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3F, Ibaraki Showa Bldg., 5-8, Nishiekimaecho, Ibaraki City, Osaka 567-0032, Japan TEL +81-72-646-6652 FAX +81-72-646-6653 WEB http://www.taiyo-lashing.com E-MAIL [email protected] Lashing Solution Division 3-20-7, Karasaki-Naka, Takatsuki City, Osaka 569-0832, Japan TEL +81-72-677-6641 Head Office FAX +81-72-677-3593 CONTAINER SECURING SYSTEM CONTAINER SECURING SYSTEM

Lashing Solution Division - minatoseiki.sakura.ne.jp

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Page 1: Lashing Solution Division - minatoseiki.sakura.ne.jp

3F, Ibaraki Showa Bldg., 5-8, Nishiekimaecho,Ibaraki City, Osaka 567-0032, JapanTEL:+81-72-646-6652 FAX:+81-72-646-6653

WEB:http://www.taiyo-lashing.comE-MAIL:[email protected]

Lashing Solution Division

3-20-7, Karasaki-Naka, Takatsuki City,Osaka 569-0832, JapanTEL:+81-72-677-6641

Head Office

FAX:+81-72-677-3593

CONTAINER SECURING SYSTEM

CONTAINER SECURING SYSTEM

Page 2: Lashing Solution Division - minatoseiki.sakura.ne.jp

1 2

Container Lashing System

N-1L(R)FA-8

G-10-25

GK-10-25

G-10-22

GK-10-22

BF-505R

BD-505R

BK-500-01R

NA-3J NA-7

I-30 I-31 H-6G H-7G H-8G

On deck

In Hold

40' CONT. 40' CONT.

40' CONT.

40' CONT.

40' CONT.

40' CONT.

40' CONT.

40' CONT.

40' CONT.

40' CONT.

40' CONT.

40' CONT.

20' CONT. 20' CONT.

20' CONT. 20' CONT.

20' CONT. 20' CONT.

20' CONT. 20' CONT.

⑥⑦⑧

Cell Guide

F G E E

③④

②④ラッシングブリッジ

ハッチカバー ハッチカバー

A B C D

A

B

C

D

①Twist Lock

②Lashing Rod (Short)

③Lashing Rod (Long)

④Turnbuckle

A B Deck Socket C DEye Plate

⑤Bottom Stacker M-6S

E Positioning ConeM-0

F Base SocketI-13/I-16

G Guide FittingGF-1

⑥Single Stacker M-1

⑦Twist Stacker M-1ST

⑧Flange-less Stacker M-1NFS

Container Lashing System(Loose & Fixed Gears)Container Vessel

Ex : Lashing Pattern On Deck

Ex : Lashing Pattern In Hold

HEIGHT (H)型式 DIMENSIONS TOLERANCE DIMENSIONS TOLERANCE DIMENSIONS TOLERANCE

WIDTH (W)

1AAA1AA1A1CC1C

1EEE1EE

2896259124382591243828962591

(9'6")(8'6")(8')

(8'6")(8')

(9'6")(8'6")

0-5

2438(8')

12192(40')

0-10

6058(20')

0-6

13716(45')

0-10

0-5

LENGTH (L) S P D1 - D2MAX.

■TABLE OF EXTERNAL DIMENSIONS OF ISO FREIGHT CONTAINER  (ISO 668:1995,ISO 668:1995/Amd.2.2005)

11985

5853

13509

2259

19

13

19

ISO Ocean Freight Container Box Standard (Outlook dimension)

Since the year 1985, TAIYO developed Semi-Automatic Twistlock Model : NA-7

as world's first which was revolutionary products in the container lashing fields.

In 1990, approximately a half of technical patents concerned with container

lashing devices belongs to TAIYO which means we are the leading company

of container lashing devices in the world.

In 2005, we developed the Fully Automatic Twistlock Model : FA-8 which contribute

a lot of profit to the customers - safety, quick and low cost cargo handling etc.

Our technology contribute to the world both safety and cost reduction.

