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7/30/2019 Kenwood DV-403 DVD-CD Player Sm
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DVD VCD CD PLAYER
DV-403SERVICE MANUAL
2000-5/B51-5621-00 (K/K) 1380
70%
In compliance with Federal Regulations, following are repro-duction of labels on, or inside the porduct relating to laserproduct safety.
KENWOOD-Crop. certifies this equipment conforms to DHHSRegulations No.21 CFR 1040. 10, Chapter 1, subchapter J.
DANGER : Laser radiation when open and interlock defeat-ed.AVOID DIRECT EXPOSURE TO BEAM.
Caution : No connection of ground line if disassemblethe unit. Please connect the ground line onrear panel, PCBs, Chassis and some others.
NOTE : Please use the remote controllerfor self-diagnosis.
DIGITALOUTPUT
(PCM/BITSTREAM)
OPTICAL
AUDIO OUTPUT
SUB WOOFER
VIDEO OUTPUT COMPONENT
VIDEO OUTPUTCr
Cb Y
S-VIDEO
AC IN~
L
R
Holder P(J19-6058-08)
Front panel(A60-1908-08)
Tray top(A29-1120-08)
Top cover(A01-3785-08)
Legx4(J02-1468-08)
Pin jack(E63-1170-08)
Oscillation module(W02-2736-08)
Y/C connector(E40-8534-08)
AC inlet(E40-8535-08)
Pin jack(E63-1133-08)
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(A70-1444-08)
Battery cover (A09-1193-08)
(E30-2937-08)
(E30-2938-08) (B19-1615-08)
Remote control unit . . . . . . . . . 1for remote control unit [size "AA"]Batteries. . . . . . . . . . . . . . . . . . . . 2 AC cord . . . . . . . . . . . . . . . . . . . . . 1
Video/audio cable. . . . . . . . . . . . 1 Digital cord. . . . . . . . . . . . . . . . . . . 1
DV-403
2
CONTENTS / ACCESSORIES
CONTENTS / ACCESSORIES .................................. 2DISASSEMBLY FOR REPAIR ....................................3BLOCK DIAGRAM ....................................................12
CIRCUIT DESCRIPTION..........................................16ADJUSTMENT..........................................................18VOLTAGE CHART ....................................................19
WIRING DIAGRAM ...................................................23PC BOARD .............................................................. 24SCHEMATIC DIAGRAM .......................................... 29
EXPLODED VIEW ....................................................54PARTS LIST..............................................................57SPECIFICATIONS ......................................Back cover
Contents
Accessories
Note: There is different part in this manual as compared with a usual one because we use OEM
factory's data.
On "Circuit description", "Lubrication" and "Abbreviation of Logo", please refer to DV-303
service manual (B51-5561-00 or B51-5583-00)
How to read the schematic diagram
There are some destinations in this schematic.
Connection of "from" or "to".
Port name
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DV-403
3
DISASSEMBLY FOR REPAIR
Extensioncable(C)
Extension cable(B)x2Extension cable(A)
1-1 Casing Parts and C.B.A. Positions
1. Assembling and Disassembling the Casingand Checking C.B.A.s
1-4 Disassembling the Front Panel
1. Release the 3 tabs on the bottom.
2. Release the 2 tabs on the left and right.
3. Release the 2 tabs.
4. Disconnect the 2 flexible cables.
1-5 Disassembling the Loading Base Unit
1. Remove the 4 screws.
2. Pull out the loading base unit vertically.
Note
There is a danger of damaging the connectors.
1-2 Service Positions
Note
To inspect the loading base unit, position the left side
upward (as viewed from the front).
1-3 Disassembling the Tray
1. Turn the lever clockwise.
2. Move the tray in the direction of the arrow until it locks.
3. Release the tab locks on the left and right, then pull out
the tray.
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DV-403
4
DISASSEMBLY FOR REPAIR
Extensioncable(C)
Extension cable(B)Extension cable(B)
1-6 Checking the Module C.B.A.
1. Remove the screws.
2. Connect the module C.B.A. to the mother C.B.A. with the
extension cables for inspection.
Extension cable (B)x2
Mother C.B.A. Module C.B.A.
PP4201-PS4201
PP3201-PS3201
3. Connect the mechanism loading C.B.A. to the mother
C.B.A. with the extension cable: for inspection.
Extension cable(C)
Mother C.B.A. Mechanism Loading C.B.A.
PP2591-PS2591
Note
Be sure to initialize the player whenever you replace a
C.B.A. (Refer to page17/4-1 Initializing the DVD Player.)
1-7 Disassembling the Rear Panel,
1. Remove all of the screws connected to the rear panel.
(The number of screws varies according to the model).
1-8 Checking the Power Supply C.B.A.
1. Remove the 3 screws.
2. Carefully pull out the power supply C.B.A.
Note
There is a danger of damaging the connectors.
3. Connect the power supply C.B.A. and the mother C.B.A.
with the extension cable for inspection. Extension cable(A) (connects the power supply C.B.A.
PS1101 and the mother C.B.A. PP1101)
2. Release the two tabs on the left and right.
Extension cable(A)
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DV-403
5
DISASSEMBLY FOR REPAIR
Extension cable(C)Extensioncable(B)
Extensioncable(B)
1-9 Checking the Mother C.B.A.
1. Remove the 4 screws.
2. Release the 2 tabs.
2. Assembling and Disassembling the OpticalPickup (Mechanical Parts)
The optical pickup can be damaged by static electricity from
your body. Be sure to take static electricity countermeasures
when working around the optical pickup.
2-1 Handling the Optical PickupThe optical pickup can be damaged by static electricity
from your body. Be sure to take static electricity counter-
measures when working around the optical pickup.
1. The optical pickup is an extremely high-precision mecha-
nism. Do not subject it to strong impact.
