[Lathe Series] 0iTD, 18i_21iTB (02)

7/22/2019 [Lathe Series] 0iTD, 18i_21iTB (02)

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OPERATION MANUAL

OPERATION MANUAL


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OPERATION MANUALBNC/LT/T/HT SERIES

Version: 04 Date: April.16, 20122

POWER ON ........................................................................................ ............................................................... ............... 4MAIN POWER SWITCH ON....................................................................................... ......................................................... 4MACHINE READY................................................................... ................................................................ ......................... 4AXES REFERENCE........................................................ ................................................................ .................................... 4

WARMING UP .................................................................................... ............................................................... ............... 5WARMING UP PROCEDURE................................................................................................ ............................................... 5

MAIN OPERATION PANEL ...................................... .................................................................... ................................ 6POWER ON /POWER OFF......................................................... ............................................................... .......................... 7EMERGENCY STOP............................................................................................................ ............................................... 7SPINDLE LOAD METER................................................................................................................. .................................... 7MODE SELECTION........................................................................................................................................................... 8SPINDLE CW & SPINDLE JOG............................................ ................................................................ ....................... 11SPINDLE STOP.............................................................. ................................................................ .................................. 11SPINDLE CCW ............................................................................................. ............................................................ ..... 12SPINDLE ORIENTATION........................................................... ............................................................... ........................ 12AUTO.ZRN ............................................................. .................................................................... .................................. 13DRY RUN.......................................................................................... ................................................................ ............. 13

MACHINE LOCK........................................................... ................................................................ .................................. 14M.S.T.LOCK.......................................................................... ................................................................ ....................... 14SINGLE BLOCK FUNCTION............................................................................................................................................. 15OPTIONAL STOP FUNCTION............................................................................................... ............................................. 15BLOCK SKIP FUNCTION..................................................................................................... ............................................. 15TURRET CW/CCW............................................................................................... ......................................................... 16WORKING LIGHT.............................................................................. ................................................................ ............. 16COOLANT SWITCH.................................................................................................. ....................................................... 16OVER TRAVEL RELEASE.................................................................................................... ............................................. 17CYCLE START......................................................................... ................................................................ ....................... 17FEED HOLD........................................................ ............................................................... ............................................. 18FEED RATE OVERRIDE &JOG FEED RATE........................................................................................................... ............. 18RAPID OVERRIDE......................................................... ................................................................ .................................. 19SPINDLE OVERRIDE.......................................................................... ................................................................ ............. 19ALARM SIGNAL........................................................................................... ................................................................ .. 20PROGRAM STOP (M00,M01) .............................................................. .............................................................. ............. 20OD/IDKEY SWITCH (OPTION)-ONLY WHEN HYDRAULIC CHUCK SUPPLIED....................... ............................................. 20PENDING FUNCTION.................................................... ................................................................ .................................. 21MEMORY PROTECT KEY.......................................................... ............................................................... ........................ 21

OPTION ............................................................. ................................................................. ............................................. 22


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CHIP CONVEYOR CW/STOP/CCW(OPTION) .................................... ............................................................... ............. 22CHIP WASH DOWN DEVICE (OPTION) ............................................................................................ .................................. 22

PROGRAM RESTART (OPTION) ....................................................................................................... ................................. 23MANUAL ABSOLUTE (OPTION) ................................................................................................................ ....................... 23AUTO POWER OFF (OPTION) ............................................................... ............................................................... ............. 23FIX TYPE MPGSELECT (OPTION)....................................................... ................................................................ ............ 242NDTURRET CW/CCW(OPTION) ............................................................................................................ ....................... 24TOOL SETTER -MANUAL AND AUTOMATIC (OPTION) ......................................................... ............................................ 25BAR FEEDER &DESCRIPTION (OPTION) ............................................................................................................. ............ 29PROGRAMMABLE TAILSTOCK BODY DESCRIPTION (OPTION) ......................................................... ................................. 32C-AXIS DESCRIPTION (OPTION) ........................................................ ................................................................ ............. 33TOOL LIFE MANAGEMENT DESCRIPTION (OPTION) ......................................................................................................... 37

M CODE LIST & DESCRIPTION ........................................................................................................ ....................... 39


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Power on

Main power switch on

Item Operation Location

1 Check the machine condition and interface - Machine panel & allswitches plugs connection

2 Main power switch on - Electric cabinet

3 CNC power on - Main operation panel

Machine ready


1 Release EMG stop switch - main operation panel

- Hand-wheel operation panel

- Chip conveyor panel

Axes reference

+ Mode selection


1 Select Mode - Control panel

2 Push function key - Control panel


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Warming upIt is necessary to warm up the machine after it has been stopped for hours, especially over

night. Please ensure to let the machine running free for at least 30-45 minutes before

you do accurate cutting.

Warming up

1. Load free operation more than 30 minutes (longer in winter time)

2. Check spindle rotation and orientation function

3. Check tool change function

4. Check lubrication and coolant device function

5. Make sure all these are working properly.

Warming up procedure

3


1 Check machine condition and interface - Machine

2 Select automatic mode and search a program - Refer to Fanuc operation

manual3 Push cycle start button


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Main operation panel

TS

O P

YE

RE

MNEG

C

10

20

30

40

5060

708090100

110

120

130

140

1500

%

F0

25 50

100

%

LM

50

60

70

80 90

100

110

120

SP LOAD METER

?

X%

%


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Power on / Power off

Item Operation Remark

1 Push this button to switch on CNC power - Main power switch needsswitch on


1 Push this button to switch off CNC power

Emergency stop


1 Push this button can stop any function

Spindle load meter

SP LOAD METER

LM %

Item Description Location

1 To check the load condition of spindle motor


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Mode selection

1. The machine has 8 types of selection mode.

8 modes (from right to left, down to up)

a. ZRN uses for the three axes for returning to the MECHANICAL REFERENCE

POINT.

b. RAPID

In this mode, the specify axis will be moved as per the feed rate of the rapid

override rate (please refer to the rapid override rate for detail)

When execute this mode,

a. choose a rapid override rate

b. choose a axis

c. press [AXIS/DIRECTION] key, keep the finger on the key. (the

movement will stop while un-press). The specify axis will be moving

according to the rapid rate.c. JOG

This mode is for using the feed rate selection toggle to set a axiss feed rate.

Please refer to feed rate selection toggle for detail.

When execute this mode,

choose a feed rate from the feed rate toggle.

Choose a moving axis, press [AXIS/DIRECTION] key, keep the finger on

the key (the movement will stopped while un-press), the specify axis will

be move accordingly.


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d. MPG

In this mode, uses of MPG to control the moving speed of the 3 axes.

When executes this mode

Choose a moving axis.

Choose a feed rate

After finishing of above steps, this can be used MPG to control movement

When using handle, please refer to the description of the sub control panel

for MPG.

e. MDI

In this mode, a simple program can be input directly and execution.

In this mode, a simple program can not be memorized. It will be

disappeared after execution.

In this mode, input a simple program.

f. AUTO (MEM)

Program execution mode

CNC program only can be run under this mode.

Please refer to the detail of feed rate override toggle for feed rate override of

this mode.

g. EDIT

By editing, alter, inset or delete for the program

This mode is only use for editing, can not be used for execution.

For editing a new program, must be turned to AUTO.

After finishing the editing, the control will automatically keep it and thus no

need for doing any saving.

h. TAPE (DNC)

For uses of connection program through computer with software.

Note : Please make sure of the operation mode before operating, after the toggle and work

continued to be done.


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Axis direction

Item

Operation Remark

1 To move an axis in the JOG and RAPIDmode. Use these buttons, select the axis tobe moved and the direction of movement.The indicated lamp ON the push button ofmoving axes will light on.

-Z

X

X

+Z

-C

+C


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Spindle CW & Spindle jog


1 Only be used during manual mode - Spindle rotate in clockwisedirection

2 It will not be effective during Auto. mode

3 During effective condition, the built-in bulb willbe light on, and it will be off when SPINDLESTOP or SPINDLE CCW effective.

Spindle stop


1 Under normal condition, it will be effective

while spindle stop.

- The spindle will be stopped

by pressing of this key nomatter of spindle CW orCCW.

2 It will be only effective during manual mode.


4 During effective condition, the built-in bulb willbe light on, and it will be off when SPINDLECW or SPINDLE CCW is effective


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Spindle CCW


1 Only be used during manual mode. - Spindle rotate in counterclockwise direction


3 During effective condition, the built-in bulb willbe light on, and it will be OFF when SPINDLESTOP or SPINDLE CW is effective.

Spindle orientation


1 It will be effective during manualmode.

- Before too change, spindle indexing keyunit is turned to a specify degree. Thespindle will be turned to a specifyindexing place by pressing of this key.

2 When this key is effective,spindle bulb will be light on.

3 The indexing function and bulbwill be cancelled by pressing theRESET key on the NC controlpanel.


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Auto. ZRN


1 Turn the model selection toggle to ZRNmode

- Manual operation key forzero return of the three

axes2 Press this key

3 The bulb of ZRN indicated lamp on thedisplay panel will be light on while reachingthe reference point.

4 The built-in bulb of key will be also light on.

Dry run

Item Function Remark

1 Program can be only executed by CYCLESTART when this function is on. During the

thread canned cycle ON is useless. Eachaxis will be moved as per the setting of theprogram

- F setting on the program isuseless, each axis will be

moved according to thespecified feed rate of the jogfeed rate.


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Machine lock


1 When it is on, to execute a program or handle. The coordinationpoint keep on showing , machine will hold on unmoved.

2 When execute G28, G29, G30 machine will not be moved to zeropoint if execute the zero return. Each axis return bulb still will notbe light on.

3 Push this key is not merely machine lock, nor M.S.T. and B codecan be executed. It wont be effective by the machine lock.

M.S.T. lock

M.S.T


1 When the M.S.T. lock switch is set to on (the indicated lamp on thispush-button will light on), M,S, and T function operations are locked.Push this key does not affect machine lock function.


