1
WBC Connect 2020 Simon Carlsen†, Lorenzo Peyer†, Gitte Maegaard Knudsen‡, Ricardo Almeida Faria, David Spector§ and Sofie M.G. Saerens† † Department of Fermented Beverages, Chr. Hansen A/S, Denmark, ‡Department of Biosafety and Molecular Assays, Chr. Hansen A/S, Denmark Department of Biochemical Analysis, Chr. Hansen A/S, Denmark, §Sales Cultures and Enzymes, Chr. Hansen Inc., United States Lactobacillus plantarum - beyond great flavor and efficient acidification 113 Lactobacillus plantarum cultures have long been the workhorses for the production of Berliner Weisse and Gose style beers. Over time, several practices have been utilized for acidifying wort: from inoculation with spontaneously generated starter cultures to adding yogurt or small bottles of probiotics solutions. However, for most breweries, speed and consistency of kettle souring is paramount as the brew kettle is one of the rate-limiting steps in brewing operations. Chr. Hansen offers the L. plantarum strain Harvest LB-1 for fast acidification of the wort, occupying the brew kettle for no more than 16 hours (without pre-acidification needed). In the development of this strain, Chr. Hansen has leveraged our bacterial expertise which we have developed over the last 140 years in the dairy and wine industry. As food safety is of the utmost importance to us, we ensure that all our strains have been verified from being free of antibiotic markers, as well as unable to produce biogenic amine and ethyl carbamate precursor. Here we present Chr. Hansen’s L. plantarum solution for kettle souring together with our quality control and quality insurance programs towards ensuring safe, and reliable performance for wort acidification. We hope that this level of transparency will help to increase the overall awareness of food safety standards for bacteria applied in brewing and hereby ensure that the consumer can enjoy great sour beer products that are safe to consume. Origin, species identity and QPS status The L. plantarum Harvest LB-1 strain originates from a Spanish Winery (fermenting Bobal grapes). Using molecular methods for species identification, the strain has been unambiguously identified as Lactobacillus plantarum. The species L. plantarum has been evaluated by the EFSA Panel on Biological Hazards (BIOHAZ) and based on the long history of safe use found to be suited for the QPS (Qualified Presumption of Safety) status since the start in 2007 (EFSA, 2007; EFSA BIOHAZ Panel, 2020). Antibiotic susceptibility Minimum inhibitory concentrations (MICs) of 9 antibiotics were determined for Harvest LB-1 according to the ISO 10932 | IDF 223 international standard (Table 1). These MICs were compared with the cut-off values established for Lactobacillus plantarum/pentosus group by the European Food Safety Authority (EFSA, 2018). The Harvest LB-1 strain is sensitive to most of the antibiotics tested with MIC values that are less than or equal to EFSA 2018 cut-off values for Lactobacillus plantarum/pentosus group. The resistance to vancomycin is intrinsic to many Lactobacillus species including L. plantarum due to the structure of their cell wall (Billot-Klein et al. 1994, Journal of Bacteriology, 176:2398; Kirtzalidou et al. 2011, Anaerobe, 17:440; Solieri et al. 2014, Food Microbiology, 38:240). To identify genes with high identity to previously published antibiotic resistance genes, the genome of Harvest LB-1 was analyzed against a curated database of antibiotic resistance genes. The database focus on acquired antibiotic resistance genes from the scientific literature and covers both Gram-positive and Gram-negative bacteria including pathogenic species. The analysis did not detect any antibiotic resistance gene in line with the strain being