2. To preserve the quality of the optical pickup replacement
parts during transport and installation, the terminals of
the laser diode are short-circuited. After replacing the
parts, use the proper procedure to return the laser diode
to its original condition. (Refer to page8/2-11 Assembling
the Optical Pickup.)3. Testers cannot be used to check the laser diode of the
optical pickup. The power supply inside the tester can
easily damage the laser diode.
4. Take care when handling the flexible cable because
excessive force can cause it to break.
5. You cannot adjust the semifixed resistor for laser power
adjustment. Do not turn it.
2-2 Disassembly Procedure
Use the following procedure to replace major parts.
For the assembly procedure, follow the flow chart in reverse.
3. Checked by connecting the module C.B.A. and the moth-
er C.B.A. with the extension cables.
Extension cable (B)x2
Module C.B.A. Mother C.B.A.
PS3201-PP3201
PS4201-PP4201
4. Checked by connecting the mechanism loading C.B.A.
and the mother C.B.A. with the extension cables.
Extension cable(C)Mechanism Loading C.B.A. Mother C.B.A.
PS2591-PP4201
Note
Be sure to initialize the player whenever you replace a
C.B.A. (Refer to page17/4-1, Initializing the DVD player.)
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DV-403
6
DISASSEMBLY FOR REPAIR2-3 Static Electricity Countermeasures
The laser diode inside the traverse unit (optical pickup) can
be damaged by static electricity from your body. Be sure to
take static electricity countermeasures when working around
the optical pickup.
2-3-1 Static Electricity Countermeasure Methods1. Ground yourself
Use an anti-static wrist strap to discharge static electrici-
ty from your body.
2. Ground the workbench
Lay a conductive material (sheet) or steel sheet on the
surface where the traverse unit (optical pickup) is to be
placed, then ground the sheet.
2-4 Disassembling the Clamp Base Unit
Remove the 2 screws.
2-5 Disassembling the Clamper Weight, Clamper
Yoke, Magnet and Clamper
1. Release the tab, and pull out the clamper.
2. Release the 3 tabs on the clamper.
2-3-2 Short-circuit the laser diodeSolder the land in the flexible cable of the optical pickup.
Notes
Be sure to do this befer disconnecting the flexible cable
of the optical pickup from the module C.B.A.
Use an anti-static soldering iron to short-circuit and
unshort-circuit laser diode.
(Recommended soldering iron: Hakko with ESD counter-
measure)
After you have finished repairing the laser diode, follow
the correct procedure to remove the solder from the
short-circuit location. (Refer to page5/2. Assembling andDisassembling the Optical Pickup (Mechanical Parts).)
DV 403
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DV-403
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DISASSEMBLY FOR REPAIR2-6 Disassembling the Traverse Unit
1. Remove the 3 screws.
Note
Be sure to take static electricitiy countermeasures befer
disconnecting the flexible cable.(Refer to page6/2-3 Stat-
ic Electricity Countermeasures.)
2. Disconnect the 2 flexible cables.
2-7 Disassembling the Stepping Motor Unit
1. Disconnect the flexible cable.
2. Remove the 2 screws.
Note
Take care when handling the flexible cable because it
can be broken by excessive force.
2-8 Disassembling the Optical Pickup Unit
1. Remove the screw.
2. Release the tab, then remove spring holder 1.
Note
Be sure not to lose the spring.
3. Remove the guide shaft.
Note
Be sure to adjust the optical pickup tilt after replacing the
optical pickup.
(Refer to page9/2-13 Opitcal Pickup Tilt Adjustment.)
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DV-403
8
DISASSEMBLY FOR REPAIR2-9 Disassembling the Nut Unit
1. Remove the screw.
Notes
The nut unit is not part of the optical pickup.
Before replacing the optical pickup, remove the nut unit
for use with the new optical pickup. After installation, use screw lock to lock the screw in posi-
tion.
When reassembling, use screw lock to lock the screw in
position after attaching it.
2-11 Assembling the Optical Pickup
1. Install the optical pickup.
Note
Take care not ot attach the tilt spring and guide shaft in
the wrong order.
2-10 Disassembling the Sub-Shaft Preload Spring
1. Remove the screw.
Notes
Handle the sub-shaft preload spring carefully because the
shape of the tip is easily deformed.
The sub-shaft preload spring is not part of the optical
pickup. Before replacing the optical pickup, remove the
sub-sahft preload spring for use with the new optical
pickup.
After installation, use screw lock to lock the screw in posi-
tion.
2. Insert the pickup FPC into connector FP5201 on the mod-
ule C.B.A.
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9
DISASSEMBLY FOR REPAIR2-13 Optical Pickup Tilt Adjustment3. Remove the solder from the pickup FPC's soldered short-
circuit.
4. Adjust the optical pickup tilt after removing the solder.
(Refer to page 9/2-13 Optical Pickup Tilt Adjustment.)
2-12 Disassembling the Spindle Motor Unit
1. Remove the three screws.Note
Be sure to adjust the optical pickup tilt after replacing the
spindle motor unit.
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DISASSEMBLY FOR REPAIR
Notes Adjustment is generally unnecessary after replacing other
parts of the traverse unit. However, adjust if there is a
noticeable degradation in picture quality.
Optical adjustments cannot be made inside the optical
pickup.
Adjustment is generally unnecessary after replacing the
traverse unit.
DV 403
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DV-403DISASSEMBLY FOR REPAIR
11
2-14 Disassembling the Intermediate Chassis
1. Push the stopper downward, then rotate it until it contacts
the Vertical cam.
2. Release the 2 tabs.
2-16 Disassembling the Pulley Gear and Decelera-
tion Gear
1. Remove the screw.
2. Remove the pulley gear.
3. Remove the belt.
4. Remove the deceleration gear.
2-17 Disassembling the Mechanism LoadingC.B.A.
