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3F, Ibaraki Showa Bldg., 5-8, Nishiekimaecho,Ibaraki City, Osaka 567-0032, JapanTEL:+81-72-646-6652 FAX:+81-72-646-6653
WEB:http://www.taiyo-lashing.comE-MAIL:[email protected]
Lashing Solution Division
3-20-7, Karasaki-Naka, Takatsuki City,Osaka 569-0832, JapanTEL:+81-72-677-6641
Head Office
FAX:+81-72-677-3593
CONTAINER SECURING SYSTEM
CONTAINER SECURING SYSTEM
1 2
Container Lashing System
N-1L(R)FA-8
G-10-25
GK-10-25
G-10-22
GK-10-22
BF-505R
BD-505R
BK-500-01R
NA-3J NA-7
I-30 I-31 H-6G H-7G H-8G
On deck
In Hold
40' CONT. 40' CONT.
40' CONT.
40' CONT.
40' CONT.
40' CONT.
40' CONT.
40' CONT.
40' CONT.
40' CONT.
40' CONT.
40' CONT.
20' CONT. 20' CONT.
20' CONT. 20' CONT.
20' CONT. 20' CONT.
20' CONT. 20' CONT.
⑥⑦⑧
⑤
Cell Guide
F G E E
①
③④
②④ラッシングブリッジ
ハッチカバー ハッチカバー
A B C D
A
B
C
D
①Twist Lock
②Lashing Rod (Short)
③Lashing Rod (Long)
④Turnbuckle
A B Deck Socket C DEye Plate
⑤Bottom Stacker M-6S
E Positioning ConeM-0
F Base SocketI-13/I-16
G Guide FittingGF-1
⑥Single Stacker M-1
⑦Twist Stacker M-1ST
⑧Flange-less Stacker M-1NFS
Container Lashing System(Loose & Fixed Gears)Container Vessel
Ex : Lashing Pattern On Deck
Ex : Lashing Pattern In Hold
HEIGHT (H)型式 DIMENSIONS TOLERANCE DIMENSIONS TOLERANCE DIMENSIONS TOLERANCE
WIDTH (W)
1AAA1AA1A1CC1C
1EEE1EE
2896259124382591243828962591
(9'6")(8'6")(8')
(8'6")(8')
(9'6")(8'6")
0-5
2438(8')
12192(40')
0-10
6058(20')
0-6
13716(45')
0-10
0-5
LENGTH (L) S P D1 - D2MAX.
■TABLE OF EXTERNAL DIMENSIONS OF ISO FREIGHT CONTAINER (ISO 668:1995,ISO 668:1995/Amd.2.2005)
11985
5853
13509
2259
19
13
19
ISO Ocean Freight Container Box Standard (Outlook dimension)
Since the year 1985, TAIYO developed Semi-Automatic Twistlock Model : NA-7
as world's first which was revolutionary products in the container lashing fields.
In 1990, approximately a half of technical patents concerned with container
lashing devices belongs to TAIYO which means we are the leading company
of container lashing devices in the world.
In 2005, we developed the Fully Automatic Twistlock Model : FA-8 which contribute
a lot of profit to the customers - safety, quick and low cost cargo handling etc.
Our technology contribute to the world both safety and cost reduction.
Twist Stacker Model : M-1ST is the "hanging type" which is used in the cargo hold.*Comply with OSHA rules
Twist Stacker
TAIYO's latest model Fully Automatic Twistlock Model FA-8is no need to "Lock"/"Unlock" work which contribute to thesafety and laborsaving during container cargo handling.*Comply with OSHA rules
*OSHA rule : OSHA is a short word of "Occupational Safety & Health Administration" which regulate the labor's safety and health. TAIYO's products fully comply with OSHA rules.