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Single block function


1 Program can be only executed by CYCLE START. Onesingle block can only be executed by pressing CYCLE

START

Optional stop function


1 While execute a single block, a program will be stopped atspecify block where mention a M01 command in order.To start the program, CYCLE START key have to bepressed.

Block skip function


1 Program will not be executed any single block whilemeeting a / symbol


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Turret CW/CCW


1 Push this button CW turret one position - Working only when frontdoor is closed

2 Push this button to CCW turret one position - Work only when front dooris closed

Working light


1 Push this button to switch on - Under any mode

2 Push again then switch off

Coolant switch


1 Push this button to start - The pump will stop if themain door is opened.

2 Push again then stop3 Use M8 to start - Use M9 to stop


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Over travel release


1 When X Y or Z axes are over travel which dogtouches the limit switch, the O.T. release

indicated lamp is ON and alarm appears onCRT. Press continuously this button and usethe MPG to move axis into safety area.

- This button must bepressed till axes move to

correct position, and thencan be released.

Cycle start

Item Function Condition

1 Program will be executedin Auto. model

- It will be only effective during auto. mode.

- The built-in bulb will be light on when pressingthis key.


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Feed hold

Item Function Condition

1 The three axes will bestopped during executionby pressing of this key.

- It will only be effective during auto mode.

- It will not be effective during auto. mode.

- It will not be effective during the operation ofcanned cycle. The three axes will be onlystopped until the end of the canned cycleoperation.

Remark : during effective condition

The built-in bulb will be light on.

The spindle will be continuous rotating.

By pressing the CYCLE START key, the program will be re-operated.

Feed rate override & jog feed rate

10060

50

0

40

20

10

30

150

140

130

120

110

8070

%

90

1. This switch determines the feed rate by the scales.

2. Each scale has two readings.

a. the below reading represents the original programs set feed rate (F) percentage.

I.E. when the switch is set at 60% F300 means that the feed rate is

300x60%-180mm/min.

b. The one upper represents the jog fee rate per minute. I.E. if the switch is set at

20, the feed rate displayed in screen.

3. The meaning of scales will very by the mode selection.

a. When the mode selection is set at auto. mode, the below reading represents thefeed rate override of G01 execution.

b. When using DRY RUN in JOG or auto mode, the reading upper represents the


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jog feed rate (mm/min.)

c. This switch is no effective during tapping cycle.

Rapid override

5025

F0 100

%

1. In parameters, the high set feed rate of rapid override is set for G00 command. Also

the low set feed rate of rapid override is set to be F0=400mm/min. (only for FANUC)

2. When in auto. mode, the actual feed rate of G00 command is the feed rate of this

switch multiply the G00 feed rate.

3. When RAPID mode, the feed rate is the feed rate of this switch multiply the G00 feed

rate.

4. Example : original G00 feed rate is 18000mm/min. when this switch is set at 50%, then

the actual feed rate is 9000mm/min.

5. This switch has four steps (100%, 50%, 25%, F0) to be selected. F0 is set at

1000mm/min.

6. This switch is not effective during tapping cycle.

Spindle override

%

During spindle is running, speed can be adjusted by the switch (50% -120%)


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Alarm signal

1. When it is light on, control has trouble or machine can not be operated.

2. Warning lamp activated.

Program stop (M00, M01)

When program is executed M00, M01 feed hold.

OD/ID key switch (option)-only when hydraulic chuck supplied

Select chuck direction for workpieces clamping by this key switch

Select chuck in CLAMP direction (for normal 3 jaw chuck),

Note :for some type of hydraulic collect, because clamp/unclamp mechanical

construction is opposite ,the key will make collect UNCLAMPING.

Select chuck in UNCLAMP direction(for normal 3 jaw chuck)

Note :for some type of hydraulic collect, due to clamp/unclamp mechanical

construction is opposite, the key will make collect CLMAPING.


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Pending function

Function to be declared when it is ready.

Memory protect key

1. This key switch is used to prevent the programs from being edited, deleted, or

modified.

2. Under normal circumstances, this switch should be at ON position to prevent the

programs from being modified or deleted.

3. In case there are need to edit, delete, or modify the programs, set the switch at OFF

position.

4. (Only for FANUC system) when the switch is at OFF position, the mode selection

must be set at EDIT position, otherwise the programs are still protected.


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OPTION

Chip conveyor CW/STOP/CCW (option)


1 Push CW button to execute function M24 chip conveyor ON

M25 chip conveyor OFF

2 Push STOP button to stop CW action

3 Push CCW button to execute CCW. It isJOG movement.

- Function is effective onlywhen button is push.

- Function fails to work whenbutton is released.

Chip wash down device (option)


1 Push this button to start - When door is open, it willnot be working

2 Push again then stop -

3 Use M12 to start - Use M9 to stop


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Program restart (option)

RESTART

PROGRAM

Please refer to the operators manual of the CNC control.

Manual absolute (option)

MANNAL ABS


1 ON The move amount by manual operationis not counted to the present position ON.

2 OFF The move amount by manualoperation is not counted to the presentposition on the work coordinate system.

Auto power off (option)

POWER OFF

AUTO


1 When this switch is on (the indicated lamp willlight on), the power supply circuit will beautomatically cut off after a M30 commandbeing read during the memory operation.


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Tool setter - Manual and Automatic (option)

Tool setter operation procedure:Note: Not suggest alternately using manual and auto. Tool setter, it may have 30~60u

tolerance. (Reason 1- acceleration and deceleration for manual and automatic is different. 2-

the measurement position is different.)

1. Manual tool setter operation procedure:(1) Put the arm down, and under Manual JOG mode, comply with direction button to

make X and Z axis moved to positive or negative. And confirm the traveling feed is

F=32/mm/min. After tool touched the probe, the compensation value is createdautomatically into the tool data, then move X and X in opposite movement.

(2) Move the arm back, install a work piece on the chuck, move the tool which has

completed above compensation to work piece end surface,, and press Work Shift

Setting, After light on, press it again, check the content of Work Shift is correct or not.

The way to check:

After executing Work Shift Z=-600000+100000=-500000u(-500mm)

(3) After doing cutting by program ,check the diameter ,if its incorrect, please follow any

one of below to modify:

By increasing or decreasing value into wear offset of relative tool data. If the

external diameter cutting is bigger than the program, set the value up to positive (+).

And if the internal diameter cutting is smaller than the program, set the value up to

positive (+).

By increasing or decreasing value into work coordination(G54~G59)value. If the

external diameter cutting is bigger than the program, set the value up to negative (-).And if the internal diameter cutting is smaller than the program, set the value up to

positive (+).

Tool

TurretChuck

Work Piece

Z=600mm

100mm


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2. Program to operate manual tool setter for setting tool offset compensation

procedure:Explanation of format of Automatic tool setter: G65 P9011 H** T**

G65 : code for call macro.

P9011: macro program no. for tool measurement

K1 : For setting probe one direction position of X or Z axis.

(Note: the setting is done manually before shipment from factory, please

do not use this function to set automatically)

K2 : Setting both direction (+/-) position automatically simultaneously

according to #530 and #531.

(Note: the setting is done manually before shipment from factory, pleasedo not use this function to set automatically)

H**: direction for tool nose.

T**: offset number for tool geometry

Rear

mounted

Turret

+X

Front

mounted

+Z

H5 H7

H8

H6H1

H3

H2

H4

H5 H7

H6

H8H4

H2

H3

H1


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RELATIVE VARIABLE DESCRIPTION

#509: Offset type setting ,(Standard setting 1).

0 geometric and wear offset not separately

1 geometric and wear offset separately

#522: X+ cube position

#523: X- cube position

#524: Z+ cube position

#525: Z- cube position

#530: Diameter cube for X (30=15*2, diameter) (Use K2 for emending)

#531: Diameter cube for Z (15, diameter) (Use K2 for emending)

Program to operate for setting tool offset compensation procedure:

(1) Before measuring, move tool to 6 mm away from cube.

(2) Execute G65 P9011 H** T** to set every single compensation value for each tool.

(3) Use the reference tool to set the part program zero position of cutting program by

conducting WORK SHIFT SETTING function button or WORK SHIFT function

on control panel.


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3.Automatic tool setting execution:

Its available to use M code to control Automatic tool setter Are up and down. (M74 for Armdown ,M75 for Arm up) Besides, you have automatic tool offset and wear detect

Explanation of code function:

G65 :code for call macro

P9012: macro program no. for auto tool measurement and detect

H**: direction for tool nose

M**: wear detect alarm distance(mm)

(Note: Before sing this format, it is essential the value of tool length compensation is

completed or execution of G65 P911 H** T** is done. )EXAMPLE: O3000

G28 U0.

M74 (TOOL SETTER DOWN)

T0202 (O.D. TOOL)

G65 P9012 H3 (AUTO TOOL OFFSET)

G28 U0.

T0303 (DRILL TOOL)

G65 P9012 H7 (AUTO TOOL OFFSET)

G28 U0.

T0404 (O.D. TOOL)

G65 P9012 H3 M0.1 (When wear over +- 0.1 MM THAN get alarm)

M75 (TOOL SETTER UP)

M30


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Bar feeder & Description (option)

1. NC setup for BAR feeder procedure

(1) Check bar feeder connection and I/O signal

(2) Check parameter 6083=70 (for use M70 code call O9023 macro)

(3) Check O9023 PROGRAM (M70-BAR-FEEDER-MACRO)

O9033 PROGRAM (REMAIN-BAR-EJECT-SUBROUTINE)

O7000 PROGRAM (NEW-BAR-FACE-SUBROUTINE)

(4) Check KEEP RELAY

K21.0 =1 (AUTO BAR FEEDER VALID)K21.1 =0 (spindle jog for new bar)

K21.2= 0 For short bar of bar feeder

1 Bar start for new bar only (normal select for long bar of bar feeder)

K22.0 =1 (PARTS CATCHER VALID)

K22.1 =0 (NO IN SWITCH-PARTS CATCHER)

K22.2 =0 (USE 2 VALVE-PARTS CATCHER)

2. Bar feeder setup procedure (refer to bar feeder manual)

(1) Assemble all accessories.

