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KNURLING AT THE HIGHEST LEVEL
PRECISIONCUSTOMER FOCUSPROBLEM SOLVINGFLEXIBILITYQUALITY In 1935, Wilhelm Swarovski, son of the original founder, was 47 years of age. As an avid hobby astronomer,
Wilhelm applied the specialised glass production and finishing technologies already used to manufacture jewellery stones in his father's factory to develop a novel prism fabrication and grinding process. Wilhelm went on to found SWAROVSKI OPTIK KG in Absam, Tyrol, in 1949. Today, his great granddaughter Carina Schiestl-Swarovski is chairwoman of the executive board of this internationally renowned optics company. SWAROVSKI OPTIK binoculars, telescopes, rifle scopes, optronic instruments, range finders and image intensifiers are chosen by professionals the world over for their exceptional precision, crystal clear optics, ergonomic perfection and longevity.
The SWAROVSKI OPTIK industrial products division also manufactures optical, mechanical and electronic components and knurling tools of the highest quality at the Absam site in Tyrol. Our primary focus is our customers and their requirements, and all of our solutions are designed with this in mind. Like the entire Swarovski Group, precision is the driving force behind this division and all of its employees. We have over 60 years of experience and expertise in precision optics, precision engineering and electronics.
In 1895, visionary entrepreneur Daniel Swarovski. left Bohemia (now the Czech Republic) and moved to Wattens, a small village in the Austrian Tyrol to set up a factory specialising in the industrial production of cut crystal stones. His new, mechanical method of cutting crystal gemstones revolutionised the fashion jewellery industry and Swarovski became the world's leading producer of precision-cut crystal. Today, alongside the fashion and jewellery industry, Swarovski crystals are also used in lighting products, building architecture and home décor objects. Swarovski today is an international corporation of over 26,000 employees, operating in over 120 countries. Still based in Wattens, Tyrol, the company is family-owned and run, with a dynamic team of 4th and 5th generation family members at the helm. In 2008, Swarovski achieved global sales of EUR 2.52 billion.
CONTEN
TSCON
TENTS
CUT KNURLING Cutting APPLICATION
•Maximumprecisionandsurfacequality
•Canbeusedforknurlingthinmaterialswithoutdeformation
•Savestimeonaccountofhighercuttingspeedandfeedrate
•Compatiblewithvirtuallyanymaterial,includingcastironandplastic
•Knurlingtoworkpieceflangepossibletoalimitedextentonly
PROPERTIES
•Cuttingprocessprotectstheexpensivelathe
•Noorminimalchangestotheexternalworkpiecediameter
•Minimalpressureonworkpieceandlathe
•Negligiblesurfacecompression
CUT KNURLING / FORM KNURLING
FORM KNURLING Non-cutting APPLICATION
•Coldformingthematerial
•Canbeusedforknurlinguptoworkpieceflange
•Allstandardknurlpatterns(toDIN82)offered
•Knurlingispossibleatanypositionontheworkpiece
PROPERTIES
•Notrecommendedforvisibleknurls
•Coldformingincreasestheexternaldiameteroftheworkpiece
•Itcompressesthesurfaceoftheworkpiece
•Formknurlingisnotrecommendedforthinmaterials
•Formknurlingonworkpieceswithasmalldiameterispossible
to a limited extent only
•Latheissubjectedtoagreaterloadduetothehigherpressure
•Slowercuttingspeedandfeedrate
There are two different types of knurling process:
cut knurling and form knurling. Each of these processes has its own particular areas of application with associated advantages and disadvantages.
CONTEN
TS
Working range Tool Knurling cutter
Wheel pitches Page
Ø 1.5-12 mm LA/FL Ø 8.9 0.3-1.0 8
Ø 3-50 mm A1/FL Ø 14.5 0.4-1.2 10
Ø 5-250 mm A2/FL Ø 21.5 0.4-2.0 12
Ø 20-3,000 mm M/FL Ø 42 1.0-4.0 15
Ø 3-25 mm STR-A Ø 14.5 0.4-1.2 18-19
Ø 5-55 mm STR-B Ø 21.5 0.4-2.0 18-19
CUT
KNU
RLIN
G
Ø 15-250 mm B2 application with one knurling wheel
Ø 25 0.5-1.5 20-21
FORM
KN
URL
ING
STRAIGHT KNURL
STRAIGHT KNURL RAA:
toDIN82
SPIRAL KNURL RBL AND RBR
toDIN82
Working range Tool Knurling cutter
Wheel pitches Page
Ø 1.5-12 mm LA/KF Ø 8.9 0.3-1.0 9
Ø 3-50 mm A1/KF Ø 14.5 0.4-1.2 11
Ø 5-250 mm A2/KF Ø 21.5 0.4-2.0 13
Ø 20-1,000 mm MI/KF Ø 32 1.0-3.0 16
Ø 30-3,000 mm MII/KF Ø 42 1.0-4.0 17
Ø 3-25 mm STR-A Ø 14.5 0.4-1.2 18-19
Ø 5-55 mm STR-B Ø 21.5 0.4-2.0 19-20
CUT
KNU
RLIN
G
B2 application withtwo knurling wheels
FORM
KN
URL
ING
CROSS KNURL
CROSS KNURL RKE
toDIN82
crossed at 45° to workpiece axis
DIAMOND KNURL RGE
toDIN82
crossed at 30° to workpiece axis
SETS 14
SPECIAL TOOLS 23
RANGEofknurlingwheels/consumableparts 25-29
Cutting speed / feed rate / material application 30
Cutting to flange / workpiece shoulder edges 31
SETS 14
SPECIAL TOOLS 23
RANGEofknurlingwheels/consumableparts 25-29
Cutting speed / feed rate / material application 30
Cutting to flange / workpiece shoulder edges 31
OTH
ER
OTH
ER
CONTEN
TS
Ø 15-250 mm Ø 25 0.5-1.5 20-21
107
88
20
105
83
20
CUT KN
URLIN
GCU
T KNU
RLING
LA / KFQUICK CUT KNURLING TOOLS
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°R knurling cutter 1 x 15°L knurling cutter
RGE: 2 x 90° knurling cutters
LA / FLQUICK CUT KNURLING TOOLS
MODEL PROD. NO.