1. Remove the 2 screws.
2. Remove the 2 screws.
3. Release the three tabs.
2-15 Disassembling the Vertical cam and Drive
gear
1. Rotate the Vertical cam until it reaches the contact posi-
tion.2. Lift the Vertical cam straight upward to pull it out.
3. Remove the Drive gear.
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16
1. Optical Pickup Self-Diagnosis and Replacement Procedure
The optical pickup self-diagnosis function and tilt adjustment check function have been newly added to this player. When
repairing, use the following procedure for effective Self-diagnosis and tilt adjustment.
Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC" is displayed. As a guideline, you
should replace the optical pickup when the value of the laser drive current is more than 55.
Note
Press the power button to turn on the power, and check the value before the unit warms up (within three minutes).
9/2-13
5 button on the
5
5Press the button on the remote control
unit while pressing the "PAUSE" and"OPEN/CLOSE"
page 17/4-2, Handling
Player Remot e control Applicationbuttons unit buttons
0 Di sp la yi ng th e UHF dis pla y F _ _ _
Jitter check,Tilt adjustment*Jitter value is three digit.Three digit of right number XXX is not related to value.
XXX.....Occurence number of internal read error inclement every time error happens. But not always reflected to picture/sound noi
5
PAUSE 6 Checking the region numbers and broadcast sys
+ 7 Checking the program version
OPEN/CLOSE
9 Light ing Conf irmation Fanct ion of Display Tube
5 Checking the laser drive current
PAUSE Writing the laser drive current value after replaci
the optical pickup (do not use for anything other
optical pickup replacement)
PAUSE Initializing the DVD player
4 (restoring factory preset settings)
OPE N/CL OSE *Us e whe n rep la ce in g a mi croproc es sor , mi crop
peripheral parts, or C.B.A.
2. Self-Diagnosis Function and Service Modes
2-1 Service Mode TableThe service modes can be activated by pressing various button combinations on the pla
2-2 Self-Diagnosis Function (UHF Display)This unit incorporates a convenient self-diagnosis function for use in troubleshooting.
2-3 Self-Diagnosis Display Function
Display method Display Diagnosis
Service numbers Check the disc Focus error IC
displayed H01 Tray loading error IC
during use H02 Spindle servo error S
H03 Traverse error S
H04 Tracking servo error IC
H05 Seek error S
H06 Power supply error IC
F0** Disc format error
F1** Disc code error
F2** Decoder LSI error
F3** SDRAM error
F4** IIC BUS error
F5** DSC
F6** ECC errorF7** Microprocessor error
F8** Microprocessor error
Press the "0" buttonon the remote controlunit while pressingthe "PAUSE" and"OPEN/CLOSE"
button on the player.
IfpaE
Check the disc
JIT
XXXJITTER VALUE
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17
Error display Malfunction example
F0** Disc, IC7001
F103 Disc, IC7001
F4FF IC6001
F5 00 Op tic al p ic ku p, IC 20 01 , I C5 20 1, I C2 51 1, IC 25 01
F501 IC2001, IC6201
F502 IC2501, IC2511, IC2001, IC5202
F504 IC5201, IC2001
F505 Disc, IC2501, IC2511, IC5201, IC2001F506 Disc, Optical pickup, IC2001
F600 Disc, IC7001, IC5201, IC2001
F601 Disc, IC7001
F602 Disc, IC5201, IC2001
F603 Disc, IC5201, IC2001
F610 IC7001
F611 IC7001, IC5201, IC2001
F612 IC7001, IC15201, IC2001
F620 Laser drive circuit
F621 Laser drive circuit
F700 IC6201
F701 IC6201
F702 IC6201
F880 IC6201
F890 IC6201
F891 IC6201
F8A0 IC6201F893 IC6302
F894 IC6303
2-4 Examples of Repairs Using Error CodesRefer to this section when carrying out repairs.
2-5 Sales Demonstration Lock FunctionThis function prevents discs from being lost when the unit is used for sales demonstrations, by disabling the disc eject function.
"LOCKED" is displayed on the unit, and ordinary operation is disabled.
2-5-1 Setting Method
The sales demonstration lock function is set by simultaneously pressing the "POWER" button of DVD Player on the remote
control unit and the "STOP" button on the main unit. ("LOCKED" is displayed when the lock function is engaged.)
2-5-2 Release Method
The function can be released using the same procedure as for setting. If the remote control unit is not at hand, the function can
be released by using the same method as for player initialization (pressing the "PAUSE," "4" and "OPEN/CLOSE" buttons
simultaneously).
3. Service Tools and Equipment
3-1 Service Tools and Equipment Table
Application Name NumberGeneral DVD disc (Include the color bar 75%)
Tilt adjustment Hex wrench (1.27mm)
Inspection Extension cables (power supply C.B.A. to mother C.B.A.) Extension cable(A)
Extension cable (module C.B.A. to mother C.B.A.)
Extension cable (Mechanism loading C.B.A. to mother C.B.A.)
Extension cable(B)
Extension cable(C)
Others Screw lock
Grease 410-0013-05
Confirmation CD disc
VCD disc
Electrical adjustment Oscilloscope
Probe
AV cable
TV monitor
General General tools (Screw driver. etc)
Static electricity countermeasures Soldering iron (with ESD countermeasure)
Anti-static wrist strap
Conductive material (conductive sheet)
4-2 Handling After Completing Repairs
3-2 Storing and Handling DVD DiscsSurface precision is vital for DVD discs. Be sure to store and handle them carefully.
1. Do not place discs directly onto the workbench, etc., after use.
2. Handle discs carefully in order to maintain their flatness.
Place them into their case after use and store them vertically. Store discs in a co
direct sunlight or air from air conditioners.
3. Accurate adjustment will not be possible if the disc is warped from being placed o
happens, use a new test disc to make optical adjustments.
