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Keynote Address 14 th US/North American Mine Ventilation Symposium Christopher J Pritchard MS PE Mining Engineer Team Leader (Acting) Ventilation Group Fires & Explosions Branch NIOSH – OMSHR Spokane, WA

Keynote Address 14 th US/North American Mine Ventilation Symposium

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Keynote Address 14 th US/North American Mine Ventilation Symposium. Christopher J Pritchard MS PE. Mining Engineer Team Leader (Acting) Ventilation Group Fires & Explosions Branch NIOSH – OMSHR Spokane, WA. Introduction. Ventilation Experiences MSHA Graduate School Tg Soda Ash FMC - PowerPoint PPT Presentation

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Page 1: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Keynote Address14th US/North American Mine Ventilation SymposiumChristopher J Pritchard MS PE

Mining EngineerTeam Leader (Acting)Ventilation GroupFires & Explosions BranchNIOSH – OMSHRSpokane, WA

Page 2: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Introduction

Ventilation Experiences

•MSHA

•Graduate School

•Tg Soda Ash

•FMC

•NIOSH

Page 3: Keynote Address 14 th  US/North American Mine Ventilation Symposium

MSHA1978-1980

MSHA – Coal Mine Safety and Health

District 9

Denver, CO

MSHA Denver Tech Support Ventilation Group:

Rich Kline, Bill Bruce, Warren Andrews,

Jerry Fuller, Ralph Foster

Ventilation Surveys, Ventilation Plan approvals,

Mine Inspector training, Ground Support, Special Investigations

Page 4: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Graduate School

Michigan Technological University 1980-81

Professor Rudolf E Greuer

Developed MFire program with USBM

Thesis: Mine Ventilation and Emergency Planning for the Transition between Surface and Underground Mining at the Republic Iron Ore Mine

Temperature pre-calculations

Natural ventilation

Fire simulation - MFire

Escape planning

Capital costs analysis

Page 5: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Texasgulf / Tg Soda Ash / FMC Granger 1981-2001Mine Ventilation, Mine Planning, Production Engineer,

Engineering Supervisor

1.2M TPY trona mine in southwest Wyoming

2 Shafts, 1 Main Fan @500k cfm Exhausting

Room and pillar, shortwall mining, continuous miner, diesel haulage

Page 6: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Shortwall Mining System

Page 7: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Advancing Tailgate Ventilation Design

Page 8: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Section Air Recirculation Detail

With Andy Cecala, Bob Timko, USBM Pittsburgh

Page 9: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Section Recirculation Tests

Page 10: Keynote Address 14 th  US/North American Mine Ventilation Symposium

District Recirculation

Page 11: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Dust Settling Rates/Reduction in a Recirculation System

With Bhaskar and XuUniversity of Utah

Page 12: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Shop Air Reuse Instead of Sending Directly to Return

Return Shaft

Intake Shaft With Linn Laage,Bill Pomroy, USBM Minneapolis

Page 13: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Modified Submain DevelopmentResults:

32 stoppings eliminated in 5000 ft development

Ventilation gain – 30,000 cfm

Operational cost savings - over $15,000Note: Diesel haulage allowed longer belt moves. Stubs mined for roof control.

Page 14: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Styrofoam Stoppings Introduced to Combat Damage from Poor Ground

Ventilation Engineer’s Motto: You can fix almost everything with polyurethane!

Page 15: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Intake/Return Isolation

Page 16: Keynote Address 14 th  US/North American Mine Ventilation Symposium

FMC 2001-2008Mine Ventilation Coordinator, Rock Mechanics, Project Manager

• 4.5M TPY, 1.5M cfm, opened 1947• Longwall / Borer Miner Operation• 8 shafts, 3 Main Fans (Blowing)

Page 17: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Plan, Sink 9 Shaft, Move Longwall to New Block 2002-2004

19

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2 WEST 9 B

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2 WEST 1 B

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2 WEST 7 B

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BLOCK M

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BLOCK U

BLOCK W

BLOCK Y

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NORTHWEST 8B

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7 SOUTH A

BLOCK K

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578 SOUTH B

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2 EAST 1B

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2 EAST 2A

2 EAST 2B

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2 EAST 20 E PANEL

2 EAST 20 D PANEL

2 EAST 20 C PANEL

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BLOCK A

BLOCK B

BLOCK C

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1 MAIN EAST DEV.

