MECHANICAL & AEROSPACE ENGINEERING

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Appendix I-D: Laboratory Plans

MECHANICAL & AEROSPACE ENGINEERING

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AERODYNAMICS LABORATORY

Director: Dr. Nikos J. Mourtos Purpose: To provide students with experiments in basic flow measurements and visualization. These experiments include pressure distributions on airfoils, lift and drag measurements of wings and other aerodynamics bodies and boundary-layer measurements. Flow visualization includes study of high-angle-of-attack flow patterns around airfoils, conical bodies and delta wing aircraft. Courses and Enrollment: ME 111 Fluid Mechanics 170 students / year (demonstrations) AE 162 Aerodynamics 30 students / year AE 170A,B Aircraft Design I, II 15 students / year (on demand) Location: E-107 1,357 ft2 Existing Stations & Major Equipment: 1. Subsonic Tunnel, 1 ft x 1 ft, 0 - 150 ft/s with NACA 4412 airfoils (pressure distribution and sting mounted models), lift and drag dynamometer, pitot and boundary layer probes, multi-bank manometer, a variety of drag models, monitoring cabinet and calibration systems. 2. Subsonic Portable Smoke Tunnel, 6 in x 6 in, with NACA 4412 airfoils (pressure distribution model), multi-bank manometer, and control unit. 3. Helium bubble flow visualization system. 4. Water tunnel with dye injection system, control panel, 2D airfoil, conical body, and delta-wing aircraft models. Replacement Time Schedule & Cost: Tunnel and instrumentation including visualization, approximate 5-year lifetime under heavy use. Replacement cost approximately: $50,000 New Stations & Equipment Needed: 1. Second subsonic tunnel, 12"x 20", 0-200 ft/s, open circuit, with force, pressure

instrumentation, models & probes $30,000 2. One-component laser doppler velocimetry (LDV) system $30,000 3. Two-channel hot-wire anemometry instrumentation with flow analyzer and real-time processor $20,000 4. High-speed, multi-channel pressure scanner system with host $30,000 5. General laboratory instrumentation: oscilloscopes, recorders, etc. $40,000 6. Workstation, 3-D color graphics, large memory, speed; with printer $25,000 7. 3 micro-computer Data Acquisition Systems (DAS) w/ software $15,000 Total for new equipment: $280,000 Potential Non-State Funding Sources: • National Science Foundation (NSF) CCLI Development Grant • Local Industry Donation and Support

MECHANICAL & AEROSPACE ENGINEERING

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PRODUCT DESIGN LABORATORY

Director: Dr. Raymond K. Yee Purpose: To provide students and faculty with a facility in which computational tools (software) and computer systems (PC hardware) can be employed for designing mechanism/mechanical products through the process of concept development of a design to solid modeling and analysis to scaled rapid prototype fabrication. Support Courses and Approximated Enrollment: ME 154 Mechanical Engineering Design 100 students / year ME 157 Mechanical System Design 60 students / year ME 195A/B Senior Design Projects 20 students / year

Location: E111 1,600 ft2 Existing Stations and Major Equipment:

• 4 Pentium-4 PCs with 1-2 Gbytes memory with ABAQUS and COSMOS/M finite element codes for design analysis, and VisualNastran 4D software for kinematics simulation and analysis

• 4 Pentium-3 PCs with 250-500 Mbyte memory with Pro/Engineer and SolidWorks programs for computer-aided design and solid modeling purpose

• 1 Stratasys model Genesis 3D Printer for plastic rapid prototype fabrication • 1 LCD projector for project presentation • A 4-bar linkage mechanism learning tool with data acquisition system (work-in-progress)

Replacement Time Schedule & Estimated Cost:

• ABAQUS license annual renewal in March (every year) $ 3,500. • VisualNastran 4D software upgrade in June (every year) $ 200. • PC systems upgrade in hard drive and memory (every 2 years) $ 1,500.