LA/FL 8x8L P215-0204
LA/FL 10x10L P215-0206
LA/FL 12x12L P215-0208
The tools have been specially designed for long-turning automatic machines. However, because they can be used as
left-handandright-handtools,theyarealsocompatiblewithCNClathesandsmalllathes.
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 1.5-12 mm
Shank 8x8 / 10x10 / 12x12 mm
Shank length 88 mm
Weight 0.07 to 0.14 kg
Knurling wheel Ø Ø 8.9 mm
Wheel pitches 0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0
MODEL PROD. NO.
LA/FL 8x8R P215-0205
LA/FL 10x10R P215-0207
LA/FL 12x12R P215-0209
MODEL PROD. NO.
LA/KF 8x8L P212-0204
LA/KF 10x10L P212-0206
LA/KF 12x12L P212-0208
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 1.5-12 mm
Shank 8x8 / 10x10 / 12x12 mm
Shank length 83 mm
Weight 0.07 to 0.14 kg
Knurling wheel Ø Ø 8.9 mm
Wheel pitches 0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0
MODEL PROD. NO.
LA/KF 8x8R P212-0205
LA/KF 10x10R P212-0207
LA/KF 12x12R P212-0209
This tool is intended for use on long-turning automatic machines, small lathes and, because it can be used as
left-handandright-handtool,itisalsosuitableforusewithCNClathes.
SPIRAL KNURL RBR: Right-hand tool 15° spiral 1 x 15°R knurling cutter
30° spiral 1 x 90° knurling cutter
SPIRAL KNURL RBL: Left-hand tool 15° spiral 1 x 15°L knurling cutter
30° spiral 1 x 90° knurling cutter
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter Left-hand tool 1 x 30°L knurling cutter
8 9
10/1
2/16
26
32
16
106
80
34
10/1
2/16
35
36
115
16
80
36
CUT KN
URLIN
G
A1 / FLQUICK CUT KNURLING TOOLS
MODEL PROD. NO.
A1/FL 10x16 P669-0203
A1/FL 12x16 P669-0204
A1/FL 16x16 P669-0205
A1toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 3-50 mm
Shank 10x16 / 12x16 / 16x16 mm
Shank length 80 mm
Weight 0.650 kg
Knurling wheel Ø Ø 14.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
A1 / KFQUICK CUT KNURLING TOOLS
A1toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.
MODEL PROD. NO.
A1/KF 10x16 P699-0200
A1/KF 12x16 P669-0201
A1/KF 16x16 P669-0202
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 3-50 mm
Shank 10x16 / 12x16 / 16x16 mm
Shank length 80 mm
Weight 0.650 kg
Knurling wheel Ø Ø 14.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°L knurling cutter 1 x 15°R knurling cutter
•Maximum flexibility:
-TheA1/FLcanbeusedasaleft-handorright-handtool onthemainandsubspindleofCNCand conventional lathes.
- A1 shanks 10x16, 12x16 and 16x16 can be used for A1/FLandA1/KFtoolbodies.
- Compatible adapters are available for long-turning lathes (see page 13 – Set)
•Maximum stability:
- The tool bodies used in the A1 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Reducedneedforstockthankstoextremeversatility
•Simpleandprecisefineadjustmentofthetoolbodywithouttheneed for dismantling
•Compactsize
•Maximum flexibility:
-TheA1/KFtoolcanbeusedasaleft-handorright-handtoolonthemainandsubspindleofCNCand conventional lathes.
-TheA1shankscanbeusedfortheA1/FLandA1/KF tool bodies.
•Maximum stability:
- The tool bodies used in the A1 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Reducedneedforstockthankstoextremeversatility
•Simpleandprecisefineadjustmentofthetoolbody: The diameter is easy to adjust using the double-sided index disc, irrespective of whether the machining is performed in front of or behind the turning centre, upside down or on main and sub spindle.
• A backlash-free worm gear unit guarantees a simultaneous parallel contact of the wheel on the workpiece
•Compactsize
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter
Left-hand tool 1 x 30°L knurling cutter
SPIRAL KNURL RBR: Right-hand tool 15° spiral 1 x 15°R knurling cutter
30° spiral 1 x 90° knurling cutter
SPIRAL KNURL RBL: Left-hand tool 15° spiral 1 x 15°L knurling cutter
30° spiral 1 x 90° knurling cutter
RGE: 2 x 90° knurling cutters
CUT KN
URLIN
G
10 11
20/2
5
38
50 25
149
111
56 50
20/2
5
47
25
111
158
63
CUT KN
URLIN
G
A2 / FLQUICK CUT KNURLING TOOLS
A2 / KFQUICK CUT KNURLING TOOLS
A2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.A2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.