(2) adjust same level to spindle center of chuck.

(3) Select correct push bar and set bar diameter from hand wheel and bar stop dog.

(4) Select correct spindle chuck and sleeve.

(5) Set work-piece length/return stroke, bar end point, remain bar out point,

push bar position limit, safety length, shortest length, and longest length.

(6) Push first bar through chuck to stopper position by manual mode and check if the

bar moves smoothly.


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3. Bar feeder operation procedure

(1) Set macro variable:

#580: Normal & new bar X obstruct point (machine coordinate)

#581: Normal bar Z Obstruct point (machine coordinate)

#582: Obstruct tool number (SET 100 means T0100)

#583: New bar Z obstruct point (machine coordinate)

(not valid for long bar of bar feeder. To set from bar feeder side)

#585: SET 1 with face cutting by subroutine

(2) Set chuck direction key switch at operation panel (CLAMP:for normal 3 jaw chuck)

Note :for some type of hydraulic collect, because clamp/unclamp mechanical

construction is opposite (UNCLAMP:for hydraulic collect )

(3) Write program then press cycle start use M70 code to communication bar feeder

example: O5000

M70 (Bar feeder enable & call O9023 push bar in position)

G28 U0.

T0101 (parts programming start area)

.

M99

O7000 (New-bar-face-subroutine) (when set macro variable #585=1)

G28 U0.

T0303 (for new bar face programming start area)

..

..

M99

(4) Press auto mode and auto start from bar feeder panel

Obstruct Tool

#582

Turret

Chuck

Work Piece

#581

#580

#583


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4. Bar feeder trouble shooting

(1) Remove alarm from bar feeder panel by manual mode, then push bar into position.(2) Refer to machine operation manual to reset alarm and then chuck close and press

cycle start again.

(3) After NC wait at stop position, press auto mode and auto start from bar feeder

panel.


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Programmable tailstock body Description (option)

1.NC setup for programmable tailstock body procedure(1) Check parameter 6076=76 (for use M76 code call O9006 macro)

Check parameter 6077=77 (for use M77 code call O9007 macro)

Check parameter 6078=78 (for use M78 code call O9008 macro)

(2) Check O9006 PROGRAM (M76-TAILSTOCK-POSITION-RECORD)

O9007 PROGRAM (M77-TAILSTOCK-GOTO-POSITION)

O9008 PROGRAM (M78-TAILSTOCK-PIN-BACKWARD)

(3) Check KEEP RELAY K20.2 =1 (PROGRAM TAILSTOCK PIN VALID)

K20.0 =0 (no tailstock quill)

(4) Set programmable tailstock Stored stroke limit (positive direction)Parameter 1326 :X-axis set same as parameter1320, Z-axis set about -10000

Set programmable tailstock Stored stroke limit (negative direction)

Parameter 1327 :X-axis set same as parameter1321, Z-axis depend on machine

2.M code description:M77: Tailstock body search position and Tailstock body unlock

M78: Tailstock body lockM76: Tailstock body pin position memory (for maintenance only)M79: Tailstock body unlock (for maintenance only)

3.example: O300

G28 U0.M77G01 W-90. F1440

M78M03S500

G00 Z3.0 X50.

G01X48.

Z-50.

.

.

M05

M30

Programmable Tailstock body position miss adjustment procedure::1. In MPG mode, look at the tailstock body pin and move Z axis let it approach the

position of carriage hooker.

2. In MDI mode, execute M79 Tailstock body unlock. Pin is out and use handlewheel to move Z

axis. Then let the pin plug into the hole for carriage hooker.

3. In MDI mode, execute M76 Tailstock body pin position memory to record the Z axis

position for programmable tailstock.

4. In MDI mode, execute M78 Tailstock body lock. After that, the setting is finish.


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C-Axis Description (option)

C-Axis button and M cod description1. Button description

Rotary tool spindle select


1 When the Rotary tool spindle switch is set to on (the indicated lamp

on this push-button will light on), life tool spindle on turret function.Push the button again first spindle function.

2. M code description

M45: First C axis ON M46:First C axis OFF

M68: C axis high brake ON M69: C axis high brake OFF

M113: Rotary tool forward M114:Rotary tool reverse

M119: Rotary tool orientation M5: Spindle stop /rotary tool rotation stop

M29: Rigid tapping for live tool spindle(only available M45 execution)

3.C-Axis operation notes:

(1)Instruction for adjust C axis braking pressure

Rotary tool

Spindle

Breaking pressure gauge

Solenoid valve of high pressure (left)

Solenoid valve of low pressure (right)

Adjusting valve for low pressure braking (top)

Adjusting valve for high pressure braking (bottom)


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.Solenoid action explanation:

When high pressure solenoid is not electrified,but low pressuresolenoid is electrified and the light is on---C-axis low braking is active.

When both high pressure solenoid and low pressure solenoid are

electrified and light is on-----C-axis high braking is active.

To adjust the high & low pressure instruction :

Select MDI mode, execute below program and confirm the action of

low pressure solenoid. After that, adjust the low pressure:

M45 ;

M114 S2000 ;

Adjust low pressure valve, confirm the pressure is between 0.5-1.5kg/cm2.

Select MDI mode, execute below program and confirm the action of

high pressure solenoid. After that, adjust the high pressure:

M45;

M114 S200

M68;

Adjust the valve of high pressure, then confirm the pressure is 30kg/cm.

After adjustment, select MDI mode, execute M69. Then finish adjustment.

Attention:

(1) For some model, we design the high braking system by use in totally pressure, so you

dont need adjustment. And the pressure gauge is only display when it is in low

pressure. So, please only check the high pressure solenoid if it is active or braking

plate is completely stop

(2) Some model, the braking system of high/low pressure was design in same set, so

please only check braking pressure gauge is matching the pressure requirement.


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(2) When use C-Axis in program by M 45 CODE, after M code finish the next block,

you need make zero return by G28 C0. for C-axis otherwise it will get alarm.

4.example: O317(polar coordinate contours cutting with C axis low pressure braking)

G28U0.

T0202

G54

G98

G18

M45

G28C0.

M113S4500

N1

G0X200.

N2G12.1

G01X190.F1440

G01C95.

G01X-190.

G01C-95.

G01X190.

G01C95.

G01X300.F10000

G13.1

Braking system:

There is one set braking system

for low and high braking on this

photo. (But for some model, the

braking system is separated, you

will find two sets)


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M46

M30

example: O316 (drilling hole with C axis high pressure braking)

G28U0.

G98

M45

G28C0.

G00X200Z2M113S1500

G83X200C0Z-8.R0Q5000F150M68

C45.

C90.

C135.

C180.

C225.

C270.

C315.

G80

M69

M46

M30

example: O318 Rigid tapping by live tool with C axis high braking)G99

M68

M45

G28C0.

M113 S400 (Select direction for Rigid tapping)

G0X70.Z0.

M29S400

G84Z-15.R5 F1.25

C45.

C90.

M69;

G80;

M05;

M46;

M30


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Tool life management Description (option)

I. NC setup for tool life management procedureSet parameter 8132#0 =1 tool life management is used(for 0iTB/C controller only)

If set parameter 6800#2 =0 tool life specified by the number of times

=1 tool life specified by the time(unit :minute)

2.M cod description

M27: Tool Skip ON

(When use tool group to call tools in tool life management, if the current tool is

broken before the tool life arrival, you can use the M code to skip it and use next tool)

3. operation procedure

Program of tool life data:Tape format Meaning

O_ _ _ _;G10L3;:P_ _ _ _L_ _ _ _;

T_ _ _ _;T_ _ _ _;..P_ _ _ _L_ _ _ _;T_ _ _ _;T_ _ _ _;..G11;M30;

Program numberG10L3: Start of setting tool life dataP___: Group number(1 to 128)L___: Tool life (1 to 9999)

T____ :Tool numberTool are select from(1) to (2) to ..to(n)

Data for the next group

G11: End of setting tool life dataEnd of program

example: O3000 for setting tool life data

O3000 ;

G10L3 ;

P1L2 ; (Set Group 1 ,Tool life 2 times or 2 minutes)

T0404;

T0505;

P2L2 ; (Set Group 2 ,Tool life 2 times or 2 minutes)

T0606;

T0707;

G11;

M30;


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Specifying a tool group in a machine programTape format Meaning

.

.T99..T88.

.M30;

Ends the tool used by now ,and start to use the tool of the

01 group. 99distinguishes this specification from

ordinary specification

Cancel the offset of the tool of the 01 group. 88

distinguishes this distinguishes this specification from

ordinary specification

End of program

example: O3001 for tool life use

O3001;

G28U0.;

T0199; Ends the previous tool ,and start to use the tool of the 01 group.

.

.T0188; Cancels the offset of the tool of the 01 group.

.T0508; Ends the tool of the 01 group. Selects tool number 05 and offset number 08

.

.T0500; Cancels the offset of the tool number 05.

.

.T0299; Ends the tool number05,and start to use the tool of the 02 group.

.

.T0299; Ends the tool number05,and start to use the tool of the 02 group.

.

.T0199; Ends the tool of the 02 group ,and start to use the tool of the 01 group.

.if more than one offset number is specified for the tool, the second offset numbers is select.

Otherwise ,the previous offset number is used

M30;

NOTE: Please refer controller operation or program manual for details operation.


