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Large Area X-Ray Proportional Counter (LAXPC) Payload design & testing
Shah Parag B. (On behalf of LAXPC Payload Team)
Department of Astronomy & Astrophysics Tata Institute of Fundamental Research
17th December 2014
Outline of presentation
LAXPC instrument overview.
Payload functional requirements to meet all the Scientific Objectives of the mission.
Electronics subsystem design goals & challenges.
Functional overview of electronics.
Design, development & testing of LAXPC packages.
Satellite bus interfaces & payload control.
Qualification tests of payload.
Reviews
17h December 2014 2
LAXPC Instrument Overview Non-imaging Instrument designed and
developed at TIFR Mumbai.
Consist of three identical units recording data
independently and simultaneously.
Field of View – 1 degree by 1 degree
Time Resolution – 10 microseconds
Spectral Band – 3 to 80 KeV
Three Modes of Operations (BBC – Broad Band
Counting, EA– Event Analysis and FC – Fast
Counter)
17h December 2014 5
The instrument consists of 3 identical detectors with total effective area of about 6000 cm2 and gas volume of about 66 litres each
A 50 micron thick aluminized Mylar window with a FOV of 1ox1o
Fill gas - xenon + methane mixture at a pressure of 1520 torr
Multi layer and multi cell geometry with 60 anode cells and 28 anti cells (~ 1.4 km of wire)
Brief description
17h December 2014 6
Anode Frames
Detector Housing and Back Plate
Collimator Housing
Window Support Collimator (WSC)
Field of View Collimator (FOVC)
Gas-filling system, onboard calibration
source and onboard gas purification
Detector system
17h December 2014 7
Electronics Functional Requirements
Generate Stable & command selectable High Voltage for detector operation.
To collect and analyse charge generated due to X-ray photon interaction with gas molecules in the detector.
Detector background reduction : Only accept events, which are qualified through (a) Level Discrimination (b)Mutual coincidence & (c) Anti coincidence.
Ability to handle event rates varying from as low as detector background levels ~200 to as high as ~20000 events per second.
Capacity to time tag each qualified x-ray event accurately.
17h December 2014 8
Design Goals • Three Independent and modular electronics systems for 3 LAXPC Detectors.
• All three detectors to use a common and accurate time reference.
• To ensure high reliability and adequate safety measures against single-point failures.
• To have adequate redundancy built into the electronics to overcome any failure of critical processing components.
• Payload health monitoring & operational control.
• Independent electrical interfaces to satellite buses (Power, Tele-Command & Telemetry) for all the sub-systems.
• Optimum design in terms of power consumption , package size, weight and resources utilisation like onboard storage memory.
17h December 2014 9
Design Challenges
Limited availability of analog as well as digital devices with Space grade qualification.
Tight power, weight and volume budgets.
Harsh operating environment in space :
a) Severe shocks & vibrations generated during takeoff.
b) Rapid temperature variance in orbit : -10°C to +50° C.
c) Exposure to cosmic radiation.
Stringent EMI & EMC requirements to ensure minimal interference to other payloads as well as to satellite control & operation.
17h December 2014 10
LAXPC Engineering Specifications Low level Energy Threshold : 3 KeV (~ 0.24V pulse from CSPA).
High level Energy Threshold : 80 KeV (~ 6.4V pulse from CSPA).
Detector Energy Resolution : ~ 11% @ 22 KeV (~ 190 millivolts).
Resolution in measuring Pulse Height: 10 bit effective in 0-10V dynamic range ADC. (~ 10 millivolts).
Time variability Analysis : Temporal data generation by Broad Band Counters (BBC) for different layers.
Real time tagging of each qualified events.
System Time Base Generation (STBG) system resolution of 10 sec.
Absolute Time accuracy : within 4 sec of UTC (SPS provided).
17h December 2014 11
LAXPC Electronics Front-end electronics including Charge Sensitive PreAmplifiers (CSPAs), HV generator and command control interfaces for HV unit, fast count rate mode electronics, TM/TC & Power interfaces to satellite bus. Signal processing electronics includes event selection logic, pulse height analyzer, count rate monitors, time tagging systems, House keeping data electronics, interface electronics and power distribution system. System Time Base Generator electronics to provide common and accurate time reference with 10 microsecond resolution for entire LAXPC payload.
17h December 2014 12
LAXPC Flight Packages
LAXPC
DETECTOR 1
AS-LX-DT-10
LAXPC
DETECTOR 2
AS-LX-DT-20
LAXPC
DETECTOR 3
AS-LX-DT-30
PROCESSING
ELECTRONICS 1
AS-LX-EL-10
PROCESSING
ELECTRONICS 2
AS-LX-EL-20
PROCESSING
ELECTRONICS 3
AS-LX-EL-30
S. T. B. G.
AS-LX-EL-40
PURIFIER
ELECTRONICS
(XPDE)
AS-LX-EL-50
LAXPC payload has 8 flight packages. Three Detectors, Corresponding Processing Electronics, Common STBG package, & XPDE package
17h December 2014 13
High Precision Timing with LAXPC
•Worked out a detailed scheme to get an Satellite Positioning System (SPS) for ASTROSAT and to use Pulse Per Second (PPS) signal & achieve high accuracy over the long period of 5 years while using standard low cost low power TCXO to get required timing resolution. •other X-ray instruments also gets STBG time sync pulse and thus very good timing co-relation between each of the ASTROSAT science payload.
