Kinetix Motion ControlSustainable, Scalable Solutions for High Performance Applications

www.klinkmann.com

Productivity. Innovation. Globalization. Sustainability. You consider these things every day, knowing they impactyour bottom line. Rockwell Automation understands the challenges you face and delivers a motion control solutionwith high performance products and powerful software tools designed to help you meet your goals.

For more than a decade, Kinetix® Integrated Motion has provided an easy-to-use, highly efficient motion offering. Although there are other motion solutions on the market, Kinetix Integrated Motion continues to deliver unique value to help you:

• simplify machine development, deployment, use and maintenance

• implement scalable and cost-effective plant-wide automation

• improve machine productivity• gain greater energy efficiency in your machines• use safety options that not only help protect personnel and assets but also reduce machine downtime

• provide the right product with the right feature set, regardless of the size of your application

• achieve high performance automation - including motion control - from a single supplier

• enable mechanical and control system collaboration for maximum business performance with Motion Analyzer software

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Logix Platform

Simplify and optimize your system with one automation platform

• Scalable automation controllers offer an optimum combination of price and capability

• One software package, RSLogix 5000, provides complete support for configuration, programming, commissioning, diagnostics and maintenance

• True integration simplifies data collection so machine downtime can be minimized

Networks

A choice of high performance networks EtherNet/IP• A single network can be used to connect your entire enterprise - including motion control - for a simplified system.

• Integrate a wide variety of business, commercial and industrialdevices on a single, broadly-adopted network.

• Flexible network topologies help maximize availability and lower cost.

SERCOS• A proven motion control network.

MOTION CONTROL

Servo Drives

Easy-to-use and energy-efficient solutions helplower your total system and lifecycle costs • Safety options help maximize machine availability and system productivity.

• Improve energy efficiency with a common bus architecture.

• Single and multi-axis designs cover a wide power range with versatile motor support to meet your complete application needs.

Key Technologies

Mechatronics

Control and mechanical system integrationhelps enhance innovation while reducingtime to design, develop and deliver.

Safety

Kinetix servo drive safety options help youimprove productivity through reduced machine downtime.

EtherNet/IP™

Use a single established network for complete machine control to simplify andenhance machine design.

Sustainability

We can help you reduce energy costs, machine size and scrap.

Scalability

Optimize your control system cost withproducts that deliver the right size and feature set to handle a wide range of applications.

Servo Actuators

Enabling energy efficient machines with excellent reliability.

• Reduce lifecycle costs with energy efficient solutions • Improve reliability without the use of components that wear over time

• Reduce design time without the use of complex mechanics

Servo Motors

The right motors for a wide variety of environmental, power and performance needs

• Achieve higher dynamic performance and torque density • Reduce maintenance with integration into the Logix platform

• Simplify commissioning with automatic motor recognition

REDUCE TIME TO DESIGN, DEVELOP, AND DELIVER

You've always known Rockwell Automation to be known as a trusted source of control products and solutions. Typically, your mechanical engineering department had little involvement in these control system discussions, and machines were designed withhandoffs between the different engineering groups. Design, build, and test seemed to work just fine.

Today, industries demand machines with higher throughput at lower costs while also demonstrating energy efficiency and excellent reliability. This is only possible with a system-wide, mechatronic approach - where cross-functional data can be shared between the controls, electrical and the mechanical engineer. To enable this interdisciplinary design approach, Rockwell Automation developed a software called Motion Analyzer. This software helps make it faster and easier to analyze, optimize, simulate, and select motion control systems. To incorporate the mechanical systems into the process, Rockwell Automation partnered with SolidWorks, a premiere mechanical design package used by many machine designers. Finally, Rockwell Automation enhanced its product portfolio to include direct drive technologies that deliver the highest possible motion control performance.

Engineers are now able to more effectively evaluate design alternatives and investigate machine behavior by creating digital prototypes of the machines earlier in the process. These products and software enhancements, combined with our specialist support services, are key to how Rockwell Automation can help you build a world-class motion control system.