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M CODE LIST & DESCRIPTION

S:STANDARD O:OPTION

NO. FUNCTION S/ NO. FUNCTION S/

M00Program stop

S M24Chip conveyor ON

O

M01Optional stop

S M25Chip Conveyor OFF

O

M02End of program

S M26

M03 Spindle forward S M27 Tool Skip ON O

M04Spindle reverse

S M28

M05Spindle stop /rotary tool rotationsto S M29

Rigid tapping (Fanuc only)O

M06 M30Program end &Rewind

S

M07 M31X AXIS Mirror IMAGE ON

S

M08Coolant ON

S M32Z AXIS Mirror IMAGE ON

S

M09Coolant/M07/M50 OFF

S M33X,Z, AXIS MIRROR IMAGE OFF

S

M10Chuck clamp

O M34 O

M11Chuck unclamp

O M35 O

M12Chip wash down coolant ON

O M36 O

M13Spindle forward &Coolant ON

S M37 O

M14Spindle reverse &Coolant ON

S M38

M15Work door close

O M39

M16Work door open

O M40

M17 M41Spindle gear 1

O

M18 M42Spindle gear 2

O

M19Spindle orientation

S M43Spindle gear 3

O

M20Quill advance

O M44Spindle gear 4

O

M21Quill retract

O M45First C axis ON

O

M22 M46 First C axis OFF O

M23 M47


41/253



S: STANDARD O: OPTIONNO. FUNCTION S/ NO. FUNCTION S/

M48Override ON

S M71Turret change at any position

S

M49Override cancel ( = 100 % )

S M72Parts catcher in (*)

O

M50Oil mist/External air blower

O M73Parts catcher out (*)

O

M51 M74Tool setter down (*)

O

M52 M75Tool setter up (*)

O

M53 M76Tailstock body pin position memory

(for maintenance only)

M54 M77Tailstock body search position and

Tailstock body unlockO

M55 M78 Tailstock body lock O

M56Chamfering on

S M79Tailstock body unlock

(for maintenance only)

M57Chamfering on

S M80Spare function 1 ON

O

M58IN Position check ON

S M81Spare function 1 OFF

O

M59 IN Position check OFF S M82 Spare function 2 ON O

M60 M83Spare function 2 OFF

O

M61 M84Spare function 3 ON

O


O

M63 M86Spare function 4 ON

O


O

M65 M88 Spare function 5 ON O

M66Steady rest clamp

O M89Spare function 5 OFF

O

M67 Steady rest unclamp O M90Spare function 6 ON

O

M68C axis high brake ON (*)

O M91Spare function 6 OFF

O

M69C axis high brake OFF (*)

O M92

M70 Bar feeder enable O M93


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S: STANDARD O: OPTION

NO. FUNCTION S/ NO. FUNCTION S/

M94Cutting off detection

O

M95Parts count

S

M96 Work piece probe select O

M97 Tool setting probe select O M1008

M98Call Sub-program

S M1009

M99Sub-program stop

S

M1011

M100 M1012

M101 M1015 Built-in spindle warm-up O

M102 M1016 Built-in spindle system reserve(dont O

M103

M113Rotary tool forward

O

M114Rotary tool reverse

O

M115

M116

M119Rotary tool orientation

O

M180Feed hold when spindle stop

O

M181Feed ON when spindle stop

O

M201 O

M202 o


43/253


44/253

OPERATION MANUAL

BNC/LT/T/HT SERIES


ALARM LIST

ALARM ALARM MESSAGE REMARK

ADDRESSAL1000

F0

AL1001 SPINDLE DRIVER FAULT(A0.1) THE SPINDLE ALARM

F1

AL1002 SAFETY GUARD SWITCH FAULT(A0.2)

F2

AL1003 NC BATTERY ALARM (A0.3) REPLACE BATTERY FROM NC CONTROLLER

F3

AL1004 DOOR OPEN (A0.4) MACHINE DOOR IS OPEN

F4

AL1005 SPINDLE WITHOUT S CODE (A0.5) WHEN SPINDLE ROTATION S CODE MISS

F5

AL1006 HEAD STOCK LUBE MOTOR O.L (A0.6) HEAD STOCK LUBESYSTEM UNIT ALARM

F6

AL1007 ZERO RETURN MISSED (A0.7) AXIS NOT RETURN TO ZERO POINT, AFTER POWER

F7 OR MACHINE LOCK

AL1008 COOLANT MOTOR OVER LOAD COOLANT PUMP OVER RELAY ALARM

F8

AL1009 LUBE LEVEL LOW (A1.1) THERE IS LEVEL LOW IN LUBRICATION OIL.

F9

AL1010

F10

AL1011 CHUCK CLAMP FAULT (A1.3) CHUCK CLAMP OVER TIME OR SWITCH FAULT

F11

AL1012 CHUCK UNCLAMP FAULT (A1.4) CHUCK UNCLAMP OVER TIME OR SWITCH FAULT

F12AL1013 SPINDLE ORIENTATION FAULT(A1.5) SPINDLE ORIENTATION OVERTIME

F13

AL1014 PROBE BATTERY LOW (A1.6) REPLACE BATTERY FROM RENISHAW PROBE

F14

AL1015 PROBE SYSTEM ERROR (A1.7) CHECK RENISHAW PROBE SETTING AND WIREING

F15

AL1016 CHUCK SWITCH SETTING ERROR (A2.0) CHUCK SWITCH DISCONNECT

F16 OR NC DATA SETTING ERROR


45/253

OPERATION MANUAL

BNC/LT/T/HT SERIES



ADDRESS

AL1017 EMG. STOP/ O.T(A2.1) EMERGENCY STOP BUTTON PRESSF17 OR STROKE LIMIT HARDWARE OVER TRAVEL

AL1018 AIR PRESSURE LOW (A2.2) AIR PRESSURE LOW

F18

AL1019 CHIP CONVEYOR OVER LOAD (A2.3) CHIP CONVEYOR MOTOR OVER RELAY ALARM

F19

AL1020 WASH DOWN/COOLANT GUN CHIP WASH DOWN /COOLANT GUN

F20 OVER LOAD (A2.4) OVER RELAY ALARM

AL1021 GEAR NOT POSITION (A2.5) GEAR NOT IN POSITION ALARM

F21

AL1022 BELT OF SPD WAS LOOSING (A2.6)

F22

AL1023 TAILSTOCK BODY OT. (A2.7)

F23

AL1024 CHUCK MUST BE CLAMP (A3.0) CHUCK NOT CLAMP BEFORE SPINDLE RUNNING

F24 CYCLE START

AL1025 X AXIS NEAR HOME (A3.1) AFTER MACHINE LOCKED, X AXIS IS NEAR HOME

F25 POSITION. PLEASE REMOVE X AXIS OUT OF

HOME POSITION TERRITORY.

AL1026 Z AXIS NEAR HOME (A3.2) AFTER MACHINE LOCKED, Z AXIS IS NEAR HOME

F26 POSITION. PLEASE REMOVE Z AXIS OUT OF


AL1027 C AXIS NEAR HOME (A3.3) AFTER MACHINE LOCKED, C AXIS IS NEAR HOME

F27 POSITION. PLEASE REMOVE C AXIS OUT OF


AL1028

F28

AL1029

F29

AL1030 HYD-PRE.SW. SETTING ERROR(A3.6) PRESSURE SWITCH DISCONNECT

F30 OR NC DATA SETTING ERROR

AL1031

F31

AL1032 HYDRUALIC MOTOR OVER LOAD (A4.0) HYDRUALIC MOTOR OVER RELAY ALARM

F32


46/253

OPERATION MANUAL

BNC/LT/T/HT SERIES



ADDRESS

AL1033 HYDRUALIC PRESSURE LOW (A4.1) HYDRUALIC PRESSURE UNDER NORMALF33

AL1034 LUBE PRESSURE MISS (A4.2) LUBE PRESSURE UNDER NORMEL

F34AL1035 MAIN POWER PHASE SEQUENCE MAINE POWER PHASE NOT CONNECT COORECT

F35 WRONG (A4.3)

AL1036 CHECK OP PANEL AXES PB. (A4.4) AXIS OF JOG SELECTING SWITCH IS

F36 SHORT OR BREAK DOWN

AL1037

F37AL1038 COOLANT TANK LEVEL LOW (A4.6) COOLANT UNIT TANK LEVEL LOW

F38

AL1039 RECYCLE PUMP OVER LOAD (A4.7) RECYCLE PUMP OVER RELAY ALARM

F39

AL1040

F40

AL1041 X ZRN STROKE SWITCH FAULT (A5.1) X AXIS HOME SWITCH DISCONNECTED OR

F41 ABNORMAL

AL1042 Z ZRN STROKE SWITCH FAULT (A5.2) Z AXIS HOME SWITCH DISCONNECTED ORF42 ABNORMAL

AL1043 C ZRN STROKE SWITCH FAULT (A5.3) C AXIS HOME SWITCH DISCONNECTED OR

F43 ABNORMAL

AL1044 WORK AREA SETTING ERROR (A5.4)

F44

AL1045 POSITION SWITCH SETTING ERROR WORK AREA STROKE-POSITION SWITCH IS SET

F45 (A5.5) ERROR OR NEGLECTED SETTING.