Twist Stacker Model : M-1ST is the "hanging type" which is used in the cargo hold.*Comply with OSHA rules

Twist Stacker

TAIYO's latest model Fully Automatic Twistlock Model FA-8is no need to "Lock"/"Unlock" work which contribute to thesafety and laborsaving during container cargo handling.*Comply with OSHA rules

*OSHA rule : OSHA is a short word of "Occupational Safety & Health Administration" which regulate the labor's safety and health. TAIYO's products fully comply with OSHA rules.

Fully Automatic Twistlock

Semi-Automatic Twistlock Model : NA-3J is the best seller in the world which have the function "Automatically Lock" and "Manually Unlock".*Comply with OSHA rules

Semi-Automatic TwistlockNA-3J(Dual Function)

Container Lashing System

⑥⑦

Page 3: Lashing Solution Division - minatoseiki.sakura.ne.jp

3 4

Semi Automatic Twistlock ●Unit=mm

Manual Twistlock ●Please confirm the locking position "left" or "right"

Sliding Twistlock ●Please confirm the locking position "left" or "right"

■NA-7(Single Function)

Fully Automatic Twistlock ●Unit=mm

■FA-8

■NA-3J(Dual Function)

■EM-1(Dual Function)

NTW:6.9㎏

NTW:6.5㎏

NTW:7.2㎏

NTW:7.2㎏

NTW:5.6㎏ NTW:6.5㎏

25 16725 167

30

29

26

22

78

174

192

215

184174

Twistlock

Lock Position

Upper ConeOpen Position

Lock Position Lower ConeOpen Position

Lower ConeOpen Position

Lock PositionUpper ConeOpen Position

Open Position

■N-1L(Left Lock Type, 2 notch) ■N-2L(Left Lock Type, 3 notch)

Lashing Rod & Turnbuckle

■G-10-25 Short Rod

■BF-505R Turnbuckle (Frame Type)

BF-505 BF-505R

φ25

162100

φ22

4600

Unit=mm

Unit=mm Unit=mm

B.L:50MT L=2100㎜NWT:10.4㎏

B.L:50MTStroke min880~max1320NWT:13.2㎏

B.L:50MTStroke min965~max1500NWT:14.9㎏

B.L:50MTStroke min965~max1500NWT:14.0㎏

BF-505E BF-505ELLUnit=mm Unit=mm

B.L:65MTStroke min1030~max1670 NWT:20.0㎏

B.L:65MTStroke min1160~max1930 NWT:22.6㎏

Lashing Rod ●Please confirm "length" and "knob pitch" when you order the rods.

Turnbuckle ●Confirm required stroke

φ25

2570

φ22

4820 300

600

150 150 300

■BD-505R Turnbuckle (Pipe Type)

■G-10-22 Long Rod

Unit=mm

Unit=mm

B.L:36MT L=4600㎜NWT:16.3㎏

■G-10-25A Equal-Lash Rod

Unit=mm

B.L:50MT L=2150㎜NWT:12.2㎏

BD-505R

B.L:50MTStroke min1146~max1481NWT:14.9㎏

Unit=mmBK-500-01R

Min880~Max1320 Min965~Max1500

■BF-505E Equal-Lash Turnbuckle

Min965~Max1500

651

Min1030~Max1670Min1122.5~Max1762.5

Min1160~Max1930Min1252.5~Max2022.5

■BK-500-01R Turnbuckle (Knob Type)

φ25

2150

■GK-10-25 Short Rod (Knob Type)

Unit=mm

B.L:50MT NWT:13.2㎏

■GK-10-22 Long Rod (Knob Type)

Unit=mm

B.L:36MT NWT:18.3㎏■G-8-50 Extension Rod

Unit=mm

B.L:50MT NWT:3.0㎏

■G-8-2R-50 Extension Rod

Unit=mm

B.L:50MT NWT:6.4㎏

■N-3TL(Left Lock Type, for I-22/I-23)