Motion DesignReduce design and development time with Motion Analyzer

• Design Motion Profiles according to system requirements• Validate machine performance for varying supply voltages around the world with supply voltage tolerance analysis tools

• Select an optimized drive, motor, gearbox combination• Decrease energy usage with the energy efficiency analysis tool

• Verify machine controls with dynamic tuning simulation

Mechanical DesignHelp minimize risk with 3D CAD integration

• Increase component reliability by determining safety factors and analyzing cyclic fatigue

• Animate and verify motion profiles• Analyze machine dynamics• Optimize geometry or material

COLLABORATION BETWEEN MECHANICAL, ELECTRICAL AND CONTROL ENGINEERS

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Software

Think InnovationPaper Converting Machine Company (PCMC) usedRockwell Automation mechatronic design tools tobuild an innovative two-bladed, high-speed rotary sawapplication to use in their wet wipes converting machines. PCMC used the simulation and virtual prototyping capabilities in Motion Analyzer and SolidWorks to select an optimized system which helpedidentify the most efficient servo motors, drives, andcontrollers to use in their machine.

• Doubled the throughput of the wet wipes • Increased speed from 300 to 600 cuts per minute• Reduced the amount of spare parts by 25%• Controlled stop within 400-500 milliseconds ofbrownout detection

“We feel mechatronics can help us in the future by saving test time in assembly, because it will help eliminate rework of replacing drive and motor combinations. We’ll also save time by more fully testingour applications in a simulation environment before we get to the plant floor.”

Rodney Pennings, Engineering Value Stream Leader

Control DesignSave time and money by connecting to RSLogix 5000

• Import motion profiles directly to RSLogix 5000 to save setup time

• Connect online to your machine for easy commissioning

• Validate machine performance

HardwareA comprehensive group of motion products, including direct drivemotors, linear stages, stacked stages and electric cylinders helps youdeliver excellent machines.

These products either allow you to couple directly to the load,eliminating transmission components which add backlash andcompliance to the system, or have a larger rotor inertia, which improves the inertia ratio of the system. System benefits include reduced mechanical vibration, improved dynamic performance and lower power consumption.

For the last decade, machine builders and automation users have counted on Rockwell Automation Integrated Motion solutions for simplified machine design, operation and maintenance. Now, those benefits have formed the foundation of a newgeneration of Integrated Motion, one that’s available to both servo and VFD drives onstandard EtherNet/IP. Integrated Motion on EtherNet/IP provides the same high levelof servo performance that you’ve come to expect from Allen-Bradley products – but ona single network for complete machine control

When you use EtherNet/IP for your motion control application, you eliminate the needfor a dedicated motion network. And, there’s no proprietary hardware or software. Just EtherNet/IP – the network used by a large and growing number of devices – connecting your entire enterprise, including motion control.EtherNet/IP is an agile, multidiscipline network that can be used to control, configure,monitor and do peer interlocking for motion, safety, process and discrete applications. Itprovides true enterprise-wide integration.This flexible network can be used to connect business, commercial and industrialdevices to help simplify networking,save time and reduce costs.

• EtherNet/IP provides secure, remote access to information and industrial devices to help simplify networking, which helps save time and reduce costs

• Low cost, high performance and easy touse as compared to a multi-networkarchitecture

• Integrate high performance drives, I/O,smart actuators, HMI, and any otherEtherNet/IP device on a common network

• Use the right topology option for your machine– Support for any topology including ring, star, hybrid and linear topologies– Mix drives and any other EtherNet/IP device on a common subnet, with full communication between subnets– Capacity of 255 devices per subnet

• EtherNet/IP enables a wide variety of devices including robots, programmable automation controllers, I/O, HMI, servo and VFD drives, barcode scanners, and many others

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Allen-Bradley offers a scalable AC and servo drive offerin the benefits of Integrated Motion on EtherNet/IP.

Device Lev is an ODVA tolerant conn

A SINGLE NETWORK FOR COMPLETE MACHINE CONTROL

As you determine the future of networks for your machines, consider these features of EtherNet/IP: • This IT-friendly network boasts more than 3 million installed nodes and support for more than 1000 devices from over 250 vendors. Integrated Motion on EtherNet/IP builds on the time-proven success of EtherNet/IP – the network offering more devices, more vendors and a larger installed base than any other industrial Ethernet

• Integrated Motion on EtherNet/IP uses CIP Motion ™ and CIP Sync™ technology from ODVA, all built on the Common Industrial Protocol (CIP) ™. The robust global standards established by ODVA help ensure multi-vendor interoperability

• EtherNet/IP is an established network which has been used since 2001

• Three of the five largest control vendors useEtherNet/IP as their core network

• Nearly every type of automation device has EtherNet/IP connectivity

ng with

vel Ring stsndard and provides fault

nectivity for high drive availability.