New Stations and Equipment Needed: • A Stratasys model Prodigy Plus rapid prototyping system $49,500. • Table-top computerized-numerical-controlled (CNC) machines $10,000. • A gear-set demonstration kit for learning $ 1,000. Potential Non-State Funding Sources: • National Science Foundation (NSF) CCLI Development Grant • Local Industry Donation and Support

MECHANICAL & AEROSPACE ENGINEERING

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ELECTRONICS COOLING LABORATORY

Director: Dr. Nicole Okamoto Purpose: To provide students with experiments to improve their understanding of the fundamental heat transfer phenomena which occur in electronic systems as well as application-specific solutions to relevant electronics cooling problems; also to provide space and equipment for undergraduate and graduate student research projects related to the cooling of electronics Courses and Enrollment: ME114 Heat Transfer 130 students/year ME 145 Electronics Packaging and Design 50 students/year ME 146 Thermal Management of Electronics 30 students/year* ME 195A/B Senior Design Project 4 students/year ME 295/299 MS Project or Thesis 5 students/year *This class will be offered for the first time in Fall 2006 after a break of five years. Location: E-114 1,800 ft2 Existing Stations & Major Equipment: 1. AMCA 210-99 Airflow Test Chamber from Airflow Measurement Systems; used to measure chassis impedance and determine fan performance 2. Low-speed (0-2 m/s), low-turbulence intensity wind tunnel; used for heat transfer experiments 3. Liquid crystal thermography convection experiment (scheduled for completion Summer 05) 4. Computer chassis thermal performance experiment (scheduled for completion May 2005) 5. Contact resistance measurement experiment (scheduled for completion May 2005) 6. Heat pipe experiment 7. Laptop thermal performance experiment 8. Microchannel heat sink experiment (scheduled for completion Fall 2005) 9. Infrared camera 10. National Instruments automated data acquisition system 11. Hewlett Packard automated data acquisition system 12. Academic site licenses for CFD electronics cooling package Flotherm and Labview 13. Constant temperature bath (used for thermocouple calibration, among other things) 14. A wide variety of standard laboratory equipment such as handheld thermocouple readers, a high-precision electronic manometer (Microtector), and pressure transducers 15. Thermal chambers Replacement Time Schedule & Cost: No immediate replacement for this equipment is needed as much of it is new (purchased or built in 2002 or later). The thermal chambers were donated, and they are not currently being used. The infrared camera is of limited resolution and accuracy. An improved infrared camera may cost on the order of $8000, but there are no immediate plans to purchase this camera. In recent years the Flotherm site license has been donated, and we hope to be able to continue this practice. New Stations & Equipment Needed: A cabinet of basic supplies is needed, including more hand-held thermocouple readers, thermocouples, thermal grease, tubing for pressure transmitters, etc. Estimated cost: $800 Potential Non-State Funding Sources: Current projects underway have been sponsored mostly by a $107,000 NSF Course, Curriculum, and Laboratory Improvement Grant. Approximately 1/3 of that funding is still available. Additionally, several small projects have been sponsored by local companies, and this is expected to continue; however, these funds may result in little or no permanent equipment in the laboratory. We hope that in time the size of these research grants will increase, resulting in the purchase of permanent equipment.

