PARTS FOR MAJOR TROUBLESHOOTING REPORT

PET FAR EASTERN (M) SDN. BHD

SBO 06/10 # 0269

KUCHING IN-HOUSE BLOWING PLANT

KUCHING (MALAYSIA)

Prepared by Polycarp Danson** Parts availability is indicated in the bracket.

4.1 - Mold opening closing cam (drawing # 065725701)

0011 01061838600 PIVOT PIVOT 1 PCE (0)0012 01060091400 SPRING GUIDE GUIDE RESSORT 1 PCE (0)0013 01060091500 THRUST WASHER RONDELLE BUTEE 1 PCE (0)0014 01061838400 TIE ROD TIRANT 1 PCE (0)0015 01060009800 SPRING RESSORT 1 PCE (0)0016 01061838700 PIN AXE 1 PCE (0)0017 01061841900 POSITIONING PIN AXE DE POSITIONNEMENT 2 PCE (0)0018 01062088400 PIN AXE 2 PCE (2)0020 01062830700 WASHER RONDELLE 1 PCE (0)0024 00000001378 SELF-LUBRICATING BEARING. FP15 40/46X40 2 PCE (0)0025 00000017308 CONNECTING ROD END SFR 16-40 1 PCE (0)0026 00000033652 MECHANICAL SWITCH BZE7-2RN2-P 1 PCE (0)0027 00000015113 EXTERNAL RETAINING RING 16X1,00 1 PCE (0)0031 00000011644 SCREW CHC M12X 25/25 CL. 8-8 3 PCE (25)0035 00000011652 SCREW CHC M12X 45/45 CL.10-9 3 PCE (0)0037 00000011600 SCREW CHC M 8X 20/20 CL.10-9 3 PCE (50)0039 00000013047 NUT HM M16 CL.8 3 PCE (100)0040 00000013011 NUT H M16 CL. 8 ZING/BIC 2 PCE (35)0043 00000014126 WASHER CS Z12 12.4-24-1.8 Z/B 12 PCE (100)

4.2 - Retractable preblow, blow cam (drawing #061883503)

0002 01060733100 PIN AXE 1 PCE (4)0007 01063264400 PIN AXE 4 PCE (4)0008 01061555300 FORK JOINT CHAPE 2 PCE (2)0020 00000050169 CYLINDER § VERIN AXA 10-ST- 50 TF CODE 1168 § 2 PCE (0)0022 00000000943 SELF-LUBRICATING BEARING. BP25 C12/15X12 2 PCE (10)0025 00000014108 SPLIT PIN V 4 X25 Z6CN18-12 4 PCE (20)0033 00000014050 FLAT WASHER M 12 U 6 PCE (100)0037 00000013017 NUT H M30 CL. 8 ZING/BIC 2 PCE (2)

4.3 - Equipped retractable cam (drawing # LH620987)

0008 00000001154 SELF-LUBRICATING BEARING. BP25 20/26X25 1 PCE (0)0009 00000001155 SELF-LUBRICATING BEARING. BP25 C20/26X16 2 PCE (0)0010 00000001135 SELF-LUBRICATING BEARING. BP25 C20/26X32 6 PCE (12)0011 00000001303 SELF-LUBRICATING BEARING. BP25 C16/22X20 1 PCE (0)0014 00000013047 NUT HM M16 CL.8 1 PCE (100)0015 00000013330 NUT HFR NYL M16 -10 4 PCE (0)0016 00000014139 WASHER CS M10 10.2-22-1.6 Z/B 7 PCE (50)0017 00000013324 NUT HFR NYL M10 -8 Z/B 4 PCE (20)0018 00000011624 SCREW CHC M10X 40/40 CL.10-9 3 PCE (0)0019 00000014839 CYLINDRICAL PIN. 6X30 521 2 PCE (0)0001 00000050052 POCHETTE DE JOINTS CODE 782 CPOAC @ 1 PCE (0)

4.5 - Blow plate and 3way valve (drawing # 065608305 and 067200802)

0000 99000238955 VALVE VANNE 3 VOIES (GROS DEBIT) $ 6 PCE (0)0005 01005218001 SILENCER ASSEMBLY 1 1/4 NPT 6 PCE (3)0008 00000023803 SEAL JOINT POUR 6 PCE (30)0015 00000051698 BACKFLOW VALVE RHD22-PL 6 PCE (1)

99000434704 – 3 Ways Valve High Flow – Currently have 10 units. All working.

