Lab Specifications Apparel - Ministry of Skill Development ... guidelines/Lab... · LAB SPECIFICATIONS APPAREL If we have to promote the development of our country then our mission

Apparel

Lab Specifications

An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India

and National Skill Development Corporation

02LAB SPECIFICATIONS APPAREL

03

Shri Narendra ModiHonourable Prime Minister

LAB SPECIFICATIONS APPAREL

If we have to promote the

development of our country

then our mission has to be

‘skill development’ and

‘skilled India’.

04

OVERVIEW

The lab standardization guidelines envisions to standardize the lab infrastructure for apparel trades across

sectors. The document intends to ensure industry linked training with state-of-art infrastructure.


1. Description of Lab

2. List of Tools & Equipment - Apparel

3. 3D Representation of Apparel Lab

4. Illustrative Architectural Layout of Lab

5. Illustrative Pricing of Tools & Equipment

6. Safety Instructions

SECTORAPPAREL


06

1. Sewing Machine Operator

2. Sewing Machine Operator - Knits

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1:1

DESCRIPTION OF LAB

Apparel, Made-up’s and Home Furnishing Job Roles are

1

Proposed Batch Size


Machine - ManRatio

LIST OF TOOLS & EQUIPMENT - APPAREL2

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S. No. Equipment Name Qty Unit Type

1 Single Needle Lock Stitch Machine (SNLS) with Needle Guard 15 Nos

Specialised Industrial Sewing Machines (Single and Double Needle Chain Stitch 2 15 Nos Machine 12 Needles, Flat Bed, Overlock Machines any Type, Button Hole and Button Attachment Machine, Bartack Machine, Bottom Hem, AWP, etc.)

3 Sewing Machine Accessories and Attachments 30 Nos

4 Printer, Projector 1 Nos

5 Design Patterns 1 Nos

6 Shears (8-10” Iron Blade for Cutting Fabric) 10 Nos

7 Paper, Scissors, Plastic Handled Scissor for Cutting Paper 1 Nos

8 Trimmers, Seam Ripper, Tracing Wheel, Thimble 30 Sets

9 Pins and Safety Pins 1 Box

10 Dress Maker's Pin 1 Box

11 Pin Cushion 1 Sets

12 Greyscale 1 Nos

13 Scale (Metallic, 6” & 12”/ other Scales) 2 Nos

14 Measuring Tape - 0.5” Width 1 Nos

15 Bobbin and Bobbin Case for Industrial Machine 30 Nos

16 Different Type of Needles Hand Needle and Machine Needle (Various Gauges) 30 Sets

17 Needle Threader and Cleaning Cloth 30 Nos

18 Notcher (1/4 X 1/6” Opening) 30 Nos

19 Awl Markers 15 Nos

20 Dress Form (Various Sizes of Male / Female / Kids) 1 Sets

21 Threads As per Requirement Nos

22 Personal Protective Equipment (Nose Mask, Goggles, etc.) 30 Nos


LIST OF TOOLS & EQUIPMENT - APPAREL2

08

S. No. Equipment Name Qty Unit Type

23 Seam Gauge and Thread Clipper 30 Nos

24 Fabric Yardages and Required Trims / Accessory 30 Nos

25 Garmen, Made Ups and Home Furnishing Sample 15 Nos

26 Tools for Broken Needle Protocol (Magnet, Tweezers, etc.) 30 Nos

27 Student’s Sewing Stools 30 Nos

28 Cutting Table 1 Nos

29 Teacher‘s Table 1 Nos

30 Teacher‘s Chair 1 Nos

31 First Aid Box and Dustbin 1 Nos

32 Boxes and Pouches for Storing Items 30 Nos

33 White Board, White Board Marker, Magnetic White Board Eraser 1 Nos

34 Display Board 6” X 3” ft 1 Nos

35 Machine Oil 30 Nos

36 Stationary Items (Pencil (HB) 1 Box, Files and Folders etc.) 30 Nos

37 Labels and Stickers As Required Nos

38 Carbon Paper As Required Nos

Types of Sheet (Tech Pack, Buyer's Comment Sheet, Style Confirmation Sheet, 39 30 Nos Fabric Requirement Sheet (FRS),Trims Requirement Sheet, etc.)

40 Seam Samples of Different Fabric As Required Nos

41 Size Chart, Trim Card, Operation Bulletin, Fabric Worksheet 30 Nos

42 Dexterity Test Kit 1 Nos

43 Sewing Kit 30 Nos

44 Center Tables 8 Nos

45 BUS Bar Lighting System


3D REPRESENTATION OF APPAREL LAB3

09

List of Equipment

Finishing Section Sewing Section

Storage Electrical Panel

Projector Sewing Machines

Bus Bar Center Table

Press Table Display Table


10

ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB4


ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT5

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Single Needle Lock Stitch Machine (SNLS) with Needle Juki, Brother or 1 15 Nos 20,000 3,00,000 Guard Equivalent

Specialised Industrial Sewing Machines (Single and

Juki, Brother or 2 15 Nos 30,000 4,50,000

Double Needle Chain Stitch Machine 12 Needles, Flat

Equivalent Bed, Overlock Machines any Type, Button Hole and Button Attachment Machine, Bartack Machine, Bottom Hem, AWP, etc)

