KUKA Low Payloads

KUKA Robots for Low Payloads

K U K A – Y O U R S T R O N G P A R T N E R .

Quality made German robots built with the utmost

commitment to our customer’s needs. KUKA has been

the basis for decades of exceptional technology helping

companies to achieve process optimization. We were

the pioneers in the world of robotics, and now are

global leader in innovation. Our passion is finding

future-oriented solutions to make even complex

automation tasks simple. Whatever your application

no matter the difficulty you can implement it with

KUKA. Thanks to experienced KUKA system partners

we are able to provide robotic solutions industry-

wide. We strive to turn your ideas into reality. Use our

experience to drive your success.

KUKA robots with low payloads demonstrate unique strengths in bonding, sealing, foaming and all tasks requiring high path accuracy. In arc welding, KUKA robots for low payloads boast the best acceleration values on the market. Even light work such as component testing, small-part assembly or grinding, polishing, assembly as well as machine loading and unloading are in the best of hands when performed by KUKA robots of the low payload category. With optimal reach and payload coverage, this range of robots offers a level of performance that is hard to beat.

Making light work of it all. KUKA’s low payload category from 5 kg to 16 kg.

© ARBURG

To find out more about KUKA robots for low payloads, scan this QR code with your smartphone.

3

Robot KR 5 arc KR 5-2 arc HW KR 6-2 KR 16-2 KR 16-3 S KR 16 L6-2 KR 16 arc HW KR 16 L8 arc HW Controller KR C4 Teach pendant KUKA smartPAD

[+]

[+]

[+]

IDEAL FORM

FLEXIBLE

PATH ACCURACY

[+]99.995 % AVAILABILITY

Designed for highly efficient automation. The robots of the low payload category. Product overview

[+] LOW MAINTENANCE

[+] ROBUST

[+]QUALITY STANDARD

KUKA Robots for Low Payloads \ Advant ages and func t ions4 \

0 kg 2.5 kg 5 kg 7.5 kg 10 kg 12.5 kg 15 kg

2,000 mm

1,900 mm

1,800 mm

1,700 mm

1,600 mm

1,500 mm

1,400 mm

17.5 kg

2,100 mm

A B

H

E

G

I

J

C D

F

LOW MAINTENANCE. KUKA robots offer the longest maintenance intervals on the market, at around 20,000 operating hours, ensuring maximum productivity.

ROBUST. Systematically designed for durability, KUKA robots operate reliably over long periods even under extreme conditions.

QUALITY STANDARD. To ensure a good return on investments over many years, KUKA bestows the greatest importance to quality – in every component, gear unit and axis. IDEAL FORM. Their optimal balance of reach, weight, speed and energy consumption qualifies KUKA robots for a large number of both familiar and new applications.

99.995 % AVAILABILITY. KUKA robots for low payloads allow long-term planning and cost estimation.

PATH ACCURACY. KUKA robots set standards with their unparalleled precision in welding, bonding and sealing, while attaining utmost repeatability and unbeatable cycle times.

FLEXIBLE. The functional diversity of KUKA robots means there are no limits on their application potential. In addition, they can be individually adapted, e.g. by means of arm extensions.

Advantages and functions

1 2

Payload

Reach

1 KR 5 arc (A) KR 5-2 arc HW (B) KR 6-2 (C) KR 16-2 (D) KR 16-3 S (E) KR 16 L6-2 (F) KR 16 arc HW (G) KR 16 L8 arc HW (H)

KR 16-2 KS (I) KR 16 L6-2 KS (J)

2 Streamlined wrist design for high accessibility, even in confined spaces

55

C

DEF

G 115

2463

180

-155˚

+155˚

R 1530

C

118

B

A

400

976

600

120

-15˚

+158˚

-180˚

+65˚

C

DEF

G 115

2463

180

-155˚

+155˚

R 1530

C

118B

A

400

976

600

120

-15˚

+158˚

-180˚

+65˚

Work envelope1) Dimensions A Dimensions B Dimensions C Dimensions D Dimensions E Dimensions F Dimensions G Volume

KR 5 arc 1,632 mm 2,207 mm 1,412 mm 881 mm 531 mm 1,052 mm 620 mm 8.4 m3

KR 5 arc

Details provided about the properties and usability of the products are purely for information purposes

and do not constitute a guarantee of these characteristics. The extent of goods delivered and services

performed is determined by the subject matter of the specific contract. No liability accepted for errors

or omissions.