AL1046 NOT IN WORKING AREA (A5.6)

F46AL1047 COOLANT WATER OVERFLOW (A5.7)

F47

AL1048

F48

AL1049

F49


47/253


48/253

OPERATION MANUAL

BNC/LT/T/HT SERIES



ADDRESS

AL1067 C AXIS ZERO RETURN MISSED (A8.3)F67

AL1068 C AXIS ON SPINDLE DISABLE(A8.4)

F68

AL1069 SPINDLE/ROTARY TOOL ROTATION(A8.5)

F69

AL1070 ROTARY TOOL SPINDLE FAULT(A8.6)

F70

AL1071 AUTO DOOR OVERTIME (A8.7)

F71

AL1100 TURRET TYPE SELECT ERROR(A9.0) CHECK CABLE CONNECTION

F100 AND KEEP RELAY SETTING

AL1101 K1.1 SETTING ERROR(A9.1)

AL1102 CHUCK GUARD IS OPEN (A9.2)

AL1103 X NOT AT ATC CHANG POSITION TURRET TOOL CHANGE NOT AT X HOME POSITION

(A9.3)

AL1104 Y AXIS NEED ZERO RETURN(A9.4)

AL1105 TURRET NOT IN POSITION (A9.5)

AL1106

AL1107 TURRET INDEX TIMEOUT(A9.7) TURRET ROTATION OVER TIME

OR SWITCH FAULT

AL1108TURRET MOTOR OVER LOAD

(A10.0)

AL1109

AL1110 TURRET OVER TEMPERATURE TURRET OVER TEMPERATURE

(A10.2) OR THERMAL SWITCH FAULT

ALl111 TURRET SIGNAL FAULT (A10.3)

AL1113 CABINET AIR CONDITIONER ALARM

F113 (A10.5)


49/253

OPERATION MANUAL

BNC/LT/T/HT SERIES



ADDRESS

AL1114 FOOT ON MAT WHILE DOOR CLOSEF114 (A10.6)

AL1115

F115

AL1116 TURRET POWER FAULT (A11.0) Power is no connected or voltage low

AL1117 TURRET MAX. VOLTAGE (A11.1) Power voltage not normal

Check voltage within (220 +%10/-%15)

AL1118 TURRET EXTRACURRENT (A11.2) Motor coil temperature gauge signal on

or check gauge wiring

AL1119 TURRET UNLOCKING ERROR(A11.3) Check pneumatic circuit integrity Ascertain that solenoid

Valve receives command or check proximity sensor

AL1120 TURRET LOCKING ERROR(A11.4) Check pneumatic circuit integrity Ascertain that solenoid

Valve receives command or check proximity sensor

AL1121 TURRET ZERO SEARCH ERROR(A11.5) Check that turret setting (turret blt)corresponds to size

And number of position foreseen by you turret

AL1122 TURRET SEARCH TIME OUT (A11.6) Check correct operation of ZERO proximity sensor

Check wiring of power cable

AL1123 TURRET RESOLVER ALARM (A11.7) Check that resolver connector is well connection ,

AL1124 TURRET PARITY ALARM (A12.0) Check correct setting of position code(position bit and

)with connection

AL1125


50/253


51/253

OPERATION MANUAL

BNC/LT/T/HT SERIES


OPERATION MESSAGE LIST.MESSAGE NO. OPERATION MESSAGE REMARK

ADDRESS

OP2000 WORKS COUNT OVER (A15.0)

OP2001 DOOR NOT OPEN WHEN

SPINDLE CHUCK UNCLAMP

OPERATION (A15.1)

OP2002 MODE SELECT ERROR (A15.2)

OP2003 FEED OVERRIDE=0 (A15.3)

OP2004 OT-RELEASE PUSH BUTTON ON RAPID OFF & PROGRAM FEED HOLD

(A15.4)

OP2005 MAKE SURE DRY RUN IN USED

(A15.5)

OP2006 M00/M01 PROGRAM FEED HOLD

(A15.6)

OP2007 AXES STOP WITHOUT SPINDLE

(A15.7)

OP2008 MACHINE LOCK (A16.0)

OP2009 M.S.T. LOCK (A16.1)

OP2010 PROGRAM IS RUNNING (A16.2)

OP2011 TURRET ZERO SEARCH (A16.3)

OP2012 WAIT X ZERO RETURN FIRST

(A16.4)

OP2016 LUBE/COOLANT LEVEL LOW/PROGRAM BECOME SINGLE BLOCK(A17.0)

OP2017 CHECK WORK AREA AND PRESS LIGHT GUARD RESET BUTTON(A17.1)

OP2018 SPINDLE OIL COOLER SETTING ERROR K0.0 (A17.2)

OP2019 CABINET AIR CONDITIONER SETTING ERROR K3.3 (A17.3)

OP2020 NOT ALLOW OPERATION BECAUSE SPINDLE ROTATION (A17.4)

OP2021

OP2022 FOOT ON SAFETY MAT WHILE DOOR OPERATING(A17.6)


52/253


53/253

OPERATION MANUAL

BNC/LT/T/HT SERIES


MESSAGE NO. OPERATION MESSAGE REMARK

ADDRESS

OP2056 BARFEEDER NOT AT MANUAL MODE-CHECKMODE SELECT OF BARFEEDER(A22.0)

OP2065

OP2066

OP2067

OP2068

OP2069

OP2070 SECOUND TURRET IS DISABLED(A23.6)

OP2071 ONLY ALLOW SINGLE AXIS ZERO

WHEN TWIN TURRET (A23.7)

OP2100 TURRET TOOL NO./D0= DISPLAY TURRET TOOL NO.

(AFTER PRESS SPINDLE STOP)

OP2101 SECOUND TURRET TOOL NO./D200=

OP2102

OP2103 SELECT T** AND THAN PRESS CYCLE START


54/253

OPERATION MANUAL

BNC/LT/T/HT SERIES


MACRO ALARM LIST.MESSAGE NO. ALARM MESSAGE REMARK

ADDRESS

AL3001 Tapping W=0 (Renashaw RP3 O9014 )

AL3002 Tapping F=0 (Renashaw RP3 O9014 )

AL3003 W over (Renashaw RP3 O9014 )

AL3004 F over (Renashaw RP3 O9014 )

AL3005

AL3006

AL3007

AL3008

AL3030

AL3040 CATCHER&T-SETTER&CHUCK-ERR

AL3041 OBSTRUCT-POSITION-ERROR

AL3042 OBSTRUCT-TOOL-NUMBER-ERROR

AL3043 NEW-BAR-Z-POSITION-ERROR


55/253

OPERATION MANUAL

BNC/LT/T/HT SERIES


MESSAGE NO. ALARM MESSAGE REMARK

ADDRESS

AL3050TAILSTOCK PIN POSITION LOST

AL3051 TAILSTOCK GO TO POSITION

AL3081 Illegal tool offset number

(FOR O9011,O9012)

AL3082 Illegal tool nose vector H(FOR O9011,O9012)

AL3083 Input C and H1-H4 mixed

(FOR O9011,O9012)

AL3092 Probe open Early touch on Tool setter Probe error

(FOR O9011,O9012)

AL3093 Probe FAUL No touch on Tool setter Probe in stroke(FOR O9011 ONLY)

AL3099 Broken tool

(FOR O9011 ONLY)


56/253

MICROCUT

BNC& LT SERIESELECTRICAL MANUAL

(FOR FANUC 0iTD/32iT/31iT)

SERIAL NO.:....

BUFFALO MACHINERY CO., LTD.

ADDRESS:No. 56, LANE 38, DER SHENG ROAD, TA YA,

TAICHUNG COUNTY, TAIWAN, R.O.C.TEL : 886-4-25603759

FAX : 886-4-25603769

Manual Number :L00-5037-01-2

Date :04/30/2009

REV : 01


57/253

18IT-LE-00-01.DOC 10/8/2012I I

CONTENTS

1. Announcement.1-1

2. Power supply of control system..2-12.1 Selection of power supply unit2.2 Selection of power supply capacity2.3 Selection of wire size2.4 Selection of AC reactor

3. Design requirement.3-1

4. List of main power & protection parts ......4-1

5. Connection of main power..5-1

6. Wire diagrams.6-1

6-00 contents-overview

6-01 id. Code and graphical symbols description of item electric cabinet layout

6-04 electrical system connection diagram

6-05 three-phase main-power and motor circuit

6-07 power supply,spindle,servo module circuit

6-10 power supply for control circuit

6-11 AC single phase load circuit

DC loader circuit

6-19 NC I/O output circuit

6-25 NC I/O input circuit

6-31 emergency stop circuit

6-32 operators panel input circuit

6-41 operators panel output circuit

6-46 NC I/O power circuit

6-51` safety guard interlock switch circuit

6-52 NC power and power supply module interface

6-53 spindle drive interface

6-54 CRT interface

6-55 RS232 and I/O unit MPG interface


58/253

18IT-LE-00-01.DOC 10/8/2012I I I

6-56 servo drive interface

6-57 servo turret motor and liner scale interface

6-59 grounding system diagram (for DC control circuit)

6-60 grounding system diagram (for AC control circuit)

6-61 electrical cabinet layout

6-62 terminal board layout

6-63 BARUFFALIDI TB turret connection

6-66 DUPLOMATIC TB turret connection

6-69 E4 type turret connection

6-71 HV8 type turret connection

6-73 portable MPG connection

6-74 tool probe/work piece probe connection

6-76 operation panel layout diagram

6-81 BAR FEEDER connection

7. Parts list...7-1

8. I/0 address scheme interpolation.8-1

9. EN 60204-1 : 2000 check list..9-1


59/253

18IT-LE-01-01.DOC 10/8/20121-1

1. AnnouncementThe specification and design of the electrical system of this machine complies

with EN60204-1: 2000


60/253

18IT-LE-02-01.DOC 10/8/20122-1

2. Power Supply of Controller System

2.1 Selection of Power Supply Unit

1. SPINDLE AND 2 AXES SERVO MOTOR SPECIFICATION FOR SERIES

FANUC 0iTC / 21iT /18iT - SERIES

MOTOR AMPLIFIER

MODEL SPINDLE X&Z-AXIS (option)POWER-

TURRET

SPINDLE X AND Y AXIS POWER

SUPPLY

(option)

POWER-

TURRET

AC

REACTOR

BNC-16/18 12i

/7000

12i /3000(X)

22i/2000(Z)

SVPM2-15i/A A81L - 0001

0156

BNC-30/35 A22i

/7000

12/3000i(X)

22/3000i(Z)

SPM-26i SVM2-

80/80i

PSM

30i

A81L - 0001

0158

A22i

/7000

12/3000i(X)

22/3000i(Z)