sensitive to relevant antibiotics the strain was tested. Biogenic amines and ethyl carbamate Lactic acid bacteria are amongst the most prevalent biogenic amine producers in fermented foods. They produce these molecules from decarboxylation of amino acids, e.g. histidine -> histamine, arginine -> putrescine, and tyrosine -> tyramine are the most common ones found for L. plantarum. As all precursor amino acids of the biogenic amines can be found in wort, it is important to ensure that the applied strains produce little to no biogenic amines. As biogenic amine production is strain-dependent, Chr. Hansen test all strains for their biogenic amine production potential. The Harvest LB-1 strain was tested for the production of histamine, tyramine, cadaverine, and putrescine using an in-house procedure based on published methods. No production of the four biogenic amines was detected. When working with lactic acid bacteria for food production it is also important to be alert towards the production of the carcinogenic compound ethyl carbamate. Ethyl carbamate can be formed by the spontaneous reaction between ethanol produced by brewers’ yeasts and the citrulline produced from arginine by lactic acid bacteria. This is typically an issue in wine fermentations that can be caused by citrulline production during malolactic fermentation. However, with increasing ethanol concentrations and with the application of an increased number of less characterized lactic acid bacteria for sour beer production, this could also become a food-safety issue in sour beers. The genome of L. plantarum, Harvest LB-1, was analyzed for the presence of relevant genes involved in the conversion of the arginine to citrulline and the enzymes were not detected. Table 1: MIC values for the Harvest LB-1 strain n.r.: not required to be tested by EFSA a: EFSA cut-off values for the Lactobacillus plantarum/pentosus group as listed in ‘Guidance on the characterisation of microorganisms used as feed additives or as production organisms’, EFSA Journal 2018,16:5206 Table 2: Biogenic amine production of the Harvest LB-1 strain. The threshold for reporting is set to 5 mg/l corresponding to approximately 0.04 mM. Antibiotic type Antibiotic MIC IN µg/ML EFSA CUT-OFF VALUES IN µg/MLA Aminoglycoside Gentamicin 2 16 Kanamycin 32 64 Streptomycin 32 n.r. Tetracycline Tetracycline 32 32 Macrolide Erythromycin 0.25 1 Lincosamide Clindamycin 1 4 Chloramphenicol Chloramphenicol 8 8 β-lactam Ampicillin 0.5 2 Glycopeptide Vancomycin >128 n.r. Biogenic amine compound Monoamines Polyamines Histamine Tyramine Cadaverine Putrescine Harvest LB-1 Not detected Not detected Not detected Not detected Statements Upon request, Chr. Hansen A/S can supply statements confirming the results mentioned in this poster. Furthermore, allergen information, safety data sheet, Halal and Kosher certificates are available. Contact info David Spector Technical Account Manager Fermented Beverages Cultures and Enzymes Chr. Hansen Inc., USA +1-267-549-3294 [email protected] www.chr-hansen.com Harvest LB-1 main features Direct inoculation: 1 sachet for 8-10 BBL Freeze-dried; can be stored at <0⁰ F Dairy free, high cell count & activity Fermentation temperature 85 ⁰F (70 – 100 ⁰F) Rapidly acidifies wort to pH 3.2 No pre-acidification required 3.2 3.6 4 4.4 4.8 5.2 5.6 6 0 2 4 6 8 10 12 14 16 pH Fermentation time (h) 0 IBU 4 IBU 8 IBU Souring time Fastest souring is achieved at low IBU levels. Harvest LB-1 tolerates 8 IBU, which minimizes risk of the cross contamination in the brewery. Fermentation conditions: Wort (12°Plato), 30°C Inoculation: 1 pouch/10hl Exclusively distributed by Gusmer Enterprises Phone: 866-213-1131 [email protected] www.gusmerbeer.com www.gusmerenterprises.com