NTW:9.0㎏

50

166

NTW:6.0㎏

■NA-9L(for I-102/I-103)

4832

50

Min1146~Max1481

Container Lashing System Container Lashing System

Page 4: Lashing Solution Division - minatoseiki.sakura.ne.jp

5 6

Twist Stacker Unit=mm Deck Socket, Sliding Base and Eye Plate Unit=mm

Vertical Stacker Unit=mm

Bridge Fitting Unit=mm

Release Bar (for twistlock operation) Unit=mm

Flat Rack Container&Stowage Bin

Stacker, Bridge Fitting and Others Fixed Gear

NWT:2.1㎏

NWT:2.8㎏

NWT :2400㎏ NWT :5100㎏

12

60

NWT:9.2㎏

NWT :4.5㎏/1.3㎏

12

279

100

NWT:2.7㎏

12 110

■M-1ST Twist Stacker

■M-1NFS Flange less Stacker

■M-1  Single Stacker

■M-2 Double Stacker

■L-3/LH-3  Bridge Fitting

■FR-20 20ft flat rack container & stowage bins(8pcs) ■FR-40 40ft flat rack container & stowage bins(14pcs)

NWT:2.6㎏

NWT:8.3㎏

■M-6S(for I-31/I-16) Bottom Stacker

■M-3  Double Stacker

1222

12

204

Min114~Max235

NWT :4.9㎏/1.3㎏

■L-3L/LH-3 Bridge Fitting

Min114~Max260

■Aluminum ■Glass Fiber

RL-V-20

RL-V-29J

Head Piece

(V) (R)(X) (U)(H)

Head Piece

(V) (R) (X) (U)

NWT :200㎏/1個TAIYO6057

NWT :200㎏/1個

TAIYO

12192

NWT:2.5㎏ NWT:3.0㎏■I-22(for N-3TL) Sliding Base(Single)

204

26

■I-102(Raised Type) Disk Socket

φ17030

NWT:3.3㎏ NWT:6.0㎏■I-23(for N-3TL)  Sliding Base(Double)

408

26

■I-103(Sunken Type) Disk Socket

φ17030

■I-31 Deck Socket(ISO Double)NWT:8.4㎏ NWT:17.5㎏

■I-30  Deck Socket (ISO Single)

158

64

82 110

2828 64 64

362

282882 110

NWT:13.9㎏■I-51C Cast Steel Deck Socket (ISO Double)

NWT:6.8㎏■I-50C Cast Steel Deck Socket (ISO Single)

160

64

11028

82

364

64

110

1102828

8282

64

204

■H-6G  Eye Plate(Single) NWT:1.5㎏■I-100A(for I-102/I-103)

 Disk Socket Cover NWT:0.2㎏30

76

28

130

105

■H-8G Eye Plate (Triplicate)

■H-7G Eye Plate (double) NWT:6.3㎏NWT:4.0㎏ 28

280

105

28

430

105

Container Lashing System Container Lashing System

●Aluminum release bar is order made and we can provide required length.●Over 5m long will be "joint type"(Ex : 10m=5m+5m)●Please instruct head pieces when you order.●Reference : Applicable twistlocks are : (V)for NA-7 (R) for NA-3J (U) for EM-1 and (H) for N-1/N-2

●Except model RL-V-20-1(2m), RL-V-50-1(5m) and RL-V-29(Joint 2.9m) are order made.●Total length shall be adjusted by using joint 2.9m on 2m or 5m.(i.e.2m or 5m +2.9m pitch)●Please instruct head pieces when you order.●Except (V) type head pieces will be order made.●Reference : Applicable twistlocks are : (V) for NA-7 (R) for NA-3J (U) for EM-1 and (H) for N-1/N-2

NWT:9.0㎏■I-16 Base Socket(Double)

■I-13 Base Socket(Single) NWT:2.4㎏

160

124

130

439

124 124

NWT:1.3㎏

■M-6S(I-13/I-16用) Bottom Stacker

■M-0 Positioning Cone

NWT:2.6㎏

1222

5066

100

Page 5: Lashing Solution Division - minatoseiki.sakura.ne.jp

7 8

Wire Rope type Lashing (Car Stopper)

Belt Lashing (Lockner)

Vehicle Lashing Devices

To release

解 離

Tu

rn the lever

バーを回転させる

締付け完了Completion ofthe ciasping operation

締付け

To tighten

レバー

フック 甲板

ウェビング

自動車

緩みをとる

ウェビング側フック

Hook Deck

Webbing

Webbing endhook

Automobile

Be slightly

tighten

Lever

●End device shall be decided by fixed gear on vessel.

