Knauf Alutop Technical Datasheet

New

Drywall Systems

Knauf alutop® Access Panels

Standard Access Panels - REVO for Ceilings, Drywall Partitions, and Furrings

Fire-Resistant Access Panels - F-TEC for Ceilings, Installation Shaft Walls and Solid Walls

Special Access Panels - AIRTIGHT and DUST-PROOF

TNATSISER-TNATCEFNISID-

■Knauf alutop® REVO 12.5 / 18 Variant / 25 Variant

■Knauf alutop® F-TEC Fire-Resistant Access Panels

2009-04

- FIRE PROTECTION for Drywall Partitions

Technical Data Sheet D11 2008-08

D11 Knauf Board Ceilings

D112 – metal grid CD 60x27

D113 – flush metal grid CD 60x27

NewDesign options for fire protection

F30 to F90 solely from below and from above

The structural, statical properties, and characteristic building physics of Knauf systems can solely be ensured with the exclusive use of Knauf system components, or other products expressly recommended by Knauf.

Ar-na-fett 12,6 mm

Ar-na-fett 12 mm

b b(Ar-na-light 11 mm

Hinweis Auf Anfrage ist eine differenzierte Bemessung der Deckenunterkonstruktion möglich.

Ar-na-fett 12 mm Ar-na-light 12 mm

Ar-na-light 11 mm

Gerade Rundlochung 8/18 RDurchlaufende Lochungen

Ar-na-light 11 mm

Frag

en??

?Fr

agen

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Text Text TextText Text Text

Text Text TextText Text Text

Knauf alutop® Access PanelsContents

Product Overview 3

Surfaces are being subjected to ever more stringent demands. Knauf alutop® Standard Access Panels REVO satisfy requirements ofthis type for cladding thickness from 12.5 mm to 25 mm in any locationwhere there are no building physical requirements. The flush bondedDiamant board allows for flawless surfaces with minimal effort.

REVO 4

Fire-Resistant - one single type for all occasionsKnauf alutop® Fire-Resistant Access Panels F-TECOne type of panel, universally usable for ceilings, shaft walls, or

in solid walls and for cladding thickness up to 25 or 50 mm. Available for fireresistance classes F30 up to F120, optionally in combination with airtightness,dust-proofness, and smoke-proofness. Installation at a later time is also easydue to the attachment fitting. The flush bonded Diamant board allows forflawless surfaces with minimal effort.

F-TEC F30 / F-TEC F90 / F-TEC F120 6

Fire-Resistance - cost-effectiveKnauf alutop® Access Panels FIRE PROTECTION PARTITION,Particularly in large construction projects where requirementsof cladding thickess, fire resistance, size, and installation loca-tions are fixed from the beginning, Knauf offers cost-effectivesolutions.

FIRE PROTECTION PARTITION 8

The Knauf alutop® Access Panels AIRTIGHT and DUST-PROOF preventspenetration of air and dust in ceilings and walls without fire-resistancerequirements with a cladding thickness of up to 25 mm, even with overpressure or low pressure.

The Knauf alutop® Access Panel DISINFECTANT-RESISTANT is special-ly designed for handling air-communicable diseases which are to be treated as per quarantine laws in infection quarantine stations in hospitals where thesealing of ventilation systems in ceilings or walls (without fire resistance re-quirements) must be guaranteed.

AIRTIGHT and DUST-PROOF / DISINFECTANT-RESISTANT

9

Access Panels for Tiling 10

Specifications 11

Order Information, Construction 13

Installation, Jointing, Surface treatment, Proofs

14

�

Ar-na-fett 12,6 mm

Ar-na-fett 12 mm

b b(Ar-na-light 11 mm

Hinweis Auf Anfrage ist eine differenzierte Bemessung der Deckenunterkonstruktion möglich.

Ar-na-fett 12 mm

Ar-na-fett 12,6 mmAr-na-light 12 mm

Ar-na-fett 12 mm Ar-na-light 12 mm

*) Ar-na-light 11 mm

*) Ar-na-light 11 mm

Ar-na-light 11 mm

Ar-na-light 11 mm

Gerade Rundlochung 8/18 RDurchlaufende Lochungen

Ar-na-light 11 mm

Ar-na-fett 12 mm

Ar-na-fett 12,6 mm

c

Frag

en??

?Fr

agen

????

