Installation Instructions

Original Instructions

Kinetix 5700 DC-bus Link KitsCatalog Numbers 2198-BARCON-55DC200, 2198-BARCON-85DC200, 2198-BARCON-100DC200, 2198-BARCON-165DC200, 2198-BARCON-220DC200, 2198-BARCON-275DC200, 2198-BARCON-440DC200, 2198-KITCON-ENDCAP200

The Kinetix® 5700 DC-bus link kits are used to extend DC-bus power from drive-to-drive in DC-bus multi-axis configurations. DC-bus links are rated for 208 A, maximum bus-bar current.

Summary of Changes

DC-bus Link Kit Applications

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed information on wiring, applying power, troubleshooting, and integration with Logix 5000™ controllers.

Topic Page

• Added 2198-Dxxx-ERS4 and 2198-Sxxx-ERS4 servo drive catalog numbers. However, when the Kinetix 5700 inverter catalog number ends in -ERSx, for example 2198-D057-ERSx, the variable (x) indicates that the inverter catalog number (by using this example) can be 2198-D057-ERS3 or 2198-D057-ERS4.

• Updated the DC-bus link maximum bus-bar current.Throughout

Added DC-bus link kit catalog numbers to the table in support of the Kinetix 5700 regenerative bus supply.

1Added the iTRAK® power supply catalog number (2198-W25K-ER) to the table.

Corrected the DC-bus end cap catalog number.

DC-bus Link KitCat. No.

Kinetix 5700 Drive Module Type

Kinetix 5700 Drive ModuleCat. No. Description

2198-BARCON-55DC200 Dual-axis inverter • 2198-D006-ERSx• 2198-D012-ERSx• 2198-D020-ERSx• 2198-D032-ERSx DC-bus link, 55 mm, 208 A

2198-BARCON-85DC200 (1)

(1) When two or three 2198-P208 DC-bus supplies are connected in parallel, one 85 mm DC-bus link is required for each additional power supply.

Dual-axis inverter 2198-D057-ERSxDC-bus link, 85 mm, 208 A

Single-axis inverter • 2198-S086-ERSx• 2198-S130-ERSx

2198-BARCON-100DC200Single-axis inverter 2198-S160-ERSx

DC-bus link, 100 mm, 208 AiTRAK power supply 2198-W25K-ER

2198-BARCON-165DC200

Regenerative Bus Supply

2198-RP088 DC-bus link, 165 mm, 208 A

2198-BARCON-275DC200 2198-RP200 DC-bus link, 275 mm, 208 A

2198-BARCON-440DC200 • 2198-RP263• 2198-RP312 DC-bus link, 440 mm, 208 A

2198-BARCON-220DC200 Single-axis inverter • 2198-S263-ERSx• 2198-S312-ERSx DC-bus link, 220 mm, 208 A

2198-KITCON-ENDCAP200 DC-bus supply

• 2198-P031• 2198-P070• 2198-P141• 2198-P208

• 2198-RP088• 2198-RP200• 2198-RP263• 2198-RP312

DC-bus end caps, 208 A

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um002_-en-p.pdf

Install the DC-bus Links

The DC-bus connection system is comprised of two components:

• DC-bus links that are inserted between drive modules to extend the DC bus from drive to drive

• DC-bus end caps that are inserted into the first and last drive modules to cover the exposed DC-bus connector on both ends of the bus

This example configuration illustrates the shared DC-bus connection system and consists of one 2198-P208 DC-bus power supply, one 2198-S160-ERSx single-axis inverter, one 2198-S086-ERSx single-axis inverter, and one 2198-D006-ERSx dual-axis inverter.

(1) DC-bus links latch on both sides when inserted into the DC-bus connectors. To remove the DC-bus link, verify that there is no bus voltage present, depress both sets of upper pivots to unlatch the lower pivots, and hold the DC-bus link firmly while pulling upward.

ATTENTION: To avoid hazard of electrical shock, perform all mounting and wiring of the Kinetix 5700 drives and DC-bus link kits before applying power. Once power is applied, connector terminals can have voltage present even when not in use.

IMPORTANT When the shared-bus connection system is used, the zero-stack tab and cutout must be engaged between adjacent drive modules.

Kinetix 5700 Drive System

End Caps (2)DC-bus Link, 85 mm

Zero-stack Taband Cutout Engaged

DC-bus Link Latch Example (1)

DC-bus Link, 55 mmDC-bus Link, 100 mm(seated)

DC power supply is mountedleftmost followed by drive

with largest amp rating.

Latch

Align the DC-bus linklower pivots with the

latches and push downward until they latch.

Upper Pivot

Lower Pivot

Dual-axis Inverter, 55 mm

Single-axis Inverter, 85 mmSingle-axis Inverter, 100 mm

DC-bus Power Supply

DC Link Latched

Publication 2198-IN007C-EN-P - October 2018 Supersedes Publication 2198-IN007B-EN-P - May 2018 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

Allen-Bradley, iTRAK, Kinetix, Logix 5000, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.

Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page

Kinetix 5700 DC-bus Link KitsDC-bus Link Kit ApplicationsInstall the DC-bus Links

Introduction_Category Types

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

Publication Type and Print Category

Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

APA3D2Application Solution or Customer Success Story5100Presale / External

ARNANAArticle/Editorial/BylineNANAPresale / Internal

(press releases should not be checked into DocMan or printed)

ATB3, B4D5Application techniques5100Presale / External

BRA2 Primary, A1NABrochures5100Presale / External

CAC2 Primary, C1NACatalogue150Presale / External

CGNANACatalogue Guide150Presale / External

CLNANACollection550Presale / External

COA5, A6, A9D5Company Confidential InformationNANANA / Confidential

CPE-onlyE-only, D5Competitive Information550NA / Confidential

DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal

DIA1, A3NADirect Mail5100Presale / Internal

DMNANAProduct Demo550Presale / Internal

DSB3D5Dimensions Sheet15Post / External

DUB3D5Document Update15Post / External

GRB2D6Getting Results15Post / External

INB3 Primary, B2D5, D6Installation instructions15Post / External

LMNANALaunch Materials550Presale / Internal

PCB3D5Packaging Contents

PLE-only primary, B3E-onlyPrice List550Presale / Internal

PMB2D6Programming Manual15Post / External

PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

QSB2 primary, B3, B5D5, D6Quick Start15Post / External

RMB2D5, D6Reference Manual15Post / External

RNB3D5Release Notes15Post / External

SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

SGB2D5, D6Selection Guide B/W550Presale / External

SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal

SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

TGB2, B3D6Troubleshooting Guide15Post / External

UMB2 Primary, B4D6User Manual B/W15Post / External

WDB3D5Wiring Diagrams / Dwgs15Post / Internal

WPB3 Primary, B5D5White Paper550Presale / External

** Minimum order quantities on all JIT items are based on the publication length. **

Publication lengthMinimum Order Quantity

77 or more pages1 (no shrink wrap required)

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

A14 color170 gsm 2pp100# gloss cover, 100# gloss text

A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text

A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

A84 color coverCategory being deleted50# matte sheet text, self cover

2 color text

Selection Guide

A92 color100gsm bond50# matte sheet text, self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale / Technical Communication

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

2 color text50# matte sheet text

B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B31 color100gsm bond50# matte sheet text, self cover

B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B52 color100gsm bond50# matte sheet text, self cover

Catalogs

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

4 color text45# Coated Sheet

C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

2 color text32#-33# Coated Sheet

JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

D14 color170gsm white silk80# gloss cover, coated 2 sides

D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

D41 color160gsm tab90# index

D51 color80gsm bond20# bond, self cover

D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D72 color160gsm tab90# index

D82 color80gsm bond20# bond, self cover

D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

Gray shading indicates Obsolete Print Catagories

Just In Time (JIT) or Off Set (OS)?

Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

Black & White Printing

Color Printing

Color Printing

Print Spec Sheet

JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013

Printing SpecificationYOUR DATA HEREInstructionsNO

(required) Publication Number:2198-IN007C-EN-PSample: 2030-SP001B-EN-P11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP

Use Legacy Number:YES or NO8.5” x 11”PERFECT - Perfect BoundA1LEFT

Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375” x 10.875SADDLE - Saddle StitchA2RIGHTCORNER

Publication Title:Kinetix 5700 DC-bus Link Kits Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25” x 11” (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

Used in Manufacturing:YESYES or NO - If Yes, must have Part No. listed below8.25” x 10.875”STAPLED1 -1 positionA3

Part Number:If SAP Part Number, be sure to enter PN- before the number7.385” x 9” (RSI Std)STAPLED1B - bottom 1 positionA5

(required) CategoryD5Select Print Category A,B,C or D from category list, on "Introduction_Category Types" tab6” x 4”STAPLED2 - 2 positionsA6

Paper Stock Color:White is assumed. For color options contact your vendor5.5” x 8.5” (half-size)THERMAL - Thermal bound (Tape bound)A7

Ink Color:One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8

Page Count:2Total page count including cover. Enter PAGE count, not SHEET count4.75” x 7” (slightly smaller half-size)A9

(required) Finished Trim Size Width:5.5” x 8.5” (half-size)This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication

Fold:Half or V or Single FoldReview key below. Leave blank if folded for saddle stitching4” x 6”B1

Finished Fold Size:4.25x2.75This is size after folding is completed3” x 5”B2

Binding/Stitching:LOOSE -Loose LeafReview key below9” x 12” (Folder)B3None

Stitching Location:Blank, Corner or SideA4 (8 ¼” x 11 ¾”) (210 x 297 mm)B4Half or V or Single Fold

Drill Hole (Yes/No):NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.A5 (5.83” x 8.26”) (148 x 210 mm)B5C or Tri-Fold

Number of Tabs Needed:5 tab in stock at RR Donnelley36” x 24” PosterCatalogsDbleParll

Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24” x 36” PosterC1Sample

Glue Location on Pad:Glue location on pads18” x 24” PosterC2Short (must specify dimensions between folds in Comments)

(required) Business Group:Marketing CommercialAs entered in DocManJIT/PODZ or Accordian Fold

(required) Cost Center:19141If your Business Unit is Marketing Commercial, add the appropriate division name after 19134 using the chart on the right. All other Business Units: Enter only the number as in DocMan, no description. Example - 1902119134 - Commerc 19134 - OEM 19134 - Compone 19134 - Power C19134 - Global 19134 - Process 19134 - IA 19134 - Service 19134 - IMC 19134 - Safety 19134 - Industr 19134 - Softwar19134 - Mkt Dig 19134 - US MarkeD1Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing

Comments:No RA part number is necessary because 3rd-party manufacturer orders these pubs by the pub number. Make two folds to achieve 4.25x2.75 finished fold size.D2Double Gate

FoldsHalf, V, Single C or Tri

Dble Parll

Z or Accordian Microfold or French

Double Gate

Short FoldSaddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D3

D4

D5

D6

D7

D8

D9

MBD000B0209.bin

MBD000B020B.bin

MBD000B020C.bin

MBD000B020A.bin

MBD000B0205.bin

MBD000B0207.bin

MBD000B0208.bin

MBD000B0206.bin

MBD000B0203.bin

MBD000B0204.bin

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