1) Relative to intersection of axes 4/5.

KUKA Robots for Low Payloads \ Technical Detai ls6 \

KR 5 arc

Max. reach 1,412 mmRated payload 5 kgRated suppl. load, arm/link arm/rot. column 12/–/20 kgMaximum total load 37 kgPose repeatability ±0.04 mmNumber of axes 6Mounting position Floor, ceilingVariant –

Robot footprint 324 mm x 324 mmWeight (excluding controller), approx. 127 kg

Axis data/Range of motion

Speed with rated payload 5 kg

Axis 1 (A1) +/ -155° 154°/sAxis 2 (A2) +65°/-180° 154°/sAxis 3 (A3) +158°/-15° 228°/sAxis 4 (A4) +/ -350° 343°/sAxis 5 (A5) +/ -130° 384°/sAxis 6 (A6) +/ -350° 721°/s

Controller

KR C4

Operating conditions

Ambient temperature +10 °C to +55 °C

Protection rating

Protection rating, robot IP 54Protection rating, in-line wrist IP 65

Teach pendant

KUKA smartPAD

Features and advantages

SPACE-SAVING. Compact dimensions reduce the footprint.

DURABLE AND LOW ON MAINTENANCE. Longest service life of any robot in its class with 40,000 h assured production, longest maintenance intervals of over 20,000 h for uninterrupted production.

FLEXIBLE. Use of a standard robot wrist means it is not restricted to arc welding applications and is highly versatile.

LIGHT. Low weight simplifies transportation and installation.

PRODUCTIVE. Automated mastering with electronic measuring tool ensures fast availability, even after malfunctions.

EXPANDABLE. Operation on linear unit possible, as a result also usable for larger workpieces.

77

B

A

400

600

170

DF

215

180

C

2486

G 200

E

78

7

-180˚

+65˚

-110˚

+170˚

R 1638

C

-155°

+155°

1000

B

A

400

600

170

DF

215

180

C

2486

G 200

E

78

7

-180˚

+65˚

-110˚

+170˚

R 1638

C

-155°

+155°

1000

Work envelope 1) Dimensions A Dimensions B Dimensions C Dimensions D Dimensions E Dimensions F Dimensions G Volume

KR 5-2 arc HW 1,643 mm 2,430 mm 1,423 mm 967 mm 456 mm 1,063 mm 620 mm 9.8 m3

KR 5-2 arc HW




or omissions.



KR 5-2 arc HW

Max. reach 1,423 mmRated payload 5 kgRated suppl. load, arm/link arm/rot. column 12/–/20 kgMaximum total load 37 kgPose repeatability ±0.04 mmHollow shaft in the wrist flange Ø 50 mmNumber of axes 6Mounting position Floor, ceilingVariant –




Axis 1 (A1) +/ -155° 156°/sAxis 2 (A2) +65°/-180° 156°/sAxis 3 (A3) +170°/-110° 227°/sAxis 4 (A4) +/ -165° 390°/sAxis 5 (A5) +/ -140° 390°/sAxis 6 (A6) Infinitely rotating 858°/s



Protection rating


Controller

KR C4

Teach pendant

KUKA smartPAD


DURABLE. Protected routing of the arc welding dress package in the robot arm results in a longer service life and prevents the dress package from buckling.

PROCESS-OPTIMIZED. Reduced disruptive contours and large distance between axis 5 and the robot flange allow welding deep within the workpiece, enlarge the workspace and offer better accessibility, even in the case of large workpieces.

RESILIENT. Robust arm design with double-sided mounting of the robot wrist ensures reduced vibrations during welding and is resilient in the case of minor collisions.

FAST. Axis 6 is an infinitely rotating axis that does not need to turn back or “unwind”.

FUTURE-PROOF. Large opening with a diameter of 50 mm, suitable for all commonly-used dress packages, leaves enough space for additional fluids in the dress package – making it even suitable for water-cooled torches.

SIMPLE HANDLING. The very low weight enables high dynamic performance, simple installation and effortless mounting on the ceiling.

99

A

1320

680

675

B

F E D

158

35G

260

C

-130°+154°

+35°

-155°

C

-185°

+185°

A

1320

680

675

B

F E D

158

35

G

260

C

-130°+154°

+35°

-155°

C

-185°

+185°


KR 6-2 2,026 mm 2,412 mm 1,611 mm 1,081 mm 530 mm 1,027 mm 670 mm 14.5 m3

KR 6 - 2




or omissions.