Lactobacillus plantarum - beyond great flavor and ...€¦ · † Department of Fermented Beverages, Chr. Hansen A/S, Denmark, ‡Department of Biosafety and Molecular Assays, Chr

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Page 1: Lactobacillus plantarum - beyond great flavor and ...€¦ · † Department of Fermented Beverages, Chr. Hansen A/S, Denmark, ‡Department of Biosafety and Molecular Assays, Chr

WBC Connect2020

Simon Carlsen†, Lorenzo Peyer†, Gitte Maegaard Knudsen‡, Ricardo Almeida Faria, David Spector§ and Sofie M.G. Saerens†

† Department of Fermented Beverages, Chr. Hansen A/S, Denmark, ‡Department of Biosafety and Molecular Assays, Chr. Hansen A/S, Denmark Department of Biochemical Analysis, Chr. Hansen A/S, Denmark, §Sales Cultures and Enzymes,

Chr. Hansen Inc., United States

Lactobacillus plantarum - beyond great flavor and efficient acidification

113

Lactobacillus plantarum cultures have long been the workhorses for the production of Berliner Weisse and Gose style beers. Over time, several practices have been utilizedfor acidifying wort: from inoculation with spontaneously generated starter cultures to adding yogurt or small bottles of probiotics solutions. However, for most breweries,speed and consistency of kettle souring is paramount as the brew kettle is one of the rate-limiting steps in brewing operations. Chr. Hansen offers the L. plantarum strainHarvest LB-1 for fast acidification of the wort, occupying the brew kettle for no more than 16 hours (without pre-acidification needed). In the development of this strain, Chr.Hansen has leveraged our bacterial expertise which we have developed over the last 140 years in the dairy and wine industry. As food safety is of the utmost importance tous, we ensure that all our strains have been verified from being free of antibiotic markers, as well as unable to produce biogenic amine and ethyl carbamate precursor. Herewe present Chr. Hansen’s L. plantarum solution for kettle souring together with our quality control and quality insurance programs towards ensuring safe, and reliableperformance for wort acidification. We hope that this level of transparency will help to increase the overall awareness of food safety standards for bacteria applied inbrewing and hereby ensure that the consumer can enjoy great sour beer products that are safe to consume.

Harvest LB-1 main features› Direct inoculation: 1 sachet for 8-10 BBL› Freeze-dried; can be stored at <0⁰ F› Dairy free, high cell count & activity› Fermentation temperature 85 ⁰F (70 – 100 ⁰F)› Rapidly acidifies wort to pH 3.2› No pre-acidification required

Origin, species identity and QPS statusThe L. plantarum Harvest LB-1 strain originates from a Spanish Winery (fermenting Bobalgrapes). Using molecular methods for species identification, the strain has beenunambiguously identified as Lactobacillus plantarum.The species L. plantarum has been evaluated by the EFSA Panel on Biological Hazards(BIOHAZ) and based on the long history of safe use found to be suited for the QPS (QualifiedPresumption of Safety) status since the start in 2007 (EFSA, 2007; EFSA BIOHAZ Panel,2020).

Antibiotic susceptibilityMinimum inhibitory concentrations (MICs) of 9 antibiotics were determined for Harvest LB-1 according to the ISO 10932 | IDF 223 international standard (Table 1). These MICs werecompared with the cut-off values established for Lactobacillus plantarum/pentosus group bythe European Food Safety Authority (EFSA, 2018). The Harvest LB-1 strain is sensitive tomost of the antibiotics tested with MIC values that are less than or equal to EFSA 2018 cut-off values for Lactobacillus plantarum/pentosus group.The resistance to vancomycin is intrinsic to many Lactobacillus species including L.plantarum due to the structure of their cell wall (Billot-Klein et al. 1994, Journal ofBacteriology, 176:2398; Kirtzalidou et al. 2011, Anaerobe, 17:440; Solieri et al. 2014, FoodMicrobiology, 38:240).

To identify genes with high identity to previously published antibiotic resistance genes, thegenome of Harvest LB-1 was analyzed against a curated database of antibiotic resistancegenes. The database focus on acquired antibiotic resistance genes from the scientificliterature and covers both Gram-positive and Gram-negative bacteria including pathogenicspecies. The analysis did not detect any antibiotic resistance gene in line with the strainbeing sensitive to relevant antibiotics the strain was tested.

Biogenic amines and ethyl carbamateLactic acid bacteria are amongst the most prevalent biogenic amine producers in fermentedfoods. They produce these molecules from decarboxylation of amino acids, e.g. histidine ->histamine, arginine -> putrescine, and tyrosine -> tyramine are the most common ones foundfor L. plantarum. As all precursor amino acids of the biogenic amines can be found in wort, itis important to ensure that the applied strains produce little to no biogenic amines. Asbiogenic amine production is strain-dependent, Chr. Hansen test all strains for their biogenicamine production potential. The Harvest LB-1 strain was tested for the production ofhistamine, tyramine, cadaverine, and putrescine using an in-house procedure based onpublished methods. No production of the four biogenic amines was detected.

When working with lactic acid bacteria for food production it is also important to be alerttowards the production of the carcinogenic compound ethyl carbamate. Ethyl carbamate canbe formed by the spontaneous reaction between ethanol produced by brewers’ yeasts andthe citrulline produced from arginine by lactic acid bacteria. This is typically an issue in winefermentations that can be caused by citrulline production during malolactic fermentation.However, with increasing ethanol concentrations and with the application of an increasednumber of less characterized lactic acid bacteria for sour beer production, this could alsobecome a food-safety issue in sour beers. The genome of L. plantarum, Harvest LB-1, wasanalyzed for the presence of relevant genes involved in the conversion of the arginine tocitrulline and the enzymes were not detected.