Knauf alutop® Access PanelsProduct Overview

REVO 12.5 REVO 18 Variant REVO 25 Variant

for 12.5 mm for 15 and 18 mm for 20 and 25 mm

200 x 200 mm 200 x 200 mm 200 x 200 mm

300 x 300 mm 300 x 300 mm 300 x 300 mm

400 x 400 mm 400 x 400 mm 400 x 400 mm

500 x 500 mm 500 x 500 mm 500 x 500 mm

600 x 600 mm 600 x 600 mm 600 x 600 mm

600 x 1200 mm 600 x 1200 mm 600 x 1200 mm

700 x 700 mm 700 x 700 mm 700 x 700 mm

800 x 800 mm 800 x 800 mm 800 x 800 mm

900 x 900 mm 900 x 900 mm 900 x 900 mm

1000 x 1000 mm 1000 x 1000 mm 1000 x 1000 mm

1100 x 1100 mm 1100 x 1100 mm 1100 x 1100 mm

1200 x 1200 mm 1200 x 1200 mm 1200 x 1200 mm

≥ 1200 mm (multipart) ≥ 1200 mm (multipart) ≥ 1200 mm (multipart)

Any intermediate size available

0 / F1209FCET-F03FCET-F

for 12.5 to 25 mm for 25 to 50 mm

300 x 300 mm 300 x 300 mm

400 x 400 mm 400 x 400 mm

500 x 500 mm 500 x 500 mm

600 x 600 mm 600 x 600 mm

700 x 700 mm -

800 x 800 mm -

Intermediate sizes by request

● Standardequipment

◦ Optional— Not available

REVO12.5

REVO 18 Variant

REVO 25 Variant

F-TECF30

F-TEC PARTI-TIONF90/F120

FIRE PROTECTIONAIRTIGHTandDUST-PROOF

DISINFEC-TANT-RESISTANT

X-Rayradiationshielding

Face board flush bonded ● ● ● ● ● ● ●

Sealing ◦ ● ● ● ● ● ●Intermediate sizes≥ 200 ≤ 600 mm ◦ ◦ ◦ ◦1) ◦

◦◦1) ◦1) — ◦1)

Intermediate sizes> 600 ≤ 800 mm ◦ ◦ ◦ ◦

◦ ◦ ◦ ◦

—

—

— — —

—

—

—

—

—

— —

— — —

———

————

————

— — — —

— —

—

——— —

—

— — —

— —

— — —

— — — —

—

◦ — —

Intermediate sizes> 800 ≤ 1200 mm ◦ ◦ ◦Universally suitable for various cladding thicknesses

— ● ● ● ● ●

●

Airtight and dust-proof ◦ ● ●

Smoke-proof ◦ ◦With factory-bonded perforated board ◦Designed for on-site installation of perforated board

◦Designed for on-site tiling ◦ ◦ ◦ ◦ ◦◦

◦

◦Four-square bolt or round cylinder lock ◦ ◦ ◦ ◦2) ◦ ◦

◦

◦2) ◦2)

Lock designed for

Water Resistant

profile cylinder ◦ ◦ ◦

Standard access panels for ceilings, drywall partitions andfurrings

Fire-resistant access panels for ceilings, shaft walls andsolid walls

The Complete Program

1) ≥ 300 mm 2) Four-square bolt not in combination with airtight, dust-proof, and smoke-proof options

Five Types for Any Occasion

●

●

●

�

Access Panel REVO 12.5

Copyright by Knauf Gips KG N:\ATE\HOFMANN\Revisionsklappen\Aktuelle-Alle-Klappen Stand 01.08 Seite 4

Examples - schematic drawingsInstallation in Knauf Ceiling Systems

Installation in Knauf Partition/Furring Systems

Size

Opening dimension of cladding(= size + 2x 5 mm)

Distance to the CD Channel 30 100

55

30

mm

basic ceiling / installation

REVO 18 Variant

15 mm

at least on two opposite sides 30 mm / 100 mm

Distance to the

Type 12.5 mm - with seal

6

30 100

30 50

Type 12.5 mm - with perforated board

(= clearance)

18 mm

REVO 25 Variant

20 mm 2x 12.5 / 25 mm

Frame spacer or

5

30

100

(= c

lear

ance

)

Size

Ope

ning

dim

ensi

onof

clad

ding

(=si

ze+

2x5

mm

)

5

30

100

if necessaryUW Profile as frame

e.g. CW Stud

Access Panel

REVO 12.5

12.5 mm

Installation of the ceiling, partition and furring systems

Type 12.5 mm - without seal

Type 12.5 mm - without seal

Note

spacer strip6

Frame spacer orspacer strip

2

Size

6Size

Possible Cladding Thicknesses

Size

CD Channel

Knauf Board

according to Knauf Technical Data Sheets

Exact size depends on perforation pattern

REVO 12.5

(frame)

Access Panels REVOStandard Access Panels for Ceilings, Drywall Partitions and Furrings

�

Examples - schematic drawings

Seite 5

Double metal grid (e.g. Knauf D112 Ceiling System)

a

Trimming of the substructureDepending on type and installation situation of the access panels,trimmer profiles made of UW Profiles are necessary

Stud spacing -a- continuous

Flush metal grid (e.g. Knauf D113 Ceiling System)

allatsnIsmetsySgnilieCfuanKninoitallatsnI tion in Knauf Partition/Furring Systems