10 \ KUKA Robots for Low Payloads \ Technical Detai ls10 \

KR 6 -2

Max. reach 1,611 mmRated payload 6 kgRated suppl. load, arm/link arm/rot. column 10/–/20 kgMaximum total load 36 kgPose repeatability ±0.05 mmNumber of axes 6Mounting position Floor, ceiling, wallVariant –







Protection rating


Controller

KR C4

Teach pendant

KUKA smartPAD


RELIABLE PLANNING. Low disruptive contours and streamlined design offer outstanding accessibility, even in confined spaces.

FLEXIBLE. Variable installation variants offer high flexibilityfor different applications.

VERSATILE. Large number of application-specific variants allow flexible range of applications.

DURABLE. Robustness and reliability is the outcome of experience from 15,000 systems sold.

111111

A

1320

680

675

B

F E D

158

35G

260

C

-130°+154°

+35°

-155°

C

-185°

+185°

A

1320

680

675

B

F E D

158

35

G

260

C

-130°+154°

+35°

-155°

C

-185°

+185°


KR 16-2 2,026 mm 2,412 mm 1,611 mm 1,081 mm 530 mm 1,027 mm 670 mm 14.5 m3

KR 16 -2




or omissions.



KR 16 -2

Max. reach 1,611 mmRated payload 16 kgRated suppl. load, arm/link arm/rot. column 10/variabel/20 kgMaximum total load 46 kgPose repeatability ±0.05 mmNumber of axes 6Mounting position Floor, ceiling, wallVariant ,







Protection rating

Protection rating, robot IP 65Protection rating, in-line wrist IP 65Protection rating, foundry in-line wrist IP 67

Controller

KR C4

Teach pendant

KUKA smartPAD

RELIABLE PLANNING. Low disruptive contours and streamlined design offer outstanding accessibility, even in confined spaces.


VERSATILE. Large number of application-specific variants allows flexible range of applications.

DURABLE. Robustness and reliability is the outcome of experience from 15,000 systems sold.

HEAT-RESISTANT. Available in the Foundry variant for operation with die-casting machines and other working environments with high temperatures.


Variant for environments with a high degree of fouling and high temperatures

Variant for cleanrooms

131313

A

1320

680

675

B

F E D

158

35G

260

C

-130°+154°

+35°

-155°

C

-185°

+185°

A

1320

680

675

B

F E D

158

35

G

260

C

-130°+154°

+35°

-155°

C

-185°

+185°


KR 16-3 S 2,025 mm 2,411 mm 1,611 mm 1,081 mm 530 mm 1,027 mm 670 mm 14.5 m3

KR 16 -3 S




or omissions.



KR 16-3 S

Max. reach 1,611 mmRated payload 16 kgRated suppl. load, arm/link arm/rot. column 10/variabel/20 kgMaximum total load 46 kgPose repeatability ±0.05 mmNumber of axes 6Mounting position Floor, ceilingVariant Robot footprint 500 mm x 500 mmWeight (excluding controller), approx. 235 kg






Protection rating

Protection rating, robot IP 65

Protection rating, in-line wrist IP 65Protection rating, foundry in-line wrist IP 67

Controller

KR C4

Teach pendant

KUKA smartPAD


FAST. With greater drive power in the main axes 1 (axes 1-3), the high-speed variant of the KR 16-3 S achieves savings of up to 18 % in cycle times for unloading tasks.


SPACE-OPTIMIZED. Low disruptive contours of the robot and the streamlined design of the wrist ensure high accessibility, in confined spaces.

HEAT-RESISTANT. Available in the Foundry variant for operation with die-casting machines and other working environments with high temperatures.

Variant for environments with a high degree of fouling and high temperatures

1515

A

1320

680

675

B

F

E D

115

35

G

260

+35˚

+154˚-130˚

-155˚

C

-185˚

+185˚

C

A

1320

680

675

BF

E D

115

35

G

260

+35˚

+154˚-130˚

-155˚

C

-185˚

+185˚

C


KR 16 L6-2 2,326 mm 3,011 mm 1,911 mm 1,206 mm 705 mm 1,327 mm 970 mm 24 m3

KR 16 L6-2




or omissions.



KR 16-L6-2

Max. reach 1,911 mmRated payload 6 kgRated suppl. load, arm/link arm/rot. column 10/–/20 kgMaximum total load 36 kgPose repeatability ±0.05 mm Number of axes 6Mounting position Floor, ceiling, wallVariant –







Protection rating


Controller

KR C4

Teach pendant

KUKA smartPAD


LONG REACH. Extension of the usable workspace, compared with that of the KR 16 L6-2, with a 300 mm arm extension.