A hybrid topologyis cost-effective for a broad range of devices with varying connectivity.

Use the right topology option for your machine– Support for any Ethernet topology including ring,star, hybrid and linear topologies

With the effects of technology and the global expansion of products, the need for developing an efficient system has increased. Now more than ever, it is important to find the right size products that can operate your machines around the world.

The Rockwell Automation Motion Control system offers a portfolio of products with a variety of sizes and features designed tohandle a wide range of applications. Thisscalability offering provides a platformthat will work on all of your machines -from complex to simple.

To provide you with the most efficient Integrated Motion system, Rockwell Automation offers a wide range of products to meet your needs, including:• Controllers• Centralized and Distributed I/O• Linear and Rotary Servo Motors• Direct Drive Motors and Actuators• Servo Drives with Active and Passive Power Supplies

• Cables and Accessories

Whether you are developing a simple orcomplex machine, an optimized design iscritical for your global competitiveness.Using Rockwell Automation Motion Analyzer software, you can analyze multiple design alternatives to determinethe right-sized, most efficient products forthe machine.

This scalability helps reduce total cost todesign, develop and deliver and your totalcost of ownership, , because you purchase only what you need while protecting and leveraging the investment made during the design stages. With a scalable motion control offering, you can:

Save Time and MoneyThe ability to use one development package for simple and complex machines helps improve integration. Reusing code, control, and best practices helps you optimize your productivity and achieve faster startups.

In today’s world, machine builders deploy globally. Standardizing products and systems for both simple and complex machines will help reduce training and global support.

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Standard Machine

Component Machine

SAVE YOU TIME AND MONEY WITH ONE DESIGN APPROACH FOR ENTIRE SYSTEM

FINDING THE RIGHT SIZED SYSTEM TO MEET YOUR NEEDS

Scale Machine Platform for Regional NeedsVarious regions around the world require unique requirementsfor their machines. It might require more or less output to meet demands of the industry or specific safety requirements in that region. With the ability to scale your system using the Rockwell Automation motion control products, you can reusecode and controls across multiple regions – improving integration and decreasing support costs.

Think InnovationJANDA Company, Inc. used the Allen-Bradley servodrives along with the Kinetix Integrated Motion portfolio to help streamline motion control in theirwelding machinery to improve customer yield andproduct quality.

Using the scalable Logix Control Platform helpedthem reduce programming, design, commissioning and installation time. In addition, they used RockwellAutomation Ethernet/IP connectivity to help themallow remote global troubleshooting for customersworldwide.

By using the scalable products from Rockwell Automation, JANDA Company, Inc. was able to:

• Reduce design time by 25%• Reduce commissioning time by 25%• Improve installation time by 30%• Improve tolerances from one-eighth inch to one-ten thousandth inch

• Reduced size of control panels by 50%• Reduce maintenance time

“With the scalable control platform, we’re able tomatch the control requirements of each customer and automate the entire welding process. Because the controllers are equipped with EtherNet/IP™ for connectivity, we’re able to repair any programmingglitches on installed machines from anywhere in the world.”

Bob White Jr., President, JANDA

Large Advanced Machine

• Scalable Architecture

• Scalable Product Offerings

• Scalable to meet your machine's safety requirements

Reduce Maintenance Costs and DowntimeIncrease your uptime by updating your machine on common system components. This helps to reduce yourmaintenance costs by decreasing training and supporttime, spare part inventory, and Mean Time to Repair(MTTR).

IMPROVE PRODUCTIVITY WITH LESS DOWNTIME AND FASTER MACHINE RESTART

Safety on the manufacturing floor is an important concern. Safeguarding personnel not only prevents injuries, it can also lower insurance, maintenance and other related costs. But machine productivity is crucial, too. You’re facing constant pressure to producemore and produce it faster. In the past, bringing safety andproductivity together was a challenge. Safety precautionswere often cumbersome, expensive and resulted in a greatdeal of downtime. But with Kinetix servo drives with embedded safety, you can take advantage of high performance servo drives that not only increase safety for personnel but also enable machine productivity enhancements. The benefits are:

• Faster production recovery by allowing safe motion during machine setup and maintenance

• Embedded safety monitoring technology reduces wiring, troubleshooting and cost• Complete system offering and support from one supplier with Rockwell Automation's broad safety offering

Kinetix Safety OptionsSafe Speed Monitoring(S1) — When necessary, monitorthe speed of your application. If in excess of the safe speedyou have defined, initiate Safe Stop. This functionalityhelps provide improved access to guarded areas while a machine or process is allowed to continue operationunder limited conditions.