Table 1: MIC values for the Harvest LB-1 strain.

Antibiotic type Antibiotic MIC IN µg/ML EFSA CUT-OFF VALUES IN µg/MLA

AminoglycosideGentamicin 2 16Kanamycin 32 64Streptomycin 32 n.r.

Tetracycline Tetracycline 32 32Macrolide Erythromycin 0.25 1Lincosamide Clindamycin 1 4Chloramphenicol Chloramphenicol 8 8β-lactam Ampicillin 0.5 2Glycopeptide Vancomycin >128 n.r.

n.r.: not required to be tested by EFSAa: EFSA cut-off values for the Lactobacillus plantarum/pentosus group as listed in ‘Guidance on the characterisation of microorganismsused as feed additives or as production organisms’, EFSA Journal 2018,16:5206

Biogenic amine compoundMonoamines Polyamines

Histamine Tyramine Cadaverine Putrescine

Harvest LB-1 Not detected Not detected Not detected Not detected

Table 2: Biogenic amine production of the Harvest LB-1 strain.

The threshold for reporting is set to 5 mg/l corresponding to approximately 0.04 mM.

Contact infoDavid SpectorTechnical Account ManagerFermented BeveragesCultures and EnzymesChr. Hansen Inc., USA

+1-267-549-3294

[email protected]

www.Chr-Hansen.com

StatementsUpon request, Chr. Hansen A/S can supply statements confirming the results mentioned in this poster. Furthermore, allergen information, safety data sheet, Halal and Koshercertificates are available.

Lactobacillus plantarum cultures have long been the workhorses for the production of Berliner Weisse and Gose style beers. Over time, several practices have been utilized for acidifying wort: from inoculation with spontaneously generated starter cultures to adding yogurt or small bottles of probiotics solutions. However, for most breweries, speed and consistency of kettle souring is paramount as the brew kettle is one of the rate-limiting steps in brewing operations. Chr. Hansen offers the L. plantarum strain Harvest LB-1 for fast acidification of the wort, occupying the brew kettle for no more than 16 hours (without pre-acidification needed). In the development of this strain, Chr. Hansen has leveraged our bacterial expertise which we have developed over the last 140 years in the dairy and wine industry. As food safety is of the utmost importance to us, we ensure that all our strains have been verified from being free of antibiotic markers, as well as unable to produce biogenic amine and ethyl carbamate precursor. Here we present Chr. Hansen’s L. plantarum solution for kettle souring together with our quality control and quality insurance programs towards ensuring safe, and reliable performance for wort acidification. We hope that this level of transparency will help to increase the overall awareness of food safety standards for bacteria applied in brewing and hereby ensure that the consumer can enjoy great sour beer products that are safe to consume.

Origin, species identity and QPS statusThe L. plantarum Harvest LB-1 strain originates from a Spanish Winery (fermenting Bobal grapes). Using molecular methods for species identification, the strain has been unambiguously identified as Lactobacillus plantarum. The species L. plantarum has been evaluated by the EFSA Panel on Biological Hazards (BIOHAZ) and based on the long history of safe use found to be suited for the QPS (Qualified Presumption of Safety) status since the start in 2007 (EFSA, 2007; EFSA BIOHAZ Panel, 2020).

Antibiotic susceptibilityMinimum inhibitory concentrations (MICs) of 9 antibiotics were determined for Harvest LB-1 according to the ISO 10932 | IDF 223 international standard (Table 1). These MICs were compared with the cut-off values established for Lactobacillus plantarum/pentosus group by the European Food Safety Authority (EFSA, 2018). The Harvest LB-1 strain is sensitive to most of the antibiotics tested with MIC values that are less than or equal to EFSA 2018 cut-off values for Lactobacillus plantarum/pentosus group. The resistance to vancomycin is intrinsic to many Lactobacillus species including L. plantarum due to the structure of their cell wall (Billot-Klein et al. 1994, Journal of Bacteriology, 176:2398; Kirtzalidou et al. 2011, Anaerobe, 17:440; Solieri et al. 2014, Food Microbiology, 38:240).