MECHANICAL & AEROSPACE ENGINEERING

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MICROSYSTEMS FABRICATION TECHNOLOGY LABORATORY

Director: Dr. John Lee Purpose: To provide a hands-on learning setting for microsystems fabrication and macro-to-micro interfacing. The laboratory complements objectives and capabilities the Microsystems Design and Packaging Laboratory (MAE Department, directed by Dr. Tai-Ran Hsu) and the Microelectronics Process Engineering Laboratory (College of Engineering). Courses and Enrollment: ME110 Manufacturing Processes 120 students/year (demo only) ME189 Microsystems Design and Manufacture 20 students/year ME196Q Microelectromechanical Systems (MEMS) Laboratory 15 students/year ME195 A/B Senior Project 8 students/year, on demand ME295 A/B Masters Project (or ME299 A/B Masters Thesis) 6 students/year, on demand Location: E-115 1,600 ft2 Existing Stations & Major Equipment: 1. Nanoindenter (Nanoindenter II, by NANO Instrument, Inc.) 2. Wafer saw (Disco DAD 641) 3. Probe Station (Micro-Manipulator) 4. Mini-CNC Mill and Lathe (Sherline 4000-series) 5. Laser Cutter (Pinnacle V-12) 6. Vacuum Casting Station 7. Manual Die Attach Replacement Time Schedule & Cost: No immediate system replacement needs foreseen for at least 3 years of service life. Manual Die Attach listed above is not presently operational and may require replacement parts approximately totaling $1000, but not under time priority. New Stations & Equipment Needed: 1. Calibration/installation service for Nanoindenter (one-time procedure) $5,000 2. Sputtering system chamber & ancillary hardware $70,000 3. Wire bonder (unless acquired in another lab, e.g. Electronics Packaging & Design) $13,000 4. Motorized & PC-controlled probe actuator $12,000 Total: $100,000 Potential Non-State Funding Sources: Recent major donations have been received from Integrated Device Technology, Intel Corporation, and Boise State University. The laboratory would continue to pursue industry and outside-academic donations similar to these.

MECHANICAL & AEROSPACE ENGINEERING

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ELECTRONICS PACKAGING & MICROSYSTEMS DESIGN LABORATORY

Director: Dr. Fred Barez & Dr. Tai-Ran Hsu

Purpose: To provide students with hands-on experience related to the design of electronics packaging involving vibration, shock, thermal management, and reliability tests. Courses and Enrollment: ME 145 Electronics Packaging and Design 35 students/yr. ME 146 Thermal Management of Electronic Systems 20 students/yr. ME 147 Dynamic Systems Vibration and Control 100 students/yr. Location: E-117 1,600 ft2 Existing Stations and Major Equipment: 1. PCB Vibration Measurement – shaker table, analyzer signal generator, accelerometer, amplifier. 2. Shock Test Station – Lab Shock Tester 3. Drop Test Station – Accudrop Tester 4. PC Enclosure Thermal Profile Measurement – Fluke Data Acquisition system, thermocoupler, power supply

and cooling fan. 5. PCB/Wind Tunnel Thermal Profile Measurement – Luxtron with Fiberoptics temperature probe, cooling fans,

and special PCBs Replacement Time Schedule & Cost: Most equipment used are relatively new, however, additional equipment is desirable to enhance the laboratory activities. New Stations & Equipment Needed: 1. Environment Chamber for rapid heating/cooling $ 18,000 2. Wire Bonding Station $ 10,000 3. High-power Microscope with Video Camera $ 15,000 4. Fatigue Tester $ 12,000 Total for new equipment $ 55,000 Potential Non-State Funding Sources:

MECHANICAL & AEROSPACE ENGINEERING

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MECHATRONIC ENGINEERING LABORATORY

Director: Dr. Burford J. Furman

Purpose: To support laboratory instruction and research in mechatronics.

Courses and Enrollment

ME 106 Fundamentals of Mechatronics Engineering 120 students/yr.

ME 190 Mechatronics System Design 40 students/yr.

ME 285 Mechatronics System Engineering 20 students/yr.

Location: E-125 1,800 ft2

Existing Stations & Major Equipment 1. Lab instrumentation: oscilloscopes, function generators, power supplies, multimeters (10 each) 2. HP Vectra computers (10 each) 3. HP GP-IB communication cards (10 each) 4. HP Laserjet 2100TN printer 5. Atmel STK500 and STK501 Development Kits (10 each)

Replacement Time Schedule & Cost 1. Lab instrumentation – 10 year life – repl. cost $85,000 2. HP Laserjet printer –5 year life – repl. cost: $750 3. Personal computers – 5 year life – repl. cost: $18,000 4. HP GP-IB communication cards – 10 year life – repl. cost: $5,000

