 170.004
Optional: 10 1.81502 L... 118.314 121.816 170.004
1.77216 L 101 16 4 16 100 28 22 8 1.81201 R... 118.214 121.612 170.0031.77220 L 101 20 – 20 125 26 26 8 1.81201 R... 118.214 121.612 170.003
Optional: 8 1.81202 R... 118.214 121.612 170.0031.77225 L 301 25 – 25 150 26 32 10 1.81501 R... 118.314 121.816 170.004
Optional: 10 1.81502 R... 118.314 121.816 170.004
CODE bh2 I1 l2 fh=h1
1.772… 45°
ll
h
h
l
90°
2
bf
1h
1
2
1.77716 R 101 16 4 16 100 28 25.4 8 1.81201 R... 118.214 121.612 170.003
1.77720 R 101 20 – 20 125 26 25.4 8 1.81201 R... 118.214 121.612 170.003Optional: 8 1.81202 R... 118.214 121.612 170.003
1.77725 R 301 25 – 25 150 26 32.0 10 1.81501 R... 118.314 121.812 170.004Optional: 10 1.81502 R... 118.314 121.812 170.004
1.77732 R 401 32 – 32 170 36 40.6 12 1.81801 R... 118.414 121.820 170.004Optional: 12 1.81802 R... 118.414 121.820 170.004
1.77716 L 101 16 4 16 100 28 25.4 8 1.81201 L... 118.214 121.612 170.0031.77720 L 101 20 – 20 125 26 25.4 8 1.81201 L... 118.214 121.612 170.003
Optional: 8 1.81202 L... 118.214 121.612 170.0031.77725 L 301 25 – 25 150 26 32.0 10 1.81501 L... 118.314 121.812 170.004
Optional: 10 1.81502 L... 118.314 121.812 170.0041.77732 L 401 32 – 32 170 36 40.6 12 1.81801 L... 118.414 121.820 170.004
Optional: 12 1.81802 L... 118.414 121.820 170.004
CODE bh2 I1 l2 fh=h1
1.777… 90°
I
I
E3
E3
Note: Longitudinal and face turning with chipbreaker …131.Only face turning with chipbreakers …121 and …171.
1.77216R101 1.77216L101R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
RIGHT
LEFT
SPARE PARTS
Clampingstud
Clampingscrew Allen key
ToolholdersFIX-PERFECT®
E31
ll
h
h
l
90°
2
bf
1h
1
2
1.78010 R 103 10 8 10 70 20 14 8 1.81201 R... – – 122.511 170.0031.78012 R 103 12 6 12 80 20 14 8 1.81201 R... – – 122.511 170.0031.78016 R 100 16 4 16 100 28 25 8 1.81201 R... 118.204 121.616 – 170.0031.78020 R 100 20 – 20 125 26 25 8 1.81201 R... 118.204 121.616 – 170.003
Optional: 8 1.81202 R... 118.204 121.616 – 170.0031.78025 R 300 25 – 25 150 36 32 10 1.81501 R... 410.084 121.820 – 170.004
Optional: 10 1.81502 R... 410.084 121.820 – 170.0041.78032 R 400 32 – 32 170 36 40 12 1.81801 R... 118.404 121.825 – 170.004
Optional: 12 1.81802 R... 118.404 121.825 – 170.004
1.78010 L 103 10 8 10 70 20 14 8 1.81201 L... – – 122.511 170.0031.78012 L 103 12 6 12 80 20 14 8 1.81201 L... – – 122.511 170.0031.78016 L 100 16 4 16 100 28 25 8 1.81201 L... 118.204 121.616 – 170.0031.78020 L 100 20 – 20 125 26 25 8 1.81201 L... 118.204 121.616 – 170.003
Optional: 8 1.81202 L... 118.204 121.616 – 170.0031.78025 L 300 25 – 25 150 36 32 10 1.81501 L... 410.084 121.820 – 170.004
Optional: 10 1.81502 L... 410.084 121.820 – 170.0041.78032 L 400 32 – 32 170 36 40 12 1.81801 L... 118.404 121.825 – 170.004
Optional: 12 1.81802 L... 118.404 121.825 – 170.004
CODE bh2 I1 l2 fh=h1
1.780… 90°
I
E3
1.78010R103 1.78010L103R LOrdering example:Availability see current price list.