SPACE-OPTIMIZED. Low disruptive contours of the robot and streamlined design of the wrist ensure high accessibility, even in confined spaces.

SECURITY OF INVESTMENT. Model from the tried-and-tested, modular range of standard KR 16 L6-2 robots – ensuring planning security, high quality and availability.

171717

C

-185°

+185°

G

+154˚

F 260

E D

CB

170

680

1355

A

675

-120˚

-155˚

+35˚

200

675

C

-185°

+185°

G

+154˚

F 260

E D

C

B

170

680

1355

A

675

-120˚

-155˚

+35˚

200

675


KR 16 arc HW 2,051 mm 2,462 mm 1,636 mm 904 mm 732 mm 1,052 mm 675 mm 15.44 m3

KR 16 arc HW




or omissions.



KR 16 arc HW








Protection rating


Controller

KR C4

Teach pendant

KUKA smartPAD


SPECIALIZED. Ideally designed robot for arc welding applications with a payload of 16 kg and a reach of up to 1,636 mm.

PROTECTED. 58 mm opening in the arm and wrist allows the arc welding dress package to be routed in the protective interior of the arm.

FLEXIBLE. Both torsion-type dress packages and infinitely rotating arc welding dress packages are possible – for better component accessibility and simplified offline programming.

SPACE-OPTIMIZED. Low disruptive contours of the robot and the streamlined design of the wrist ensure high accessibility, even in confined spaces.

1919

G

+154˚

F

260

E D

C

B

170

680

1355

A

675

-120˚

+35˚

C

+185°

-185°

200

-155˚1355

G

+154˚

F

260

E D

C

B

170

680

1355

A

675

-120˚

+35˚C

+185°

-185°

200

-155˚1355


KR 16 L8 arc HW 2,430 mm 3,220 mm 2,016 mm 1,105 mm 910 mm 1,431 mm 1,062 mm 29.2 m3

KR 16 L8 arc HW




or omissions.



KR 16 L8 arc HW








Protection rating


Controller

KR C4

Teach pendant

KUKA smartPAD


SPECIALIZED. Ideally designed robot for arc welding applications with a payload of 8 kg and a reach of up to 2,016 mm.

PROTECTED. 50 mm opening in the arm and wrist allows the arc welding dress package to be routed in the protective interior of the arm.

FLEXIBLE. Both torsion-type dress packages and infinitely rotating arc welding dress packages are possible – for better component accessibility and simplified offline programming.

SPACE-OPTIMIZED. Low disruptive contours of the robot and the streamlined design of the wrist ensure high accessibility, even in confined spaces.

2121

Robot KR 16-2 KS KR 16 L6-2 KS Controller KR C4 Teach pendant KUKA smartPAD

[+]

[+]

RELIABLE PLANNING

FAST

[+] VERSATILE

KUKA shelf-mounted robots for low payloads. Product overview

[+] DEEP REACH

[+] LIGHT


0 kg 2.5 kg 5 kg 7.5 kg 10 kg 12.5 kg 15 kg

2,000 mm

1,900 mm

1,800 mm

1,700 mm

1,600 mm

1,500 mm

1,400 mm

17.5 kg

2,100 mm

A B

H

E

G

I

J

C D

F

VERSATILE. The intelligent payload and reach intervals allow simple, reliable planning. KUKA also offers shelf-mounted robots covering a payload range from 16 kg to 270 kg.

LIGHT. KUKA shelf-mounted robots stand out for their low weight. They can be installed directly on machines with minimum effort, while saving space.

DEEP REACH. KUKA shelf-mounted robots are designed for an especially large downward reach, optimum access the workspace from above. Due to their low height, they require little space above the robot base.

FAST. Lightweight, KUKA shelf-mounted robots achieve high dynamic performance and very short cycle times. Enabling higher productivity and cost-effectiveness with rapid payback.

RELIABLE PLANNING. Each KUKA robot family shares an identical mounting base hole pattern. This allows different shelf-mounted robots to be used on machines of different sizes – without any additional planning measures.