Total replacement cost: $108,750

New Stations and Equipment Needed 1. National Instruments E-series data acquisition cards (12 each) $5,700 2. Omron Z4W-V25R LED displacement sensor (12 each) $3,000 3. Sharp GP2DO5 infrared object detector (12 each) $250 4. Polaroid Instrument Grade Sonar Ranging Package (12 each) $600 5. RCM3400 RabbitCore Development Kit (12 each) $5,300 6. AVR ATmega 100Mbps Ethernet Board (12 each) $2,100 7. Atmel ATMega16-16AI Board (30 each) $700 8. Maxon CLL dc motor with planetary gearhead (24 each) $6,000

Total for new equipment: $23,650

Potential Non-State Funding Sources

MECHANICAL & AEROSPACE ENGINEERING

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ACOUSTICS & PRECISION MEASUREMENTS LABORATORY

Director: Dr. Burford J. Furman

Purpose: To provide students and faculty with a facility in which precision engineering measurements can be made on components and systems.

Courses and Enrollment

ME 250 Precision Machine Design 30 students/yr.

ME 295/299 Mechanical Engineering Master’s Project/Thesis 6 students/yr.

Location: E-125A 1,800 ft2

Existing Stations & Major Equipment 1. Park Scientific Instruments M5 scanning probe microscope 2. HP 5518A laser head and interferometry components 3. HP 10706A plane mirror interferometer 4. Newport vibration isolation table 5. Starrett Master Pink granite surface plate 24x48 6. DoAll granite surface plate 7. Mitutoyo Height Master height gage 8. HP 3562A Spectrum analyzer 9. ADE 3500 Proximity displacement gage system 10. Lab instrumentation: oscilloscope, power supply, function generator, multimeter, PC’s

Replacement Time Schedule & Cost 1. Park Sci. Inst. M5 scanning probe microscope – 10 year life (head only) – repl. cost: $15,000 2. HP 5519A laser head and interferometry components -10 year life (head only) – repl. cost $10,000 3. HP 10706A plane mirror interferometer– 10 year life – repl. cost: $3,000 4. Mitutoyo Height Master height gage– 10 year life – repl. cost: $8,000 5. Agilent 35670A 2-channel Dynamic Signal Analyzer– 10 year life – repl. cost: $20,000 6. ADE 3500 Proximity displacement gage system– 10 year life – repl. cost: $10,000 7. Lab instrumentation– 10 year life – repl. cost: $11,000

Total replacement cost: $112,000

New Stations and Equipment Needed 1. Polytec PI Laser Vibrometer $20,000 2. PC with National Instruments data acquisition card(s) $4,000 3. HP 55282A Flatness accessory kit $3,000 4. Omega LD300 LVDT and display $1,000 5. Keyence LC series laser displacement gage $3,500 6. Starrett gauge block and gauge pin sets $2,000

Total for new equipment: $33,500

Potential Non-State Funding Sources

MECHANICAL & AEROSPACE ENGINEERING

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ENGINEERING MEASUREMENTS LABORATORY

Director: Dr. Burford J. Furman

Purpose: To support laboratory instruction in engineering measurements.

Courses and Enrollment

ME 120 Fundamentals of Mechatronics Engineering 120 students/yr.

Location: E-133 1,400 ft2

Existing Stations & Major Equipment 1. Lab instrumentation: oscilloscopes, function generators, power supplies (about 6 each) 2. Personal computers (10 each) 3. HP Laserjet 2200cln printer 4. Brookfield DV II+ Viscometer 5. VTS electrodynamic shaker system 6. HP 3582A Dynamic Signal Analyzer 7. Arbor 5005 electronic scale 8. B & K Sound Power Meter 9. L.A.B. Drop Tester 10. National Instruments DAQ Signal Accessory (7 each) 11. National Instruments 6024E data acquisition cards (9 each) 12. Fowler electronic calipers (5 each)