MODEL PROD. NO.
A2/FL 20x25 P669-0212
A2/FL 25x25 P669-0213
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 5-250 mm
Shank 20x25 / 25x25 mm
Shank length 111 mm
Weight 1.5 kg
Knurling wheel Ø Ø 21.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 1.6 / 2.0
•Maximum flexibility:
-TheA2/FLcanbeusedasaleft-handorright-handtool onthemainandsubspindleofCNCand conventional lathes.
- A2 shanks 20x25, 25x25 can be used for the A2/FLandA2/KFtoolbodies.
•Maximum stability:
- The tool bodies used in the A2 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Reducedneedforstockthankstoextremeversatility
•Simpleandprecisefineadjustmentofthetoolbodywithouttheneed for dismantling
•Compactsize
MODEL PROD. NO.
A2/KF 20x25 P669-0210
A2/KF 25x25 P669-0211
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 5-250 mm
Shank 20x25 / 25x25 mm
Shank length 111 mm
Weight 1.5 kg
Knurling wheel Ø Ø 21.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 1,6 / 2.0
•Maximum flexibility:
-TheA2/KFcanbeusedasaleft-handorright-handtoolonthemainandsubspindleofCNCandconventionallathes.
- A2 shanks 20x25, 25x25 can be used for the A2/FLandA2/KFtoolbodies.
•Maximum stability:
- The tool bodies used in the A2 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Reducedneedforstockthankstoextremeversatility
•Simpleandprecisefineadjustmentofthetoolbody: The diameter is easy to adjust using the double-sided
index disc, irrespective of whether the machining is performed in front of or behind the turning centre, upside down or on main- and sub spindle.
•Abacklash-freewormgearunitguaranteesasimultaneous parallel contact of the wheel on the workpiece
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15° L knurling cutter 1 x 15° R knurling cutter
SPIRAL KNURL RBR: Right-hand tool 15° spiral 1 x 15°R knurling cutter
30° spiral 1 x 90° knurling cutter
SPIRAL KNURL RBL: Left-hand tool 15° spiral 1 x 15°L knurling cutter
30° spiral 1 x 90° knurling cutter
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter
Left-hand tool 1 x 30°L knurling cutter
RGE: 2 x 90° knurling cutters
CUT KN
URLIN
G
12 13
195
104
140
57 27
CUT KN
URLIN
G
SET A1QUICK CUT KNURLING TOOLS
MODEL PROD. NO.
Set A1Includes: A1/KFshank16x16A1/FLshank12x16Shank 10x16
P669-0206
Your Quick team recommends purchasing a set to ensure that you enjoy maximum tool flexibility.
Be prepared for virtually any cut knurling requirement.
SET A2QUICK CUT KNURLING TOOLS
MAMMUT / FLQUICK CUT KNURLING TOOLS
ThistoolisintendedforuseonmanualandCNC-controlledcentrelathes,
toolmaker lathes and roll turning lathes. It is used to produce larger diameter
straight and spiral knurls.
AVAILABLE LONG-TURNING ADAPTERS FOR A1/KF669-0274 A1/KFLA-Adapter16
669-0275 A1/KFLA-Adapter12
669-0276 A1/KFLA-Adapter10
AVAILABLE LONG-TURNING ADAPTERS FOR A1/FL669-0277 A1/FLLA-Adapter16
669-0278 A1/FLLA-Adapter12
669-0279 A1/FLLA-Adapter20
MODEL PROD. NO.
Set A2Includes: A2/KFshank25x25A2/FLshank20x25
P669-0214
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
RRA: 1 x 30° R knurling cutter
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 20-3,000 mm
Shank 35 x 27 mm
Shank length 140 mm
Weight 1.6 kg
Knurling wheel Ø Ø 42 mm
Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0
RBR: 15° spiral 1 x 15° R knurling cutter 30° spiral 1 x 90° knurling cutter
MODEL PROD. NO.
M/FL P226-0200
CUT KN
URLIN
G
14 15
280
160
79
40
445
275
117
60
CUT KN
URLIN
G
MAMMUT I / KFQUICK CUT KNURLING TOOLS
ThistoolisdesignedforusewithmanualandCNC-controlledtoolmakerlathes,centrelathesandrollturninglathes.
It can be used to make larger diameter cross and diamond knurls.
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°L knurling cutter 1 x 15°R knurling cutter
RGE: 2 x 90° knurling cutters
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 20-1,000 mm
Shank 45x40 mm
Shank length 160 mm
Weight 6 kg
Knurling wheel Ø Ø 32 mm
Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0
MODEL PROD. NO.
MI/KF P218-0200
MAMMUT II / KFQUICK CUT KNURLING TOOLS
ThistoolisdesignedforusewithmanualandCNC-controlledtoolmakerlathes,centrelathesandrollturninglathes.
It can be used to make larger diameter cross and diamond knurls.
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°L knurling cutter 1 x 15°R knurling cutter
RGE: 2 x 90° knurling cutters
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 30-3,000 mm
Shank 90x60 mm
Shank length 275 mm
Weight 18 kg
Knurling wheel Ø Ø 42 mm
Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0
MODEL PROD. NO.
