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U-KSP-001-E Issue 1
KSP Spring Bolt Interlock User Manual - Original Language
Version
The KSP is a spring loaded version of the Castell K Lock using
an internal spring to automatically extend the bolt to the full
extend position when permitted to do so. The KSP lock is a key
operated mechanical bolt interlock that is suitable for the control
and locking of mechanisms. The standard unit comes with a 15.88 mm
diameter bolt that is used to lock movement. The bolt is retracted
against the spring by turning the key. This process enables
automatic release of the key under certain permitted
conditions.
1. While the side bolt is extended, the key is free. The
mechanism is locked.
2. Inserting and turning the key retracts the bolt against the
spring load. This will trap the key into the lock. The key must be
held in this position until bolt movement is inhibited by the
mechanism.
3. The key stays trapped while the bolt is retracted. The bolt
extends only when permitted to do so by the mechanism.
The travel of the bolt is always 19,05 mm. The key is free when
the bolt is extended. Insertion and rotation clockwise of the key
will retract the bolt. The key will be trapped in the bolt
retracted position.
1 2
Operation
3Key is free, bolt is extended Insert and turn key to drive bolt
Key is trapped, bolt is retracted
KSP-FSS-0-4
KSP bolt interlock, Form 4
The Castell KSP spring bolt interlock is used to inhibit
movement of mechanical systems.
1 of 5
Pneutrol Spares, 5 Caulside Drive, Antrim, Northern Ireland,
BT41 2DU www.pneutrolspares.com [email protected], Tel +44 (0) 28
9448 1800
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U-KSP-001-E Issue 1
KSP Spring Bolt Interlock User Manual - Original Language
Version
The KSP spring bolt interlocks are used as a part of a safety
system to allow safe control of mechanisms.
The KSP bolt interlock is not designed for security purposes,
such as a safe or external access to a building.The KSP bolt
interlock is not designed to interlock access gates or doors.
Please refer to AI access interlocks.
No hazardous substances are used in the manufacture of this
product. The product can be disposed of in standard waste.
Usage
Installation
The housing of the KSP bolt interlock should normally be mounted
to a panel using suitable fasteners. Please refer to drawing on
page 4 for more installation details.
IMPORTANT:The interlock should be mounted using anti-tamper
fasteners to prevent unauthorised removal.
The KSP bolt interlock must be installed by a competent and
qualified person who has read and understood these instructions.
Please retain this document in your technical file.
Force required to shear lock bolt is 30KN for stainless steel
and 19KN for brass interlocks.
Maintenance
Periodic visual checks should be carried out by the site manager
/ safety officer.Do not lubricate lock barrel with oil or grease,
use CK Dry Powder Graphite if necessary.
In case of defects being detected please contact your nearest
Castell Support Department for further actions.Please see Contact
section for contact details.
2 of 5
Pneutrol Spares, 5 Caulside Drive, Antrim, Northern Ireland,
BT41 2DU www.pneutrolspares.com [email protected], Tel +44 (0) 28
9448 1800
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U-KSP-001-E Issue 1
KSP Spring Bolt Interlock User Manual - Original Language
VersionTechnical Data
Temperature ratingMinimum: -40°C [-40°F] ice free for Q & FS
Type
Maximum: 107°C [224,6°F] for Q Type/140°C [284°F] for FS
Type
Type of mountingSurface mount using suitable fasteners (please
refer to drawing on page 4 for more details)
WeightBrass: 0,7 kg
Stainless steel: 0,7 kg
Material Brass/Stainless steel
MTTF Certification Available on request
We, the manufacturers, declare that the components, detailed
herein and placed on the market, comply with all the essential
health and safety requirements applying to them.
Empowered signatory:
Mr T.C. WhelanManaging Director
EC-Declaration
Application
KSP bolt interlocks are used to allow safe locking of simple
actuating mechanisms.
The bolt is held in the retract position by the mechanism,
trapping the key. Whenever the aperture in the lever or mechanism
is aligned, the bolt is permitted to extend using its internal
spring action and will be locked in the extended position. The key
can then be removed.
The key must be inserted and turned, retracting the bolt, to
allow the actuating lever to be moved again.
A
A
1
2
3 of 5
Pneutrol Spares, 5 Caulside Drive, Antrim, Northern Ireland,
BT41 2DU www.pneutrolspares.com [email protected], Tel +44 (0) 28
9448 1800
-
U-KSP-001-E Issue 1
KSP Spring Bolt Interlock User Manual - Original Language
VersionDrawing
Dimensions:in mm
Note: For safe mounting, use security screws
KSP, form 4
4 of 5
Pneutrol Spares, 5 Caulside Drive, Antrim, Northern Ireland,
BT41 2DU www.pneutrolspares.com [email protected], Tel +44 (0) 28
9448 1800
-
U-KSP-001-E Issue 1
KSP Spring Bolt Interlock User Manual - Original Language
Version
Contact Information
Order Information
Accessories
Product Part number
Flip Cap FLIP-S
Product Type 1 2 3 4
Part Number KSP - - -
Example KSP - FS B - 0 - 1
5ABC
1 Lock portion type FS (1) / Q (1)
2 Material B = Brass / S = Stainless steel
3 L Dimension (bolt length when retracted) in mm 0 / 6,35 / 12,7
/ 19 / 25,4
4 Form 1 / 2 / 3 / 4 (2)
5 Lock portion symbol FS (1) up to 3 characters / Q (1) up to 6
characters
(1) FS - Lock type Q - Lock typeUp to 3 characters Up to 6
characters
(2) Form 1 2 3 4
Special construction available upon enquiry
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Pneutrol Spares, 5 Caulside Drive, Antrim, Northern Ireland,
BT41 2DU www.pneutrolspares.com [email protected], Tel +44 (0) 28
9448 1800