Replacement Time Schedule & Cost 1. Lab instrumentation – 10 year life – repl. cost: $15,000 2. HP Laserjet printer – 5 year life – repl. cost $750 3. National Instruments DAQ Signal Accessory (10 each) – 5 year life - repl. cost: $4,750 4. National Instruments E-series DAQ cards (10 each) – 5 year life - repl. cost: $3,000 5. Brookfield DV II+ Viscometer – 10 year life – repl. cost: $5,000 6. B & K Sound Power Meter – 10 year life – repl. cost: $5,000 7. Agilent 35670A 2-channel Dynamic Signal Analyzer– 10 year life – repl. cost: $20,000 8. Electronic scale – 10 year life – repl. cost: $2,000 9. Electronic calipers (10 each) – 5 year life $1,400 10. Personal computers (10 each) – 5 year life - repl. cost: $14,000

Total replacement cost: $69,900

New Stations and Equipment Needed 1. B & K sound power meter: $8,000 2. Polytec PI Laser Vibrometer $20,000 3. National Instruments NI DAQPad-6020E (10 each) $6,500

Total for new equipment: $34,500

Potential Non-State Funding Sources

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PROCESS CONTROL LABORATORY Director: Dr. Ji C. Wang

Purpose: Experimental stations in the lab provide hands-on learning on testing, modeling, design and implementation of analog and digital control systems. Micro-controllers stations are for development of control systems and smart/intelligent mechatronics products. Hands-on learning of micro-mechatronics systems. Courses and Enrollment: ME 187 Automatic Control 40 students / year ME 190 Mechatronics System Engineering 15 students / year ME 195A,B Senior Design Project 20 students / year

Location: E-135 2,360 ft2 Existing Stations & Major Equipment:

1. Two air flow stations 2. Two air flow control stations 3. One thermal chamber 4. Two thermal temperature control stations 5. Two water level control stations 6. Two servo motor control stations 7. One vision/stage motion control station 8. Two Vibration control stations 9. One Robot manipulator motion control station 10. Two inverted pendulum control stations 11. Four Labview/dSpace/Quaser Micro-controller stations

Replacement Time Schedule & Cost 1. Three PC’s $2,500 2. Five micro-controller boards for data acquisition and control $4,000 3. Two DC power supplies $2,000 4. Three function generators $3,500 5. Six microprocessor boards for mechatronics product development. $6,000 6. Four analog current and voltage meters $1,000 7. Three multi-meters $3,000 8. Sensors (thermal, pressure, position, level/accelerations) $4,000 9. Actuators (motor, air transducer, heater, pump) $5,000 10. Signal conditioners (filter, amplifier, voltage/current converter) $4,000

New Stations & Equipment Needed 1. Two servo motor trainers (QET) $4,500 2. One precision micro-position control station $5,000 3. Advanced DSP boards for control $5,000 4. Data acquisition and control softwares : Data Studio, Labview+Simulink link, Real time workshop $2,000 5. Vision/motion integrated control station $2,500 6. SimMechanics for mechanical system simulation $1,000 7. Active vibration control station $1,500 8. Micro system stations (micro positioner, micro actuators, micro-fluidic, micro-sensors) $60,000

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COMPUTATIONAL FLUID DYNAMICS LABORATORY Director: Dr. Periklis Papadopoulos Purpose: To provide students with hardware and software in exposing them to the widely used tools utilized in CFD development and application.

Courses and Enrollment: AE 169 Computational Fluid Dynamics 30 students / year AE269 Advanced Computational Fluid Dynamics AE 170A,B Aerospace Vehicle Design I, II 30 students / year (on demand) Location: E-137 400 ft2 Existing Stations & Major Equipment: 1. Pendium 4PCs and printers 2. Various software such as Grid Pro

Replacement Time Schedule & Cost 1. Upgrade hardware and software in 5 years $25,000

New Stations & Equipment Needed 1. Upgrade hardware and software as needed $15,000 Potential Non-State Funding Sources 1. Industry support

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GAS DYNAMICS LABORATORY

Director: Dr. Nikos J. Mourtos Purpose: To provide students with experiments in gas dynamics and compressible flow measurements and

optical visualization; moving and stationary shock waves, nozzle flow, gas kinetics, hypersonic and supersonic flows; studies of associated high-speed instrumentation and data acquisition systems.