Safe Torque Off (-S) — Drive output is safely disabledwithout removing power from the entire machine. The result is faster machine restart and less machine downtime.

See charts in the back of brochure for servo drive safety ratings.

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SafetySystems Integrator Quigg International worked withRockwell Automation to help a customer upgrade automation on its existing machine . Quigg International met customer goals to: • improve its employee safety• meet compliance demands • integrate three disparate control disciplines (safety, motion and automation/discrete) into a single integrated system

The machine upgrade also went one step further, byhelping the customer increase overall productivity tothe tune of about $2 million in one year.

“Safety and production can go hand in hand,” Quiggsays. “We’re proving it here. I’m proud of our ability toengineer a solution that helps meet and exceed our customers’ expectations. With the help of RockwellAutomation, we were able to provide our customerswith a safer place to work, increased production andreduced equipment costs.”

Joe Quigg, Vice President, Quigg International

MAKE YOUR OPERATIONS CLEANER AND MORE EFFICIENT WHILE IMPROVING PERFORMANCE AND THE BOTTOM LINE

In today's manufacturing world, machine builders are facing increasing pressure to maximize output while minimizing environmental impact. Now, more than ever, it is critical to understand how you can design, build and maintain sustainable machines that optimize energy consumption.

Incorporating new tools and technologies fromRockwell Automation into your design will helpdrive and support overall sustainability goalswhile saving money and improving machine performance and reliability.

The latest tools and technologies from Rockwell Automation can help you:• Gain awareness of energy usage early in the design cycle

• Optimize machine design for efficiency while meeting performance goals

• Reduce mechanical losses and energy consumption• Replace fluid power with more efficient electric cylinders

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Develop an energy-efficient design with virtual prototypingMotion Analyzer software allows you to model machinesin a virtual environment and predict energy consumptionand cost for the system. Using the built-in system efficiencytool, you can quickly identify where power from the motoris being consumed and compare different design alternativesto help choose the most energy efficient solution.

Increase machine performanceDirect drive servo motors mount directly to theload therefore there is no need need for additional mechanical transmission components. Backlashand compliance are minimized, as are the inherentmechanical inefficiencies, providing a significantimprovement in overall system performance whilereducing energy consumption.

SAVE TIME AND MONEY WITH ENERGY-EFFICIENT MOTION SYSTEMS

Think EfficiencyKliklok-Woodman used mechatronic design tools andproducts to build an improved endload packaging machine that fills cartons with packaged foods, andthen seals them. To package the products properly intothe carton, the machine uses a flap kicker, a finger-likedevice that deflects the flaps of each carton outward atthe right time.

Kliklok-Woodman used Motion Analyzer Softwarewith SolidWorks to help size, select and simulate a newdesign for the flap kicker to improve accuracy and reliability at speeds of up to 325 cartons per minute.Based on the requirements of their system, the software identified the most efficient motors anddrives to optimize their system.

Using the Motion Analyzer software allowed them to:• Reduce design time by approximately 1/3 compared to using manual calculations

• Identify the amount of energy used in the system and where it can be reduced

• Achieve the specified speed and throughput needed • Minimize the amount of material waste by not testing multiple prototypes

"It made complete sense to use Motion Analyzer to dothe initial motor sizing because the motion of the flapkicker is solely dependent upon the size of the particular carton and the size of its flaps. I could plugin the specific end-user requirements and quickly testdifferent servo motor sizes to find the right one, avoiding the need to test each option on a physical machine.”

Florin Bruda, Mechanical Engineer, Kliklok-Woodman

Reduce Material Use and WasteBy decreasing the amount of packaging materialsused, Kinetix motion control products are able tohelp improve performance and provide sustainability,while also:• Creating smoother automation controls • Establishing a gentler manufacturing• Reducing amount of waste• Being environmentally responsible

Reduce energy consumptionWith electric cylinders, you are now able to selectthe right power solution to meet your applicationneeds. By reducing the demand for compressedutilities, such as air and oil, you are often able toreduce leakage, maintenance of equipment and energy usage running compressors - during normaland unforeseen pauses in production.