3

21

Payload

Reach

1 KR 5 arc (A) KR 5-2 arc HW (B) KR 6-2 (C) KR 16-2 (D) KR 16-3 S (E) KR 16 L6-2 (F) KR 16 arc HW (G) KR 16 L8 arc HW (H)

KR 16-2 KS (I) KR 16 L6-2 KS (J)

2 Axis located further forward for enlarging the workspace downward

3 Large work envelope, low base frame, small footprint

2323

-114°

C

+114°

G

115

-130°+154°

A

880 68

023

5

35

F 450

E D

C

B

-110°

+80°

880

-114°

C

+114°

G

115

-130°+154°

A

880 68

023

5

35

F 450

E D

C

B

-110°

+80°

880


KR 16-2 KS 1,576 mm 2,691 mm 1,801 mm 1,081 mm 720 mm 453 mm 670 mm 12 m3

KR 16-2 KS




or omissions.



KR 16 -2 KS

Max. reach 1,801 mmRated payload 16 kgRated suppl. load, arm/link arm/rot. column 10/–/20 kgMaximum total load 46 kgPose repeatability ±0.05 mmNumber of axes 6Mounting position Floor, ceilingVariant –




Axis 1 (A1) +/ -114° 120°/sAxis 2 (A2) +80°/-110° 156°/sAxis 3 (A3) +154°/-130° 156°/sAxis 4 (A4) +/ -350° 330°/sAxis 5 (A5) +/ -130° 332°/sAxis 6 (A6) +/-350° 616°/s



Protection rating


Controller

KR C4

Teach pendant

KUKA smartPAD


VERSATILE. The intelligent payload and reach intervals allow simple, reliable planning. KUKA also offers shelf-mounted robots covering a payload range from 16 kg to 270 kg.

LIGHT. KUKA shelf-mounted robots stand out for their low weight; can be installed directly on machines with minimum effort, while saving space.

DEEP REACH. KUKA shelf-mounted robots are designed for an especially large downward reach, optimum access the work-space from above. Due to their low height, they require little space above the robot base.

FAST. Lightweight, KUKA shelf-mounted robots achieve high dy-namic performance and very short cycle times. Enabling higher productivity and cost-effectiveness with rapid payback.

RELIABLE PLANNING. Each KUKA robot family shares an identical mounting base hole pattern. This allows different shelf-mounted robots to be used on machines of different sizes – without any additional planning measures.

2525

A

880 68

0

35

235

B

CF

403

450

G115

300

+80˚

-130˚+154˚

-110˚

E D

-114˚

+114˚

C

A

880 68

0

35

235

B

CF

403

450

G115

300

+80˚

-130˚+154˚

-110˚

E D

-114˚

+114˚

C


KR 16 L6-2 KS 1,876 mm 3,291 mm 2,101 mm 1,210 mm 891 mm 753 mm 970 mm 19 m3

KR 16 L6 -2 KS

Details provided about the properties and usability of the

products are purely for information purposes and do not

constitute a guarantee of these characteristics. The extent of

goods delivered and services performed is determined by the

subject matter of the specific contract. No liability accepted for

errors or omissions.



KR 16 L6-2 KS

Max. reach 2,101 mmRated payload 6 kgRated suppl. load, arm/link arm/rot. column 10/variable/20 kgMaximum total load 36 kgPose repeatability ±0.05 mmNumber of axes 6Mounting position FloorVariant –Robot footprint 500 mm x 500 mmWeight (excluding controller), approx. 245 kg






Protection rating


Controller

KR C4

Teach pendant

KUKA smartPAD


LONG REACH. Extend the usable workspace of the KR 16-2 KS, with a 300 mm arm extension.

PROCESS-OPTIMIZED. Locating axis 2 further forward enlarges the workspace downward; this makes the robot ideal for unloading machines.

SPACE-OPTIMIZED. Low disruptive contours of the robot and streamlined design of the wrist ensure high accessibility, even in confined spaces.

2727

Product overview

Linear unit KL 250-3 Designed for robot category low payloads Controller KR C4 Teach pendant KUKA smartPAD

KL 250 -3

[+]

[+]

PRODUCTIVE

VERSATILE

[+] POSITIONALLY ACCURATE

[+] FLEXIBLE




or omissions.

[+] SPECIALLY FOR LOW PAYLOADS


KL 250-3

Number of carriages 4Maximum rated travel 30,100 mmSpeed with rated payload 1.46 m/sPose repeatability < ±0.02 mmNumber of axes 1Variant Mounting position Floor, ceilingMass of carriage 95 kgMass of rated payload 300 kgMass of beam per meter 175 kgMinimum rated travel 1,100 mmGradation of rated travel 500 mmTransmission of force Rack

Operating conditions Specifications for the mechanical unit


Controller

KR C4

Teach pendant

KUKA smartPAD


Covered version

FLEXIBLE. Long travel extends the work envelope by several times the reach of the robot.