Courses and Enrollment: AE 164 Compressible Flow 30 students / year AE 170 A&B Aerospace Vehicle Design I, II 30 students / year LOCATION: E-164 1,800 ft2 Existing Stations and Major Equipment: 1. Hypersonic Shock Tunnel, Mach 3 to 10, with spark-source schlieren / shadowgraph visualization system, 16

channel 1 Msample / sec IBM XT data acquisition system, and associated pressure sensors with amplifiers, electronic triggers, electronic shutters and auxiliary instrumentation.

2. Supersonic Blowdown Tunnel, 6” x 6”, Mach 1.5 to 4.5, with dryer facility and mercury manometer pressure measuring system.

3. Shock Tube, 4” x 4”, with spark-source 6” Mach-Zender interferometer visualization system, 16 channel 1 Msample IBM AT data acquisition system, and associated pressure sensors with amplifiers, triggers, electronic shutters, and auxiliary instrumentation.

Additional equipment supporting the above facilities include a fully equipped black and white negatives / prints processing darkroom, a transmission densitometer, and half-meter spectrometer. Students regularly use the darkroom to process shock wave imagery as part of their coursework.

Replacement Time Schedule & Cost: New Stations & Equipment Needed: 1. Compressible Nozzle Flow Station – simple, subsonic capable, extended run or

continuous, with multiple pressure measurements and capability for schlieren/shadowraph nozzle exit flow visualization: SJSU design and fabrication. Pressure measurement system and schlieren flowfield visualization instrumentation $6,000

2. Blowdown tunnel needs:

Acoustic treatment (enclosure) $30,000 High-speed digital pressure sensor system (Scanivalve) $20,000 Advanced schlieren visualization & laser probe systems $30,000

3. Microcomputer-workstations with supporting applications software $40,000

Total for new equipment $126,000

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ROBOTICS AND MANUFACTURING SYSTEMS LABORATORY

Director: Dr. Winncy Du

Purpose: To provide an environment for hands-on experience in robots and manufacturing systems, including control, robotics, intelligent sensors, computer programming, system integration, automation, and manufacturing assembly. Courses and Enrollment: ME 192 Robotics & Manufacturing Systems 25 students / year ME 285 Mechatronics Systems Engineering 25 students / year ME 195A/B Senior Design Project 20 students / year ME 295A/B Master Project 6 students / year ME 299 Master Thesis 1 student / year

Location: E-192 3,200 ft2 Existing Stations and Major Equipment: 1. Dual-robot Station (Adept 550 SCARA Robot, Adept Cartesian Robot with a vision system) 2. Vision Guided Assembly Station (AdeptSix 300 Robot with a vision system) 3. Food Sorting Station (Wafer Robot with piezoelectronic sensors) 4. Inspection Station (Adept One SCARA Robot with a vision system) 5. Pick-Up-and-Placement Station (IBM 7540 Robot) 6. SMA (Shape Memory Alloy) Actuator Station (SMA wire, computer, and a DVT vision system) 7. Control Training Station (4-motor Delta Tau Training Demon Box) In addition, the laboratory also has following robots are used for course projects, senior design projects, and MS projects: a Reno robot, an Internet controlled robot, a three-wheel mobile robot, and a self-charged cleaning robot. Replacement Time Schedule & Cost: 1. Upgrade Adept One Robot with a new MV-5 controller and new PC (2006) $7,000 2. Add more sensors in current robotic stations (2006) $2,000 3. Add a new lap-top computer for the mobile robot control (2006) $2,500 4. Add a digital projector for robot video demon and power-point presentation (2005) $2,200 5. Install MATLAB Robotics Toolbox in all PCs in the lab (2006) $2,000 Total for new equipment $ 15,700

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MULTIMEDIA COMPUTER LABORATORY

Director: Dr. Raghu Agarwal

Purpose: To provide students with the latest available technical software and hardware to facilitate instruction and learning of CAD and FEA courses. Courses and Enrollment: ME 160 Introduction to Finite Element Method 50 students/yr.