Intermediate sizes

Sizes

200 x 200

300 x 300

400 x 400

500 x 500

600 x 600

600 x 1200

700 x 700

800 x 800

900 x 900

1000 x 1000

1100 x 1100

1200 x 1200

Seal

Type "screwed" ( 625 mm)

For on-site applic. of perforated boards ( 625 mm)

Factory-bonded perforated boards ( 900 x 900 mm)

For on-site tiling ( 600 x 800 mm)

Prepared for surface quality Q4 (on-site)

Four-square bolt

Round cylinder lock

Lock pre-designed for profile cylinder

Additional options

Multipart

(= clearance)

Claddingmm

12.5

15

18

20

2x 12.5 / 25

Spac

ing

ofca

rryin

gch

anne

ls

Additional substructureIf suspended channels need to be cut and replaced by an additionalchannel, additional suspensions are necessary

Spacing of furring channels

Spac

ing

ofca

rryin

gch

anne

ls

aa

Stud spacing -a- with cut stud and trimmer profiles


aaa

mm

Standard equipment

e.g. CW StudUW Profile

e.g. CW Stud

CD Channel

REVO 12.5 REVO 18 VariantREVO 25 Variant

REVO 12.5

REVO 18 Variant

REVO 25 Variant

REVO

REVOREVO

REVO

1)

1) without seal ( 625 mm)

Copyright by Knauf Gips KG N:\ATE\HOFMANN\Revisionsklappen\Aktuelle-Alle-Klappen Stand 01.08

CD Profile

Access Panels REVOStandard Access Panels for Ceilings, Drywall Partitions, and Furrings

�

Seite 6

Examples - schematic drawingsInstallation in Knauf Ceiling Systems

Installation in Knauf Shaft Wall Systems

Ceiling and shaft wall systems with fire resistance

F-TEC F30

12.5 mm 15 mm

18 mm 20 mm

2x 12.5 / 25 mm

Spacer strip

F-TEC F90

25 + 18 mm 2x 25 mm

Opening dimension of cladding

Access Panel F-TEC F30

2x 20 mm

Clearance(= size - 19 mm)

(= size + 2x 55 mm)

2x 12.5 / 25 mm

Type F-TEC F30 (2x 12.5 mm)

Type F-TEC F90 / F-TEC F120

Ope

ning

dim

ensi

onof

clad

ding

Cle

aran

ce(=

size

-19

mm

)

(= s

ize

+ 2x

55 m

m)

Access Panel

UW Profile (trimmer)

Type F-TEC F120 (2x 25 mm)

Note

according to Knauf Technical Data Sheets

70

mm

basic ceiling / installationDistance to the

Screw metal steel mountinglinks to CD Channel

F30: 70 mmbasic wall / installationDistance to the

Size

Size

Spacer strip Spacer strip

Spacer strip

CD/CW/UW Profile

pirtsrecapSeliforPWU/WC/DC

Possible Cladding Thicknesses

pirtsrecapSpirtsrecapS

80

mm

F120: 80 mm

CD Channel

Knauf Boards FR

CW Stud


F-TEC F120

(frame)

Also suitable for solid walls. Contact Knauf technical department for additionaltechnical drawings for solid wall applications.

Access Panels F-TEC F30 / F-TEC F90 / F-TEC 120Fire-Resistant Access Panels for Ceilings, Shaft Walls and Solid Walls

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Seite 7

Double metal grid (e.g. D112)

a

Trimming of the substructureDepending on type and installation situation of the access panels,trimmer profiles or frames made of profiles are necessary

Stud spacing -a- continuous studs

Flush metal grid (e.g. D113)

tsnIsmetsySgnilieCfuanKninoitallatsnI allation in Knauf Shaft Wall Systems

Intermediate sizes

Sizes

300 x 300

400 x 400

500 x 500

600 x 600

700 x 700

800 x 800

Airtight and dust-proof ( 600 x 600 mm)

Four-square bolt

Round cylinder lock

Additional options

Fireboard face

mmCladding mm

12.5

Spac

ing

ofca

rryin

gch

anne

ls

Additional substructure

If suspended channels need to be cut and replaced by additionalchannels, additional suspensions are necessary


Spac

ing

ofca

rryin

gch

anne

ls

aa



aaa

15

18

20

2x 12.5 / 25

2x 20

25 + 18

2x 25

Smoke-proof ( 600 x 600 mm)

(Size - 19 mm = clearance)

On request

Alternative suspension locations4 additional suspensions

CW Stud

UW Profile

CW Stud

UW Profile

F-TEC F30 F-TEC F90 / F-TEC F120

2x 25

F-TEC F30

F-TEC F90

F-TEC F120

F-TEC F30 F-TEC F90 / F-TEC F120

F-TEC

F-TECF-TEC

CET-FCET-F

If the installation of the access panel is performed at a later time,the cladding is sawed out. Apply frame made of circumferential profilepieces (UW or CW) and screw attach (spacing of screws 150 mm).