MII/KF P219-0200
CUT KN
URLIN
G45x40 mm
16 17
15 37
25,5
20 54
30 52
37
35 95
G
H F
CUT KN
URLIN
G
STR-A / STR-B QUICK CUT KNURLING TOOLS
ThesetoolsareusedwithmanualandCNC-controlledlathes.Theyarealsointendedforusewithtransfermachines
and turning centres where the workpiece remains stationary and the tool is rotated around it. Their design
(with three knurling cutters) means that they can also be easily used to machine long workpieces with small diameters.
TOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
TECHNICAL DATA STR-A STR-B
Type of knurl straight / cross / diamond straight / cross / diamond
Workpiece Ø 3-25 mm 5-55 mm
Shank See page 19 See page 19
Shank length See page 19 See page 19
Weight 0.5 kg 2.0 kg
Knurling wheel Ø 14.5 mm 21.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 / 1.6 / 2.0
MODEL PROD. NO. STR-A PROD. NO. STR-B
M/FL P281-0200 P280-0200
AVAILABLE SHANKS STR-A
PROD. NO. Clamping Ø (F) Chucking length (G) Hole Ø (H)
281-415 15 mm 50 mm 9 mm
281-420 20 mm 50 mm 10 mm
281-425 25 mm 50 mm 15 mm
281-463 3/4˝ 50 mm 9 mm
281-461 5/8˝ 50 mm 9 mm
281-464 1˝ 50 mm 15 mm
281-482 MK2 – 8.5 mm
PROD. NO. Clamping Ø (F) Chucking length (G) Hole Ø (H)
280-420 20 mm 70 mm 10 mm
280-425 25 mm 70 mm 15 mm
280-430 30 mm 70 mm 18 mm
280-464 1˝ 70 mm 15 mm
280-465 1 1/4˝ 70 mm 18 mm
280-466 1 1/2˝ 70 mm 25 mm
280-483 MK3 – 10 mm
AVAILABLE SHANKS STR-B
TOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
RAA: Wheel holder 0: 1 x 30°L knurling cutter Wheel holder 0: 1 x 30°L knurling cutter Wheel holder 1: 1 x 30°R knurling cutter
Similar to RKE: Wheel holder 0: 1 x 15°R knurling cutter Wheel holder 0: 1 x 15°R knurling cutter Wheel holder 1: 1 x 15°L knurling cutter
RGE: Wheel holder 0: 1 x 90° knurling cutters Wheel holder 0: 1 x 90° knurling cutters Wheel holder 1: 1 x 90° knurling cutters
CUT KN
URLIN
G
18 19
STR-A STR-B
50 mm
20/2
5
55
53
2552
111164
20/2
5
55
51
2552
111162
FORM KN
URLIN
GFORM
KNU
RLING
B2 / FL / KFQUICK FORM KNURLING TOOLS
The new B2 marks the start of the new QUICK/SWAROVSKI OPTIK form knurling tool product line.
The B2 form knurling tool is based on the tried-and-tested, flexible, extremely stable A2 concept with a dovetail guide between the shank and
the tool body, which minimises vibrations and maximises the service life of the knurling wheels.
B2 / FL / KFQUICK FORM KNURLING TOOLS
B2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.
TECHNICAL DATA
Type of knurl straight / spiral / cross / diamond
Workpiece Ø 15-250 mm
Shank 20x25 / 25x25 mm
Shank length 80 mm
Weight 1.1 kg
Knurling wheel Ø Ø 25 mm
Wheel pitches 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5
MODEL PROD. NO.
B2 20x25 P712-0265
B2 25x25 P712-0266
• The B2 tool sets a new benchmark for flexibility:
- The B2 form knurling tool can be used in a variety of different ways.Notonlycanitbeusedasaleftandright-handtoolonthemainandsubspindleofCNCcontrolledandconventionallathes: it can also be used with one knurling wheel (e.g. straight knurl) or with two knurling wheels (e.g. cross knurl).
•Maximum stability:
- The tool bodies used in the B2 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced and can be dampened more effectively which prolongs the service life of the knurling wheels.
- Please note that, due to the nature of the form knurling process, despite the QUICK dovetail guide, form knurling tools always create more vibrations than the cut knurling process.
NEW
•Reducedneedforstockthankstoextremeversatility
•Quickandeasytochangetheknurlingwheelsthankstosimpleremoval and fixing of the terminal strip via an excentre.
•Simpleandprecisefineadjustmentofthetoolbodyattheshank via eccentric clamping.
•Theintegratedcoolantunitcoolstheknurlingwheelssimplyand effectively, helping to maximise service life.
•Compactsize
RIGHT-HANDTOOLSHOWN
CROSS KNURL RKE: 1 x 45°L knurling wheel 1 x 45°R knurling wheel
DIAMOND KNURL RGE: 1 x 30°L knurling wheel 1 x 30°R knurling wheel
RIGHT-HANDTOOLSHOWN
STRAIGHT KNURL RAA: 1 x 90° knurling wheel 30° SPIRAL KNURL RBR: 1 x 30°L knurling wheel45° SPIRAL KNURL RBR: 1 x 45°L knurling wheel
30° SPIRAL KNURL RBL: 1 x 30°R knurling wheel45° SPIRAL KNURL RBL: 1 x 45°R knurling wheel
20 21
SPECIAL TOOLSSPECIAL TOOLS
NEW from October 2011! B1 / FL / KF
QUICK FORM KNURLING TOOLSWe are delighted to announce the forthcoming launch of the newest member of our B series: the B1.