Key Features

Continuous OutputCurrent (A rms)

Continuous Power Output

Input Volts

Network

Controllers

Safety Function Support (built-in)

Servo Motor/Actuatorcompatibility

Servo Drives At-A-Glance

Kinetix® 6500

• Integrated Motion on EtherNet/IP uses CIP Motion™ and CIP Sync™ technology from ODVA -built on the Common Industrial Protocol (CIP)

• Manage real-time control and information flow for improved plant-wide optimization

• Advanced commissioning tools for faster system startup. Powerful diagnostics to identify and resolve problems quickly

• Increased motion performance when paired with ControlLogix L7x. PAC

Kinetix® 2000

• Multi-axis servo drive ideal for low-power motion control applications

• Simple modular design lowers wiring costs by greatly reducing the total number of connections

• 230 V AC single and 3 phase

• 1.0-9.5

• 0.3 kW-3 kW

Kinetix® 6000 and 6200

• Smaller frame options for integrated axis modules • Overload capacity allows greater dynamic performance for

existing applications• Safe off Series B version will deliver up to 250% of rated

continuous torque at limited duty cycles• Provide safer access to guarded areas while a machine is

allowed to continue operation under limited conditions

• 1.2 kW- 22 kW

• 195-265 V AC 3 phase• 324-528 V AC 3 phase

• SERCOS Interface • SERCOS Interface

• L4x, L6x, L7x • L4x, L6x, L7x

N/A • Kinetix 6000: EN-954-1 Category 3 (ISO 13849 PL d) • Kinetix 6000: IEC61508 SIL3 safe-off and prevention

against unexpected restart• Kinetix 6200: S0 version: ISO 13849 PLe, IEC61508 SIL3

safe-off• Kinetix 6200: S1 version: ISO 13849 PLe, IEC61508 SIL3• Kinetix 6200: Advanced Safety features: safe door monitor,

enable switching, safe speed monitor

• MP-Series Low and Medium Inertia Motors

• Food Grade, Stainless Steel Motors• MP-Series Linear Stages

and Linear Actuators• LDL and LDC-Series Linear Motors• TL-Series Motors and Linear Actuators

• MP-Series Low and Medium Inertia Motors• Food Grade, Stainless Steel Motors• MP-Series Linear Stages and Linear Actuators• LDL and LDC-Series Linear Motors• TL-Series Motors and TLAR-Series Linear Actuators• RDD-Series Direct Drive Motors

• 3.7-34 (Kinetix 6000)• 4-49 (Kinetix 6200)

• 1.8 kW- 22 kW

• 324-528 V AC 3 phase

• EtherNet/IP with CIP Motion

• L2, L36ERM, L4x, L6x, L7x

• S0 version: ISO 13849 PLe, IEC61508 SIL3 safe-off

• S1 version: ISO 13849 PLe, IEC61508 SIL3• Advanced Safety features: safe door

monitor, enable switching, safe speed monitor

• MP-Series Low and Medium Inertia Motors

• Food Grade, Stainless Steel Motors• MP-Series Linear Stages

and MPAR-Series Linear Actuators• LDL and LDC-Series Linear Motors• RDD-Series Direct Drive Motors

• 4-49

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• One drive solution for permanent magnet (synchronous) and induction (asynchronous) motors

• Uses Allen-Bradley Logix platforms to provide true integration of motion, sequential and process control

• Safe-off capability to provide safety and machine availability

• Single-axis EtherNet/IP network solution• Provides motion scalability – simplifying

integration of the entire control system on one network

• Ability to support standard RSLogix 5000 motion instruction set including Kinematics

• Convenient compact size makes it easy to connect

• Equipped with embedded safe torque off

• 120-240 V AC single phase• 240-480 V AC 3 phase

• 2-12

• 0.4 kW- 0.8 kW (120V), 0.4-1.7kW (240V) Single Phase

• 0.5-3kW (240V), 1-3kW (480V) 3 Phase

• Cost-effective solution for smaller, low-axis count applications

• Performs indexing on up to 64 points• Flexible command interfaces including

digital I/O, analog, pulse train, and Modbus-RTU

• Automatic motor recognition simplifies start-up

• Easily configurable with UltraWare

• 0.05kW - 1.5 kW

• 170-264 V AC single and 3 phase

• EtherNet/IP with CIP motion • Modbus-RTU or Standalone

• L1y, L2y, L3y, L6y, L7 • MicroLogix 1100, 1400 and Micro830,• 3rd party controllers, • Stand-alone applications