Fully Automatic Twistlock
Semi-Automatic Twistlock Model : NA-3J is the best seller in the world which have the function "Automatically Lock" and "Manually Unlock".*Comply with OSHA rules
Semi-Automatic TwistlockNA-3J(Dual Function)
Container Lashing System
⑥⑦
3 4
Semi Automatic Twistlock ●Unit=mm
Manual Twistlock ●Please confirm the locking position "left" or "right"
Sliding Twistlock ●Please confirm the locking position "left" or "right"
■NA-7(Single Function)
Fully Automatic Twistlock ●Unit=mm
■FA-8
■NA-3J(Dual Function)
■EM-1(Dual Function)
NTW:6.9㎏
NTW:6.5㎏
NTW:7.2㎏
NTW:7.2㎏
NTW:5.6㎏ NTW:6.5㎏
25 16725 167
30
29
26
22
78
174
192
215
184174
Twistlock
Lock Position
Upper ConeOpen Position
Lock Position Lower ConeOpen Position
Lower ConeOpen Position
Lock PositionUpper ConeOpen Position
Open Position
■N-1L(Left Lock Type, 2 notch) ■N-2L(Left Lock Type, 3 notch)
Lashing Rod & Turnbuckle
■G-10-25 Short Rod
■BF-505R Turnbuckle (Frame Type)
BF-505 BF-505R
φ25
162100
φ22
4600
Unit=mm
Unit=mm Unit=mm
B.L:50MT L=2100㎜NWT:10.4㎏
B.L:50MTStroke min880~max1320NWT:13.2㎏
B.L:50MTStroke min965~max1500NWT:14.9㎏
B.L:50MTStroke min965~max1500NWT:14.0㎏
BF-505E BF-505ELLUnit=mm Unit=mm
B.L:65MTStroke min1030~max1670 NWT:20.0㎏
B.L:65MTStroke min1160~max1930 NWT:22.6㎏
Lashing Rod ●Please confirm "length" and "knob pitch" when you order the rods.
Turnbuckle ●Confirm required stroke
φ25
2570
φ22
4820 300
600
150 150 300
■BD-505R Turnbuckle (Pipe Type)
■G-10-22 Long Rod
Unit=mm
Unit=mm
B.L:36MT L=4600㎜NWT:16.3㎏
■G-10-25A Equal-Lash Rod
Unit=mm
B.L:50MT L=2150㎜NWT:12.2㎏
BD-505R
B.L:50MTStroke min1146~max1481NWT:14.9㎏
Unit=mmBK-500-01R
Min880~Max1320 Min965~Max1500
■BF-505E Equal-Lash Turnbuckle
Min965~Max1500
651
Min1030~Max1670Min1122.5~Max1762.5
Min1160~Max1930Min1252.5~Max2022.5
■BK-500-01R Turnbuckle (Knob Type)
φ25
2150
■GK-10-25 Short Rod (Knob Type)
Unit=mm
B.L:50MT NWT:13.2㎏
■GK-10-22 Long Rod (Knob Type)
Unit=mm
B.L:36MT NWT:18.3㎏■G-8-50 Extension Rod
Unit=mm
B.L:50MT NWT:3.0㎏
■G-8-2R-50 Extension Rod
Unit=mm
B.L:50MT NWT:6.4㎏
■N-3TL(Left Lock Type, for I-22/I-23)
NTW:9.0㎏
50
166
NTW:6.0㎏
■NA-9L(for I-102/I-103)
4832
50
Min1146~Max1481
Container Lashing System Container Lashing System
5 6
Twist Stacker Unit=mm Deck Socket, Sliding Base and Eye Plate Unit=mm
Vertical Stacker Unit=mm
Bridge Fitting Unit=mm
Release Bar (for twistlock operation) Unit=mm
Flat Rack Container&Stowage Bin
Stacker, Bridge Fitting and Others Fixed Gear
NWT:2.1㎏
NWT:2.8㎏
NWT :2400㎏ NWT :5100㎏
12
60
NWT:9.2㎏
NWT :4.5㎏/1.3㎏
12
279
100
NWT:2.7㎏
12 110
■M-1ST Twist Stacker
■M-1NFS Flange less Stacker
■M-1 Single Stacker
■M-2 Double Stacker
■L-3/LH-3 Bridge Fitting
■FR-20 20ft flat rack container & stowage bins(8pcs) ■FR-40 40ft flat rack container & stowage bins(14pcs)
NWT:2.6㎏
NWT:8.3㎏
■M-6S(for I-31/I-16) Bottom Stacker
■M-3 Double Stacker
1222
12
204
Min114~Max235
NWT :4.9㎏/1.3㎏
■L-3L/LH-3 Bridge Fitting
Min114~Max260
■Aluminum ■Glass Fiber
RL-V-20
RL-V-29J
Head Piece
(V) (R)(X) (U)(H)
Head Piece
(V) (R) (X) (U)
NWT :200㎏/1個TAIYO6057
NWT :200㎏/1個