Subsequent installation in finished shaft walls is possible

CW Stud


2x 12.5 / 25

For on-site tiling

CD Profile

CD Channel

Access Panels F-TEC F30 / F-TEC F90 / F-TEC F120Fire-Resistant Access Panels for Ceilings, Shaft Walls and Solid Walls

�


Seite 11

Sizes

300 x 300

mm

400 x 400

500 x 500

600 x 600

Cladding

12.5

2x 12.5 / 25

2x 15

mm

Intermediate sizes

Four-square bolt

Round cylinder lock

Additional options

Lock pre-designed for profile cylinder

a

Trimming of the substructureDepending on type and installation situation of the access panels,trimmer profiles made of UW Profiles are necessary

aa


aaa

Stud spacing -a- continuous stud

Type F90 (2x 12.5 mm)

Installation in Knauf Partition Systems6

30

100

6

UW Profile as trimmer

e.g. CW Stud

FIRE PROTECTIONAccess Panel

Fire-resistant partition constructions according to Knauf Technical Data Sheets

Note

(=cl

eara

nce)

Size

Ope

ning

dim

ensi

onof

clad

ding

(=si

ze+

2x6

mm

)



F30 F30

PARTITION

PARTITION

Access Panel

Access Panel

FIRE

FIRE

(= clearance)

Knauf Boards FR


1)

1) Max. tested size 510 x 810 mm

30

100

For on-site tiling

PROTECTION

PARTITION

PROTECTION

Access Panel FIRE PROTECTION PARTITIONFire Resistance Class F30 / F90 / F120

F90 F120 F90 F120

�


Seite 13

Airtight and Dust-Proof Installation in Knauf Ceiling, Partition and Furring Systems

DISINFECTANT-RESISTANT, airtight and dust-proof

Sizes

300 x 300

mm

400 x 400

500 x 500

Claddingmm

Intermediate sizes

Round cylinder lock

Additional options

12.5

2x 12.5 / 25

600 x 600

Sizes

400 x 400

mm

600 x 600

Claddingmm

Intermediate sizes

Lock

Additional options

12.5

2x 12.5 / 25

Not available

Not available

Type 2x 12.5 mm


Clearance(= size - 19 mm)

(= size + 2x 55 mm)

Size


Size(= clearance)

(= size + 2x 65 mm)

Type 2x 12.5 mm

50

mm

50

mm

Vertical section ceiling

CD Channel (frame)

CD Channel (frame)

AIRTIGHT and DUST-PROOFAccess Panel

DISINFECTANT-RESISTANTAccess Panel

(Size - 19 mm= clearance)

(= clearance)

Vertical section ceiling

Knauf Boards

Knauf Boards

Circumferential profiles are required

Circumferential profiles are required.

Construction of ceiling, partition or furring systems according to Knauf Technical Data Sheets.

Note


Tested for airtightness up to 750 pascal, over-pressure or low pressure

For on-site tiling

Installation in Knauf Ceiling, Partition and Furring Systems

In case of installation in ceilings additional suspenders are required in the corners.

In case of installation in ceilings additional suspenders are required in the corners.

AIRTIGHT and DUST-PROOF / DISINFECTANT-RESISTANTWithout Fire Resistance for Ceilings, Drywall Partitions and Furrings

�

Copyright by Knauf Gips KG N:\ATE\HOFMANN\Revisionsklappen\Aktuelle-Alle-Klappen Stand 01.08 Seite 14

Example: REVO - schematic drawings

View

Notes

The access panel is configured based on the tile pattern. Information on the dimensionsof the tiles (W x H), width of joints and adhesive thickness are required.

Laying of tile in thin-bed application only

Exact size depends on format of tiles.

Size(= clearance)

Size

(=cl

eara

nce)

Fire resistance is optional

= width of tiling joint= tile format FUFL

Sections

FLFU

UFUF

FL

Size

(=cl

eara

nce)

Insert seal(included in scope of delivery)

FL FU UFUF FL

Size(= clearance)

Horizontal section

Vertical section

Construction of ceiling, partition, shaft wall or furring systems according to

TileW x H

Fill outer frame after installation of access panel and applytiles exactly along the outer frame.

Tile adhesive

Tile

Knauf Technical Data Sheets.