4. If adjustment is done using a warped disc, the adjustment will be incorrect and so
4. Service Precautions
4-1 Initializing the DVD PlayerInitialize the DVD player whenever you replace a microprocessor, microprocessor p
Use the following procedure to secure the traverse unit in the standby position.
C.B.A.
4-1-1Precautions
The customer settings will return to factory preset settings when the player is initializ
4-2-1 Method
With the power turned on:
1. Press the "OPEN/CLOSE" button to close the tray.
2. Press the "POWER" button to the off the power.
3. Disconnect the power plug from the outlet.
4-2-2 Precautions
Do not disconnect the power plug from the outlet with the tray still open, then close t
the traverse unit would not og to the upper (standby) position, and the player could n
them after initializing.When resetting, see the Initial Settings in the Operating Instructions.
4-1-2 Initialization Method
The player will be initialized (return to the factory preset condition) when you press t
buttons simultaneously. When the DVD player is initialized, "All Clear" appears on s
DVD disc (Include 75% color bar)
" PO WER" b ut ton " OPEN /C LO SE" b utt on
DV-403
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1. Video Output (Luminance Signal) Confirma-tion
Do this adjustment after replacng a C.B.A.
Purpose: To maintain video signal output compatibility.
1. Connect the oscilloscope to the video output terminal and
terminate at 75 ohms.
2. Comfirm that the luminance signal (Y+S) level becomes1000 mVp-p30 mV.
Purpose: To maintain video signal output compatibility.1. Connect the oscilloscope to the video output terminal and
terminate at 75 ohms.
2. Adjust VR3511 so that the chrominance signal (C) level
becomes 621 mVp-p13 mV.
Measurement point Mode Disc
Video output terminal Color bar 75%
DVD disc
(Color bar 75%)
Measuring equipment , tools Adjustment value
Screwdr iver, Oscill oscope 1000mVp-p30mV
200mV/div, 10sec/div
Measurement point Mode Disc
Video output terminal Color bar 75%DVD disc
(Color bar 75%)
Measuring equipment, tools Adjustment value
Screwdriver, Oscilloscope 621mVp-p13mV
200mV/div, 10sec/div
2. Video Output (Chrominance Signal) Confir-mation
Do this adjustment after replacing a C.B.A.
100mV
30mV
621mV
13mV
Purpose: To maintain video signal output compatibility.
1. Connect the oscilloscope to the video component output
terminal and terminate at 75 ohms.
2. Apply the trigger at the Y output terminal signal.
3. Comfirm so that the video component signal (CB) level
becomes 486 mVp-p 11 mV.
Measurement point Mode Disc
Video output terminal Color bar 75%DVD disc
(Color bar 75%)
Measuring equ ipment, tools Adjustment value
Screwdriver, Oscilloscope 486mVp-p11mV
100mV/div, 10sec/div
3. Video Component Signal (CB) Output Con-firmation
Do this adjustment after replacing a C.B.A.
486mV
11mV
ADJUSTMENT
DV 403
18
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VOLTAGE CHART
19
Ref No.
MODE K R A 1 2 3 4 5 1 2 3 4 5
STOP 2.9 2.5 0 3.8 4.9 2.6 1.2 0 0 4.9 9.0 9.0 10.2
PLAY 2.9 2.5 0 3.8 4.9 2.6 1.2 0 0 4.9 9.0 9.0 9.7
Ref No.
MODE E C B 1 2 3 4 E C B E C B E C B
STOP 0 -8.6 0 5.2 4.0 1.1 10.2 0 -0.2 0.2 0 0 0.6 0.1 10.1 0
PLAY 0 -8.6 0 5.2 4.0 1.0 10.1 0 -0.1 0.2 0 0 0.6 0.1 10.1 0
Ref No.
MODE E C B S D G
STOP 0 -0.1 -0.5 5.1 5.1 0
PLAY 0 -0.1 -0.5 5.1 5.1 0
Ref No.
MODE E C B
STOP 0 0 4.9
PLAY 0 0 4.9
QR1115
Q1062
Q1063 Q1115
IC1101 IC1125 IC1151
Q1021 Q1051 Q1052 Q1061
Ref No.
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
STOP 1.7 1.6 1.6 3.3 1.7 0 0 1.6 1.6 1.5 0 0 0 3.3 1.6 2.8 0.2 2.2 1.5 0
PLAY 1.5 0 1.7 3.3 1.5 1.7 0 1.6 1.6 1.5 1.5 1.5 1.6 3.3 1.7 2.8 0.2 2.2 1.5 0
Ref No.
MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
STOP 2.2 2.2 0 0 1.5 2.2 3.3 1.7 0 0 1.7 0.4 1.7 1.6 0 1.6 1.7 3.3 0 1.7
PLAY 1.8 1.7 1.5 1.7 1.5 2.2 3.3 1.7 1.2 0 1.7 1.2 1.7 1.6 0 1.6 1.7 3.3 1.7 1.7
Ref No.
MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
STOP 0 2.1 1.4 1.6 0 3.3 3.0 1.5 0 0 0 0 0 0 0 0 0 2.5 0 0
PLAY 0 2.0 1.6 1.7 0 3.3 0 0 0 0.4 1.5 1.6 1.4 3.3 3.3 0 0 3.0 3.0 0
Ref No.
MODE 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
STOP 3.3 0 0 0 0 0 3.3 0 0 1.4 0 0 0 0 3.3 1.6 1.6 1.6 1.6 0
PLAY 3.3 0 3.3 0 0 0 0 1.7 0 1.4 0 0 0 0 0 1.6 1.6 1.6 1.6 1.6
Ref No.
MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
STOP 0 0 0 3.2 3.3 3.3 3.3 3.1 3.3 3.1 0 0 0 0.1 0 2.5 1.7 1.6 1.6 1.7
PLAY 0 3.3 3.3 3.3 0 0 3.3 3.2 3.3 3.1 0 0 0 0 0 2.5 1.4 1.8 1.4 2.2
Ref No.