VERSATILE. Floor-mounted and ceiling-mounted variants are available, as is a protective cover for keeping out dirt during tasks in harsh environments.

POSITIONALLY ACCURATE. Up to four robots can be operated on one linear axis. Multiple robot positions on the linear axis allow optimal adaptation to existing requirements and workspaces.

PRODUCTIVE. Moving workpieces/tools with additional carriages, driven or non-driven (tender carriages) helps to shorten cycle times.

SPECIALLY FOR LOW PAYLOADS. This linear unit is suitable for robots with a payload from 5 to 16 kg.

2929

An unbeatable team.

System controller: KR C4 Robots and other kinematic systems

KR C4 – THE CONTROL SYSTEM OF THE FUTURE. More powerful and safer, with more flexibility. Its open architec-ture can manage all kinematic systems and even complete production lines. The KR C4 provides a firm foundation for the automation of tomorrow. This significantly reduces your costs in automation for integration and maintenance. At the same time the long-term efficiency and flexibility of the systems are increased. The KR C4 gives you the necessary openness to meet the requirements of tomorrow’s markets.

NO MATTER WHICH ROBOT YOU OPT FOR KUKA OFFERS YOU THE MATCHING SYSTEM COMPONENTS. KUKA robots embody all the essential characteristics of future-oriented robot technology. KUKA robots are more reliable and more flexible than ever with the ability to master heavy loads and long reaches with extreme precision. Thanks to an outstanding availability of nearly 100 %, KUKA robots make the automation processes easier than ever before.

SAFER AS A TEAM[+]

AVAILABILIT Y. ROBUST AND LOW ON MAINTENANCE, THIS UNBEATABLE TEAM WORKS NON-STOP ON YOUR SUCCESS.

Product overview

FASTER AS A TEAM[+]

99.995%

KUKA Robots for Low Payloads \ KUKA System Components30 \

Function and technology packagesTeach pendant: KUKA smartPAD

THE SIMPLEST WAY OF OPERATING ROBOTS. Touch screen. Graphics support. Flexible interaction. The large touch screen of the KUKA smartPAD allows operation of both robots and entire systems, all visually represented on the screen. The display adapts to show the user only those operator control elements that are needed at any given moment. Attention is always focused on what is important, allowing users to work more intuitively, quickly, easily and efficiently.

AN OPTIMALLY PREPARED, EFFICIENT SOFTWARE SOLUTION FOR EVERY TASK. KUKA function and technology packages breathe life into the KUKA robots. They enable them to carry out particular industry-specific functions within an automa-tion solution. Gluing, moving, machining, measuring, hand-ling or working together with humans or other synchronized robots: KUKA function and technology packages make auto-mation easy.

production lines. The KR C4 provides a firm foundation for the automation of tomorrow. This significantly reduces your costs

SIMPLER AS A TEAM MORE VERSATILE AS A TEAM[+] [+]

31

[+]

[+]

[+]

[+]

[+]

±0.002 SEC I/O RESPONSE TIME

FOR ALL PAYLOADS

COMMUNICATION TALENT

ROBUSTNESS

ENERGY-EFFICIENT

[+]

[+]

ALL-ROUNDER

UNIVERSAL APPLICATION

KR C4 The control system of the future




or omissions.

MORE POWERFUL, SAFER, MORE FLEXIBLE, AND MORE INTELLIGENT. The KR C4 has been created for the automation of today and tomorrow. Thanks to its open architecture it is a master of simple integration. It can communicate in a wide range of programming languages and is ideally suited to the control of KUKA manipulators. It can carry out a vast range of tasks, be used for robots of all payload categories, and control entire production lines. With the KR C4 all integrated controllers, SafetyControl, RobotControl, MotionControl, and LogicControl have a joint database and infrastructure for maximum performance, scalability, and flexibility.