Scheduled for release in October 2011, it will be available from specialist retailers at that time and is intended to close the gap in the market for
the machining of smaller workpieces. This tool will also be characterised by a high degree of flexibility, stability and functional design.
SPECIAL TOOLSQUICK KNURLING TOOLS
Cateringtoindividualcustomerrequirementscallsforexpertiseandflexibility.Forthisreason,
special tools and product developments are available to our customers on request and in consultation with our specialists.
22 23
FL
KF
KNU
RLING W
HEELS
KNU
RLING W
HEELS
KNURLING WHEELSQUICK knurling wheels are made on state-of-the-art toolmaker lathes to the highest degree of precision.
They are heat treated in electronically controlled hardening plants and subject to a constant quality control process
KNURLING WHEELS Cutting
QUICK knurling wheels used for cutting are made from powdered metal to guarantee a maximum
service life.
• longerservicelife
• lowersetupcosts
• lowertoolingcosts
OptimalservicelifethankstoQ-DUR®,TIN&TICNcoatingsandplasmanitration
The service life of knurling wheels essentially depends on the raw materials, knurl tooth geometry, intended application, cutting speed,
cooling etc.
However, service life can be prolonged by subjecting the raw material to additional treatments.
The QUICK Q-DUR® coating is offered as standard on all knurling wheels. This PVD coating with a microhardness of 3300 HV helps to
create knurled surfaces of a high decorative quality and guarantees a longer service life in the machining of high-tensile materials.
TIN&TICNcoatingsandplasmanitrationcanalsohelptoprolongservicelifeandareavailableonrequest.
Testing is recommended to find the most appropriate treatment for your particular intended application.
KNURLING WHEELS Non-cutting
Our form knurling wheels are made from HSS.
SPECIAL KNURLING WHEELS
Cateringtoindividualcustomerrequirementscallsforexpertiseandflexibility.Forthisreason,specialpitchesanddimensionsare
available to our customers on request and in consultation with our specialists.
25
TOOL Ø KNURLING CUTTER
KNURL PATTERN
PHOTO TOOTH ANGLE LEFT-HAND TOOL
TOOTH ANGLE RIGHT-HAND TOOL
WHEEL PITCHES ORDERING EXAMPLE
Similar toRKE
or
Order # 5 or 4 4 or 5
Order #
Similar toRKE
or
Order # 5 or 4 4 or 5
Order #
Similar toRKE
or
Order # 5 or 4 4 or 5
Order #
Similar to RKE
or
Order # 5 or 4 4 or 5
Order #
Similar toRKE
or
Order # 5 or 4 4 or 5
Order #
TOOL Ø KNURLING CUTTER
KNURL PATTERN
PHOTO WHEEL HOLDER 0 WHEEL HOLDER 1 WHEEL PITCHES ORDERING EXAMPLE
Similar toRKE
2 x 15°R (wheel holder 0) and 1 x 15°L (wheel holder 1)
Order #
Order #
Similar toRKE
2 x 15°L (wheel holder 0) and 1 x 15°R (wheel holder 1)
Order #
Order #
TOOL Ø KNURLING CUTTER
KNURL PATTERN
PHOTO TOOTH ANGLE LEFT-HAND TOOL
TOOTH ANGLE RIGHT-HAND TOOL
WHEEL PITCHES ORDERING EXAMPLE
Similar toRKE
or
Order # 2 or 1 1 or 2
or
Order # 6 or 7 7 or 6
STRAIGHT / SPIRAL KNURL
TOOL Ø KNURLING CUTTER
KNURL PATTERN
PHOTO TOOTH ANGLE LEFT-HAND TOOL
TOOTH ANGLE RIGHT-HAND TOOL
WHEEL PITCHES ORDERING EXAMPLE
or
Order #
15° -> 15° R spiral30° -> 90° spiral
Order # 5 or 8
15° -> 15° L spiral30° -> 90° spiral
Order # 4 or 8
or
Order #
15° -> 15° R spiral30° -> 90° spiral
Order # 5 or 8
15° -> 15° L spiral30° -> 90° spiral
Order # 4 or 8
or
Order #
15° -> 15° R spiral30° -> 90° spiral
Order # 5 or 8
15° -> 15° L spiral30° -> 90° spiral
Order # 4 or 8
Order #
15° -> 15° R spiral30° -> 90° spiral
Order # 5 or 8
TOOL Ø KNURLING CUTTER
KNURL PATTERN