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
STOP 0 5.0 5.0 0 5.1 5.1 5.1 5.1 5.1 0 5.0 2.7 3.3 0 0 5.0 1.7 1.7 0 0
PLAY 0 0 0 0 2.9 2.9 0.8 0 0 3.3 5.0 1.4 3.3 0 0 5.0 0 1.6 0 0.6
Ref No.
MODE 21 22 23 24 25 26 27 28
STOP 9.0 9.0 0 0 0 1.5 1.6 1.7
PLAY 9.0 9.0 0 0 0 7.4 7.4 7.4
Ref No.
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
STOP 1.7 1.7 1.7 1.6 1.7 1.6 1.6 0 0 5.1 2.4 0.5 0.5 0.5 6.7 7.0 7.1 7.4 9.0 0
PLAY 1.7 1.7 1.7 1.7 1.7 0 1.7 0 3.3 5.0 2.6 2.4 2.4 2.7 4.8 3.7 3.4 5.0 9.0 0
Ref No.
MODE 21 22 23 24 25 26 27 28
STOP 0 1.9 1.9 1.7 2.0 2.0 1.7 9.0
PLAY 0 1.5 1.7 1.7 1.8 1.7 1.7 9.0
IC2001
IC2001
IC2001
IC2001
IC2511
IC2001
IC2501
IC2501
IC2511
1. Voltage chart
1-1 Power supply C.B.A.
1-2 Module C.B.A.
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Ref No.
MODE 1 2 3 4 5 6 7 8 9
STOP 7.4 0.2 0 0.2 9.0 9.0 0 0 0
PLAY 7.4 2.8 0 2.8 9.0 9.0 0 0 0
Ref No.
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
STOP 3.2 0.7 1.0 0 0 4.9 0.7 0 0.7 0 0.9 0 0.1 0.1 1.3 0.9 4.9 0.9 0 1.5
PLAY 3.2 0.9 1.2 0 0 4.9 0.7 0 0.7 0 0 0 0.1 0.1 1.3 0.9 4.9 0.9 0 1.8
Ref No.MODE 21 22 23 24
STOP 1.5 4.9 0 0.4
PLAY 1.9 0 0.4 0.4
Ref No.
MODE 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
STOP 0 0 0 -8.1 0 0 0 8.1 0 0 0 -8.1 0 0 0 8.1
PLAY 0 0 0 -8.1 0 0 0 8.1 0 0 0 -8.1 0 0 0 8.1
Ref No.
MODE 1 2 3 1 2 3 1 2 3
STOP 1.7 5.1 0 8.1 0 10.1 0 -10.2 -8.1
PLAY 1.7 5.1 0 8.1 0 10.1 0 -10.2 -8.1
Ref No.
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
STOP 1.5 3.8 4.3 5.1 5.1 5.1 0 5.1 2.4 2.5 0 0 5.1 0 0 5.1 5.1 5.1 1.9 1.9
PLAY 1.5 3.8 4.3 5.1 0 5.1 0 5.1 2.4 2.5 0 0 5.1 0 0 5.1 5.1 5.1 1.2 1.2
Ref No.
MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
STOP 1.8 1.9 1.8 5.1 0 5.1 5.1 0 0 0 0 0 5.1 2.0 1.9 1.3 1.4 1.0 5.1 0
PLAY 1.2 1.3 1.3 5.1 0 5.1 5.1 0 0 0 0 0 5.1 0.7 0.7 0.7 0.7 0.7 5.1 0
Ref No.
MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
STOP 1.0 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 2.8 4.9 -25.0 -25.0 -25.0 -24.9 -24.9 -24.9 -24.9 -24.9 -24.9
PLAY 0.8 0.3 0.1 0.1 0.1 0.1 0.1 0.1 0.1 -4.8 4.9 -25.1 -25.1 -25.1 -24.9 -24.9 -24.9 -24.9 -24.9 -24.9
Ref No.
MODE 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
STOP -24.9 -24.9 -24.9 -24.9 -15.5 -24.6 -24.6 -24.6 -20.0 -20.0 -20.0 -20.1 -22.5 -20.3 -24.9 -24.9 -24.9 -22.5 -15.5 3.8
PLAY -24.9 -24.9 -24.9 -24.9 -8.6 -22.4 -20.0 -24.7 -8.7 -8.6 -20.2 -20.2 -9.0 -13.6 -24.9 -24.9 -24.9 -18.1 -11.2 3.7
Ref No.
MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
STOP 3.7 3.8 3.8 4.1 3.8 4.4 4.4 4.4 4.5 4.1 4.6 4.6 4.2 4.4 4.5 4.5 4.5 4.4 4.4 -27.1
PLAY 0 0 3.6 3.9 0 0 0 4.2 4.2 0 4.4 4.5 0 4.3 0 4.3 4.3 4.3 4.3 -27.3
Ref No.
MODE 1 2 3 4 1 2 3 1 2 3 4 5 1 2 3 4 5
STOP 0 0 5.1 5.1 5.1 0 5.1 2.8 2.8 0 4.3 5.1 2.5 2.5 0 3.9 5.1
PLAY 0 0 5.1 5.1 5.1 0 5.1 2.8 2.8 0 4.3 5.1 2.5 2.5 0 3.8 5.1
Ref No.
MODE E C B E C B E C B E C B E C B
STOP 0.6 4.9 1.2 0 0 0.7 0 0 0.7 0 0 -4.8 0 0 0.7
PLAY 0.7 4.9 1.4 0 0 -4.8 0 0 -4.8 0 0 -4.8 0 0 -4.8
Ref No.
MODE E C B
STOP -20.2 -20.1 -19.4
PLAY -20.1 -20.1 -19.4
Ref No.