TAIYO
12192
NWT:2.5㎏ NWT:3.0㎏■I-22(for N-3TL) Sliding Base(Single)
204
26
■I-102(Raised Type) Disk Socket
φ17030
NWT:3.3㎏ NWT:6.0㎏■I-23(for N-3TL) Sliding Base(Double)
408
26
■I-103(Sunken Type) Disk Socket
φ17030
■I-31 Deck Socket(ISO Double)NWT:8.4㎏ NWT:17.5㎏
■I-30 Deck Socket (ISO Single)
158
64
82 110
2828 64 64
362
282882 110
NWT:13.9㎏■I-51C Cast Steel Deck Socket (ISO Double)
NWT:6.8㎏■I-50C Cast Steel Deck Socket (ISO Single)
160
64
11028
82
364
64
110
1102828
8282
64
204
■H-6G Eye Plate(Single) NWT:1.5㎏■I-100A(for I-102/I-103)
Disk Socket Cover NWT:0.2㎏30
76
28
130
105
■H-8G Eye Plate (Triplicate)
■H-7G Eye Plate (double) NWT:6.3㎏NWT:4.0㎏ 28
280
105
28
430
105
Container Lashing System Container Lashing System
●Aluminum release bar is order made and we can provide required length.●Over 5m long will be "joint type"(Ex : 10m=5m+5m)●Please instruct head pieces when you order.●Reference : Applicable twistlocks are : (V)for NA-7 (R) for NA-3J (U) for EM-1 and (H) for N-1/N-2
●Except model RL-V-20-1(2m), RL-V-50-1(5m) and RL-V-29(Joint 2.9m) are order made.●Total length shall be adjusted by using joint 2.9m on 2m or 5m.(i.e.2m or 5m +2.9m pitch)●Please instruct head pieces when you order.●Except (V) type head pieces will be order made.●Reference : Applicable twistlocks are : (V) for NA-7 (R) for NA-3J (U) for EM-1 and (H) for N-1/N-2
NWT:9.0㎏■I-16 Base Socket(Double)
■I-13 Base Socket(Single) NWT:2.4㎏
160
124
130
439
124 124
NWT:1.3㎏
■M-6S(I-13/I-16用) Bottom Stacker
■M-0 Positioning Cone
NWT:2.6㎏
1222
5066
100
7 8
Wire Rope type Lashing (Car Stopper)
Belt Lashing (Lockner)
Vehicle Lashing Devices
To release
解 離
Tu
rn the lever
レ
バーを回転させる
締付け完了Completion ofthe ciasping operation
締付け
To tighten
レバー
フック 甲板
ウェビング
自動車
緩みをとる
ウェビング側フック
Hook Deck
Webbing
Webbing endhook
Automobile
Be slightly
tighten
Lever
●End device shall be decided by fixed gear on vessel.
■K-205
■T-411/412/413
MIN.400-MAX.1700
■K-110-E/SH
■T401/402/403
FinishNWTS.W.LB.L
FinishNWTS.W.LB.L
FinishNWTS.W.LB.L
FinishNWTS.W.LB.L
Dacrotized0.72㎏
0.5MT2.0MT
4.9 kN)19.6 kN)
((
(Tensile Strength)
Dacrotized5.5㎏
2.5MT10.0MT
24.6 kN)98 kN)
((
(Tensile Strength)
Dacrotized5.8㎏
2.5MT10.0MT
24.6 kN)98 kN)
((
(Tensile Strength)
Dacrotized5.8㎏
2.5MT10.0MT
24.6 kN)98 kN)
((
(Tensile Strength)
FinishNWTS.W.LB.L
FinishNWTS.W.LB.L
FinishNWTS.W.LB.L
Painted10.3㎏
2.25MT9.0MT
(22.1 kN)(88.3 kN)
(Tensile Strength)
Painted10.3㎏
2.25MT9.0MT
(22.1 kN)(88.3 kN)
(Tensile Strength)
Painted10.3㎏
2.25MT9.0MT
(22.1 kN)(88.3 kN)
(Tensile Strength)
Finish for BuckleFinish for main portion
NWTS.W.LB.L
ElectorplatingDacrotized
8.0㎏2.5MT10.0MT
24.6 kN)98 kN)
((
(Tensile Strength)
MIN.950 - MAX.2500 320
MIN.950 - MAX.2500
MIN.950 - MAX.2500 320
320
T-411-H/SH
T-412-O/SH
T-413-E/SH
T-401 Ratchet Handle 471-ANWT:2㎏
T-402
T-403
MIN.950 - MAX.2500
MIN.720 - MAX.2000
480
MIN.720 - MAX.2000
480
MIN.720 - MAX.2000
480
Vehicle Lashing System Vehicle Lashing System
Chain Lashing (Speed Turnbuckle)
Chain Lashing
Chain Tensionner
●End device shall be decided by fixed gear on vessel.