PHOTO WHEEL HOLDER 0 WHEEL HOLDER 1 WHEEL PITCHES ORDERING EXAMPLE
2 x 30°L (wheel holder 0) and 1 x 30°R (wheel holder 1)
Order #
2 x 30°L (wheel holder 0) and 1 x 30°R (wheel holder 1)
Order #
TOOL Ø KNURLING CUTTER
KNURL PATTERN
PHOTO TOOTH ANGLE LEFT-HAND TOOL
TOOTH ANGLE RIGHT-HAND TOOL
WHEEL PITCHES ORDERING EXAMPLE
or
Order #
30° -> 30°L spiral45° -> 45°L spiral
or 30° -> 30°L spiral45° -> 45°L spiral
Order # 6 or 2 6 or 2
30° -> 30°R spiral45° -> 45°R spiral
or 30° -> 30°R spiral45° -> 45°R spiral
Order # 7 or 1 7 or 1
CROSS / DIAMOND KNURLCU
T KN
URL
ING
WH
EELS
FORM
KN
URL
ING
WH
EELS
FORM
KNU
RLIN
G W
HEEL
SCU
T KN
URL
ING
WH
EELS
26 27
LA/KF Ø 8.9 15° R 15° L
15° L 15° R
0.3/0.4/0.5/0.6/0.8/1.0 8.9x15°Lx0.8t
270- 03/04/05/06/08/10 270-408
LA/KF RGE 2x 90° 2x 90° 0.3/0.4/0.5/0.6/0.8/1.0 8.9x90°x1.0t
270- 8 03/04/05/06/08/10 270-810
A1/KF Ø14.5 15° R15° L
15° L 15° R
0.4/0.5/0.6/0.8/1.0/1.2 14.5x15°Lx0.8t
271- 04/05/06/08/10/12 271-408
A1/KF Ø14.5 RGE 2x 90° 2x 90° 0.4/0.5/0.6/0.8/1.0/1.2 14.5x90°x0.8t
271- 8 04/05/06/08/10/12 271-808
A2/KF Ø21.5 15° R15° L
15° L 15° R
0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
21.5x15°Lx0.8t
272- 04/05/06/08/10/12/15/16/20 272-408
A2/KF Ø21.5 RGE 2x 90° 2x 90° 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
21.5x90°x0.8t
272- 8 04/05/06/08/10/12/15/16/20 272-808
MI/KF Ø32 15° R15° L
15° L 15° R
1.0/1.5/2.0/2.5/3.0 32x15°Lx1.5t
273- 273-415
MI/KF Ø32 RGE 2x 90° 2x 90° 1.0/1.5/2.0/2.5/3.0 32x90°x2.0t
273- 8 273-820
MII/KF Ø42 15° R15° L
15° L 15° R
1.0/1.5/2.0/2.5/3.0/4.0 42x15°Lx4.0t
274- 10/15/20/25/30/40 274-440
MII/KF Ø42 RGE 2x 90° 2x 90° 1.0/1.5/2.0/2.5/3.0/4.0 42x90°x1.5t
274- 8 10/15/20/25/30/40 274-815
STR-A Ø14.5 0.4/0.5/0.6/0.8/1.0/1.2 14.5x15°Lx0.8t
271- 4 5 04/05/06/08/10/12 271-408
STR-A Ø14.5 RGE 3x 90° 0.4/0.5/0.6/0.8/1.0/1.2 14.5x90°x1.2t
271- 8 04/05/06/08/10/12 271-812
STR-B Ø21.5 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
21.5x15°Lx0.8t
272- 5 4 04/05/06/08/10/12/15/16/20 272-408
STR-B Ø21.5 RGE 3x 90° 0.4/0.5/0.6/0.8/1.0/1.2/1,5/1,6/2,0
21.5x90°x0.6t
272- 8 04/05/06/08/10/12/15/16/20 272-806
B2 Ø25 45°L 45°R
45°R45°L
0.5/0.6/0.8/1.0/1.2/1.5 25x-45°Lx0.8t
283- 05/06/08/10/12/15 283-208
B2 Ø25 RGE 30°L30°R
30°R30°L
0.5/0.6/0.8/1.0/1.2/1.5 25x-30°Lx0.8t
283- 05/06/08/10/12/15 283-608
LA/FL Ø8.9 RAA 30° L 30° R 0.3/0.4/0.5/0.6/0.8/1.0 8.9x30°Lx0.8t
270- 6 7 03/04/05/06/08/10 270-608
LA/FL Ø8.9 RBR 0.3/0.4/0.5/0.6/0.8/1.0 8.9x15°Rx1.0t
270- 03/04/05/06/08/10 270-510
LA/FL Ø8.9 RBL 0.3/0.4/0.5/0.6/0.8/1.0 8.9x90°x0.5t
270- 03/04/05/06/08/10 270-805
A1/FL Ø14.5 RAA 30° L 30° R 0.4/0.5/0.6/0.8/1.0/1.2 14.5x30°Lx0.8t
271- 6 7 04/05/06/08/10/12 271-608
A1/FL Ø14.5 RBR 0.4/0.5/0.6/0.8/1.0/1.2 14.5x15°Rx0.8t
271- 04/05/06/08/10/12 271-508
A1/FL Ø14.5 RBL 0.4/0.5/0.6/0.8/1.0/1.2 14.5x90°x0.8t
271- 04/05/06/08/10/12 271-808
A2/FL Ø21.5 RAA 30° L 30° R 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
21.5x30°Lx0.8t
272- 6 7 04/05/06/08/10/12/15/16/20 272-608
A2/FL Ø21.5 RBR 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
21.5x15°Rx0.8t
272- 04/05/06/08/10/12/15/16/20 272-508
A2/FL Ø21.5 RBL 0.4/0.5/0.6/0.8/1.0/1,2/1,5/1,6/2,0
21.5x90°x0.8t
272- 04/05/06/08/10/12/15/16/20 272-808
M/FL Ø42 RAA 30° R 1.0/1.5/2.0/2.5/3.0/4.0 42x30°Rx1.0t
274- 7 10/15/20/25/30/40 274-710
M/FL Ø42 RBR 1,0/1,5/2,0/2,5/3,0/4,0 42x15°Rx4.0t
274- 10/15/20/25/30/40 274-540
STR-A Ø14.5 RAA 0.4/0.5/0.6/0.8/1.0/1.2 14.5x30°Lx0.8t
271- 6 7 04/05/06/08/10/12 271-608
STR-B Ø21.5 RAA 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