4.6 - Motorization / drive shaft (drawing # 065388401)

0018 01062286200 COMPENSATION WASHER 4.622862 A 1 PCE (0)0028 00000001591 BEARING BRACKET FY 45 FM 1 PCE (0)0049 00000010064 SCREW H M12X 35/35 CL. 8-8 11 PCE (0)0056 00000014128 WASHER CS M12 12.4-27-1.8 15 PCE (50)

4.7 - Belt tightener (drawing # LH605874)

0002 01060587600 ROLLER GALET 3 PCE (3)0008 00000000040 RIGID BEARING 6006-2RS1 10 PCE (12)0004 01007710100 WASHER RONDELLE 3 PCE (0)0011 00000011644 SCREW CHC M12X 25/25 3 PCE (25)0010 00000010461 SCREW H M 8X 40 6 PCE (0)0018 00000014131 WASHER CS M 8 12 PCE (8)0019 00000014145 WASHER CS L12 3 PCE (0)0020 00000010037 SCREW H M 8X 12 PCE (0)

4.9 - Mould opening and closing control (drawing #LH657708)

0003 01062486701 RING 6 PCE (4)0008 01062486800 SPACER 6 PCE (6)0009 01062487000 SEALING WASHER 6 PCE (0)0012 01062021600 SEALING WASHER 6 PCE (0)0013 00000015101 INTERNAL RETAINING RING 75X2,50 6 PCE (0)0014 00000000040 RIGID BEARING 6006-2RS1 12 PCE (12)0015 00000015037 INTERNAL RETAINING RING 55X2,00 6 PCE (10)0016 00000011644 SCREW CHC M12X 25/25 CL. 8-8 6 PCE (25)0017 00000014145 WASHER CS L12 12.4-32-2.0 6 PCE (0)0018 01065787401 SLEEVE FOURREAU 6 PCE (0)0019 00000020430 CLAMPING RING KTR 100-30X55 6 PCE (5)0020 00000000046 RIGID BEARING 6009-2RS1 12 PCE (6)0021 01065756701 SLEEVE FOURREAU 6 PCE (3)0022 01065768401 SLEEVE FOURREAU 6 PCE (1)0023 00000014138 WASHER CS M 5 5.1-12-1.1 Z/B 12 PCE (2)0024 00000001554 RING IR 45X50X25 12 PCE (7)0025 00000000367 NEEDLE BEARING NKXR 50 Z 12 PCE (5)0026 00000013031 NOTCHED NUT KM 9 ZING/BIC 6 PCE (0)0027 00000014397 BRAKE WASHER MB 9 ZING/BIC 6 PCE (0)0028 00000013248 ROUND NUT WITH LATERAL NOTCHES KM 6 Z/B 6 PCE (5)0029 00000014386 BRAKE WASHER MB 6 ZING/BIC 6 PCE (100)0031 01000031400 CAM ROLLER, KRV 52 PP 6 PCE (0)0034 00000014550 WASHER CS M20 20.5-40-3.2 6 PCE (36)0040 01063924300 SAFETY WASHER 6 PCE (2)0041 00000012528 SCREW FHC M 5X 16/16 CL.10-9 12 PCE (0)0005 01062486900 SPACER ENTRETOISE 12 PCE (11)

4.12 - Mould holding unit GUPM (drawing # 066550204)

0005 01065055600 PEELABLE SHIM CALE PELABLE 12 PCE (14)0008 00000001722 DRAWN CUP NEEDLE BEARING HK40202RS 6 PCE (0)0009 00000001708 DRAWN CUP NEEDLE BEARING HK 4018RS 66 PCE (0)0010 00000001723 DRAWN CUP NEEDLE BEARING HK 4016 12 PCE (0)0011 00000001050 NEEDLE THRUST AXW 40 12 PCE (24)0012 00000001328 THRUST WASHER AS 4060 12 PCE (18)0023 01060703400 PIN AXE 6 PCE (0)0024 01062198300 PIN AXE 12 PCE (2)0025 01060256900 WASHER RONDELLE 60 PCE (30)0026 00000000111 RIGID BEARING 6204-2RS 48 PCE (0)0027 00000015117 EXTERNAL RETAINING RING 20X1,20 24 PCE (100)0028 00000014695 SPRING PIN. 6 X 40 EPAISSE 6 PCE (0)0039 00000011017 SCREW CS M 4X 10/10 4.6 Z/B VIS 24 PCE (0)0040 01062651700 SLIDE 12 PCE (4)0041 01062651800 PEELABLE SHIM CALE PELABLE 12 PCE (0)003 01069101901 SHAFT 6 PCE (0)013 01069102301 WASHER 6 PCE (0)014 01069102201 NUT 12 PCE (10)0015 00000003210 GREASER 6 PCE (0)0018 01005347402 SHOCK ABSORBER 6 PCE (15)0020 01069102101 BALL JOINT SUPPORT 6 PCE (6)0033 00000014131 WASHER 50 PCE (8)0038 00000011602 SCREW 50 PCE (0)0044 01060798100 ADJUSTING WASHER 6 PCE (6)0043 01069102001 GUIDE 6 PCE (5)0045 00000001788 BALL JOINT 6 PCE (0)0046 00000011562 SCREW 25 PCE (0)0047 00000014127 WASHER 25 PCE (75)0048 00000014717 SPRING PIN 26 PCE (50)0049 00000014650 SPRING PIN 25 PCE (76)0050 00000093640 COUPLING ELEMENT 6 PCE (20)0052 00000082999 PLUG 6 PCE (4)0053 00000003204 GREASER 6 PCE (5)