792 mm

960

mm

596 mm

KR C4 controller

Type KR C4Processor Multi-core technologyHard drive HDD, SSD optionalInterface USB, EtherNetField buses PROFINET, EtherNet/IP, PROFIBUS, DeviceNet, EtherCAT, InterbusMax. number of axes 8Protection rating IP 54Dimensions (D x W x H) 596 mm x 792 mm x 960 mmWeight 150 kg


Ambient temperature +5 °C to +45 °CAmbient temperature with cooling unit optionally up to +50 °C

Power supply connection

Rated supply voltage 3 x 400-480 V ACPermissible tolerance of rated voltage -10 to +10 %Mains frequency 49 to 61 HzMains-side fusing min. 3 x 25 A slow-blowing, max. 3 x 32 A slow-blowing

±0.002 SEC I/O RESPONSE TIME

1 Increased system availability through systematic reduction of hardware, cables and connectors

2 The passive heat exchange system, with separate air circulation in the inner and outer zones of the controller, allows low-maintenance operation even in dusty environments. Entirely without filter mats.

3 Dimensions of the KR C4


ALL-ROUNDER. Safety, Robot, Logic and MotionControl – the KR C4 combines everything in a single controller allowing effortless control of the entire system.

UNIVERSAL APPLICATION. The open architecture of the KR C4 can control not only KUKA robots but also external axes – for maximum flexibility, scalability, performance and openness, in minimum space.

FOR ALL PAYLOADS. The KR C4 is the uniform controller for all KUKA robots, ranging from the low to high payload range categories.

COMMUNICATION TALENT. In addition to its own robot lan-guage KRL, the KR C4 understands the language of the CNC machining world (G-code) and the language of PLCs, enabling it to communicate directly with your Siemens® or Rockwell® controller.

ROBUSTNESS. The consistent choice of durable components and well-designed cabinet ensure long-term, reliable operation, even in extreme conditions.

±0.002 SEC I/O RESPONSE TIME. Secure data exchange measured in milliseconds forms the basis for new safety concepts in human-machine cooperation.

ENERGY-EFFICIENT. The new energy management system allows the energy consumption of the controller to be reduced by up to 95 %* in standby mode. The improved coo-ling concept, combined with a temperature-controlled fan, further reduces the power dissipation of the controller, while making operation considerably quieter.

1

2

3

* in standby mode and Ecomode.

33




or omissions.

KUKA smartPAD KUKA smartPAD – Making robot operation really easy

TOUCH SCREEN. GRAPHICS SUPPORT. FLEXIBLE INTERACTION. The more diverse the robots’ abilities become, the greater the importance of intuitive user interfaces for their operation. The new KUKA smartPAD brilliantly demonstrates on a large antireflection touch screen just how simple it can be. Intelligent, interactive dialogs provide the user with those operator control elements that are currently required. This makes work easier, faster, more efficient, and simply smarter all-round.

[+]

[+]

[+]

[+]

[+]

[+]

HOT-PLUGGABLE

HAPTIC JOG KEYS

ANTIREFLECTION TOUCH DISPLAY

ERGONOMICALLY OPTIMIZED

UNIVERSAL APPLICATION

INTEGRATED USB CONNECTION


Teach pendant: KUKA smartPAD

Type KUKA smartPADDisplay scratch-resistant industrial touch displayDisplay size 8.4"Dimensions (D x W x H) 50 mm x 240 mm x 290 mmWeight 1,100 g


UNIVERSAL APPLICATION. Operate all KUKA robots and KR C4 controllers with the KUKA smartPAD.

ANTIREFLECTION TOUCH DISPLAY. Simple operation via the well-lit 8.4" screen with an intuitive user interface.

ERGONOMICALLY OPTIMIZED. Designed to be user-friendly. Built for mobility and its lightweight, just 1,100 grams.

HOT-PLUGGABLE. If the KUKA smartPAD is not being used it can be simply unplugged during ongoing operation and used with any other KR C4 controller.

INTEGRATED USB CONNECTION. Direct saving and loading of configurations now possible via USB port on the KUKA smartPAD.

HAPTIC JOG KEYS. The combination of haptic jog keys and a haptically controlled mouse enables intuitive maneuvering with constant visual contact with the robot.

2

1

1 Simple, intuitive operator control via touch screen

2 Ergonomic 6D mouse

3535

KUKA function and technology packages help you to solve specific automation tasks efficiently with minimum programming. KUKA’s portfolio of software solutions cover nearly all common areas of application. Using these packages our KUKA system partners implement tailored solutions to meet every customer requirement.

Function and technology packages for the KR C4




or omissions.