• ISO 13849-1 Safety Performance Level d• IEC 61508 SIL 2

N/A

• MP-Series Low and Medium Inertia Motors• MP-Series Food Grade and Stainless Steel

Motors• TL-Series (TLY) Motors• MP-Series Heavy Duty Electric Cylinders• MP-Series and TL-Series Electric Cylinders• MP-Series Integrated Linear Stages

• TL-Series Motors• TL-Series Linear Actuators• LDL and LDC-Series Linear Motors

• 0.6-9.9

• 112kW- 150 kW

• 380-480 V AC 3 phase• Common bus configurations from

450-750 V DC with a regenerative power supply

• SERCOS Interface

• L4x, L6x, L7x

• Safe-off capability

• Synchronous permanent magnet and asynchronous motors including HPK-Series

• MP-Series Low Inertia and Medium Inertia Motors

• RDD-Series Direct Drive Motors

• 40-248

Servo Drives At-A-Glance

Kinetix® 350 Kinetix® 3 Kinetix® 7000

• Single axis EtherNet/IP network solution• Integrated Safe Torque Off• Analog input control and Step and

direction control• Five different indexing types• Seamless integration of Rockwell

Automation MP-Series™ and TL-Series™ servo motors and actuators

• 115-240 V AC single phase• 230-480 V AC 3 phase

• 2-12

• 0.4 kW- 0.8 kW (115 V), 0.4-1.7kW (230V)Single Phase

• 0.5-3kW (230V), 1-3kW (460V) 3 Phase

• EtherNet/IP

• L1x, L2x, L3x, L4x, L6x, L7x

• Category 3 safe-off

• MP-Series Low and Medium Inertia Motors

• MP-Series Food Grade and Stainless Steel Motors

• MP-Series Linear Stages and MP-Series Linear Actuators

• TL-Series Motors• TL-Series Linear Actuators

Kinetix® 300

Key Features

Continuous OutputCurrent (A rms)

Continuous Power Output

Input Volts

Network

Controllers

Safety Function Support (built-in)

Servo Motor/Actuatorcompatibility

Key Features

Applications

Voltage / Travel & Speed

Feedback Options

Continuous StallTorque/Force

Additional Options

Cable Options

Kinetix® Servo Motors and Actuators At-A-Glance

TL-Series™ Low Inertia Motors

MP-Series™ Low Inertia Motors

MP-Series™ Food Grade Motors

MP-Series™Stainless Steel Motors

• 230 V windings• up to 6000 RPM

• Compact, low inertia product family optimized for cost-sensitive applications

• JIS or NEMA mount options

• 0.096 – 5.42 Nm (0.85 – 48 lb-in)

• High-resolution serial feedback with multi-turn capability (requires battery back-up)

• 2000 line incremental encoder

• 230 and 460 V windings• up to 8000 RPM

• Low inertia motor with high dynamic performance in a compact size

• Offers the widest range of frame sizes, torque points and options

• Improved winding insulation material for enhanced thermal management and heat transfer, resulting in higher performance

• DIN connector versions of motors allow flexible orientation of connectors and use of a single cable family with all MP-Series Motors

• 0.26 – 163 Nm (2.3 – 1442 lb-in)

• Absolute high-resolutionfeedback with multi-turn option

• Incremental and resolver limited frame sizes

• 230 and 460 V windings• up to 5000 RPM

• Low inertia motor for use in light duty food and beverage applications

• Compact motor with high torque

• Durable two-part food grade epoxy

• Stainless steel fasteners and shaft

• Ships with a shaft seal• IP66 and IP67 rated

to prevent liquid contamination

• 1.58 – 19.4 Nm (14 – 172 lb-in)

• Absolute high-resolution feedback with multi-turn option

• 230 and 460 V windings• up to 5000 RPM

• Designed for high pressure, highly caustic conditions

• Simple to install with factory sealed cable exit

• 300 series stainless steel enclosure resists corrosion and is easy to clean

• IP66 and IP67 rated, as well as IP69K for 1200 psi washdown requirements

• 3.6 – 21.5 Nm (32 – 190 lb-in)

• Absolute high-resolution feedback with multi-turn option

MP-Series™ Medium Inertia Motors

• Print• Converting,• Web handling • Automotive

• Medium inertia for inertia matching between load and motor

• Compact, power dense motors for smooth performance

• IP67 environmental protection with optional shaft seal

• Multiple winding speed options allow for optimal drive sizing

• 2.2 – 62.8 Nm(19.5 – 555 lb-in)