ME 165 Computer Aided Design in Mechanical Engineering 80 students/yr. ME 182 Thermal Systems Design 20 students/yr.

Location: E-213 1,600 ft2 Existing Stations and Major Equipment: 1. Pentium 4 Computers (18) 2. HP Server (1) 3. Laser Printer (1) 4. HP Printer 5. Various software including Auto CAD, Solidworks, Pro E, Cosmos, MathLab, Flotherm. Replacement Time Schedule & Cost: Upgrade hardware and software in 5 years $40,000 New Stations & Equipment Needed: Upgrade the equipment (PCs & printers) in 5 years $40,000 Potential Non-State Funding Sources:

Student lab fees and industry support

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DEPARTMENT COMPUTER LABORATORY

Director: Dr. Raghu Agarwal

Purpose: To provide students with the latest available software and hardware to prepare report and utilize spread sheet and presentation documents. Courses and Enrollment: All ME and AE students (graduate and undergraduate) 800 students / semester

Location: E-215 Existing Stations and Major Equipment: 1. Pentium 4 Computers 2. Laser Printers (2) 3. HP Server (1) 4. Various software including MS Office, Auto CAD, Pro E, Pro Mechanics, Solidworks, Cosmos, MatLab,

Flotherm. Replacement Time Schedule & Cost: Upgrade PCs and Printers in 5 years $40,000 New Stations & Equipment Needed: Upgrade the equipment (PCs & printers) in 5 years $40,000 Potential Non-State Funding Sources: Student lab fees and industry support

MECHANICAL & AEROSPACE ENGINEERING

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PRODUCT RELIABILITY LABORATORY

Director: Dr. Fred Barez

Purpose: To provide students with an introduction to various components and processes used in development of vacuum systems and their application in production of microsystems and devices. Courses and Enrollment:

ME145 Electronics Packaging and Design 60 students / year ME 196R Reliability Engineering 25 students/ year

Location: E-217 1,600 ft2 Existing Stations and Major Equipment: Replacement Time Schedule & Cost: This laboratory needs to be upgraded with latest vacuum technology system to facilitate production of microsystems. New Stations & Equipment Needed: Total for new equipment:

Potential Non-State Funding Sources:

MECHANICAL & AEROSPACE ENGINEERING

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SPACE ENGINEERING LABORATORY Director: Dr. Periklis Papadopoulos Purpose: To provide students with subsystem and system-level experiments in selected systems comprising modern spacecraft and launch vehicles including payload instrumentation and remote sensors, thermal systems management, communications and power systems. Also to provide students the facilities to construct the microsatellite they design as a part of their senior design project. Courses and Enrollment: AE 110: Space Systems Engineering 15 students/year AE 170 A/B: Spacecraft Design I,II 15 students/year Location: E-236 1,318 ft2 Existing Stations & Major Equipment: 1. (3) Cleanroom hoods with associated materials. 2. NOAA Satellite groundstation. 3. Groundstation for use with San José State built microsatellites. 4. Space Power System including NiCd battery, solar panels, regulators, bus, and loads. 5. Thermal Management System 6. Suite of tools for use in spacecraft construction: hand tools, drill press, shop tables, vice, etc. 7. Gyroscope Platform: azimuth, elevation with rate gyros and free gyro and computer data acquisition system. 8. Space Sensor Platform: azimuth, elevation with photocell, light target system with computer data acquisition