• The LAXPC Time synchronization scheme successfully implemented and provides a continuous & accurate correlation between a) Instrument Time b) UTC time & C) Satellite OBT time. • Achieved all the required parameters in terms of precision and stability. • Event timing resolution of 10 µsec is achieved.
17h December 2014 14
LAXPC Data Modes
Event Analysis Mode : High resolution Time Tagging of each qualified event's arrival to 10 microsecond accuracy along with its pulse height and layer ID.
Broad Band Counting Mode: Analyse the rate of occurrence of events in various energy bands with selectable BIN period (8 msec to 1024 msec).
Fast Counter Mode: Generates event rate data for top layer of detector in 4 different energy bands with fixed BIN period of 160 microsec.
Self test / Calibration Mode.
17h December 2014 26
LAXPC Data generation rates. Serial
No.
Operating
Mode
Highest
Event rate
Number of Bytes
/ event or per
BIN
Fastest
Integration /
BIN Period
Maximum Data
generation Rate.
1 Time Tagging
(EA)
20,000 per
second
5 Bytes - 20K x 5 = 100K + 2K
= 102 Kbytes /sec
2 Broad Band
Counting (BBC)
- 64 Bytes 8 msec or 125
frames /second.
64 x 125=
8 Kbytes/sec
3 Fast Counter
(FC)
- 5 Bytes 160 μsec 5 x 6250 = 31
Kbytes/sec
17h December 2014 28
Satellite Bus Interfaces
Power Interface
Tele-command Interface
Low Bit-rate Telemetry (LBT) Interface
High Bit-rate Telemetry (HBT) Interface
17h December 2014 30
Power Requirements
Normal Operation mode : All three detectors & corresponding signal processing electronics powered on. (Total power : 67W)
Purification mode : One of the detector purifier system powered on. All other packages of LAXPC powered off. (Purification Power : 50W)
System Time Base Generator always remains on.
LAXPC packages draw power from 2 different RAW buses to provide protection against single point failure.
17h December 2014 31
Pulse Commands 17 Pulse Commands are required for each LAXPC front
end and processing electronics. In addition to this 8 Pulse Commands are required for the System Time Base Generator (STBG) package.
A total of 59 pulse commands are used for the operation of the LAXPC payload.
17h December 2014 32
Data Command for LAXPC LAXPC require 1 data command interface for each of
the payload chain.
Thus a total of 4 command channels are required for the LAXPC payloads.
Each 16 bit command is internally decoded in the respective package.
17h December 2014 33
Low Bit-rate Telemetry to BMU
Used for transmitting payload health monitoring and other housekeeping data.
Serial transmission with 40KHz clock and P/S (Parallel / Serial), ALE (Address Latch Enable) & Channel Address data.
Each of the LAXPC package has independent LBT interface with Bus Management Unit.
17h December 2014 34
High Bit-rate Telemetry (SSR Interface)
FPGA
DELI, BBC
LVDS
BDH Channel
•Each LAXPC chain sends data in serial burst of 2048 bytes at various rates, which are then formatted into interleaved packets of 2160 bytes, RS encoded and transferred to SSR on Channel 4 (Q2) as 8 bit parallel @ 8.8Mhz • Individual payload data is segregated and processed on ground to generate Level 1 and Level 2 products.
17h December 2014 35
Qualification & Test sequence Initial Bench test
EMI/EMC test
Vibration test
Thermovac test
Purification
Pre calibration Gain Equalisation
Full chain Calibration
Final Bench test
Baking prior to AIT handover in clean room
Interface test to satellite buses on open panel
Disassemble mode test
17h December 2014 39
EMI/EMC tests Conducted Emissions on Primary Power lead (CE03 -15
kHz to 50 MHz)
Conducted Susceptibility Tests on Primary Power lead Sine Susceptibility (CS01, CS02 - 30 Hz to 50 MHz)
Spike Susceptibility (CS06 – limited to 10V peak as per QA request)
Radiated Emission Test (RE02 Electric Field - 14 kHz to 18 GHz)
Radiated Susceptibility Test (RS03 Electric Field - 20 MHz to 18 GHz)
Radiated Susceptibility Test on spot frequencies ( 2.245GHz,8.125GHz and 8.3GHz)
17h December 2014 40
Thermovac Test Setup
•Inside Chamber assemblies, cables and harness
– DT-10 detector with X-Y source motion assembly on top
•Test bench setup close to chamber –Full Chain setup (PE-60 (FSM) , STBG-70 (FSM) & XPDE-50)
•Outside chamber Equipment, GCS, Cables and harness
•Electrical Interconnection Verification with chamber door open prior to start
•X-Y Source motion jig setup and verification
•Performance verification with chamber door closed
17h December 2014 43
LAXPC Detector On-board Purification
On-Board Purification for Flight Detector and Leak test
17h December 2014 46
DT-10 Spectrum (20/11/2013)
After 120 minutes Purification in Vacuum post Thermovac qualification. Am241 source.
17h December 2014 48
Review & clearances
Design reviews - hardware :
Software design review /FPGA review etc :
Test results review & clearance : Payload science data review
17h December 2014 51