• Absolute high-resolution feedback with multi-turn option

• Resolver

• 230 and 460 V windings• Up to 6000 RPM

• Shaft Seal for IP67 environmental protection

• Integral 24 volt holding brake

• Optional Shaft Seal for IP 66 environmental rating

• Integral 24 volt holding brake

• Shaft Seal for IP 65 environmental protection

• Integral 24 volt holding brake

• Integral 24 volt holding brake

• Positive air pressure kit

• Integral 24 volt holding brake

• Positive air pressure kit

• Non Flex and Continuous Flex Cables with SpeedTEC DIN Connectors

• Non Flex Cables with Circular Plastic Connectors

• Non Flex and Continuous Flex Cables with SpeedTEC DIN Connectors

• Non Flex and Continuous Flex Cables with SpeedTEC DIN Connectors

• Non Flex and Continuous Flex Cables with DIN Connectors

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• Form, fill and seal machines• High-speed packaging

machines• Material handling• Manufacturing & Assembly

• Packaging• Semi-Con• Winders• Pick and Place

• Form, fill and seal machines

• Secondary food packaging and handling

• Bottle filling

• Food and Beverage packaging and handling

• Life sciences and consumer products

HPK-Series™ High PowerMotors

• 460 V windings• base speed options of

1500 and 3000 RPM

• The precision of a servo motor combined with the high power and cost effectiveness of an induction motor

• Motor winding optimized to provide constant torque over a wide speed range.

• Low rotor inertia for higher acceleration rates.

• Equipped with shaft seal, automatic T-drains, corrosion resistant hardware, and gasketed junction box for improved environmental protection

• 96 – 607 Nm (849 – 8452 lb-in)

• Absolute high-resolution feedback with multi-turn option

RDD-Series™Rotary Direct Drive Motors

MP-Series™ Integrated LinearStages

MP-Series™/TL-Series™ Electric Cylinders

LDL-Series™ / LDC-Series™ Linear Motors

Key Features

Applications

Voltage / Travel & Speed

Feedback Options

Continuous StallTorque/Force

Additional Options

Cables

• Print• Converting• Automotive• Press Feed• Robotics & Indexing

• Flying Shears • Cartoning• Dispensing• Medical Assembly* Non-contact cutting such

as laser.

• Automotive, • Medical and Life Sciences• Food & Beverage• Assembly & Test• Material Handling• Packaging

• Material Handling• Form, fill and seal• Shape cutting• Solar panel scribing• Dispensing machines • Case Packing

• 460 V windings• up to 6000 RPM

• Bearingless, blind bore design for mounting directly to load which reduces energy consumption and system compliance.

• Eliminating mechanical transmission components helps improve system performance

• Simplified tuning helps reduce commissioning time

• 8.2 – 426 Nm(72.5 – 3770 lb-in)

• Absolute high-resolution feedback with multi-turn option

• 230 and 460 V • Velocities up to 5 m/s

(197 in/s) with direct drive models

• Fully integrated with RSLogix 5000 for fast and easy set up

• Three frame sizes for varying degrees of payload

• Bolt thru, toe clamp and T-slot mounting options for ease of installation

• Ballscrew versions for high thrust force applications

• Linear Motor Driven versions for high speed or high precision applications

• Direct drive model with peak forces to 601 N (135 lb)

• Ballscrew model with peak forces to 1212 N (273 lb)

• Direct drive model with incremental 5 micron resolution

• Ballscrew driven model with absolute high-resolution multi-turn

• 230 and 460 V • stroke lengths up

to 800 mm• Speeds up to 1m/sec

• Flexible, efficient servo controlled rod actuation

• Clean, energy efficient alternative to fluid power

• Fully assembled, ready to install

• Flexible positioning for parts, tools, set works, etc.