BLOCK R

BLOCK P

BLOCK N

BLOCK F

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BLOCK L

BLOCK J

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1 MAIN EAST DEV.

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2 EAST 20 A PANEL

2 E

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LONGWALL #5

1 E

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1 EAST 6 P E BLOCK

1 EAST 6 P D PANEL

1 EAST 6 P B PANEL

1 E

AS

T 6

PA

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NO

RT

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1 MAIN EAST DEV.

LONGWALL #4

LONGWALL #6

LONGWALL #7

LONGWALL #8

LONGWALL #9

2 EAST 20 F PANEL

1 EAST BLEADER

2 NORTHEAST DEV.

1 NORTHEAST DEV.

2 MAIN EAST DEV.

423 WEST DEV.

452 WEST DEV.

57

5 N

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2 N

OR

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60

5 N

OR

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59

2 N

OR

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3 Main East Dev.

3 E

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3 E

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7 P

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3 E

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Pan

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Pan

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3 E

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Pan

el

3 E

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Pan

el

3 E

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Pan

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2 N

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3 N

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3 N

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P

3 NORTHEAST DEVELOPMENT

2 NORTHEAST DEVELOPMENT

57

5 N

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59

2 N

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3 N

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20

NO

RT

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16

NO

RT

HE

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1 EAST 3B

1 EAST 2B

1 EAST 2C

2 EAST 1C

4 S

OU

TH

EA

ST

SO

UT

HE

AS

T 1

E

3 NORTHEAST DEVELOPMENT

3 Main East Dev.3 Main East Dev.3 Main East Dev.

3 E

as

t L

on

gw

all

11

3 E

as

t L

on

gw

all

10

3 E

as

t L

on

gw

all

9

3 E

as

t L

on

gw

all

7

3 E

as

t L

on

gw

all

8

3 E

as

t L

on

gw

all

6

3 E

as

t L

on

gw

all

5

3 E

as

t L

on

gw

all

4

3 E

as

t L

on

gw

all

3

3 E

as

t L

on

gw

all

2

3 E

as

t S

ou

th B

leed

ers

3 E

as

t L

on

gw

all

1

3 Main East Dev. 3 Main East Dev.

New Return 9 shaft

Old LW Block

New LW Block 2004

Future Block 2007

Intake Shaft

Old Return Shaft

Page 18: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Ventilation issues: Mine Closure for Solution Mining - Tg Soda Ash, 2006

• Bulkhead shaft bottom to protect pillars below plant for solution mining

• Maintain mine ventilation during process

• Diesel Equipment/CH4• Short circuit main fan air on

surface and at shaft bottom – reduce pressure, mine flow 150k to 60k cfm

• Sealing Sequence – East, South (1BH), North (3BH)

Return

Intake

MainReturn

Bulkheads

Page 19: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Move to NIOSH Spokane 2008

• Thanks to Jurgen Brune, Floyd Varley• Research Metal Non-metal ventilation and mine fires

Validate VentgraphProgram using 1972 USBM SunshineMine Fire Data

Page 20: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Booster Fan/Recirculation Study at Large Room and Pillar Longwall Trona Mine

(Martikainen)

Page 21: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Test panel detail

Page 22: Keynote Address 14 th  US/North American Mine Ventilation Symposium

District Recirculation Fire Simulation

Boxes -Airflow m3/s

Fan Airflow 17.8 m3/s , 38k cfm

Smoke - RED

RecirculationFan Location

Program –Ventgraph

Page 23: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Remember:

• Every day you make a difference in miner’s health, safety and quality of work

environment.

Page 24: Keynote Address 14 th  US/North American Mine Ventilation Symposium

Thank You!May 2nd, 40th Anniversary of Sunshine Fire

Questions or [email protected]

509-354-8021