4.13 - Mold compensation and air supply (drawing # 065678103)

004 01064241200 LID 12 PCE (17)005 00000014427 SPRING WASHER 720 PCE (200)006 01064241700 COMPENSATION SCREW 72 PCE (100)008 00000013039 SCREEN 24 PCE (0)009 00000011542 SCREW 24 PCE (50)010 00000012285 SCREW 48 PCE (50)

45

8

9

6

10

4.14 - Equipped guide for stretching rod (drawing #065648103)

0002 01007751200 SPACER-TYPE WASHER 12 PCE (5)0013 00000000310 BALL-BEARING ROLLER LR 5204 NPPU 6 PCE (0)0014 00000013326 NUT HFR NYL M12 -8 Z/B 6 PCE (73)0016 00000015034 INTERNAL RETAINING RING 47X1 24 PCE (50)0017 00000015117 EXTERNAL RETAINING RING 20X1 6 PCE (100)0018 00000012339 SCREW HC M12X 55 CL.12-9 6 PCE (4)

4.15 - Locking GUPM (drawing #LH656319)

0002 01065631600 FINGER DOIGT 6 PCE (0)0003 01062292200 FINGER DOIGT 18 PCE (0)0004 01062198800 STROKE PIN TIGE DE LIAISON 18 PCE (6)0006 01062480400 SKID PATIN 6 PCE (0)0007 01062198500 GUIDE GUIDE 6 PCE (0)0009 00000002362 SPRING C 160.220.0160 6 PCE (0)0012 00000000336 BALL-BEARING ROLLER LR 5202 NPPU 6 PCE (1)0013 00000013380 NUT HFR NYL M12 -10 12 PCE (4)0014 00000011542 SCREW CHC M 5X 16 CL.10-9 18 PCE (0)0015 00000012217 SCREW HC M 8X 30 CL.12-9 6 PCE (50)0016 00000013554 NUT H M 8 CL. 8 6 PCE (125)0019 00000013992 CASTLE LOCKNUT M12X1,00 Z 6 PCE (2)

4.16 - Nozzles cylinder (drawing # 065686503)

0014 01098005900 CUSTOM PART PIECE PERSO.(AMORTISSEUR) 6 PCE (0)0031 01098006200 CUSTOM PART PIECE PERSO.(BANDE DE GUIDAGE) 6 PCE (0)0032 01098005800 PIECE PERSO.(JOINT) 6 PCE (0)0037 01098003500 CUSTOM PART PIECE PERSO.(VIS) 6 PCE (0)0000 01995256801 REPAIR BAG 6 PCE (20)0000 01068296702 DIFFUSER 6 PCE (18)0000 00000023288 SEAL 6 PCE (13)0000 00000023289 GUIDING BAND 6 PCE (7)

4.19 - Locking and unlocking cam (drawing # LH632559)

0005 01062204800 PIN AXE 1 PCE (1)0006 01063190600 PIN AXE 1 PCE (1)0011 01063190800 SHOCK-ABSORBER AMORTISSEUR 1 PCE (1)0017 00000000262 RIGID BEARING 63002-2RS1 1 PCE (1)0018 00000015023 INTERNAL RETAINING RING 32X1 1 PCE (50)0019 00000013992 CASTLE LOCKNUT M12X1,00 Z/B 1 PCE (2)0020 00000015308 THREADED ROD M16 L=0280 ELZN 6 CM (1)0021 00000033652 MECHANICAL SWITCH BZE7-2RN2-P 1 PCE (0)0024 00000011644 SCREW CHC M12X 25/25 CL. 8-8 2 PCE (25)0032 00000014126 WASHER CS Z12 12.4-24-1.8 Z/B 14 PCE (100)0037 00000013009 NUT H M12 CL. 8 1 PCE (100)

4.27 - Base mold lowering cam actuating cylinder (drawing #LH619753)

0002 00000051481 PRESSURE CONTROLLER MAR-S1 1/4'' 3952§ REGULATEUR 1 PCE (0)0005 00000050520 EXHAUST SILENCER 1 827 000 001 1/4'' 2 PCE (0)0007 01005200300 DISTRIBUTOR 9820024104(110-50/60) 1 PCE (0)0018 00000051022 ELECTROVALVE. 9107400.8803 110/50 1 PCE (0)