KUKA.WorkVisual KUKA.Load KUKA.UserTech KUKA.ExpertTech KUKA.HMI Zenon KUKA.RemoteView KUKA.VirtualRemotePendant KUKA.RobotSensorInterface KUKA.VisionTech KUKA.ConveyorTech KUKA.ForceTorqueControl KUKA.SafeOperation KUKA.SafeRangeMonitoring

Engineering environment for all KUKA robots for system configuration, programming, data backup, diagnosis, and more. Supports the evaluation of the load on a KUKA robot or the selection of a suitable robot for a given load. Fast programming of motion and program sequences using freely definable buttons, input masks and parameter lists. Faster, simpler programming even for non-experts in KRL code via menu-guided command selection. Creation of customized, application-specific user interfaces for visualization and operator control without programming knowledge. Display and operation using the touch panel and keys of the KUKA smartPAD. Allows remote access to the robot via a secure Internet connection, thereby offering the possibility of remote diagnosis or start-up support. Allows the use of EtherNet communication to run the user interface of the KUKA smartPAD on an external PC and to operate the robot. Supports simple and flexible interfacing with sensors in the KR C4. It is also possible to integrate a number of channels with hard real-time requirements. “onBoard” vision system including image processing, camera and sensors. Extensive configuration options enable the flexible use of the robot in an unstructured environment. . Organizes the cooperation of robots and conveyors. Allows efficient, dynamic handling of parts, even for complex applications. Takes account of process forces and torques exerted on the workpiece during machining, and controls and adjusts these as specified in the program sequence. In applications such as grinding, polishing, bending or even assembly, this technology package is an indispensable help. Flexible programming of safe cooperation between humans and machines. Definition of safe workspaces, velo-cities, envelopes around robot tools, and cooperation with the operator. Beginners’ tool for limiting and monitoring the safety and work areas of the robot. The monitoring and limitati-on of statically defined axis ranges creates an adequate degree of work safety for many applications.

KUKA function and technology packages



KUKA.Gripper & SpotTech KUKA.ArcTech KUKA.LaserTech KUKA.ServoGun KUKA.GlueTech

KUKA.RoboTeam

KUKA.EtherNet KRL

KUKA.OPC-Server

KUKA.PLC Multiprog

KUKA.PLC ProConOS

KUKA.PLC mxA

KUKA.CNC

KUKA.Sim

Programming of grippers and weld guns via easy-to-use inline forms for many industrial applications. For rapid start-up and simple programming of arc welding applications. The complete portfolio of option packages, in combination with sensors and sequence control, enables arc welding at the highest level. A modular, time-saving and easy-to-operate programming support package for laser cutting and laser welding. Both applications can be executed using the same robot – giving maximum flexibility as the workpiece needs to be clamped only once. Enables the operation of electric motor-driven spot weld guns with the KUKA robot controller. Vari-ous additional software options allow e.g. the elimination of mechanical gun compensation and other functions. Enables user-friendly programming of dispensing applications such as bonding, seam sealing or application of support seams using inline forms on the KUKA robot controller. Coordinates and enables the high-precision interaction of a team of robots for handling a shared load or for working together on a moving workpiece. Makes it possible to exchange data with external computers via the EtherNet interface. The robot can function here both as a client and as a server. Basic technology for standardized data exchange between robots and external controllers for non-real-time information streams. Ideal for interfacing with external visualization and MES systems. Programming environment for an extremely fast Soft PLC conforming to the IEC61131 standard. Expands the functionality of the KR C4 and offers virtually unlimited openness in the programming of automation cells and applications. Runtime system of the KUKA.PLC Multiprog Soft PLC. PLC programs created with KUKA.Multiprog are run directly on the KR C4, with full access to the entire I/O system of the robot. Reading and processing of variables such as axis positions and velocity via function blocks. Allows direct commanding and positioning of the robot by external controllers (Siemens®, Rockwell®, etc.). The user thus requires no knowledge of robot programming in the KUKA-specific robot language KRL. Complete software-based CNC implementation for execution of machine tool code (G-code) directly on the robot controller. This turns the robot, with its accuracy and stiffness, into a machining center for path-supported processes. The simulation programs of KUKA.Sim allow robotic cells to be planned with true-to-life accuracy.



37

weiskind.com

Details provided about the properties and usability

of the products are purely for information purposes

and do not constitute a guarantee of these charac-

teristics. The extent of goods delivered and services

performed is determined by the subject matter of

the specific contract. No liability accepted for errors

or omissions.

PB00

02/E

/3/0

514

Contact KUKA at:

www.contact.kuka-robotics.com

www.facebook.com/KUKA.Robotics

www.youtube.com/kukarobotgroup

Documents

KUKA Low Payloads