■K-205

■T-411/412/413

MIN.400-MAX.1700

■K-110-E/SH

■T401/402/403

FinishNWTS.W.LB.L

FinishNWTS.W.LB.L

FinishNWTS.W.LB.L

FinishNWTS.W.LB.L

Dacrotized0.72㎏

0.5MT2.0MT

4.9 kN)19.6 kN)

((

(Tensile Strength)

Dacrotized5.5㎏

2.5MT10.0MT

24.6 kN)98 kN)

((

(Tensile Strength)

Dacrotized5.8㎏

2.5MT10.0MT

24.6 kN)98 kN)

((

(Tensile Strength)

Dacrotized5.8㎏

2.5MT10.0MT

24.6 kN)98 kN)

((

(Tensile Strength)

FinishNWTS.W.LB.L

FinishNWTS.W.LB.L

FinishNWTS.W.LB.L

Painted10.3㎏

2.25MT9.0MT

(22.1 kN)(88.3 kN)

(Tensile Strength)

Painted10.3㎏

2.25MT9.0MT

(22.1 kN)(88.3 kN)

(Tensile Strength)

Painted10.3㎏

2.25MT9.0MT

(22.1 kN)(88.3 kN)

(Tensile Strength)

Finish for BuckleFinish for main portion

NWTS.W.LB.L

ElectorplatingDacrotized

8.0㎏2.5MT10.0MT

24.6 kN)98 kN)

((

(Tensile Strength)

MIN.950 - MAX.2500 320

MIN.950 - MAX.2500

MIN.950 - MAX.2500 320

320

T-411-H/SH

T-412-O/SH

T-413-E/SH

T-401 Ratchet Handle 471-ANWT:2㎏

T-402

T-403

MIN.950 - MAX.2500

MIN.720 - MAX.2000

480

MIN.720 - MAX.2000

480

MIN.720 - MAX.2000

480

Vehicle Lashing System Vehicle Lashing System

Chain Lashing (Speed Turnbuckle)

Chain Lashing

Chain Tensionner

●End device shall be decided by fixed gear on vessel.

■BF-202

■T-501 ■Sub ChainT-503

■Crank Handle571-B■T-502

■T-504

■C-2

■BF-205

■BF-200V

■Handle for Turnbuckle TBH-1

■Lashing ChainF-206

FinishNWT:S.W.LB.L

Painted16.8㎏

4.0MT6.0MT

39.3 kN)156.9 kN)

((

(Tensile Strength)

KEY PLANT-501/502/504(T-503)

(including sub chain)

FinishNWT:B.L

Galvanized Plating 7.0㎏

16.0MT(Tensile Strength)

KEY PLANKEY PLAN

580

18

φ45 ④

⑤③

Angle of lever

MAX.80。

NWT:4.7㎏ Tensionner KEY PLAN

NWT:16.8㎏(including sub chain)

NWT:16.8㎏(including sub chain)

NWT:16.8㎏(including sub chain)

MIN.910 - MAX.1110

MIN.910 - MAX.1110

MIN.910 - MAX.1110

2000

NWT:0.7kg 16.2

150

MIN.630 - MAX.900

MIN.610 - MAX.890 38

4229

20

39

φ22φ20

MIN.660 - MAX.940 38

42

20φ22φ20

φ60

2000

φ13

Page 6: Lashing Solution Division - minatoseiki.sakura.ne.jp

9 10

■P-5-S (wooden made for small vehicle)