21.5x30°Lx0.8t
272- 6 7 04/05/06/08/10/12/15/16/20
272-608
B2 Ø25 RAA 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5 25x-90°x0.8t
283- 8 8 05/06/08/10/12/15 283-808
B2 Ø25 RBR 0.5/0.6/0.8/1.0/1.2/1.5 25x-30°Rx0.8t
283- 05/06/08/10/12/15 283-708
B2 Ø25 RBL 0.5/0.6/0.8/1.0/1.2/1.5 25x-30°Lx0.8t
283- 05/06/08/10/12/15 283-608
KNU
RLING W
HEELS
OTHERTOOL Ø KNURLING
CUTTERTOOTH ANGLE LEFT-HAND TOOL
TOOTH ANGLE RIGHT-HAND TOOL
WHEEL PITCHES ORDERING EXAMPLE
Ø10x3x6 10 15°L 15°R 0.4/0.5/0.6/0.8/1.0 10x15°Rx0.8t
Order # 286- 4 5 04/05/06/08/10 286-508
10 30°L 30°R 0.4/0.5/0.6/0.8/1.0 10x30°Lx1.0t
Order # 286- 6 7 04/05/06/08/10 286-610
10 90° 90° 0.4/0.5/0.6/0.8/1.0 10x90°x0.5t
Order # 286- 8 8 04/05/06/08/10 286-805
Ø15x4x8 15 15°L 15°R 0.5/0.6/0.8/1.0/1.2 15x15°Lx0.8t
Order # 287- 4 5 05/06/08/10/12 287-408
15 30°L 30°R 0.5/0.6/0.8/1.0/1.2 15x30°Rx1.0t
Order # 287- 6 7 05/06/08/10/12 287-710
15 90° 90° 0.5/0.6/0.8/1.0/1.2 15x90°x0.5t
Order # 287- 8 8 05/06/08/10/12 287-805
Ø25x6x8 25 15°L 15°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 25x15°Lx0.8t
Order # 288- 4 5 05/06/08/10/12/15/16/20 288-408
25 30°L 30°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 25x30°Rx1.0t
Order # 288- 6 7 05/06/08/10/12/15/16/20 288-710
25 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 25x90°x0.5t
Order # 288- 8 8 05/06/08/10/12/15/16/20 288-805
Ø20x6x8 20 30°L 30°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x30°Lx0.8t
Order # 289- 6 7 05/06/08/10/12/15/16/20 289-608
20 45°L 45°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x45°Rx1.0t
Order # 289- 2 1 05/06/08/10/12/15/16/20 289-110
20 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x90°x0.5t
Order # 289- 8 8 05/06/08/10/12/15/16/20 289-805
Ø20x6x8/13 20 30°L 30°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x30°Lx0.8t
Order # 290- 6 7 05/06/08/10/12/15/16/20 290-608
20 45°L 45°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x45°Rx1.0t
Order # 290- 2 1 05/06/08/10/12/15/16/20 290-110
20 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x90°x0.5t
Order # 290- 8 8 05/06/08/10/12/15/16/20 290-805
ORDERING EXAMPLECU
T KN
URL
ING
WH
EELS
FORM
KN
URL
ING
WH
EELS
CONSUMABLE PARTSBushes, cover disks and screws used to fi t the knurling wheels to a variety of tools
are consumable parts and have to be replaced on a regular basis.
SPARE PARTS - Screw, cover disk and bush
SET 8.9 Spare part set for wheel 8.9 LA
SET 14.5 Spare part set for wheel 14.5 A1
SET 21.5 Spare part set for wheel 21.5 A2
SET 32 Spare part set for wheel 32 MI/KF
SET 42 KF Spare part set for wheel 42 MII/KF
SET 42 FL Spare part set for wheel 42 MFL
SET B 25 Spare part set for B2 25 B2
COMPANY123 ROADTOWNAUSTRIA
PURCHASE ORDER Date 01.01.XXXXCust.no.:KN05875466868
Knurling wheels
Item number QDUR Toothangle Item number Wheel pitch Item number
(8.9x2.5x4) Ø 8x9mm 270- 0.4 04
(14.5x3x5) Ø 14.5mm 271- 0,5 05
(21.5x5x8) Ø 21.5mm 272- 15°L 4 0.6 06
(32x8x14) Ø 32mm 273- 15°R 5 0.8 08
(42x12x18) Ø 42mm 274- 30°L 6 1.0 10
(10x3x6) Ø 10mm 286- 30°R 7 1.2 12
(15x4x8) Ø 15mm 287- 90° 8 1.5 15
(25x6x8) Ø 25mm 288- 2,0 20
CUT
KNU
RLIN
G
(25x8x10/12) Ø 25mm 283- 30°L 1 0,5 05
(20x8x6) Ø 20mm 289- 30°R 2 0.6 06
(20x8x6/13) Ø 20mm 290- 30°L 6 0,8 08
30°R 7 1.0 10
90 8 1.2 12
1.5 15FORM
KN
URL
ING
28 29
2
Purchase order (21.5x5x6)+QDUR Order number 272-2808
Purchase order (25x8x10/12) Order number 289-415
OTHER
CUTTING SPEED AND FEED RATEThe values shown in the table are reference values and can be changed if required.
