Lab6B Experiment Guide

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    MAE 244 circular beam under combined stress Lab 6-B.

    Experimental guidelines for Strain Gage Application:

    A Circular Beam under Combined Loading

    Objective1). Use "Wheatstone Bridge" circuits to measure the resistance change of a strain gage due toan applied load.

    2). Use strain rosettes for determining principal directions and stresses in a combined torsionand bending of a circular shaft clamped at one end.

    3). Related data and/or modeling analyses.

    Procedure1). Specimen dimensions and material properties will be given and/or measured in the lab

    session.

    2). Properly connect strain gage lead wires to the strain indicator. Be familiar with the stepsto operate the strain indicator.

    3). The Circular Shaft:

    Record the location of each rosette and the directions of all the individual gages,

    Connect each gage to a separate channel of the switch and balance unit,

    Connect the Switch and Balance unit to the strain indicator,

    With no load, balance each gage circuit,

    Apply 400 lb and 800 lb loads to the specimen. Record the strain readouts of each

    applied load from the strain indicator.

    Data Analysis and Report1). For each applied load, based on the measured strains, determine the principal directions

    and the principal strains and stresses at the location of the rosette.

    2). For each applied load, an illustration of the graphical solution by using Mohrs circle ofstrain.

    3). For each applied load, derive the stresses (x, y, xy) at the location of the rosette

    from the experimental measurement by approachB in Page 3. Also, calculate the stresses

    (x, y, xy) by the theoretical approach in Page 2. And then compare the results.Discuss

    the results of comparison.

    (To be continued on next page)

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    MAE 244 circular beam under combined stress Lab 6-B.

    Combined Beam LoadingFor the circular beam as shown in the following figure, theoretical stress solution can be

    obtained by considering the torque T, shear force Vand bending momentMx.

    From free-body diagram, we know,Torque T =My= PL

    Shear force V=P

    Bending Moment Mx= PY

    Polar moment of inertia4

    2

    1rJ = , where ris the radius of circular beam

    Moment of inertia for the circular beam4

    4

    1rI =

    The stress state at the free surface is,

    At the surface, we know, Q=0, so

    Material: Steel

    E = 29.0 106 psi (200 GPa)

    G = 11.2 106 psi (77.5 GPa)

    = 0.29

    Strain Gage Information:

    R = 3500.2%

    Sg = 2.045 0.5%

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    MAE 244 circular beam under combined stress Lab 6-B.

    Solution of Three-Element Rectangular Rosette Strain Gage Measurement

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