-
Presenting.. KUMKANGIndustrialised Building System
FormworkKUMKANG ALU FORM
-
Its a lightweight hand-held aluminium shuttering systemIts a
mass production technique It employs the latest CAD facilities in
designingIt uses structural-grade aluminum alloyIts environmentally
friendlyIts adaptable, flexible, accurate & fastIts cost
effective for 50 plus repeats of a typical layoutKUMKANGALU
FORM
-
ALLOWS BUILDINGS TO BE BUILT AT A RATE OF 5 DAYS per Floor(or
SIX floors a month)KUMKANG ALU FORM
-
THE ANSWER IS CYCLING:DIVIDE THE TYPICAL FLOOR INTO 4 WORK
ZONES;
DIVIDE THE WORK INTO 4 TASKS FOR 4 WORK TEAMS;
EACH TEAM WORKS IN A DIFFERENT ZONE & SIMPLY CARRIES OUT THE
SAME TASK EVERY DAY;
SIZE THE TEAMS SO THAT ALL MEMBERS ARE FULLY OCCUPIED EVERY
DAY;
EVERY 4 DAYS A WORK CYCLE IS COMPLETED AND A NEW FLOOR
BUILT.
-
STRUCTURAL WORK ON SITE DIVIDES INTO FOUR MAIN TASKS: Erect
& strike vertical forms (walls & column forms)Erect &
strike horizontal forms (slabs)Install deck steel and M&E
ductingPour the concrete
-
These tasks follow a logical sequence.Each task is performed by
a separate team, which specializes in that task.
-
A SIMPLISTIC EXAMPLE ASSUME A RECTANGULAR BUILDING; DIVIDE FLOOR
INTO FOUR WORK ZONES A, B, C and D:
-
DAY 1ERECT WALL FORMSZone AZone BZone CZone D
-
ERECT WALL FORMSERECT SLAB FORMSWALL FORMING TEAM moved to Zone
BDAY 2Zone AZone CZone DZone B
-
BARBENDER + M&EWALL FORMING TEAM Moved to Zone CSLAB FORMING
TEAM moves thusDAY 3Zone AZone CZone DZone BERECT WALL FORMSERECT
SLAB FORMS
-
BARBENDER + M&EPOUR CONCRETEBARBENDER + M&E moves
thusSLAB FORMING TEAM moves thusWALL FORMING TEAM moves thusDAY
4Zone AZone CZone DZone BERECT WALL FORMSERECT SLAB FORMS
-
STRIP &RE-ERECT WALL FORMSBARBENDER + M&EPOUR
CONCRETENOW ALL TEAMS ARE ON CYCLE!Zone AZone BZone CZone DDAY 5
(TYPICAL)ERECT SLAB FORMS
-
EXAMPLEGROUND FLOOR(usually non-typical layout)CYCLE ON EACH
FLOOR, THEN MOVE UP TO NEXT
START AT FIRST TYPICAL FLOOR FLOORS with TYPICAL LAYOUT
-
Kumkang ALU-FORM CONSISTS OF ALUMINUM PANELS &
COMPONENTS
-
Kumkang ALU FORMALU Wall Form
-
Standard Design for ALU Wall FormStandard Modular Panel Form
Design
-
Steel ties connectto opposite panels as well control the Wall
Thickness
-
START OF WALL ERECTION SEQUENCE . . .
-
LOAD-BEARING / SHEAR WALL BUILDING DESIGN
-
Column, Beam & Slab Design ( R.C Frame)
-
ALU DECK Form
-
Slab Formwork before re-bar
-
BEAMSLAB
-
Column, Bean & Slab Design
-
Easy Dismantling of panels
-
Steel / Aluminium Gang Formwork For External
-
FORMING THE STAIRS
-
Stair Form
-
Preview of past projects using Kumkang Alu Form
-
4 Storey Apartment in Sabah
-
Project in Seoul, South Korea
-
Laya-Laya, Tuaran, Sabah, East MalaysiaSyarikat Perumahan Negara
Berhads Affordable Housing Projects
-
Laya-Laya, Tuaran, Sabah, East MalaysiaSyarikat Perumahan Negara
Berhads Affordable Housing Projects
-
Break down of Formwork System to be Delivered at
TajuraSub-basement Footings = 6 setsTransfer Floor ( Columns, walls
and slab) = 6 setsTypical Floor ( Walls and Slabs) = 13 sets
-
Cycle Time of Formwork systemSub-basement --- 7 days in one
Building after move to next buildingTransfer floor --- 8 days in
one Building and move to next BuildingTypical Floor (1F to Roof
floor) --- 5 days per floor, total = 20 days per Building and move
to next buildings
-
---THE END---
************************************