3 Sewing Machine Accessories and Attachments 30 Nos 3,000 90,000 Multi Branded

Epson, HP, KYAN 4 Printer, Projector 1 Nos 1,00,000 1,00,000 or Equivalent

5 Design Patterns 1 Nos 1,500 1,500 Non Branded

6 Shears (8-10” Iron Blade for Cutting Fabric) 10 Nos 200 2,000 Non Branded

7 Paper, Scissors, Plastic Handled Scissor for Cutting Paper 1 Nos 250 250 Multi Branded

8 Trimmers, Seam Ripper, Tracing Wheel, Thimble 30 Sets 300 9,000 Non Branded

9 Pins and Safety Pins 1 Box 200 200 Non Branded

10 Dress Maker's Pin 1 Box 200 200 Non Branded

11 Pin Cushion 1 Sets 300 300 Non Branded

12 Greyscale 1 Nos 350 350 Non Branded

13 Scale (Metallic, 6” & 12”/ other Scales) 2 Nos 300 600 Non Branded

14 Measuring Tape - 0.5” width 1 Nos 425 425 Multi Branded

Any Brand AlignedBobbin and Bobbin Case for Industrial Machine 15 30 Nos 150 4,500 Machine

Different Type of Needles Hand Needle and Machine 16 30 Sets 300 9,000 Multi Branded Needle (Various Gauges)


*Price is indicative for the major brands, similar tools/equipment may be used

**Brands are illustrative, other brands with same specifications may be used

S. No. Equipment Name Qty Unit Unit Price* Amount Brands** Type (INR) (INR)


12

17 Needle Threader and Cleaning Cloth 30 Nos 200 6,000 Multi Branded

18 Notcher (1/4 X 1/6” Opening) 30 Nos 0 Non Branded

19 Awl Markers 15 Nos 0 Non Branded

20 Dress Form (Various Sizes of Male / Female / Kids) 1 Sets 1,000 1,000 Multi Branded

As per 21 Threads Multi BrandedNos Requirement

Personal Protective Equipment 22 30 Nos 150 4,500 3M or Equivalent (Nose Mask, Goggles, etc.)

23 Seam Gauge and Thread Clipper 30 Nos 250 7,500 Multi Branded

24 Fabric Yardages and Required Trims / Accessory 30 Nos 400 12,000 Non Branded

25 Garmen, Made Ups and Home Furnishing Sample 15 Nos 0 Non Branded

Tools for Broken Needle Protocol 26 30 Nos 500 15,000 Non Branded (Magnet, Tweezers, etc.)

27 Student's Sewing Stools 30 Nos 1,000 30,000 Fabricated

28 Cutting Table 1 Nos 15,000 15,000 Fabricated

29 Teacher's Table 1 Nos 5,000 5,000 Fabricated

30 Teacher's Chair 1 Nos 2,000 2,000 Fabricated

31 First Aid Box and Dustbin 1 Nos 3,000 3,000

32 Boxes and Pouches for Storing Items 30 Nos 1,000 30,000 Non Branded

White Board, White Board Marker, Magnetic 33 1 Nos 2,000 2,000 Non Branded White Board Eraser

34 Display Board 6” X 3” ft 1 Nos 2,000 2,000 Fabricated






13




35 Machine Oil 30 Nos 100 3,000 Non Branded

Stationary Items (Pencil (HB) 1 box, 36 30 Nos 500 15,000 Multi Branded Files and Folders etc.)

As per 37 Labels and Stickers Nos Multi Branded Requirement

As per 38 Carbon Paper Nos Multi Branded Requirement

Types of Sheet (Tech Pack, Buyer's Comment Sheet, 39 30 Nos 500 15,000 Multi Branded Style Confirmation Sheet, Fabric Requirement Sheet (FRS), Trims Requirement Sheet, etc.)

As per 40 Seam Samples of Different Fabric Nos Non Branded Requirement

Size Chart, Trim Card, Operation Bulletin, 41 30 Nos 500 15,000 Fabric Worksheet

42 Dexterity Test Kit 1 Nos 3,000 3,000

43 Sewing Kit 30 Nos 500 15,000 Multi Branded

44 Center Tables 8 Nos 20,000 1,60,000 Fabricated

45 BUS Bar Lighting System 1,40,000 Fabricated

Total 14,69,325


SAFETY INSTRUCTIONS6

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Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should

be digitally printed and pasted on sun board.

When in Fire Situation, Please Remember PASS

PULL... the pin. Some extinguishers may require

releasing of a lock latch, pressing a

puncture lever or other motion

AIM... low, pointing the extinguisher nozzle

(or it's horn or hose) towards the base of the fire

SQUEEZE... the handle. This releases the

extinguishing agent

SWEEP... from side to side at the base of the fire

until it appears to be out. Watch the fire area in

case fire breaks out again and repeat use of

extinguisher, if necessary

Power Tools Precaution CAUTION

SLIPPERY

FLOOR


15

SAFETY INSTRUCTIONS6

Electrical Hazards

• Do not work in wet work areas or cramped up work spaces

• Do not leave naked or loose wires in the lab

Electrical exposure may lead to falls, fractures and other accidents. A small shock

can cause brain damage while death can occur from large shocks.

Electrical Safety

• Use dry gloves

• Wear rubber soled shoes

• Protect yourself from surfaces that conduct electricity

• Keep insulation on all equipment

• Components must be dry and in good condition

• Do not do wiring with bare hands, wet gloves or while standing on wet or

ungrounded surfaces

ELECTRICAL HAZARDS


16

Shri Rajiv Pratap RudyMinister of State (I/C) for

Skill Development & Entrepreneurship

Govt. of India

We are a youthful nation.

Our youth is our

strength. The world and

India need a skilled

workforce and we are

committed to achieve this

mission.



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Lab Specifications Apparel - Ministry of Skill Development ... guidelines/Lab... · LAB SPECIFICATIONS APPAREL If we have to promote the development of our country then our mission