Knauf alutop® Access PanelsFor Tiling

10

Knauf alutop® Access PanelsSpecifications

Item Description No. of units Unit price Total price

......Standard access panel for ceiling / wall *, cladding thickness 12.5 mmDeliver and install access panel for suspended ceiling/non-load bearing, room-enclosing drywall partition/ independent furring *, configured for installation in 12.5 mm thick clad constructions, as standard configuration,with flush bonded/ screwed * Knauf Diamant hard gypsum board (FM) 12.5 mm/ perforated board face *, size (clearance): ........x ....... mm,securing of the hatch using self-adjusting clasping springs, with a lock- and hinge mechanism that is integrated in the frame corners and concealed. Equipped with round cylinder lock / four-square bolt / lock, designed for profile cylinders *,*.Product / system: Knauf alutop® Standard Access Panel REVO 12.5 ......... pcs ........AED / QR / BHD ........AED / QR / BHD

......Standard access panel for ceiling / wall *, cladding thickness 15/ 18 * mmDeliver and install access panel for suspended ceiling/ non-load bearing, room-enclosing drywall partition/ independent furring *,configured for installation in 15/ 18 * mm thick clad constructions,as standard configuration, with flush bonded Knauf Diamant hard gypsum board (FM) 12.5 mm, size (clearance): ........x ........ mm,securing of the hatch using self-adjusting clasping springs,with a lock- and hinge mechanism that is integrated in the frame corners and concealed.Equipped with round cylinder lock / four-square bolt / lock, designed for profile cylinders *.* Product / system: Knauf alutop® Standard Access Panel REVO 18 Variant

......Standard access panel for ceiling / wall *, cladding thickness 20/ 25 * mmDeliver and install access panel for suspended ceiling/ non-load bearing, room-enclosing drywall partition/ independent furring *,configured for installation in 20/ 25 * mm clad constructions,as standard configuration, with flush bonded Knauf Diamant hard gypsum board (FM) 12.5 mm, size (clearance): ........ x ........ mm,securing of the hatch using self-adjusting clasping springs,with a lock- and hinge mechanism that is integrated in the frame corners and concealed.Equipped with round cylinder lock / four-square bolt / lock, designed for profile cylinders *.* Product / system: Knauf alutop® Standard Access Panel REVO 25 Variant

......Fire-resistant access panel F30 for ceiling/ shaft wall/ solid wall *Deliver and install access panel for suspended ceiling/ shaft wall *,configured for installation in 12.5/ 15/ 18/ 20/ 25 * mm clad constructions/ solid wall *,as fire-resistant configuration, fire resistance class DIN 4102-2: F30,with flush bonded Knauf Diamant hard gypsum board (FM) size (clearance + 19 mm): .......x .......mm, securing of the hatch using self-adjusting clasping springs, with a concealed lock- and hinge mechanism.Airtight and dust-proof (class 4 to 5) acc. to DIN EN 1026 + DIN EN 12211,*Equipped with round cylinder lock / four-square bolt *.*Product / system: Knauf alutop® Fire-Resistant Access Panel F-TEC F30

......Fire-resistant access panel F90 for ceiling/ shaft wall/ solid wall *Deliver and install access panel for suspended ceiling/ shaft wall *,configured for installation in 25/ 30/ 40/ 43/ 50 * mm clad constructions/ solid wall *,as fire-resistant configuration, fire resistance class DIN 4102-2: F90,with flush bonded Knauf Diamant hard gypsum board (FM) size (clearance + 19 mm): ........ x ........ mm, securing of the hatch using self-adjusting clasping springs, with a concealed lock- and hinge mechanism.Airtight and dust-proof (class 4 to 5) acc. to DIN EN 1026 + DIN EN 12211/smoke proof following DIN 18095-2 *,* Equipped with round cylinder lock / four-square bolt *.*Product / system: Knauf alutop® Fire-Resistant Access Panel F-TEC F90

* Cancel not applicable items Sub-total ............... AED / QR / BHD

......... pcs ........AED / QR / BHD ........AED / QR / BHD



11

Knauf alutop® Access PanelsSpecifications

Item Description

......Airtight and dust-proof access panel for ceiling/ wall *, cladding thickness 12.5/ 25 * mmDeliver and install access panel for suspended ceiling/ non-load bearing, room-enclosing drywall partition/ furring *,configured for installation in 12.5/ 25 * mm clad constructions,as airtight and dust-proof configuration (class 4 to 5) DIN EN 1026 + DIN EN 12211, *,with flush bonded Knauf Diamant hard gypsum board (FM), size (clearance + 19 mm): ........x ........mm, securing of the hatch using self-adjusting clasping springs, with a concealed lock- and hinge mechanism.Equipped with round cylinder lock.*Product/ system: Knauf alutop® Access Panel AIRTIGHT and DUST-PROOF

......