KNURLING WITH QUICK CUT KNURLING TOOLSTO THE FLANGE
Please note that, due to their inclined angle, QUICK cut knurling tools cannot
be used to knurl completely up to a shoulder.
NOTES:
Distance b corresponds to the Ø of the knurling cutters
KNURLING WHEEL Ø 8.9 / Ø 10
KNURLING WHEEL Ø 14.5 / Ø 15
MATERIAL Vm/min
smm/rev
Vm/min
smm/rev
Steel up to600N/mm2
35 0.05-0.08 40-45 0.07-0.09
Steel up to900N/mm
25 0.04-0.07 30-35 0.06-0.08
Stainless steel
22 0.04-0.06 28-30 0.06-0.08
Ms58 60 0.06-0.10 60-70 0.08-0.12
Ms60 50 0.05-0.09 60 0.06-0.10
Bronze 35 0.05-0.08 40-45 0.07-0.09
Aluminium 70 0.06-0.13 70-80 0.08-0.18
Cast iron 22 0.04-0.06 28-30 0.06-0.08
Cast steel 25 0.04-0.07 30-35 0.06-0.08 KNURLING WHEEL
Ø 21.5KNURLING WHEEL
Ø 25
MATERIAL Vm/min
smm/rev
Vm/min
smm/rev
Steel up to600N/mm2
55-60 0.07-0.14 50-110 0.07-0.14
Steel up to900N/mm
40-50 0.06-0.12 40-90 0.06-0.12
Stainless steel
32-40 0.06-0.12 30-60 0.06-0.12
Ms58 90-100 0.08-0.20 70-155 0.08-0.20
Ms60 80-90 0.07-0.15 60-130 0.07-0.15
Bronze 55-60 0.07-0.14 50-100 0.07-0.14
Aluminium 100-120 0.10-0.25 80-160 0.10-0.25
Cast iron 32-40 0.06-0.12 35-55 0.06-0.12
Cast steel 40-50 0.06-0.12 50-65 0.06-0.12 KNURLING WHEEL
Ø 32KNURLING WHEEL
Ø 42
MATERIAL Vm/min
smm/rev
Vm/min
smm/rev
Steel up to600N/mm2
80-90 0.10-0.20 95-100 0.10-0.30
Steel up to900N/mm
65-70 0.08-0.16 60-80 0.08-0.25
Stainless steel
40-45 0.08-0.16 50-55 0.09-0.25
Ms58 115-140 0.1-03 140-160 0.10-0.30
Ms60 105-125 0.10-0.20 120-140 0.10-0.30
Bronze 80-90 0.10-0.20 95-100 0.10-0.30
Aluminium 125-150 0.10-0.35 150-160 0.10-0.50
Cast iron 40-45 0.08-0.16 50-55 0.09-0.25
Cast steel 60-90 0.06-0.12 75-80 0.09-0.25
CUT
KNU
RLIN
G
FORM
KN
URL
ING
KNURLING WHEEL Ø 20
KNURLING WHEEL Ø 25
MATERIAL Vm/min
smm/rev
Vm/min
smm/rev
Steel up to600N/mm2
25-55 0.05-0.10 30-60 0.07-0.13
Steel up to900N/mm
25-50 0.05-0.10 25-50 0.05-0.10
Stainless steel
20-50 0.05-0.10 25-45 0.05-0.10
Ms58 40-85 0.05-0.10 45-70 0.05-0.18
Ms60 35-70 0.05-0.10 40-65 0.05-0.15
Bronze 30-65 0.05-0.10 40-65 0.05-0.15
Aluminium 30-65 0.05-0.10 35-70 0.06-0.2
Cast steel 25-40 0.05-0.10 25-45 0.05-0.10
30
a b 8.9 b 14.5 b 21.5 b 32 b 42 a b 32 b 42
1 1.0 1.3 2.0 1.5 1.8 11 10.4 9.8
2 2.5 1.8 2.6 2.5 3.0 12 10.6 10.1
3 3.0 2.2 3.0 3.1 4.3 13 10.8 12.2
4 2.6 3.8 3.8 5.7 14 11.1 13.1
5 2.8 4.5 4.5 6,7 15 13,6
6 3.1 4.7 5.1 7.5 16 14.1
7 5.0 6.2 8.1 17 14.4
8 5.3 7.6 8.6 18 14,6
9 5.3 9.4 9.1 19 14.8
10 9.8 9.5
30 31
EN 01/2011 We reserve the right to make changes regarding design and delivery. We accept no liability for printing errors.
Forfurtherinformation,pleasecontact:
SWAROVSKI OPTIK VERTRIEBS GmbH, 6067 Absam AustriaTel.+43/5223/511-0,Fax+43/5223/511-6550
[email protected], WWW.QUICK-TOOLS.AT