■BF-202
■T-501 ■Sub ChainT-503
■Crank Handle571-B■T-502
■T-504
■C-2
■BF-205
■BF-200V
■Handle for Turnbuckle TBH-1
■Lashing ChainF-206
FinishNWT:S.W.LB.L
Painted16.8㎏
4.0MT6.0MT
39.3 kN)156.9 kN)
((
(Tensile Strength)
KEY PLANT-501/502/504(T-503)
(including sub chain)
FinishNWT:B.L
Galvanized Plating 7.0㎏
16.0MT(Tensile Strength)
KEY PLANKEY PLAN
580
18
φ45 ④
⑤③
①
②
Angle of lever
MAX.80。
NWT:4.7㎏ Tensionner KEY PLAN
NWT:16.8㎏(including sub chain)
NWT:16.8㎏(including sub chain)
NWT:16.8㎏(including sub chain)
MIN.910 - MAX.1110
MIN.910 - MAX.1110
MIN.910 - MAX.1110
2000
NWT:0.7kg 16.2
150
MIN.630 - MAX.900
MIN.610 - MAX.890 38
4229
20
39
φ22φ20
MIN.660 - MAX.940 38
42
20φ22φ20
φ60
2000
φ13
9 10
■P-5-S (wooden made for small vehicle)
■P-5-L (wooden made for big vehicle)
NWT:4.0㎏
Sub Landing Gear
Vehicle Wheel Chocks
■PK-3B
950
450
約220㎏30.0MT(294kN)60.0MT(588kN)
NWT:Lifting Load
Breaking Load
NWT:Lifting Load
Breaking Load
195㎏30.0MT(294kN)60.0MT(588kN)
Front Side
■PNS-3A(PNS-3B)
■P-6-S (rubber made for small vehicle)
■P-6-L (rubber made for big vehicle)
Front Side
900
450
MIN. 1080 - MAX. 1280
900 40
450
MIN. 1050 - MAX. 1250
950
450
BOLT &NUT
200
80
20
170
300
8φ
20
BOLT &NUT
350
110
20
200
NWT:1.6㎏ NWT:5.0㎏
NWT:7.0㎏
240
45
180
ROPE10φ×600
Vehicle Lashing System Vehicle Lashing System
Vehicle Lashing Devices Fixed Gear
■J-5-250(Raised Type) ■J-4-250(Flush Type)
NWT:5.3㎏
φ250φ250
NWT:10.3㎏
■J-4-300(Flush Type)
NWT:8.0㎏
φ300
Clover Leaf Plate
B.LNWT:
6.0MT0.5㎏
B.LNWT:
18.0MT1.2㎏
■HC-2-13
φ13
■HC-2-19
φ19
Clinkle Bar (Order made)
B.LNWT:
20.0MT(196kN)2.2㎏
B.LNWT:
5.0MT(49kN)2.2㎏
■JX-250 ■JX-114R
φ114φ32 φ250
φ19
Lashing Socket
B.LNWT:
8.0MT(Vertical Tensile Strength)0.4㎏
B.LNWT:
50.0MT(Vertical Tensile Strength)4.3㎏
B.LNWT:
20.0MT(Vertical Tensile Strength)1.3㎏
■H-1-13
φ13
68
36
■H-1-16
D-Ring
φ16
120
70
■H-1-22 ■H-2-16(Sunken Type)
φ22
140
90
11 12
Lashing Snatch BlockOver Lashing Wire
Hog Lashing Gear
Log Stanchion
USA Turnbuckle
Lashing Turnbuckle
Lashing Chain
Foot Wire
Upper Deck
C
L
R
G
H
CJ
E
Wire Clip
Wire Clip
Lashing Snatch Block
Lashing Shackle
Lashing Snatch Block
Over Lashing wire
Eye Plate
Eye Plate
USA Turnbuckle
Lashing Shackle
Foot Wire
詳細図
Upper Deck
デッキクレーンへ
Log Lashing System
Ordinary lashing chain arrangement (reference only)
Ordinary lashing wire arrangement (reference only)
Lashing Snatch Block Lashing Turnbuckle(for chain use)■TS-150 ■BF-160H
NTW:14.7㎏ NTW:12.5㎏
Mun1100~Max1500
488.5FORGED
6
D.CH
TAIYO
Main Wire Rope
Sub Wire Rope
TwistlockLever Handle
Indicator
●Both Semi Automatic operation type and Manual operation type are available
●Weight: Abt. 1.0kg, Operation is only PUSH or PULL the lever.●This locking piece is tightly to prevent turnbuckle shaft loose from sailing viburation.
■20 feet
■40 feet
■20 feet
Safety locking piece to stop turnbuckle screw reversion turn.
■40 feet
Lifting DeviceContainer Lifting Spreader
Over Height Attachment
LOCK TIGHT
LOCK OPEN
Log Lashing System Container Lifting Device
AutoLASH is a calculation software to check container stack weight by using container data from the ship's loading computer.To secure loaded freight container you can change lashing pattern or change weight position as trial. And it is possible to apply optimized lashing pattern automatically.