KSL Keilmann Sondermaschinenbau GmbHBensheimer Straße 101D-64653 LorschGermanyTel. +49 62 51 96 20-0Fax. +49 62 51 96 20-26info@ksl-lorsch.dewww.keilmann-group.de

Portfolio

Products Services Applications

We are manufacturer of individual manu- facture systems for processing of all kinds of technical textiles and fiber composites.

Our range of delivery reaches from CNC-controlled sewing units to robot systems up to automatic production lines – such as:

• CNC-sewing units for all demands of the automo-tive industry

• Units for airbag manufacture: CNC-silicone-appli-cation, CNC-sewing units, hot punching units

• Sewing units and manufacture systems for filter pockets and filter hoses

• Automation solutions for preform manufacture (composites).

As supplier of complete systems we offer various services at first hand:

• Engineering with own 3D-construction (Solid Works, Autocad)

• Simulation (feasibility studies, cycle time calculation, virtual plant concepts)

• Mechanical engineering (CNC/SPS- programming, EPLAN Electric P8, assembly of switch cabinets, automation)

• Integration into customers manufacture systems (interface to PPS-systems, QS, process documentation)

• Services (maintenance, servicing, machine relocation)

• Production of prototypes and small series

Products

3D-construction in Solid Works Application KL110: CNC-sewing unit for head bags

Services

Applications

Filter

• Filter pockets High-speed-manufac-ture, conical or cons-tant stitch loosening, straight or wasted contour as well as special applications

• Tailoring of filter cloths, e.g. sewing-on of borders or fastening parts

• Filter hoses sewn overlapped or with double felt seam

Automotive

• Seats

• Doors-Side panels

• Convertible tops

• Dash boards

• Steering wheels

• Safety seat belts

• Tire cord

Airbag

• Driver-, passenger-, side-, curtain- and knee-airbag

• Laser cutting or hot punching

• CNC-controlled sewing units with rotating or fixed sewing head, lock- or chain stitch in 1- or 2-needle design for all sewing applica-tions at the airbag or for closing seams.

Aviation, wind energy

• Joining of lightweight parts for the aircraft- and helicopter industry (composites)

• Pressure dome of airliners

• Manufacture of rotor blades for wind turbines, sewing of fiber composites

Home textile

• Mattresses

• Heating pads

• Heating blankets

• Furniture and upholstery

• Luxury leather goods

Composites

• Profile, stringer and complex 3D- components

• Manufacture of layers

• Joining of fabrics, unidirectional, multi-axial

• Manufacture of sub-preforms and preforms

• Tape laying

• Roving spreading

• Ultrasonic cutting

Innovation for more than 30 years

Since 2009 KSL, KSA and KSE are grown together to the umbrella brand „Keilmann Group“.

Our units are put into operation to process and handle all kinds of technical textiles – from leather and fleece material up to state-of-the-art fiber composites.

Application KL500: Robot sewing unit for composites High-speed manufacture of filter pockets Manufacture of luxury leather goods 3D-seam, leather dash board Manufacture of all popular airbag types Joining of carbon fiber layers Pressure bulkhead out of carbon fiber