MODE E C B E C B E C B E C B E C B
STOP 0 5.0 0 0 -4.8 0 0 2.9 0.2 2.9 2.8 0 2.9 2.8 0
PLAY 0 5.0 0 0 -4.8 0 0 0.1 3.8 0.1 -4.8 0 0 -4.8 0
Ref No.
MODE E C B
STOP 5.1 -2.1 5.1
PLAY 5.1 -2.0 5.1
QR6009
Q4531
Q6009
QR3521 QR4521 QR4593 QR4594 QR4596
Q3501 Q4501 Q4511 Q4521
IC6001
IC6001
IC6001
IC6002 IC6003 IC6004 IC6005
IC4781 IC4902
IC6001
IC6001
IC4911
IC2591
IC3511
IC3511
IC4321 IC4471
VOLTAGE CHART
22
1-3 Mother C.B.A.
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23
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A C EB D
Power supply
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2
1
3
5
7
4
6
CAUTION: For continued safety, replace safety critical components onlywith manufacturer's recommended parts (refer to parts list). indicatessafety critical components. For continued protection against risk of fire,replace only with same type and rating fuse(s). To reduce the risk of elec-tric shock, leakage-current or resistance measurements shall be carriedout (exposed parts are acceptably insulated from the supply circuit) beforethe appliance is returned to the customer.
The DC voltage is an actual reading measured with a high impedancetype voltmeter with no signal input. The measurement value may varydepending on the measuring instruments used or on the product.
K L NM O
ADSC/Section(Module C.B.A. 1/7) ADSC SECTION: (1/7), AVDEC SECTION: (2/7), AD SECTION: (4/7) FEP SECTION: (5/7) CPU S
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2
1
3
5
7
4
6
AD SECTION: (4/7), FEP SECTION: (5/7), CPU S
CAUTION: For continued safety, replace safety critical componentsonly with manufacturer's recommended parts (refer to parts list).indicates safety critical components. For continued protectionagainst risk of fire, replace only with same type and rating fuse(s).To reduce the risk of electric shock, leakage-current or resistancemeasurements shall be carried out (exposed parts are acceptablyinsulated from the supply circuit) before the appliance is returned tothe customer.
The DC voltage is an actual reading measured with a high imped-ance type voltmeter with no signal input. The measurement valuemay vary depending on the measuring instruments used or on theproduct.
U W YV X
AV Decorder section(Module C.B.A. 2/7)
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2
1
3
5
7
4
6
AE AF AHAG AI
VIDEO D/A converter section(Module C.B.A. 3/7) ADSC SECTION: (1/7), AVDEC SECTION: (2/7), VD SECTION: (3/7AD SECTION: (4/7), FEP SECTION: (5/7), CPU SECTION: (6/7), OD
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2
1
3
5
7
4
6
CAUTION: For continued safety, replace safety critical components only with manufacturer's recom-mended parts (refer to parts list). indicates safety critical components. For continued protectionagainst risk of fire, replace only with same type and rating fuse(s). To reduce the risk of electric shock,leakage-current or resistance measurements shall be carried out (exposed parts are acceptably insu-lated from the supply circuit) before the appliance is returned to the customer.
The DC vhigh impeThe measmeasuring
AO AQ ASAP AR
AUDIO section(Module C.B.A. 4/7)
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2
1
3
5
7
4
6
AY AZ BBBA BC
FET section(Module C.B.A. 5/7)ADSC S
AD SECT
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2
1
3
5
7
4
6
CAUTION: For continued safety, replace safety critical componentsonly with manufacturer's recommended parts (refer to parts list). indi-cates safety critical components. For continued protection against riskof fire, replace only with same type and rating fuse(s). To reduce therisk of electric shock, leakage-current or resistance measurementsshall be carried out (exposed parts are acceptably insulated from thesupply circuit) before the appliance is returned to the customer.
The DC voltage is an actual reading measured with a high impedance
type voltmeter with no signal input. The measurement value may varydepending on the measuring instruments used or on the product.
BI BK BMBJ BL
CPU section(Module C.B.A. 6/7)
CAUTION: For continued safety replace
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2
1
3
5
7
4
6
CAUTION: For continued safety, replacesafety critical components only with manufac-turer's recommended parts (refer to partslist). indicates safety critical components.For continued protection against risk of fire,replace only with same type and rat ingfuse(s). To reduce the risk of electric shock,leakage-current or resistance measurementsshall be carried out (exposed parts areacceptably insulated from the supply circuit)
before the appliance is returned to the cus-tomer.
The DC voltage is an actual reading mea-sured with a high impedance type voltmeterwith no signal input. The measurement valuemay vary depending on the measuring instru-ments used or on the product.
BS BT BVBU BW
1
ODC section(Module C.B.A. 7/7) ADSC SAD SECT
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2
1
3
5
7
4
6
CC CE CGCD CF
1
VIDEO out section(Mother C.B.A. 1/4)VO SECTION: (1/4), AOU
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2
1
3
5
7
4
6
CAUTION: For conter's recommended continued protectionreduce the risk of ele
ried out (exposed paance is returned to th
The DC voltage is ano signal input. Thements used or on the
CM CN CPCO CQ
1
AUDIO out1 section(Mother C.B.A. 2/4)VO SECTION: (1/4), AOUT1 S
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2
1
3
5
7
4
6
CAUTIONer's recomcontinuedreduce theried out (e
ance is re
The DC vno signal ments use
CW CY DACX CZ
1
AUDIO out2 section(Mother C.B.A. 3/4)
VO SECT
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2
3
5
7
4
6
CAUTION: For continued safety, replace safety critical components only with manufactur-er's recommended parts (refer to parts list). indicates safety critical components. Forcontinued protection against risk of fire, replace only with same type and rating fuse(s). Toreduce the risk of electric shock, leakage-current or resistance measurements shall be car-ried out (exposed parts are acceptably insulated from the supply circuit) before the appli-ance is returned to the customer.