Disinfectant-resistant access panel for ceiling / wall *, cladding thickness 12.5/ 25 * mmand install access panel for suspended ceiling/ non-load-bearing, room-enclosing drywall partition/ independent furring *, configured for installation in 12.5/ 25 * mm clad constructions, as disinfectant-resistant configuration (acc. to TRGS 522), with bonded plastic panel and anodized aluminium face plate, size (clearance): 400 x 400 / 600 x 600 * mm, securing of the hatch using self-adjusting clasping springs, with a concealed lock- and hinge mechanism.Product/ system: Knauf alutop® Access Panel DISINFECTANT-RESISTANT

...... Cutout section as upgrade for ceiling/drywall partition/ shaft wall *,.................mmnisnoisnemid,ralugnatcer

...... Reinforce substructure at opening,CD Profile/ CW Profile/ UW Profile * DIN 18182-1, metal gauge 0.6 mm,as upgrade for ceiling lining/ceiling/drywall partition/shaft wall *,

.................mmnisnoisnemid,ralugnatcer

...... Upgrade for specified access panel, for round design,Securing chain for hatch, clearance dimension Ø 250 mm/ 400 mm/ in mm ............ *.

.tniojlenapsseccafognilliftneuqesbuS......

* Cancel not applicable items Sub-total ...............AED / QR / BHD

......Fire-resistant access panel F120 for ceiling/ shaft wall/ solid wall *

Deliver and install access panel for suspended ceiling/ shaft wall *, configured for installation in 25/ 30/ 40/ 43/ 50 * mm clad constructions/ solid wall *, as fire-resistant configuration, fire resistance class DIN 4102-2: F120, with flush bonded Knauf Diamant hard gypsum board (FM) size (clearance + 19 mm): ........ x ........ mm, securing of the hatch using self-adjusting clasping springs, with a concealed lock- and hinge mechanism. Airtight and dust-proof (class 4 to 5) acc. to DIN EN 1026 + DIN EN 12211/smoke proof following DIN 18095-2 *,* Equipped with round cylinder lock / four-square bolt *.*Product / system: Knauf alutop® Fire-Resistant Access Panel F-TEC F120 ......... pcs ........AED / QR / BHD ........AED / QR / BHD








No. of units Unit price Total price

......Fire-resistant access panel F30 / F90 / F120 * for drywall partitionDeliver and install access panel for non-load bearing, room-enclosing drywall partition configured for installation in 12.5 / 25 / 30 * mm clad constructions,as fire-resistant configuration, fire resistance class DIN 4102-2: F30 / F90 / F120 *,with flush screwed Knauf FRsize (clearance): ....... x ....... mm, securing of the hatch using self-adjusting clasping springs, with a concealed lock- and hinge mechanism.Equipped with round cylinder lock / four-square bolt/ lock, designed for profile cylinders *.*Product/ system: Knauf alutop® Access Panel FIRE PROTECTION PARTITION F30 / F90 / F120 *

1�

Knauf alutop® Access PanelsOrder Information, Construction

Construction

Select access panels considering cladding thick-ness of the Knauf systems.Knauf alutop® panels consist of a firm outer alu-minum frame, and an openable and fully detach-able hatch. REVO and F-TEC are equipped withflush bonded or screwed face board made ofKnauf Diamant or Fireboard A1, applied either atthe factory or on-site. Outer frame and hatch ofthe access panels are reinforced on the rear sideusing corner connectors. The hatch is fixed flushwith the outer frame using special Knauf alutop®

locks and hinge brackets. A joint width of only ap-prox. 1.5 mm is visible between the outer frameand the hatch when fully mounted. With rectangular ceiling access panels, the lockand hinge system is always mounted on the longside.

REVOStandard access panels for installation in ceil-ings, drywall partitions and furrings without spe-cific building physical requirements.

REVO 12.5 for 12.5 mm cladding thicknessREVO 18 Variant for 15 and 18 mm claddingthicknessREVO 25 Variant for 20 and 25 mm claddingthickness

Installation with trimmer profiles, if necessary.Suitable for subsequent installation in finishedwalls/ceilings.Use of round cylinder or profile cylinder locks andfour-square bolting is also optional.

F-TECFire-resistant access panels for universal instal-lation in ceilings, shaft walls (single-side clad dry-wall partitions) and solid walls (DIN 4102-4) withfire protection requirements for fire resistanceclasses F30, F90 and F120, for all commoncladding thicknesses in Knauf Systems. Installationwith additional substructure/trimmer profiles/frames.Fire-resistant F-TEC access panels can also, op-tionally, be designed in combination with airtight,dust-proof and smoke-proof options. Suitablefor subsequent installation in finished walls/ceil-ings. Installation of round cylinder locks and four-square bolt is also optional.

AIRTIGHT and DUST-PROOFAccess panels for universal installation in ceil-ings, drywall partitions and furrings. Airtight anddust-proof according to DIN EN 1026 and DIN EN12211 (for combination with fire resistance, seeF-TEC) for all common cladding thicknesses inKnauf Systems. Installation with additionalmetal frame/grid/trimmer profiles.

DISINFECTANT-RESISTANTAccess panels for universal installation in cei-lings, walls, and furrings. Disinfectant resistancefollowing TRGS 522, for cladding thicknesses12.5 / 2x12.5 and 25 mm. Seals are to be re-placed after one year maximum, after max. 15gassing procedures, or after reaching a specified level of leakage. Installation with additional metalframe/grid/trimmer profiles.

