KSKV Combine Harvester Maintenance

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November Edition 2012

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM

COURSE INFORMATION

COURSE NAME : COMBINE HARVESTER MAINTENANCE

CODE NAME : GMA 202

LEVEL : 1 SEMESTER 2

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 6.0 HOURS/WEEK 1T!"T#

NON FACE TO FACE :

COURSE TY$E : VOCATIONAL

$RE%RE&UISITE : %

CORE RE&UISITE : %

Last Edited 1 0 - 13 No v 2 01 3

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COURSE OUTCOMES

At the end of the course, the students should be able to:-

•

Carry out track tension adjustment• Carry out removing and installing track assembly• Replace combine harvester cutting blade• Repair combine harvester reels & pick-up devices• Service auger unit• Service conveyor system• Service elevator system

COURSE DESCRI$TION

his unit identifies the competence re!uired to carry out undercarriage schedule maintenance using hand tools set, undercarriage schedulemaintenance manual, grease, grease gun, final drive oil and service checklist so that undercarriage schedule maintenance manual obtained,undercarriage servicing "orks checked, undercarriage servicing "orks e#ecute and service checklist compiled in accordance "ithmanufacturer$s specification

his unit identifies the competence re!uired to% carry out track tension adjustment using hand tools set, grease gun, adjusting track servicemanual, measuring tape and rags so that adjusting track service manual obtained, adjustor guard cover removed, track tension adjusted andmachine track tension tested in accordance "ith manufacturer$s specification

his unit identifies the competence re!uired to service track assembly using hand tools set, special tools, removing and installing track servicemanual and log books so that removing and installing track service manual obtained, track assembly removed, track assembly installed andtrack operation tested in accordance "ith manufacturer$s specification

his unit identifies the competence re!uired to replace combined harvester cutting blade using hand tools set, cutting blade service manual,ne" cutting blade, grease, log book so that combined harvester cutting blade service manual obtained, combined harvester cutting bladeremoved, combined harvester cutting blade condition checked, combined harvester cutting blade installed, combined harvester cuttingperformance tested in accordance "ith manufacturer$s specification%




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his unit identifies the competence re!uired to repair combined harvester reels and pick-up devices using hand tools set, combined harvester reel and pick-up service manual, ne" spare parts, log books so that combined harvester reel and pick-up service manual obtained, combinedharvester reel and pick-up components dismantled, combined harvester reel and pick-up components replacement "orks e#ecuted, combinedharvester reel and pick-up components assembled and combined harvester combined harvester reel and pick-up operation tested in

accordance "ith manufacturer$s specification%

his unit identifies the competence re!uired to service auger unit using hand tools set, auger service manual, grease, lubrication oil and servicechecklist form so that auger service manual obtained, auger servicing "orks e#ecuted and service checklist recorded in accordance "ithmanufacturer$s specification%

his unit identifies the competence re!uired to service conveyor system using hand tools set, conveyor service manual, grease, lubrication oiland service checklist form so that conveyor service manual obtained, conveyor servicing "orks e#ecuted and service checklist recorded inaccordance "ith manufacturer$s specification%

his unit identifies the competence re!uired to service elevator system using hand tools set, elevator service manual, grease, lubrication oil and

service checklist form so that elevator service manual obtained, elevator servicing "orks e#ecuted and service checklist recorded in accordance"ith manufacturer$s specification%




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CONTENT AND LEARNING STANDARDS

$ROGRAM : AGRICULTURAL MECHANI'ATION

COURSE NAME : COMBINE HARVESTER MAINTENANCECODE NAME : GMA 202

COM$ETENCY : 1

CONTENT STANDARD LEARNING STANDARD $ERFORMANCE CRITERIA

1. CARRY OUT TRACKTENSION AD(USTMENT

% 'btain Adjusting rack Service(anual

% % )dentify source of adjusting track service manual according to manufacturer service manual book

% %* +#plain procedure of ac!uiring adjusting trackservice manual according to manufacturer servicemanual book

% % efine adjusting track service manual according tomanufacturer service manual book

% %. etermine source of adjusting track servicemanual according to manufacturer service manualbook

% %/ Ac!uire adjusting track service manual according tomanufacturer service manual book

% %0 )nterpret adjusting track service manual according tomanufacturer service manual book




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% Adjust rack ension % % +#plain types of track according to manufacturerspecification

% %* State types of grease according to manufacturerspecification

% % +#plain procedure of adjusting track tension accordingto manufacturer service manual book