• Dynamic, precise response for a wide range of linear motion applications

• Available in 5 frame sizes and numerous configurations for easier mechanical integration

• 240 -7784 N (54 - 1750 lb.f)

• Peak thrusts to 14500 N (3300lb.s)

• Absolute high-resolution multi-turn feedback

• 230 and 460 V • Up to 10 m/s and 10 gs

• High levels of acceleration and servo responsiveness to increase throughput

• No mechanical wear items results in highly reliable motion

• Optional encoder resolution to suite a wide variety of applications

• Connect directly to the payload, eliminating any need for inertia matching

• Peak thrust to 5446 N

• User supplied

• Integral 24 volt holding brake

• Integral 24 volt holding brake

• Numerous rod end attachments and mounting bracket options

MP-Series™ Multi-Axis Linear Stages

• Pick & Place • Dispensing • Inspection • Cutting

• 230 and 460VAC • Speeds vary by payload

• Pre-assembled and pre-aligned 2-axis combinations simplifies installation

• X/Y and X/Z-axis configurations to satisfy a variety of application needs

• Ball screw and linear motor combinations for a variety of application needs

• Customizable combinations also available such as MPAS-Series Linear Stages and MPAR-SeriesElectric Actuators"

• Peak thrust to 2500 N

• Non Flex and Continuous Flex Cables with DIN Connectors

• Non Flex and Continuous Flex Cables with SpeedTEC DIN Connectors

• MPAR: Non Flex and Continuous Flex Cables with SpeedTEC DIN Connectors

• TLAR: Non Flex Cables with Circular Plastic Connectors

• Non Flex and Continuous Flex Cables with SpeedTEC DIN Connectors

• Non Flex and Continuous Flex Cables with SpeedTECDIN Connectors

• Non Flex and Continuous Flex Cables with SpeedTECDIN Connectors

• Ballscrew/servo motor driven with high resolution multi-turn absolute

• Integral 24 volt holding brake

• High power packaging • Converting• Material handling • Flying Knife• Metal forming• Injection molding

Kinetix® Servo Motors and Actuators At-A-Glance

18

RSLogix™ 5000 Software

Drives and Motion Accelerator Toolkit

This collection of design tools can help you significantly reduce the time and cost of developing a new application using Rockwell Automation equipment, especially PowerFlex® AC Drives and Kinetix® Servo Drives

Motion Instructions are integrated into RSLogix 5000 Software for Fast, Convenient Programming• One software package, RSLogix 5000, provides complete support for drive

configuration, programming, commissioning, diagnostics and maintenance.• Extensive library of 41 motion instructions provides a broad range of basic

and advanced motion functionality including time and position camming (TCAM, PCAM), linear and circular interpolation, kinematics and high speed event handling support

Integrated Motion Configuration and Commissioning Makes Drive Control Easy• Drive, motor and actuator selection and configuration is simplified by use of catalog numbers. This out-of-the-box “connect and run”

support eliminates the need for complex drive/motor/actuator configuration and tuning.• Create tags once and use enterprise-wide

Powerful Diagnostics to Identify and Resolve Problems• Time stamped faults and alarms log provides precise drive speed and position regulation• With remote diagnostics, detailed drive and motor status information is available anywhere in the Logix system, allowing you to

remotely manage applications where needed.

Toolkit provides sets of modules that are combined to produce:• An initial Bill of Material• A beginning set of CAD drawings for wiring diagrams and panel layouts• An initial logic program written around the specific products used by

the application• Initial HMI screens designed around the specific products used by

the application

Information is delivered in a modular format.• Module provides control and information for individual product or function• Selecting specific modules allows you to tailor the application

• Modules are designed to interact in standard understandable and usable ways• Selects the specific modules needed for the application• Selected modules are combined, using standard design tools, to build

starting BOM, CAD, Logic and HMI application files

Motion Analyzer Software At-a-Glance

Solution List

Motor and Drive Selection

• Select solutions from the entire catalogue or specify which products you typically purchase and stock• Prioritize results based on over a dozen categories, including price, temperature or power consumption

• View which products will meet application needs based on load and profile data• Select a linear actuator to include in the system analysis• Select several motor families and one drive family to include in system analysis• Compatible motor/drive combinations will be displayed

Profile Editor• Graphical profile editor allows you to create industry-standard motion profiles• Export profiles to RSLogix™ 5000 for ControlLogix® processors as time or position-based CAM or add-on instructions (AOIs)• Design profiles based on distance, velocity, or acceleration

Bill of Materials• Finalize your design with a shunt analysis• Quickly create a Bill of Materials to order a complete Kinetix® motion system

Load Type SelectorMultiple ways to enter application load information:• Basic linear and rotary loads• Templates to help model standard applications• Complex rotary loads• Loads modeled in SolidWorks®

Enhanced workflow and graphical user interfaces make it easier to enter and validate application data

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www.klinkmann.com

Rockwell_Power_Motion_Control_Motion_Family_Brochure_en_0812.pdf