Order Information

Required specifications for ordering: Size of the installed access panelMounting component (e. g, ceiling, shaft wall...)Cladding thickness Type of cladding Fire resistance class, if necessary

Special details/additional optionsAccess panels for tiling:Specify tile dimensions, joint width, adhesive

thickness, tile thickness and cladding thick-ness;The exact clearance is determined through thetile format.Access panels for perforated board ceilings: Specify perforation pattern and the color ofthe fleece. The exact clearance is determinedthrough the perforation pattern.Either on-site application of perforated board orperforated board is bonded at the factory.

Special configurations (e.g., access panelswith lead sheet lamination, splash water proofetc.) on request Airtight and dust-proofSmoke-proofDesigned for on-site applied surface quality Q4on requestMultipart configuration Round cylinder lock, lock designed for profilecylinder or four-square bolt

FIRE PROTECTION PARTITIONFire-resistant access panels for drywall partitionswith fire protection requirements F30, F90 and F120, for cladding thicknesses 12.5, 25 and 30 mm. Installation with additional metal frame/trimmer profiles. Optionally, fire-resistant access pan-els with round cylinder locks, locks designed forprofile cylinders or equipped with four-square bolt.

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Knauf alutop® Access PanelsInstallation, Jointing, Surface Treatment, Proofs

Proofs

Fire resistance (ABP)Suspended ceilings: P 3400/4965 (F30/F90 solely)P-3935/4719 (F30/F90 with basic ceiling)

Drywall partitions W11:P-3310/563/07 (F30/F90)

Installation shaft walls:W628: P-3077/0679 (F30)

P-3078/0689 (F90)W629: P-3079/0699 (F30/F90)W630: P-3969/2222 (F30/F90)Solid walls: P-3295/2366

Disinfectant resistanceTÜV report BB-NEG2-LEI/RiF Nr. 552397/001

Airtightness and dust-proofness acc. to DIN EN 1026:200-09 + DIN EN 12211:2000-12Test report 104 24358

Smoke proofness following DIN EN 18095-2:1991-03Test report 281 24570

Surface Treatment

Surface treatment of the access panels with gyp-sum board face following Knauf Technical DataSheet for the respective system. For tile coveringobserve instructions on page 10.

Note to the painterGenerally remove the access panel hatch beforecoating and paint separately so that no paint pen-etrates the narrow joint between the hatch andthe outer frame. Thoroughly clean outer frame,hatch, and particularly the seal.

Installation

GeneralInstallation of access panels as per accompany-ing application instructions, installation of KnaufSystems in accordance with relevant currentKnauf Technical Data Sheets. Cladding screwedto frame using Drywall Screws TB or TN (see de-tail pages). CAUTION: Length of screw deter-mined by cladding. Minimum 3 pieces per frameside. Distance between screws maximum 150mm. Predrilling only necessary with access pan-els FIRE PROTECTION CEILING. No boardjoints of the cladding are allowed near the ac-cess panel.With wall access panels, a clearance of ≥ 40 mm(DISINFECTANT-RESISTANT: 50 mm) must beensured in the upper third of the rear side of thehatch for opening the panel.

REVO and FIRE PROTECTION PARTITIONCut out opening 12 mm (with REVO 12.5 withoutseal 10 mm) larger than the access panel size(= clearance).If necessary, install additional trimmer profilesmade of CD- or CW profiles based on the dimen-sions of the access panel, maintain distances be-tween the cutout section and CD- or UW profilesof 30 mm minimum and 100 mm maximum (withwalls for the trimmer profiles, with ceilings on atleast two opposite sides). Additional suspendersare required for replacing suspended ceiling pro-files.Place the outer frame of the access panel in theopening, lay it on the cladding, align and screw

attach. Subsequently insert hatch and check lockfor proper functioning. If the distance to the in-stallations in the wall or ceiling is less than 200mm, it is necessary to perform the installation ofthe outer frame in the gypsum board before the cladding.

Jointing

Fill outer frame of access panel and the ceiling-/wall surface with Uniflott, Fugenfuller or Readyfix.Recommended: With access panels F-TEC,

It is not necessary to fill or skim the joint be-tween hatch frame and hatch face when usingflush bonded gypsum boards (REVO/F-TEC) upto Q2; otherwise skim coat panel on the entire

Application can either be performed while instal-ling the metal grid or at a later time. Cut out ope-ning 5 mm larger than the gypsum frame of theaccess panel. Install trimmer profile frame madeof CD or CW/UW Profiles according to the size ofthe access panel In case of installation in ceilings,also attach 4 additional suspenders in the cornerareas of the access panel. Lay gypsum board fra-mes of the access panel on the trimmer profiles,

Access panels F-TEC, AIRTIGHT and DUST-PROOF, and DISINFECTANT-RESISTANT

align and screw attach. With F-TEC F90 and F120 in ceiling, screw metal sheet mounting links to CD Profile trimmer frame. Subsequently insert hatch and check lock for proper functioning.