% %. +#plain ho" to (ark on roller frame according tomanufacturer service manual book

% %/ 3erform open relief valve and allo" idler to move back according to manufacturer service manual book

% %0 3erform grease fill valve until roller frame align "ith earedge of bearing support according to manufacturerservice manual book

% %2 6i# back inspection plate according to manufacturerservice manual book

% %4 6i# adjustor guard cover according to manufacturerservice manual book

%. est (achine rack ension %.% +#plain engine starting procedure according tomanufacturer service manual book

%.%* escribe track tension inspection procedure


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according to manufacturer service manual book

% % 7pdating log book according to standard filingsystem %

%.% Apply engine starting procedure according tomanufacturer service manual book

%.%. )nspect track tension condition according tomanufacturer service manual book

%.%/ ry track performance according to manufacturerservice manual book

% %* etermine update log book according to standardfiling system %


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COURSE NAME : COMBINE HARVESTER MAINTENANCECODE NAME : GMA 202

COM$ETENCY : 2


2. CARRY OUT REMOVINGAND INSTALLING TRACKASSEMBLY

*% 'btain Removing and )nstallingrack Service (anual

*% % )dentify source of removing and installing track servicemanual according to manufacturer service manual book

*% %* efine procedure of ac!uiring removing and installingtrack service manual according to manufacturer servicemanual book

*% % Ac!uire removing and installing track service manual according to manufacturer service manual book

*% %. etermine source of removing and installing trackservice manual according to manufacturer servicemanual book

*% %/ Ac!uire removing and installing track service manual according to manufacturer service manual book

*% %0 )nterpret removing and installing track service manual according to manufacturer service manual book


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*%* Remove rack Assembly *%*% )dentify ype of track according to manufacturerspecification

*%*%*escribe 6unction of track according to manufacturerspecification

*%*% +#plain 'peration of track assembly according tomanufacturer specification

*%*%. Removing track assembly procedure

*%*%/ etermine type of track according to manufacturerspecification

*%*%0etermine function of track according to manufacturerservice manual book

*%*%2etermine operation of track assembly according tomanufacturer service manual book

*%*%43erform to uninstall track assembly from machine according to manufacturer service manual book

*%*%53erform to uninstall track shoes from track assembly

according to manufacturer service manual book

*%*% 8 Apply removing track assembly procedure according tomanufacturer service manual book




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*% )nstall rack Assembly *% % +#plain 'peration of track assembly according tomanufacturer specification

*% %* +#plain )nstalling track shoes to track assemblymethod according to manufacturer specification

*% % )dentify )nstall track assembly to machine method according to manufacturer service manual book

*% %. Apply installing track assembly procedure according tomanufacturer service manual book

*% %/ etermine operation of track assembly according tomanufacturer service manual book

*% %0 3erform reinstall track shoes to track assemblyaccording to manufacturer service manual book

*% %2 3erform reinstall track assembly to machine accordingto manufacturer service manual book

*% %4 Apply installing track assembly procedure according tomanufacturer service manual book

*% %5 9 ift and handle all heavy components using liftinge!uipment of ade!uate capacity according tomanufacturer service manual book

*%. est rack condition *%.% +#plain engine starting procedure according to




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manufacturer service manual book

*%.%* efine method of testing track condition according tomanufacturer service manual book

*%.% efine update log book according to standard filingsystem

*%.%. Apply engine starting procedure according tomanufacturer service manual book

*%.%/ Apply testing track condition method according tomanufacturer service manual book

*%.%0 nspect track condition according to manufacturerservice manual book

*%.%2 3erform try track operation according to manufacturerservice manual book

*%.%4 3erform to update log book according to standard filingsystem




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CODE NAME : GMA 202

COM$ETENCY : 3


3. Replace combine harvestercutting blade

% 'btain combine harvester cuttingblade service manual

% % Ac!uire Source of combined harvester cutting bladeservice manual according to manufacturer servicemanual book

% %* efine 3rocedure of ac!uiring combined harvestercutting blade service manual according to manufacturer service manual book

% % Adjusting combined harvester cutting blade manual according to manufacturer service manual book

% %. etermine source of combined harvester cutting bladeservice manual according to manufacturer servicemanual book

% %/ Ac!uire adjusting combined harvester cutting blademanual according to manufacturer service manual book

% %0 )nterpre t adjusting combined harvester cutting blademanual according to manufacturer service manual book