The DC voltage is an actual reading measured with a high impedance type voltmeter withno signal input. The measurement value may vary depending on the measuring instru-ments used or on the product.
DG DH DJDI DK
1
Operation section(Mother C.B.A. 4/4) VO SECT
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2
3
5
7
4
6
CAUTION: For continued safety, replace safety critical components only with manufactur-er's recommended parts (refer to parts list). indicates safety critical components. Forcontinued protection against risk of fire, replace only with same type and rating fuse(s). Toreduce the risk of electric shock, leakage-current or resistance measurements shall be car-ried out (exposed parts are acceptably insulated from the supply circuit) before the appli-ance is returned to the customer.
The DC voltage is an actual reading measured with a high impedance type voltmeter withno signal input. The measurement value may vary depending on the measuring instru-ments used or on the product.
2357 46
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Y22-83
30-10
DV-403
tomer.
TheDC
voltageisanactualreadingmeasured
withahigh
impedancetype
voltmeterwith
no
signalinput.The
mea-
suremen
tvalue
mayvarydepending
on
the
measuring
instrumentsusedorontheproduct.
A B
DV-403EXPLODED VIEW (MECHANISM)
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Parts with exploded numbers larger than 700 are not supplied.
1
2
3
54
C D
DV-403EXPLODED VIEW (MECHANISM)
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Parts with exploded numbers larger than 700 are not supplied.
1
2
3
55
E GF
56
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D6411
S6411
S6406
JK3532
DL6001
P1001
AC IN
OPEN/CLOSE
VIR.SURR.
STANDBY
POWER
ON/STANDBY
S-VIDEO
VIDEOOUTPUT
COMPONENTVIDEO OUTPUT
JK3531
S6407S6404 S6405
S6401 D6401
S6402
S6403
B2
B2
B3B3
B2
B1x2
B1x2
B1B2
B3B4
B5B6
B7
B8B9
B9745
703
706
705
711
731
733
B11
B5
B5
B9
B9
B6
B6
B7x2
B8x2
B8x2
B5x2
B5x2
B5x2
B4x4
601
644
643
609
619
613
618
612
632
704
602x4
628
640
641
642
632
608
607
6121
2
Partsw
ithexplodednumberslargert
han700arenotsupplied.
New Parts
Parts without Parts No. are not supplied.Les articles non mentionnes dans le Parts No. ne sont pas fournis.Teile ohne Parts No werden nicht geliefert
New Parts
Parts without Parts No. are not supplied.Les articles non mentionnes dans le Parts No. ne sont pas fournis.Teile ohne Parts No werden nicht geliefert
2
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57
Ref. No Add-ress
NewParts
Parts No. Description
601 1E A01-3785-08 TOP COVER VGM17602 2F J02-1468-08 LEG VYK550607 1F J30-1420-08 SPACER L VMD38608 2G J30-1421-08 SPACER R VMD38
609 2E
A29-1120-08 TRAY TOP VFY269612 2F,1G E35-2563-08 FLAT CABLE VWJ06613 2E A60-1908-08 FRONT PANEL VYP775618 2E J19-6058-08 HOLDER P VGL08619 2E J19-6133-08 HOLDER S VGL086628 1F J26- 0122-08 MODULE CBA
632 2E,1F E35-2707-08 FLAT CABLE VWJ05640 1E A09-1193-08 BATTERY COVER TR1122641 1E A70-1444-08 REMOTE CONTROLVEQ23642 1E B19-1615-08 DIGITAL CORD VJA103643 1E E30-2973-08 AC CORD RJA006
644 1E E30-2938-08 A/V CORD VJA106B1 N09-5149-08 SCREW VHD10B2 N09-5150-08 SCREW VHD06B3 N09-5150-08 SCREW VHD06B4 N09-5153-08 SCREW XTV3+8
B5 N09-5157-08 SCREW XTBS2B6 N09-5154-08 SCREW XYE3+
B7 N09-5189-08 SCREW XYE3+B8 N09-5156-08 SCREW XYE3+B9 N09-5236-08 SCREW XYE3+
- B60 -4734-08 OPERATING INST VQT87- H09-0133-08 ACCESSORY CASE VPK189- H10-7720-08 CUSHION L VPN538- H10-7721-08 CUSHION R VPN53- H25-1664-08 POLYETHYLENE BAG,VPF0
- H50-3774-08 PACKING CASE VPG0E
Teile ohne Parts No. werden nicht geliefert.