system. 9. Lab instrumentation: (3) oscilloscopes, (2) logic analyzers, etc. Replacement Time Schedule & Cost: 1. (3) Cleanroom hoods – 15 year lifetime – replacement cost: $ 5,000 2. NOAA Satellite groundstation – 10 year lifetime – replacement cost: $10,000 3. SJSU Groundstation - 10 year lifetime – replacement cost: $10,000 4. Space Power System - 10 year lifetime – replacement cost: $30,000 5. Thermal Management System - 10 year lifetime – replacement cost: $ 5,000 6. Suite of tools - 10 year lifetime – replacement cost: $10,000 7. Gyroscope Platform: - 5 year lifetime – replacement cost: $20,000 8. Space Sensor Platform: - 5 year lifetime – replacement cost: $10,000 9. Lab instrumentation: - 5 year lifetime – replacement cost: $10,000

Total replacement cost $110,000 New Stations & Equipment Needed: 1. High-accuracy mass scale $ 5,000 2. Pneumatic hand tools $ 5,000 3. Remote-Sensing software application $ 5,000 4. PC Network (5 PCs, printer, scanner) $15,000 5. Color Laser printer $ 5,000

Total for new equipment: $35,000 Potential Non-State Funding Sources: 1. Lockheed Martin 2. Space Systems / Loral

3. NASA-Ames

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AIRCRAFT DESIGN LABORATORY PLAN Director: Dr. Nikos J. Mourtos Purpose: To provide students with support for all their senior coursework activities, especially the senior design project. Support includes facilities, workspace staging areas, bibliographic data systems, computer resources (networked high-power workstations, software for CAD, modeling and computation / simulation, and electronic data bases). Courses and Enrollment: AE 170A,B: Aircraft Design I, II 15 students / year Location: E-240 400 ft2 Existing Stations & Major Equipment: 1. 6 x HP 9000 3-D color graphics workstations networked with laser printer. 2. 2 x PC with Deskjet printer. 3. Software: Advanced Aircraft Analysis (AAA), LINAIR (multiple nonplanar lifting surface analysis program), Wing Design (aerodynamic analysis and design of wings), PANDA (airfoil analysis and design), SAND (simulation of aircraft nonlinear dynamics), finite element, solid modeling, CAD, FORTRAN & C, Microsoft Office (desktop publishing). Replacement Time Schedule & Cost: Approximately 5-year lifetime, hardware replacement cost: $250,000 Software replacement cost: $30,000 New Stations & Equipment Needed:

10 modern workstations, 3-D color graphics with supporting software $300,000 and networking, 4 additional laser printers

6 micro-computers with supporting software & networking $ 15,000 Total for new equipment: $315,000

Potential Non-State Funding Sources: 1. Lockheed Martin 2. Aircraft Industry

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SPACECRAFT DESIGN LABORATORY PLAN Director: Dr. Periklis Papadopoulos Purpose: To provide students with support for all their coursework, especially the senior design project. Support includes facilities, workspace, staging areas, bibliographic data systems, computer resources with applications software (both PC and UNIX level). A portion of the room is partitioned off for use by the student chapter of AIAA. Courses and Enrollment: AE 110 Space Systems Engineering 15 students / year AE 170 A,B Spacecraft Design I,II 15 students / year Location: E-272 1,972 square feet 1. Existing Stations & Major Equipment: 2. HP 9000 computer network (5 HP terminals, HP Apollo 930 server, laser printer) 3. (4) Pentium PCs, Internet connected, with scanner, two inkjet printers and color wide-bed pen plotter 4. (1) Pentium laptop computer 5. LCD overhead panel projection system Replacement Time Schedule & Cost: Approximately five-year lifetime. Hardware replacement cost: $150,000 Software replacement (upgrading) cost: $ 20,000 New Stations & Equipment Needed: 1. Upgraded UNIX computer network $200,000 2. (4) PCs with supporting software and networking $ 10,000 3. Computer projection system $ 8,000 Total for new equipment: $218,000 Potential Non-State Funding Sources: 3. Lockheed Martin 4. Space Systems/Loral 5. NASA-Ames