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%* Remove combine harvester

cutting blade

%*% +#plain (achine preparatory according to manufacturer

specification

%*%* 9ist ypes of combined harvester cutting bladeaccording to manufacturer specification

%*% escribe 6unction of combined harvester cutting blade according to manufacturer service manual book

%*%. efine 3rocedure of removing combined harvestercutting blade according to manufacturer service manualbook

%*%/ 9ift up combined harvester cutting blade housing

%*%0 etermine types of combined harvester cutting bladeaccording to manufacturer specification

%*%2 etermine function of combined harvester cutting blade

%*%4 9oosen blade bolts and nuts according to manufacturerservice manual book

%*%5 Apply removing combined harvester cutting blade

procedure according to manufacturer service manualbook

% Check combine harvester cuttingblade condition

% % 9ist types of combined harvester cutting blade defects according to manufacturer specification




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% %* +#plain to checking combined harvester cutting bladeprocedure according to manufacturer service manual

book

% % etermine types of combined harvester cuttingblade defects according to manufacturerspecification

% %. )nstall combined harvester cutting blade from crack andbroken according to manufacturer service manual book

% %/ Apply checking combined harvester cutting bladeprocedure according to manufacturer service manual

book% %0 (eticulous "hen handling corrosive parts according to


%. )nstall combine harvester cuttingblade

%.% +#plain machine preparatory according to manufacturer specification

%.%* 9ist types of combined harvester cutting blade according to manufacturer specification

%.% escribe function of combined harvester cutting blade according to manufacturer specification

%.%. efine procedure of installing cutting blade according tomanufacturer service manual book




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performance according to manufacturer service manualbook

%/%/ escribe ho" to updating log book according to standard filing system %

%/%0 Apply engine starting procedure according to

%/%2 )dentify inspect combined harvester cutting bladecondition according to manufacturer service manualbook

%/%4 Apply testing combined harvester cutting performancemethod according to manufacturer service manual book

%/%5 3erform to try combined harvester cutting bladeperformance according to manufacturer service manualbook

%/% 8 7pdate log book according to standard filing system %

%/% (eticulous "hen recording maintenance check sheet


$ROGRAM : AGRICULTURAL MECHANI'ATIONCOURSE NAME : COMBINE HARVESTER MAINTENANCE

CODE NAME : GMA 202

COM$ETENCY : )


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). RE$AIR COMBINEHARVESTER REELS *$ICK%U$ DEVICES

.% 'btain combine harvester reel

and pick-up service manual

.% % +#plain source of combined harvester reel and pick-up

service manual according to manufacturer servicemanual book

.% %* +#plain procedure of ac!uiring combined harvester reeland pick-up service manual according to manufacturerservice manual book

.% % Specify adjusting combined harvester reel and pick-upservice manual according to manufacturer servicemanual book

.% %. etermine source of combined harvester reel and pick-up service manual according to manufacturer servicemanual book

.% %/ Ac!uire combined harvester reel and pick-up servicemanual according to manufacturer service manual book

.% %0 )nterpret adjusting cutting blade service manual according to manufacturer service manual book

.%* ismantle combine harvester reeland pick-up components

.%*% 9ist types of combined harvester reel and pick-up according to manufacturer specification

.%*%* escribe functions of combined harvester reel and pick-up according to manufacturer service manual book

.%*% Specify methods of dismantling combined harvesterreel and pick-up components according to manufacturer


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.% %0 Change defect components according to manufacturerservice manual book

.% %2 (eticulous "hen handling corrosive parts

.%. Assemble combine harvester reeland pick-up components

.%.% 9ist ypes of combined harvester reel and pick-up according to manufacturer specification

.%.%* escribe 6unctions of combined harvester reel andpick-up according to manufacturer service manual book

.%.% Specify (ethods of assembling combined harvesterreel and pick-up components according to manufacturer service manual book

.%.%. etermine types ofcombined harvester reel and pick-upaccording to manufacturer specification

.%.%/ etermine function of combined harvester reel andpick-up according to manufacturer service manual book

.%.%0 Apply reassembling combined harvester reel and pick-up components according to manufacturer servicemanual book

.%.%2 (eticulous "hen assembling combined harvester reeland pick-up components according to manufacturerspecification




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.%/ est combine harvester reel and

pick-up operation

.%/% +#plain engine starting procedure according to


.%/%* Specify method of testing combined harvester reel andpick up operation according to manufacturer servicemanual book

.%/% State to )nspecting combined harvester reel and pick-upinspection condition according to manufacturer servicemanual book