A3i

/10000

SPM-26i SVM2-

80/80i

PSM

37i

SPM 5.5i

B

A81L - 0001

0159

46T/LT42/L

T52/LT65

12i

/7000

12iB/3000(X)

12i/3000(Z)

SVPM2-15i/A A81L - 0001

0156


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18IT-LE-02-01.DOC 10/8/20122-2

2. POWER SUPPLY MODULE (PSM)TABLE 1

PSM

5.5i

PSM

11i

PSM

15i

PSM

26i

PSM

30i

PSM

37i

PSM

55i

PSM

11HV

i

PSM

18HV

i

PSM

30HV

i

PSM

45HV

i

PSM

75HV

i

PSM

100HVi

POWER SOURCE AC200/220V/230V, +10% -15% ,50 / 60Hz 1Hz 400~480VAC, +10% -15%, 50 / 60Hz 1Hz

POWER SOURCE

CAPACITY(KVA)9 17 22 37 44 54 79 17 26 44 64 107 143

CONTROL

POWER

CAPACITY(KVA)

0.7

RATED

OUTPUT( KW)5.5 11 15 26 30 37 55 11 18 30 45 75 100

MAX OUTPUT

(KW)11 20 28 40 53 70 104 20 35 60 85 120 150

PEAK OUTPUT

(KW)20 34 46 66 77 96 174 34 58 87 124 175 200

3.SPINDLE AMPLIFIER MODULSTABLE 2

MODEL

ITEM

SPM - 2.2i SPM - 5.5i SPM 11i SPM 15i SPM 22i SPM 26i

RATED OUTPUT (A) 13 27 48 63 95 111RATED OUTPUT (KW) 2.2 5.5 11 15 22 26MAX OUTPUT (KW) 2.64 6.6 13.2 18 26.4 31.2APPLIED MOTOR

(EXAMPLE)

0.5/10000i

1/10000i

1.5/1000i

2/10000i3/10000i

3/12000i

6/1000i&12000iP12/6000i&8000i

8/8000i&1000i

1.5/15000i

12/7000i&10000iP15/6000i&8000i

P18/6000i&8000i

2/15000i

P22/6000i&8000i15/7000i&10000i

P30/6000i

18/7000i&10000i

T15/10000i

P40/6000i

22/7000i&10000i

P50/6000i

T8/15000i

T22/10000iOUTER DIMENSION

(H*W*D) mm

380*60*272

(OUTER DIMENSION II)

380*90*272 (OUTER DIMENSION III) 380*150*272

(OUTER DIMENSION IV)

MODEL

ITEM

SPM 30i SPM

45i

SPM

55i

SPM -

5.5HVi

SPM

11HVi

SPM

15HVi

SPM

30HVi

SPM

45HVi

SPM

75HVi

SPM

100HVi

RATED OUTPUT (A) 133 198 250 14 23 32 70 100 170 200

RATEDOUTPUT( KW)

30 45 55 5.5 11 15 30 45 75 100

MAX OUTPUT( KW) 36 54 66 6.6 13.2 18 36 54 90 120

APPLIED MOTOR

(EXAMPLE)P60/4500i

T15/12000i

30i

40i

50i 0.5 HVi1HVi

2HVi

3HVi

6HVi

8HVi

P15HVi

15HVi

22HVi

P40HVi

P50HVi

30HVi

40HVi

P60HVi

60HVi 100HVi

OUTER DIMENSION

(H*W*D) mm

380*150*272

(OUTER

DIMENSION

IV)

380*300*272

(OUTER

DIMENSION V)

(OUTE

R

DIMEN

SION I)

380*60*272

(OUTER

DIMENSION

II)

380*90*272

(OUTER

DIMENSION IV)

380*150*272

(OUTER

DIMENSION V)


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18IT-LE-02-01.DOC 10/8/20122-3

4. rated output and acceleration maximum output (kw) of spindle motors.TABLE 3

Motor model Continuons rating 30 - minute rating Accelerating maximum

0.5/10000i 0.55 1.1(15-minute) 1.321/10000i 1.5 2.2(15-minute) 2.64

1/15000i 1.5 2.2(15-minute) 5.6

1.5/10000i 1.1 3.7(15-minute) 4.44

1.5/15000i 1.5 2.2(15-minute) 13.0

2/10000i 2.2 3.7(15-minute) 4.44

2/15000i 2.2 3.7(15-minute) 20.0

3/10000i 3.7 5.5 6.6

3/12000i 3.7 5.5 13.0

6/10000i&12000i 5.5 7.5 9.0

8/8000i&10000i 7.5 11.0 13.212/7000i&10000i 11.0 15.0 18.0

15/7000i&10000i 15.0 18.5 22.2

18/7000i&10000i 18.5 22.0 26.4

22/7000i&10000i 22.0 26.0 31.2

30/6000i 30.0 37.0 44.4

40/6000i 37.0 45.0 54.0

50/6000i 45.0 55.0 66.0

P12/6000i&8000i 5.5 7.5 12.3

P15/6000i&8000i7.5 9.0 13.5

P18/6000i&8000i 9.0 11.0 15.1

P22/6000i&8000i 11.0 15.0 20.0

P30/6000i 15.0 18.5 25.0

P40/6000i 18.5 22.0 29.0

P50/6000i 22.0 30.0 35.4

P60/4500i 22.0 30.0 36.0

T8/15000i 11.0 15.0 28.0

T15/10000i 15.0 18.5 22.2

T15/12000i 15.0 18.5 38.0

T22/10000i 22.0 26.0 31.2

Notes

The values given for the accelerating maximum outputs are for reference only and are not

guaranteed values.


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18IT-LE-02-01.DOC 10/8/20122-4

5. CONTINUOUS RATED OUTPUT AND ACCELERATING MAXIMUM OUTPUT (KW)OF SERVO MOTORS

TABLE 4

Motor model Continuous rating Accelerating maximum

1 / 5000i 0.5 2.02 / 5000i 0.75 2.9

4 / 4000i 1.4 4.5

8 / 3000i 1.6 5.7

12 / 3000i 3.0 7.6

22 / 3000i 4.0 9.6

30 / 3000i 7.0 21

40 / 3000i 6.0 18.0

40 / 3000i (with fan) 9.0 18.0M2 / 5000i 0.75 2.8

M3 / 5000i 1.0 3.1

M8 / 4000i 2.5 8.0

M12 / 4000i 2.7 12.0

M22 / 4000i 4.5 17.0

M30 / 4000i 5.5 22.0

M40/ 4000i 5.5 24.0

M50/ 3000i+FAN 14 39

M100/ 2500i 11 38

M2000/ 2500i 20 48

M300/ 2000i 37 96

M500/ 2000i 50 104

C4 / 3000i 1.0 2.3

C8 / 2000i 1.2 3.2

C12 / 2000i 1.8 2.6

C22 / 2000i 3.0 6.2

C30 / 1500i 4.2 8.7

Notes

The values given for the accelerating maximum outputs are for reference only and are not

guaranteed values.


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18IT-LE-02-01.DOC 10/8/20122-5

6.SELECTION OF POWER SUPPLY MODULEPlease calculate rated output capacity and maximum output capacity of power supply

module according to following method. And please select power supply model as they

satisfy following conditions.

(1) CALCULATION OF RATED OUTPUT CAPACITY OF POWER SUPPLY MODULE

Rated output capacity of power supply module is fixed by following expression.

(2) CALCULATION OF MAXIMUM OUTPUT CAPACITY OF POWER SUPPLY

MODULE

If rated output capacity is less than 11KW, then please calculate maximym output capacity of

power supply module according to item (2.1) More than 12KW, then calculate according to

item (2.2).

Please refer to table1 for rated output capacity of power supply module, refer to table2 for

continuous rated output capacity of spindle motor and refer to table3 for continuous rated

output capacity of servo motor.

(2.1) For A Rated ouutput capacity of 11KW or less

If calculate is more than 20KW, then calculate according to item again.

(2.2) For A Rated output capacity of 12KW or more.

Please refer to table1 for maximum output capacity of power supply module, refer to

table2 for maximum output of spindle motor and refer to one power supply module.

Connectable number of module are fixed by following table.

SPMSVM

SVM1 SVM2 SVM3

2 6

4

3

Connectable number of module

(This is the example when twoSPMs are connected.)

An occasion when only one SPM is connected to SPM.

Rated output capacity (Continuous rated output of spindle motors) 1.15

of

power supply module (Continuous rated output of servo motors) 0.6

Maximum output capacity (Accelerating Maximum output of spindle motor) 1.15

of +(Accelerating Maximum output of servo motor) 0.6

power supply module ( for simultaneous acceleration/decceleration axis)

Maximum output capacity (Accelerating Maximum output of spindle motor)

of +(Accelerating Maximum output of servo motor)


When various axis type SVMs are connected,

connectable number of SVM fixed by following

number of SVM11

number of SVM21.5 6

number of SVM32


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18IT-LE-02-01.DOC 10/8/20122-7

7.SELECTION OF POWER SUPPLY MODULE for SVPM*-5.5i~15i(1)[How to obtain a power supply capacity]

-output capacity-

-output capacity-

(2)-power supply capacity-

SVPM*-5.5i

Power supply capacity(KVA)=output capacity (KW)*1.64

SVPM*-11i


SVPM*-15i


(3) LT42 CASE : SPINDLE MOTOR 12i/7000, SERVO MOTOR 12 / 3000i *1

12/ 3000i *1,

Spindle motor 6/7000i conte. rated output : 11KW

Servo motor 12 / 3000i conte. rated output : 1.8KW

Servo motor 12 / 3000i conte. rated output : 1.8KW

Rated output capacity of power supply module

cont. rated output of spindle motor1.15 + cont. rated output of servo motor0.6

= (11*1.15) +[(1.8+1.8)*0.6]= 14.8--------------- (1)

Maximum output capacity of power supply module

SVPM*-15i

Power supply capacity(KVA)=(14.8KW)*1.47= 21.7(KVA)

Maximum output capacity (Accelerating Maximum output of spindle motor) 1.15

of +(Accelerating Maximum output of servo motor) 0.6



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18IT-LE-02-01.DOC 10/8/20122-8

:standard package

MODEL SPINDLE (KW) POWER

-AXIS

(KW) X-AXIS (KW) Z-AXIS(KW)

BNC-16/18

/22/26

12i/7000 11(Con.) 12iB/3000 1.8(Con.) 12i/3000 1.8(Con.)