4.30 - Blow nozzle control (drawing # LH619237)

0003 00000082693 MALE ELBOW 90 OR. C63PB 8-1/4 12 PCE (0)0013 00000052093 DISPENSER LV 7 VR 51L 6 PCE (3)0019 00000050520 EXHAUST SILENCER 1 827 000 001 1/4'' 12 PCE (0)0026 00000011545 SCREW CHC M 5X 30 CL.10-9 12 PCE (0)

4.31 - Stretching (drawing # 067034603)

0008 00000050587 BACKFLOW VALVE CAR 4124 3/8''G § 6 PCE (0)0023 00000011545 SCREW CHC M 5X 30 CL.10-9 12 PCE (0)0028 00000052093 DISPENSER LV 7 VR 51L 6 PCE (3)0012 00000050520 EXHAUST SILENCER 1 827 000 001 1/4'' 12 PCE (0)0000 01995257101 CYLINDER REPAIRE BAG 6 PCE (0)0036 00000101736 SHOCK ABSORBER 6 PCE (15)0006 00000051616 EXHAUST VALVE 6 PCE (8)0000 01061555202 COLOUMN 12 PCE (0)

4.35 - Base mold cam (drawing #063719301)

0001 01061771500 PIN AXE 1 PCE (3)0002 01061771600 PIN AXE 1 PCE (3)0004 01061771800 BRACKET EQUERRE 1 PCE (2)0005 01061771900 BRACKET EQUERRE 1 PCE (0)0014 01060396400 COMPRESSION SPRING RESSORT DE COMPRESSION 2 PCE (4)0026 00000050895 CYLINDER VERIN AXA 30-A-100 TF CODE 1177 § 1 PCE (0)0027 00000017231 CONNECTING ROD END SFR 16-40 1 PCE (2)0035 00000033652 MECHANICAL SWITCH BZE7-2RN2-P 1 PCE (0)0036 00000001122 SELF-LUBRICATING BEARING. BP25 20/26X16 2 PCE (10)0037 00000001135 SELF-LUBRICATING BEARING. BP25 C20/26X32 2 PCE (12)0038 00000001121 SELF-LUBRICATING BEARING. BP25 16/22X16 2 PCE (10)0039 00000001263 SELF-LUBRICATING BEARING. BP25 20/24X25 4 PCE (4)0029 00000051591 JOINT ARTICULATION FEMELLE AXA 30-3772 1 PCE (0)0051 00000015117 EXTERNAL RETAINING RING 20X1,20 1 PCE (100)0052 00000014528 SPLIT PIN V 5 X60 NF E27487 1 PCE (100)0054 00000010064 SCREW H M12X 35/35 CL. 8-8 6 PCE (0)0056 00000011620 SCREW CHC M10X 20 CL.10-9 2 PCE (0)0061 00000013380 NUT HFR NYL M12 -10 Z/B 2 PCE (4)0062 00000014550 WASHER CS M20 20.5-40-3.2 Z/B 1 PCE (36)0063 00000014128 WASHER CS M12 12.4-27-1.8 Z/B 2 PCE (50)0064 00000014139 WASHER CS M10 10.2-22-1.6 Z/B 4 PCE (50)0065 00000014131 WASHER CS M 8 8.2-18-1.4 Z/B 2 PCE (8)0066 00000014127 WASHER CS M 6 6.1-14-1.3 Z/B 9 PCE (75) 0067 00000014138 WASHER CS M 5 5.1-12-1.1 Z/B 4 PCE (2) 0068 00000014485 SPRING WASHER 25.0X 12.2X 1.5 2 PCE (3)0070 00000011639 SCREW CHC M10X 45/45 CL.10-9 2 PCE (0)0071 00000014133 WASHER CS Z10 10.2-20-1.6 Z/B 2 PCE (0)

- Observed too much vibrations on the mold base lowering and upper camB3 SBO 6/10 #269 Major Problems

1. Electromagnet Brake – Brake not released always occur.

2. Speed Drive control faulty.

3. Main motor KG9CC relay faulty.o Currently we by-pass the relay due to no stock.

4. Station No. 4 always having quality issue – Haze feet issueo For this issue, we changed the 3 ways valve, stuffer cylinder, check

valve and adjust the flow control but still occur.o Currently using process setting to solve it.

5. Speed to high always occur recently.o Started having this issue after changing the speed drive

RTV04D24Qo Currently adjust the control board manually to solve it.

- HSP and IA potentiometer.

6. No. 3 Mold opening/closing control shaft moving.

7. Lower and Upper cam need to replace due to shaking to much.o The vibration can be heard from outside the catwalk corridor.

8. Opening and Closing cam need to replace.