.%/%. +#plain ho" to 7pdating log book according to standardfiling system %

.%/%/ Apply engine starting procedure according tomanufacturer service manual book

.%/%0 6ollo" testing combined harvester reel and pick upoperation method according to manufacturer servicemanual book

.%/%2 3erform inspect combined harvester reel and pick-upinspection condition

.%/%4 3erform 7pdate log book according to standard filingsystem %




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CODE NAME : GMA 202

COM$ETENCY : "


". SERVICE AUGER UNIT /% 'btain Auger Service (anual /% % Ac!uire Source of auger unit service manual accordingto manufacturer service manual book

/% %* +#plain 3rocedure to ac!uire auger unit service manualaccording to manufacturer service manual book

/% % escribe Auger unit service manual according tomanufacturer service manual book

/% %. etermine source of auger unit service manual

/% %/ Ac!uire auger unit service manual according tomanufacturer service manual book

/% %0 )nterpret auger unit service manual according tomanufacturer service manual book

/%* +#ecute Auger Servicing orks /%*% 9ist types of auger unit according to manufacturerspecification




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/%*%* efine 6unction of auger unit according to manufacturer service manual book

/%*% )dentify 9ocation of auger unit according tomanufacturer specification

/%*%. Recogni;e Servicing auger parts such as• able• Spiral• Retractable fingersaccording to manufacturer specification

/%*%/ etermine types of auger unit according to

manufacturer specification/%*%0 etermine function of auger unit according to


/%*%2 etermine location of auger unit according tomanufacturer service manual book

/%*%43erform lubricate auger moving parts according tomanufacturer service manual book

/%*%53erform clean auger parts according to manufacturer

service manual book

/% Record Service checklist /% % Ac!uire Service checklist format according to standardfiling system %




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/% %* escribe echni!ue to fill in service checklist accordingto standard filing system %

/% % etermine service checklist format according to standard form

/% %. 6ill in service checklist according to standard filingsystem %

/% %/ Apply techni!ue to fill in service checklist according to standard filing system %




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CODE NAME : GMA 202

COM$ETENCY : 6


6. SERVICE CONVEYORSYSTEM

0% 'btain conveyor service manual 0% % Ac!uire Source of conveyor service manual accordanceto manufacturer service manual book

0% %* +#plain 3rocedure to ac!uire conveyor service manual accordance to manufacturer service manual book

0% % escribe Conveyor service manual accordance tomanufacturer service manual book

0% %. etermine source of conveyor service manual accordance to manufacturer service manual book

0% %/ Ac!uire conveyor service manual accordance tomanufacturer service manual book

0% %0 )nterpret conveyor service manual accordance tomanufacturer service manual book

0%* +#ecute conveyor servicing "orks 0%*% 9ist types of conveyor system according tomanufacturer specification




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0%*%*efine function of conveyor system accordance to

manufacturer service manual book0%*%

0%*%. )dentify location of conveyor system according tomanufacturer specification

0%*%/Recogni;e servicing conveyor system parts such as• able• 3addles• Conveyor chain• 6eeder beater


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0% %* escribe echni!ue to fill in service checklist accordingto standard filing system %

0% % etermine service checklist format according to standard form %

0% %. 6ill in service checklist according to standard form %

0% %/ Apply techni!ue to fill in service checklist according to standard filing system %

0% %0 (eticulous "hen recording maintenance check sheet according to standard form %


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CODE NAME : GMA 202

COM$ETENCY : +


+. SERVICE ELEVATORSYSTEM

2% 'btain elevator service manual 2% % etermine source of elevator service manual accordingto manufacturer specification

2% %* Ac!uire elevator service manual accordance tomanufacturer service manual book

2% % )nterpret elevator service manual accordance tomanufacturer service manual book

2%* +#ecute elevator servicing "orks 2%*% +#plain types of elevator system unit according tomanufacturer specification

2%*%*+#plain function of elevator system unit accordance tomanufacturer service manual book

2%*% etermine location of elevator system unit according tomanufacturer specification

2%*%. 3erform 9ubricate elevator system moving parts according to manufacturer specification


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2%*%/ Apply inspect elevator components from defect

accordance to manufacturer service manual book

2% Record service checklist 2% % +#plain service checklist format according to standardform %

2% %* 6ill in service checklist according to standard form %

2% % Apply techni!ue to fill in service checklist according to standard form %


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Documents

KSKV Combine Harvester Maintenance