= 11*1.15 + 1.8+1.8 *0.6 = 14.8-- 1

SVPM2 15i is selected by condition (1)

BNC-30/35 A22i/7000 22(Con.)

31.2(30MIN)

12/3000i

3(Con.)

7.6(max.)

22/3000i 4(Con.)

9.6(max.)

= 22*1.15 + 3+4 *0.6 = 29.5-- 1 = 31.2+ 7.6+9.6 = 48.4---- (2)

PSM 30i is selected by condition (1) and (2)

BNC-30/35

WITH

POWER

TURRET

A22i/7000 22(Con.)

31.2(30MIN)

3/10000i 3.7(Con.)

6.6(max.)

12/3000i

3(Con.)

7.6(max.)

22/3000i 4(Con.)

9.6(max.)

= 22+3.7 *1.15 + 3+4 *0.6 = 33.75-- 1 = 31.2+6.6+ 7.6+9.6 = 55---- (2)

PSM 37i is selected by condition (1) and (2)

46T/LT42

/LT52/LT65

12i/7000 11(Con.) 12i/3000 1.8(Con.) 22i/2000 1.8(Con.)

= 11*1.15 + 1.8+2.5 *0.6 = 15.2-- 1

SVPM2 15i is selected by condition (1)


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18IT-LE-02-01.DOC 10/8/20122-9

2.2 Selection of Power Supply Capacity

The power supply capacity reference values for the power supply unit selected in section 3.1 are

as follow :

2.2.1.Power Supply Module

Table 2.2.1 Power Supply Module

PSM

5.5i

PSM

11i

PSM

15i

PSM

26i

PSM

30i

PSM

37i

PSM

55i

PSM

11HV

i

PSM

18HV

i

PSM

30HV

i

PSM

45HV

i

PSM

75HV

i

PSM

100HVi

POWER SOURCE AC200/220V/230V, +10% -15% ,50 / 60Hz 1Hz 400~480VAC, +10% -15%, 50 / 60Hz 1Hz

POWER SOURCE

CAPACITY(KVA)

9 17 22 37 44 54 79 17 26 44 64 107 143

CONTROL

POWER

CAPACITY(KVA)

0.7

RATED

OUTPUT( KW)5.5 11 15 26 30 37 55 11 18 30 45 75 100

MAX OUTPUT

(KW)11 20 28 40 53 70 104 20 35 60 85 120 150

PEAK OUTPUT

(KW)20 34 46 66 77 96 174 34 58 87 124 175 200

Note 1) The PSM 11 requires forced air cooling.

Note 2) A power transformer is necessary for voltages other than those listed in Table2.2.1.

[ How to calculate the power equipment capacity ]

Calculate the power equipment capacity using the formula blow.

Power supply

capacity (kVA )

Notes

Notes

1 Select a power supply for which, when the motor is accelerated, the input

voltage variation does not exceed 7%.

Rated capacity calculated in Section 2.1.6(kW)

Rated capacity of power supply module (kW)

Power supply capacity of power supply

module having rated output (kVA)(See Table 2.2.1)


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18IT-LE-02-01.DOC 10/8/20122-10

2.3 Selection of Wire Size(1) Recommended power lead-in wire size

Select the wire size based on the power supply unit as shown below regardless of power supply module type.

For a power voltage of 200, 220 or 230 VAC

Main powersupply R

AC200V

AC220V

AC230V

G

50 / 60Hz

For a power voltage of 380, 415, or 460 VAC

Main power

supply R

AC200V

AC220V

AC230V

G

50 / 60Hz

Specification of cable

Power supplymodel

Suitable cableTerminal screwHeavy-duty power

cable(Note 1)

Heat-resisting cable

(Note 2)PSM - 5.5i 5.5mm2or more 5.5mm2or more D-5000(CONNECTOR)

1-917807-2(XX-KEY)

316041-6(CONTACT)

PSM 11i --- 8mm2or more M5

PSM 15i 14mm2or more 14mm

2or more

PSM 26i --- 22mm2or more M6

PSM 30i --- 22mm2or more

PSM 37i --- 38mm2or more M6(Note3)

PSM 55i --- R,S,T:80mm2or more

G: 40mm2or more

M10

M6

PSM 11HVi 5.5mm2or more 5.5mm

2or more M4

PSM 18HVi --- 8mm2or more

PSM 30HVi --- 14mm2or more M6

PSM 45HVi --- 22mm2or more

PSM 75HVi --- R,S,T:38mm2or more

G: 22mm2or more

M10

M6

PSM 100HVi --- R,S,T:80mm2or more

G: 40mm2or more

M10

M6

TB2 PSM

(L1)

(L2)

(L3)

(PE)

TB2/CZ1 PSM

(L1)/(B1)

(L2)/(A1)

(L3)/(B2)

(PE)

Circute

breaker

1

MCC

AC

reactor

Power

transformer

Circute

breaker

1

MCC

AC

reactor

T

S

T

S

L1

L2

L3

PE


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18IT-LE-02-01.DOC 10/8/20122-12

Recommended wire size & connector for spindle motor output wire

U

V

W

G

When connecting cables to the SPM or spindle motor, use sppropriate crimp terminals for the motor being used, as

listed in the table below.

Specifications of wire size & connector (power line)

SPM

Module

Motor model Sultable cable Terminal screw

P Cabtyre cable(Note 1)

Head resistingcable

(Note 2)

Amplifier side Motor sideCoil Fan

SPM-2.2i 0.5i --- 0.75 mm2 D-5000(CONNECTOR)

1-917807-2(XX-KEY)

1318986-6(CONTACT)

AMP

connector

1473063-2

M4

SPM-5.5i 1i --- 2 mm2 D-5000(CONNECTOR)

1-917807-2(XX-KEY)

1318986-6(CONTACT)

M5 Screw-

less1.5i, 2i --- 3.5 mm2

M5

3i --- 5.5 mm2 M5

SPM-11i 6i P12i 14 mm2 3.5 mm2 M4 M5

8i --- 14 mm2 5.5 mm2 M4 M5

SPM-15i P15i 14 mm2 5.5 mm2 M4 M5

12i P18i 14 mm2 8 mm2 M4 M5

SPM-22i 15i P22i --- 14 mm2 M6 M5

T15i --- 14 mm2 M6 M5/M6

18i P30i --- 14 mm2 M6 M6

SPM-26i 22i P40i, P50i --- 22 mm2 M6 M6

SPM-30i P60i --- 22 mm2 M6 M6

SPM-45i 30i

40i

--- 30 mm2

38 mm2

M10 M10

SPM-55i 50i --- 50 mm2 M10 M10

SPM-

5.5HVi

0.5 HVi ---

0.75 mm2

D-5000(CONNECTOR)

1-917807-2(XX-KEY)

1318986-6(CONTACT)

AMP

connector

1473063-2

Screw-less

1HVi

2HVi

3HVi

---

0.75 mm2

D-5000(CONNECTOR)

1-917807-2(XX-KEY)

1318986-6(CONTACT)

M5

SPM-

11HVi

6HVi

8HVi--- 2.0 mm2 M4 M5

SPM-

15HVi

P15HVi --- 3.5 mm2 M4 M5

SPM-

30HVi

15HVi

22HViP40HVi

P50HVi--- 5.5 mm

2

8 mm2

M6 M5

SPM-

45HVi

30HVi

40HViP60HVi --- 14 mm2

22 mm2

M6 M10

SPM-

75HVi

60HVi --- 38 mm2 M10 M10

SPM-

100HVi

100HVi --- 50 mm2 M10 M8

SPM TB2

(U)

(V)

(W)

(PE)

(U)

(V) Spindlemotor

(W)

(G)


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18IT-LE-02-01.DOC 10/8/20122-14

(3) Recommended wire size & connector for i servo motor output wire

Select the wire based on the servo drive unit as shown below regardless of the motor type.

Specifications of wire size & motor side connectorITEM Motor model

Sultable

cable(mm2)Motor side connector

30C 50C Power(Elbow type)

Feed back(Elbow type)

Brake/Fan

1 1 / 5000i 0.75 0.75 1473393-2(tyco Electronics AMP)

JN1FS10SL2

(contact:JN1-

22-22S)

INCLUDE IN

POWER LINE

CONNECTOR

(brake)

2 2 / 5000i 0.75 0.75

3 M2 / 5000i 0.75 0.75

4 M3 / 5000i 0.75 0.75

2 4000is 0.75 0.75 4 4000is 0.75 0.75

5 4 / 4000i 0.75 0.75 H/MS3108A18-10S-D-T(10)(Hirose Electric)

/ MS3108A18-10S-B-BAS

(DDK Ltd.)

JN1FS04FK2

(Brake)

/JN1FS04FK2X

(Fan)

6 8 / 3000i 0.75 0.75

7 C4 / 3000i 0.75 0.75

8 C8 / 2000i 0.75 0.75

9 M8 / 4000i 0.75 1.25

10 M12 / 4000i 1.25 2

8 3000is 0.75 0.75 12 3000is 0.75 1.25

11 12 / 3000i 2 3.5 JL04HV-8A22-22SE-EB/EB1(JAPAN Aviation)

/MS3108A22-22S-B-BAS

(DDK Ltd.)