AIRTIGHT and DUST-PROOF, as well asDISINFECTANT RESISTANT fill joint betweenceiling/wall surface and gypsum board framewith Knauf Joint Tape.

surface with Uniflott; or Readyfix For surfacequalilty level Q3 with REVO/F-TEC: Scrape skim hatch face.Configuration for quality level Q4 on request.After filling, thoroughly clean outer frame,hatch, and particularly the seal.

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D11 Knauf Board CeilingsConstruction, Application

Construction

Knauf Board Ceilings are anchored directly to the basic ceiling as a ceiling lining, or with a suspen-sion as suspended ceiling.Knauf Boards are screwed on a metal grid made of carrying channels and furring channels (D112)or on a flush metal grid made of long and cross channels (D113).Select board type considering technical and build-ing physical requirements.

Settlement joints have to be taken over into the construction of the ceiling system.Use control joints in the case of ceiling areas over approx. 15 m length, or for narrow ceiling spaces caused by a break of a wall. Separate gypsum boards from building elements made with materials other than gypsum, especial-ly columns, by creating control joints that allow for movement, e.g. shadow gap.

Knauf profi les are delivered galvanized. This cor-rosion protective coating is sufficient for indoor rooms, including bathrooms and kitchens in pri-vate housing. For other areas, e.g. exposed to out-door air, additional corrosion protection is neces-sary (see DIN 18168-1 table 2).

Application

SubstructureAnchoring to basic ceilings made of

●reinforced concrete: Knauf Ceiling Steel Dowel

(used in accordance with Construction Supervi-sory Permit no. Z-21.1-1519),

● other building materials: anchors have to be per-mitted and standardized for the building material being used.

Fire protection from above: Use anchor that is ap-proved for fire protection purposes (Knauf Ceiling Steel Dowel). Suspension of channels only with

suspenders according to page 10 (consider addi-tional measures).

Suspend with Hanging Wire and Ankerfix Rapid Hanger (lock lever), Universal Connector, Universal Bracket, Nonius Hanger (screw with channel in case of fire protection from above or total ceiling weight of ≥ 0.4 kN/m²) or Nonius

Stirrup. Secure Nonius Pin against sliding out.

For spacings of anchors and channels or battens see tables of systems. Connect carrying battens / channels with suspenders and align planely in re-quired height.

Connections of channels / battens

● D112: carrying CD channel to furring CD Chan-nel with CD Intersection Connector or Clips for CD 60x27

● D113: long CD channel to cross CD Channel with Flush Connector or Universal Connectors

Connection to wall with UD Runner 28/27 as load-bearing connection, installation aid or in case of fire protection; fastening with anchor that is suitable for the respective building material, spacing of fas-teners 1 m max. (non load-bearing) resp. 625 mm max. (load-bearing). For sound protection require-ments seal up carefully with acoustical sealant ac-cording to DIN 4109, supplement 1, chapter 5.2; porous sealant strips like Sealing Tape are usually not suitable in this case.

CladdingApply boards laterally to furring channels (D11212/ D113).Apply cut edge joints on battens / channel and stagger them for at least 400 mm. Start fastening of Knauf boards either in the mid-dle or at a corner in order to prevent upsetting deformation. Press boards firmly on to the grid and screw with Drywall Screws TN according to page 3.Carry out connections to other construction-al components with paper tape and putty cover connection with runner/ board strips in case offire protection.

Notes

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Other publications available

Knauf Drywall Systems publishes updated technical information on various products and topics. In order to

request any of the brochures listed below, please contact our office at the address given below.

Knauf Drywall Systems Guide

Knauf Access Panels Brochure

Knauf Drywall Tools Brochure

Knauf Drywall Training Brochure

Knauf Cleaneo Acoustic Ceilings Brochure

D11 Knauf Ceilings Technical Datasheet

W11 Knauf Partitions Technical Datasheet

D12 Knauf Cleaneo Acoustic Ceilings Technical Datasheet

Tel.: +971 4 337 7170

Fax: +971 4 334 9659

www.knauf.ae

AP/engl./UAE/04.09

The information given in this document is believed to be current and accurate as at the date of publication, but no warranty express or implied is given. Updates will not be automatically issued. As part

of our policy of continuous product development, we reserve the right to revise specification and pricing without notice. The information given in this publication is provided for guidance only and is

correct to the best of our knowledge and belief. It is inevitably generalized and users should satisfy themselves as to its sustainability for the specific circumstances in which they seek to apply it.

Knauf LLC P.O.Box 112871 Dubai United Arab Emirates

Documents

Knauf Alutop Technical Datasheet