■P-5-L (wooden made for big vehicle)

NWT:4.0㎏

Sub Landing Gear

Vehicle Wheel Chocks

■PK-3B

950

450

約220㎏30.0MT(294kN)60.0MT(588kN)

NWT:Lifting Load

Breaking Load

NWT:Lifting Load

Breaking Load

195㎏30.0MT(294kN)60.0MT(588kN)

Front Side

■PNS-3A(PNS-3B)

■P-6-S (rubber made for small vehicle)

■P-6-L (rubber made for big vehicle)

Front Side

900

450

MIN. 1080 - MAX. 1280

900 40

450

MIN. 1050 - MAX. 1250

950

450

BOLT &NUT

200

80

20

170

300

20

BOLT &NUT

350

110

20

200

NWT:1.6㎏ NWT:5.0㎏

NWT:7.0㎏

240

45

180

ROPE10φ×600

Vehicle Lashing System Vehicle Lashing System

Vehicle Lashing Devices Fixed Gear

■J-5-250(Raised Type) ■J-4-250(Flush Type)

NWT:5.3㎏

φ250φ250

NWT:10.3㎏

■J-4-300(Flush Type)

NWT:8.0㎏

φ300

Clover Leaf Plate

B.LNWT:

6.0MT0.5㎏

B.LNWT:

18.0MT1.2㎏

■HC-2-13

φ13

■HC-2-19

φ19

Clinkle Bar (Order made)

B.LNWT:

20.0MT(196kN)2.2㎏

B.LNWT:

5.0MT(49kN)2.2㎏

■JX-250 ■JX-114R

φ114φ32 φ250

φ19

Lashing Socket

B.LNWT:

8.0MT(Vertical Tensile Strength)0.4㎏

B.LNWT:

50.0MT(Vertical Tensile Strength)4.3㎏

B.LNWT:

20.0MT(Vertical Tensile Strength)1.3㎏

■H-1-13

φ13

68

36

■H-1-16

D-Ring

φ16

120

70

■H-1-22 ■H-2-16(Sunken Type)

φ22

140

90

Page 7: Lashing Solution Division - minatoseiki.sakura.ne.jp

11 12

Lashing Snatch BlockOver Lashing Wire

Hog Lashing Gear

Log Stanchion

USA Turnbuckle

Lashing Turnbuckle

Lashing Chain

Foot Wire

Upper Deck

C

L

R

G

H

CJ

E

Wire Clip

Wire Clip

Lashing Snatch Block

Lashing Shackle

Lashing Snatch Block

Over Lashing wire

Eye Plate

Eye Plate

USA Turnbuckle

Lashing Shackle

Foot Wire

詳細図

Upper Deck

デッキクレーンへ

Log Lashing System

Ordinary lashing chain arrangement (reference only)

Ordinary lashing wire arrangement (reference only)

Lashing Snatch Block Lashing Turnbuckle(for chain use)■TS-150 ■BF-160H

NTW:14.7㎏ NTW:12.5㎏

Mun1100~Max1500

488.5FORGED

6

D.CH

TAIYO

Main Wire Rope

Sub Wire Rope

TwistlockLever Handle

Indicator

●Both Semi Automatic operation type and Manual operation type are available

●Weight: Abt. 1.0kg, Operation is only PUSH or PULL the lever.●This locking piece is tightly to prevent turnbuckle shaft loose from sailing viburation.

■20 feet

■40 feet

■20 feet

Safety locking piece to stop turnbuckle screw reversion turn.

■40 feet

Lifting DeviceContainer Lifting Spreader

Over Height Attachment

LOCK TIGHT

LOCK OPEN

Log Lashing System Container Lifting Device

Page 8: Lashing Solution Division - minatoseiki.sakura.ne.jp

AutoLASH is a calculation software to check container stack weight by using container data from the ship's loading computer.To secure loaded freight container you can change lashing pattern or change weight position as trial. And it is possible to apply optimized lashing pattern automatically.