12 22 / 3000i 2 3.5

13 30 / 3000i 8 8

14 40 / 3000i 5.5 8

15 C12 / 2000i 0.75 0.75

16 C22 / 2000i 1.25 1.25

17 C30 / 1500i 1.25 2

18

M22 / 4000i5.5 5.5

19 M30 / 4000i 5.5 5.5

20 M40/ 4000i 8 8

22 2000is 0.75 1.2521 M50/ 3000i 3.5*2 5.5*2 JL04HV-8A24-10SE-EB/EB1

(JAPAN Aviation)

/MS3108A24-10S-B-BAS

(DDK Ltd.)


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18IT-LE-02-01.DOC 10/8/20122-15

Specifications of Amplifier side connector

ITEM servo model Outlinedrawing/

wide(mm)

Terminal screw

Power line Feed back

Connector-KEY Contact size1 SVM1-20i 1 /60mm L-AXIS

1-917807-2 XX-KEY

M-AXIS

3-917807-2 XY-KEY

SS:1318986-6

(0.5-1.42mm2)

S: 316040-6

(1.23-2.27mm2)

M: 316041-6

(3.08-5.50mm2)

L:1318697-6

(7.27-8.92mm2)

FI30-20S-CVS2

OR

(PCR20FA+

PCR-V20LA)

2 SVM1-40i 2 /60mm

3SVM1-80i 2 /60mm

4SVM1-160i 2 /60mm

5SVM2-20/20i 1 /60mm

6 SVM2-20/40i 2 /60mm

7SVM2-40/40i 2 /60mm

8SVM2-20/80i 2 /60mm

9 SVM2-80/80i 2 /60mm10

SVM2-80/160i3 /90mm

11SVM2-160/160i

3 /90mm

12SVM3-20/20/20i

1 /60mm L-AXIS

1-917807-2 XX-KEY

M-AXIS

3-917807-2 XY-KEY

N-AXIS

2-917807-2 YY-KEY

13SVM3-20/20/40i

2 /60mm

14SVM1-360i,SV

M1-180HVi,

3 /150mmTerminal screw

M6,Terminal

Screw(GROUND) M5

FI30-20S-CVS2

OR

(PCR20FA+

PCR-V20LA)

15SVM1-360HVi

3 /150mmTerminal screw

M10,Terminal

Screw(GROUND) M6


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18IT-LE-02-01.DOC 10/8/20122-16

(4) Wire size for P, N link bar

P

N

The following example shows a jumper for connecting a PSM, SVM, and SPM.

See table for length L and thickness t.

Specifications of jumper K2

Short bar length L Short bar thickness

t

Cross-section area

(note)

Unit of 150mm width 150mm(150-158) 1.5mm 21mm2



Notes

Module need not necessarily be connected with a short bar (copper plate).if you connect

them with a power cable , however ,the cable may not be thinner than indicated below and

must be insulated with heat-resistant polyvinyl.

TB1 SVMSPM

(P) L+

(N) L-

Terminal screw M6

PSM TB1

L+ (P)

L- (N)

Terminal screw M6


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18IT-LE-03-01.DOC 10/8/20123-1

3. Design Requirement Of Electrical System

(1) Power supply 1(PS1, 240W) capacity calculated (DC 24V 10A)

Item Unit Unit description Current(A) P(W) Remarks

1 CNC

(0iTC/21

iT /18iT)

2 slot (with data server)(including the

power supply for three MPG)

2.9A W

2 Option

card for

mini card

Ethernet card 0.5A

3 HSSB bard 0.2A W

4 DNC2 card 0.3A W

5 FL-NET card 0.3A W

6 DeviceNet card 0.2A W

7 PROFIBUS card 0.3A W

8 8.4 LCD/ MDI unit 0.8A W

9

10 I/O

CARD

I/O module of connection *1

basic module[24 Input/16 output(0.2A)]

(0.2A+(7.3m

A*24))*1

=0.375A

W Relay coil =3.75~6.25mA

(0.9~1.5W)

*24

11 I/O module of connection *1

expansion module A [24 Input/16

output(0.1A)]

(0.1A+(7.3m

A*24))

=0.275A

W Indicate lamp= 3.3 mA

(0.8W)

*24

12 I/O module of connection *1

expansion module B [24 Input/16

output(0.1A)]

(0.1A+(7.3m

A*24))*1

=0.275A

W

13 Separate

detector

interface

Separate detector interface unit

Basic 4-axis

0.9A 9W

Separate detector interface unit

addition 4 axis

0.6A 5W OPTION

14 I/O link

AMP.

I/O link AMP.

For servo turret

0.9A

Total capacity = 8.825A

Max. capacity can not over 10A

(2) Power supply 2 (PS2, 150W) capacity calculated (DC 24V 6A)

Item Unit Unit description Current(A) P(W) Remarks

1 X-BRK X axis brake 1.2A 29W2 Safety

Guard

Safety Guard 1 coil 0.33A 8~W

3 Safety Guard 2 coil 0.33A 8~W

4 Safety Guard 3 coil 0.33A 8~W

5 External

Solenoid

Pneumatic solenoid *7 0.1~0.2A*7

=1.4A

4.8W*7

=33.6W

Pneumatic solenoid *5 0.1~0.2A*5 4.8W*5 OPTION

6 Hydraulic solenoid *2 1~1.3A*2 32W*2 OPTION

Total capacity (standard) = 3.6A



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18IT-LE-03-01.DOC 10/8/20123-2

(3) Transformer Power supply (TC1) capacity(1 AC220V 560VA) calculated (AC 24V 100VA)Item Unit Unit description Current(A) P(W) Remarks

1 Magnetic

coil

Magnetic coil *5 0.1A*5

=0.5A

2.4W*5

=12W

Magnetic coil *5 0.1A*5 2.4W*5 OPTION

2 Light(EH3) ATC magazine light 2.9A 70W



(4) Transformer Power supply (TC1) capacity(1 AC220V 560VA) calculated (AC 110V 460VA)Item Unit Unit description Current(A) P(W) Remarks

Total capacity (standard) = A

Max. capacity can not over 4.5A


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18IT-LE-03-01.DOC 10/8/20123-3

(6) No Fuse Break 1 (QF1/FU**) & Magnetic contactor (KM-101) & Main Transformer (TM1)

capacity calculated

1. 1 AC220VItem Unit Unit description Current(A) P(W) Remarks

1 PS1 Power supply 1 1.1A 240W

2 PS2 Power supply 2 0.7A 150W

3 TC1 Transformer 1 2.6A 560W

4 FAN2~7 Electric cabinet fan*6 0.08A*6 17W

Heat exchanger OPTION

5 Lamp Alarm /finish /cycle execute lamp 0.05A 10W

6 Light FLUORESCENT WORK LIGHTS 0.16A*2 36W*2

7 LUBE SLIDE PUMP MOTOR CAPACITY 0.22A 50W


2.3 AC220VItem Unit Unit description Current(A) P(W) Remarks

1. FAN1 Spindle motor fan 0.07~0.39A 17~90W

2 FAN8 axis servo motor fan 0.07A 17W

3 KM1 1.6A 370W

4 KM2 TURRET MOTOR 9A 2000W

5 KM3 COOLANT PUMP MOTOR 2.7A/3.8A 600W/860W

6 KM4 CHIP CONVEYOR MOTOR 0.87A 200W

7 KM5 CHIP WASH DOWN COOLANT 1 2.7A 600W

8 KM6 CHIP WASH DOWN COOLANT 2 2.7A 600W

9 KM7

10 KM8

11 KM9 HYDRAULIC PUMP 6.6A 1500W

12 KM10 SCREW CHIP MOTOR 0.87A 200W

13 OIL

COOLER

SPINDLE OIL COOLER 4.8A 1100W

Formula : P= 3*V*I*COS

COS =0.6


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18IT-LE-03-01.DOC 10/8/20123-4

MACHINE REQUIREMENT LIST

:STANDARD : OPTION :NOT AVAILABLE

MODEL BNC-16/18/

22

BNC-30/35 46T/LT42/L

T52/LT65

Item

Unit Current(A) P(W)

1. FAN1 0.07~0.39A 17~90W

2 FAN8 0.07A 17W

3 KM1

4 KM2 9A 2000W

5 KM3 2.7A

/3.8A

600W

/860W

6 KM4 0.87A 200W

7 KM5 2.7A 600W

8 KM6 2.7A 600W

9 KM7

10 KM8

11 KM9 6.6A 1500W

12 KM10 0.87A 200W

13 OIL

COOL

ER

4.8A 1100W

Total capacity

(standard) =

A 2.77 2.77 2.77

Max.

capacity(opti

on)=

A 30.31 30.31 30.31


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18IT-LE-03-01.DOC 10/8/20123-5

1. 3 AC220VItem 1 2 3 4 Total capacity

(max.) KVA=

TM1(KVA)

(380~415V

220V)

Unit 1AC220V

3AC220V

PSM I/O LINK

AMP.

Unit description External

device

External

Device

Power Supply

Module

I/O LINK

AMP.For

servo turret

BNC-16~26

12i/7000

I(A) 5.47 2.77

/26

N

P(KVA) 1.2 1

/6(OPT)

22.4(without

power turret)

N 24.6/29.6(witho

ut power turret)

25/35

BNC-30/35

A22i/7000

I(A) 5.47 2.77

/30

N

P(KVA) 1.2 1

/6(OPT)

43(without po

wer turret)

/49.2(with pow

er turret)

N 45.2(without

power turret)

/51.4(with power

turret)

50(without

power turret)

/70(with power

turret)

46T/LT42/LT

52/LT65

12i/7000

I(A) 5.47 2.77

/26

N

P(KVA) 1.2 1

/6(OPT)

21.7(without

power turret)

N 23.9/28.9without

power turret)

25/35

Not include

4,5-th axis

remark


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18IT-LE-03-01.DOC 10/8/20123-6

BNC16~22 CASE 1 (SPI NDLE 12i / 7000) (Wi thout POWER TURRET):

1. (1)SVPM*- 5. 5i

Documents

[Lathe Series] 0iTD, 18i_21iTB (02)