RIGHT
LEFT
SPARE PARTS
Clampingstud Screw
Clampingscrew Allen key
FIX-PERFECT ®
Boring bars
E32
1.2…
10.5 10.5
PageApproach- Type Shank cross section h x w Shank width dg7
Length of cutting edge l Length of cutting edge lFIX-PERFECTBoring bar clamping
1.2…
92° 1.120…
92° 1.122…
202025253232
202532
E33
E33
PageType Shank width dg7
Boring head adaptors
6.00…405060
E34
1.2…
10.5 14.5
PageApproach- Type Shank width d1
Length of cutting edge lFIX-PERFECT-Boring head clamping
92° 1.116… 40 50 E35
80°
80°
56°
Boring barsFIX-PERFECT®
E33
h
Dminll
h
l92°
1
b
f
1
2
1.12020 R 131 20 20 16 250 100 18.0 34 10.5 1.21103 L... 112.254 121.608 170.0031.12025 R 131 25 25 20 300 125 22.5 43 10.5 1.21103 L... 112.254 121.610 170.0031.12032 R 131 32 32 24 355 160 28.0 52 10.5 1.21103 L... 112.254 121.610 170.003
CODE h1bh I1 l2 f Dmin
1.120… 92°
h
Dmin
dg7
ll
l92°
1
f
1
2
1.12220 R 131 20 16 250 18.0 34 10.5 1.21103 L... 112.254 121.608 170.0031.12225 R 131 25 20 300 22.5 43 10.5 1.21103 L... 112.250 121.608 170.0031.12232 R 131 32 24 355 28.0 52 10.5 1.21103 L... 112.254 121.610 170.003
CODE h1dg7 I1 f Dmin
1.122… 92°
I
I
E3
E3
1.12020R131 1.12020L131R LOrdering example:Availability see current price list.
RIGHT SPARE PARTS
Clampingstud
Clampingscrew Allen key
RIGHT SPARE PARTS
Clampingstud
Clampingscrew Allen key
FIX-PERFECT ®
Boring head adaptors
E34
CODE
6.00870-006 – 40 218 – 169.820 191.5206.00900-008 40 60 319 128 169.820 191.5206.00880-009 – 50 273 – 169.820 191.5206.00900-010 50 60 359 141 169.820 191.520
l
l
1
2
dd1
g7
l3
l1
R1/4"
l1= l1 +
6.00…
d1 dg7 l1 l2
d1 M T A B C D D1 E F G
40 M6 12 9 9.1 13.5 – 1.2 7.6 12.0 850 M8 15 12 11.0 17.0 4.7 – 14.0 12.4 8
d
D
D
M
T
A
B
C
E
F
G
4
5
612
15
1
0.5 +1
G7 N7m6
+0.2
H8
+ 0.1_
_
+ 0.1_
+ 0.1_
+ 0.1_
+ 0.1_
+ 0.1_
+0.1_
1
Connecting dimensions for boring bar adaptors
6.00870-006Ordering example:Availability see current price list.
SPARE PARTSNEUTRAL
Ball nozzle
Clamping screwfor ball nozzle
Coolant bore
(Boring head)
(Boring head)
Boring headsFIX-PERFECT®
E35
Dmin
d1
l
l
92°f
1 λ
1.116… 92°
1.11640 R/L 110 40 23.5 22 50 4 10.5 1.21101 L/R... 112.244 121.612 170.0031.11650 R/L 310 50 27.0 30 60 8 14.5 1.21501 L/R... 112.404 121.616 170.003
CODE fI1d1 Dmin λ
I
E3
1.11640R110 1.11640L110R LOrdering example:Availability see current price list.
RIGHT/LEFT SPARE PARTS
Clampingstud
Clampingscrew Allen key