To identify genes with high identity to previously published antibiotic resistance genes, the genome of Harvest LB-1 was analyzed against a curated database of antibiotic resistance genes. The database focus on acquired antibiotic resistance genes from the scientific literature and covers both Gram-positive and Gram-negative bacteria including pathogenic species. The analysis did not detect any antibiotic resistance gene in line with the strain being sensitive to relevant antibiotics the strain was tested.

Biogenic amines and ethyl carbamateLactic acid bacteria are amongst the most prevalent biogenic amine producers in fermented foods. They produce these molecules from decarboxylation of amino acids, e.g. histidine -> histamine, arginine -> putrescine, and tyrosine -> tyramine are the most common ones found for L. plantarum. As all precursor amino acids of the biogenic amines can be found in wort, it is important to ensure that the applied strains produce little to no biogenic amines. As biogenic amine production is strain-dependent, Chr. Hansen test all strains for their biogenic amine production potential. The Harvest LB-1 strain was tested for the production of histamine, tyramine, cadaverine, and putrescine using an in-house procedure based on published methods. No production of the four biogenic amines was detected.

When working with lactic acid bacteria for food production it is also important to be alert towards the production of the carcinogenic compound ethyl carbamate. Ethyl carbamate can be formed by the spontaneous reaction between ethanol produced by brewers’ yeasts and the citrulline produced from arginine by lactic acid bacteria. This is typically an issue in wine fermentations that can be caused by citrulline production during malolactic fermentation. However, with increasing ethanol concentrations and with the application of an increased number of less characterized lactic acid bacteria for sour beer production, this could also become a food-safety issue in sour beers. The genome of L. plantarum, Harvest LB-1, was analyzed for the presence of relevant genes involved in the conversion of the arginine to citrulline and the enzymes were not detected.

Table 1: MIC values for the Harvest LB-1 strain

n.r.: not required to be tested by EFSAa: EFSA cut-off values for the Lactobacillus plantarum/pentosus group as listed in ‘Guidance on the characterisation of microorganisms used as feed additives or as production organisms’, EFSA Journal 2018,16:5206

Table 2: Biogenic amine production of the Harvest LB-1 strain.

The threshold for reporting is set to 5 mg/l corresponding to approximately 0.04 mM.

Antibiotic type Antibiotic MIC IN µg/ML EFSA CUT-OFF VALUES IN µg/MLA

Aminoglycoside

Gentamicin 2 16Kanamycin 32 64

Streptomycin 32 n.r.Tetracycline Tetracycline 32 32Macrolide Erythromycin 0.25 1Lincosamide Clindamycin 1 4Chloramphenicol Chloramphenicol 8 8β-lactam Ampicillin 0.5 2Glycopeptide Vancomycin >128 n.r.

Biogenic amine compound

Monoamines PolyaminesHistamine Tyramine Cadaverine Putrescine

Harvest LB-1 Not detected Not detected Not detected Not detected

StatementsUpon request, Chr. Hansen A/S can supply statements confirming the results mentioned in this poster. Furthermore, allergen information, safety data sheet, Halal and Kosher certificates are available.

Contact infoDavid SpectorTechnical Account ManagerFermented BeveragesCultures and EnzymesChr. Hansen Inc., USA

+1-267-549-3294

[email protected]

www.chr-hansen.com

Harvest LB-1 main featuresDirect inoculation: 1 sachet for 8-10 BBL

Freeze-dried; can be stored at <0⁰ F

Dairy free, high cell count & activity

Fermentation temperature 85 ⁰F (70 – 100 ⁰F)

Rapidly acidifies wort to pH 3.2

No pre-acidification required 3.23.6

44.44.85.25.6

6

0 2 4 6 8 10 12 14 16

pH

Fermentation time (h)

0 IBU4 IBU8 IBU

Souring timeFastest souring is achieved at low IBU levels. Harvest LB-1 tolerates 8 IBU, which minimizes risk of the cross contamination in the brewery.

Fermentation conditions: Wort (12°Plato), 30°C Inoculation: 1 pouch/10hl

Exclusively distributed by Gusmer Enterprises Phone: 866-213-1131 sales@gusmerenterprises.comwww.gusmerbeer.comwww.gusmerenterprises.com