L :Scandinavia K:USA P :Canada R:Mexico C :ChinaY :PX(Far East,Haw aii) T :England E :Europe G :Germany V:China(ShangY :AAFES(Europe) X:Australia Q:Russia H:Korea M :O th e r A re a
DV-403
Ref. No Add-ress
NewParts
Parts No. Description Desti-nationRe-
marks
41 2B A11-1171-08 INTERMEDIATE CHASSIS,VMD327042 1A J99-0819-08 TRAY VMD326543 2A D13-1978-08 PULLEY GEAR VDG130844 2A D13-1979-08 DECLERATION GEAR,VDG1309
45 2A D13-1980-08 DRIVER GEAR VDG131046 2B A11-1172-08 VERTICAL CAM VDK015647 2A D16-0722-08 BELT VDV037349 3B A10-3504-08 LOADING BASE VMD326650 1A A11-1192- 08 CLAMPER BASE VMA0E55-251 1A T99-0644-08 MAGENT RHM245ZA
53 1A J11-0863-08 CLAMPER VMD388454 1A N19-1512-08 CLAMPER WEIGHTVMA0E5455 3A T42-0964-08 LOADING MOTOR UNIT,VEM066456 3B S64-0047-08 DOUBLE SWITCH VSH017061 2C E35-2708-08 SPINDLE FFC VWJ1388
62 1C T42-0989-08 SPINDLE MOTOR BML3E4CRU63 2D T42-0990-08 STEPPING MOTOR VEM072064 2D G01-4184-08 TILT SPRING VMB327865 3D G02-1696-08 SUB-SHAFT TILT SP, VMC148766 2D G02-1718-08 SPRING HOLDER1 VMC1606
67 2D G02-1719-08 SPRING HOLDER2 VMC160769 2C,2D J02-1469-08 FLOATING RUBBER,VMG1166
70 3C A11-1193-08 TRVERSE CHASSIS,VMK050271 1D J90-0872-08 GUIDE SHAFT1 VMS647172 1D J90-0873-08 GUIDE SHAFT2 VMS6472
73 1D J91-0504-08 OPTICAL PICKUP VED0402-174 1D G02-1699-08 SUB-SHAFT PRELOAD SP,VMC149175 1D G02-1700-08 SCREW NUT VMC149076 1D J21-6791-08 NUT VMD3260B11 N09-5158-08 SCREW XTV3+10G
B41 N09-5159-08 SCREW VHD1223B42 N09-3456-08 SCREW XQNQC17+3B43 N09-5158-08 SCREW XTV3+10GB44 N09-5237-08 SCREW VHD1330B45 N09-5158-08 SCREW XTV3+10G
B61 N09-5162-08 SCREW VHD1224B62 N09-5238-08 SCREW VHD1358B63 N09-3462-08 SCREW VHD1057B64 N09-3456-08 SCREW XQNQC17+3B65 N09-5164-08 SCREW XXE26C6FN
Teile ohne Parts No. werden nicht geliefert.
L :Scandinavia K:USA P :Canada R:Mexico C :China I :MalaysiaY :PX(Far East,Hawaii) T :England E :Europe G :Germany V:China(Shanghai)Y :AAFES(Europe) X:Australia Q:Russia H:Korea M :O the r A r ea s i n di cate s safe t y c ri t i ca l co mp o ne nts .
MECHANISM PARTS
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DV-403PARTS LIST
New Parts
Parts without Parts No. are not supplied.
5
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60
Ref. NoNew
PartsParts No.
R6301 RK73GB1J103JR6302, 03 RK73GB1J472JR6502 RK73GB1J221JR6503, 04 RK73GB1J103J
R7001 RK73GB1J102JR7002 RK73GB1J473JRA2001 R90-1307-08RA2501 R90-0997-08RA3008 R90-0997-08
RA3009,10 R90-1310-08RA3011 R90-0996-08RA5201 R90-1311-08RA6201 R90-0997-08RA6202-04 R90-0996-08
RA6205 R90-0995-08RA6206 R90-0996-08RA7001-03 R90-0995-08W701-11 RK73FB2A000JW713-16 RK73FB2A000J
W3221 RK73GB1J000J
S6401- 07 S70-0084-08S6411 S70-0084-08
D1011 S1WBA80D1031 VSD0002D1041 AU01ZD1051,52 1SS254D1053 MA4036M
D1111 21DQ04D1121 21DQ04D1126 11ES1D1131 11EQS06D1132 MA7150B
D1141 11EQS06D1151,52 11EQS06D1161 AU01ZD1162 MA4030D1171 AK04
D3091 MA111
D4596 MA3047MD6014 LN28RCPLD6251 MA111D6301 MA728
D6402 MA4051-MDL6001 VSL0537DZ1001 VSQ1003IC1101 UPC1093JIC1125 PQ07RX11
IC1151 SI-3090FLF11IC2001 MN67706EAIC2501 AN8480NSBIC2511 BA5983FMIC2591 BA6956AN
IC3001 MN677532JAIC3002 PQ018EZ01ZPIC3061 MNX7160BT1IC3081 TC4W66FU
IC3091 PQ1R33
IC3511 ML6427IC4201 PCM1746EIC4321 NJM4580MIC4471 NJM4558MIC4781 GP1FA550TZ
IC4902 UPC78L08JIC4911 UPC79L08JIC5201 AN8707FHIC6001 MN101C35DCCIC6002 PST9327UR
IC6003 PNA4611M02VTIC6004,05 TC7ST08FIC6201 MN102H55GFBIC6251 PQ1R33IC6301 PST596JNR
IC6302 VUB8011C468IC6303 AT25020NS127IC6501 BU2285FV
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
L :Scandinavia K:USA P :Canada R:Mexico C :China I :MalaysiaY :PX(Far East,Hawaii) T :England E :Europe G :Germany V:China(Shanghai)Y :AAFES(Europe) X:Australia Q:Russia H:Korea M :Other Areas indicates safety crit i cal components .
Desti-nation
Ref. NoNew
PartsParts No.
IC6551 TK71533SCLIC7001 MN103S13BGA
PR1161 F09-0147-08
Q1021 2SC4662LF654Q1051 T95-0170-08Q1052 2SD1996-SQ1061 2SD1996-S
Q1062 2SC3311A-RQ1063 2SD1996-SQ1115 2SJ525Q3081-84 2SB1218AQ3501 2SD601A
Q4501 2SD1328Q4511 2SD1328Q4521 2SD1328Q4531 2SD1328Q5201 2SB1115-T
Q6009 2SD1996-SQR1115 UN4213QR2001 UN5213QR3521 UN2212
QR4521 UN2111QR4593 UN2211QR4594 UN2111QR4596 UN2111QR5201 UN5212QR5231 UN2121
QR6001 DTA123JKQR6003 2SD601AQR6009 DTA123JKQR6011 DTA123JKQR6301 UN5212
D1001 ENC471D5ATUBD1002 ENC221D5ATRB
Desti-nation
Ref. NoNewParts
Parts No. Desti-nation
5
DV-403PARTS DESCRIPTIONS
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