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WORLD LEADER IN TURBOEXPANDER TECHNOLOGY

leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

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Page 1: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

world leader in turboexpander technology

Page 2: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

overviewL.A. Turbine designs, manufactures, and overhauls Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom modifications to fit your process conditions and needs. L.A. Turbine’s products are designed, engineered and built to increase safety and reliability as well as minimize maintenance costs and equipment down-time. These products can be easily retrofitted to existing equipment.

products

new equipment L.A. Turbine designs and manufactures Turboexpanders for use in Hydrocarbon Gas Processing, Air Separation, Refrigeration and Energy Recovery Industries.

Expander-Compressor: High-speed rotating machines used in cryogenic applications including natural gas, petrochemical, and air separation industries. The power that the expander removes from the gas expansion is entirely transferred to the compressor’s impeller and the expander produces the process refrigeration necessary for cryogenic gas processing while recovering that power for use elsewhere in the process.

Expander-Generator: Converts the energy from the gas expansion into electric

power. These machines come in three configurations. In the first, the high speed expander shaft is coupled to a gearbox, which is then coupled to the generator. In the second, the expander wheel is directly mounted on the high-speed gearbox pinion, eliminating the high-speed coupling. In the third, the expander wheel is directly mounted on the shaft of a high-speed generator, eliminating the gearbox entirely.

Expander-Brake: Energy recovered from the gas expansion is absorbed by a brake wheel rotating in an oil stream or air stream.

Page 3: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

premier service provider for turboexpanders L.A. Turbine manufactures and overhauls Turboexpanders ranging from 2 HP to 17,000 HP. In addition to blueprinted overhauls, L.A. Turbine specializes in remanufacturing existing units incorporating custom modifications to precisely tailor the finished product to your process conditions. With its diverse technical background, L.A. Turbine can also provide solutions to your related process equipment problems as well as perform control system analysis and optimization. By employing dedicated staff members with superior talent, ability, and commitment, L.A. Turbine has become the world leader in both Technical and Customer Service. We at L.A. Turbine take pride in our equitable and ethical operation on a global basis. We offer the highest quality technical service and support in the Turboexpander industry through:

The most knowledgeable and professional •management team embodying decades of hands-on experienceState-of-the art engineering approaches to •maximize design efficiencyThe best trained and most experienced field •service engineersAn exceptionally skilled shop staff with a •combined experience of more than 400 years

geothermal power solutions L.A Turbine is the world’s most experienced manufacturing company of Turboexpander equipment to generate power from Geothermal renewable energy. Our Team built the equipment for Mammoth Pacific and Steamboat Nevada. The equipment is actually owned by Ormat and uses the binary process.

The same Team built the Turboexpander Equipment using the direct steam process for CalEnergy in Salton Sea. This is the biggest Turboexpander ever built for this application.

Since 2003, those Turboexpanders have been overhauled and redesigned by the same Team, now employed at L.A. Turbine. The Team, has over 300 years of cumulated experience with the Geothermal power generation equipment using the Turboexpander technology

Turboexpander Geothermal Rotor (14,000 HP)

Page 4: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

redesign and reverse engineering Getting the most from your Turboexpander is critical. High efficiency is essential to success in today's process plant. If you experience low efficiency, a change in operating conditions, or process contamination, it may be time to look at a redesign.

Performance: If your unit has been in service for a while, your gas supply may be quite different than the original design conditions. Advances in engineering and design mean that additional gains in efficiency may be readily available.

Free Evaluation: L.A. Turbine will perform a free evaluation of your current Turboexpander operation at no charge. If mechanical or performance improvements can be made, we'll show you how to get there. To obtain your free analysis, call 1-661-294-8290 or email [email protected].

Reliability: L.A. Turbine has a proven track record of improving the mechanical reliability of existing units, regardless of their original manufacturer.

BEFORE AFTER

Page 5: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

spare parts L.A. Turbine can support you in determining the best balance between spares inventory and unnecessary inventory.

Spares Recommendations: Normally a Turboexpander may operate for many years without servicing. However, certain spare parts should always be kept on hand in case of emergency. Recommended spares fall into several categories:

Gasket sets, o-ring kits, and Teflon seals should always be •kept available.Disposable filter elements for lube oil and seal gas filters.•Repair kits for critical skid-mounted valves, actuators, •regulators, and pumps.

A spare MCS (Mechanical Center Section) is also a critical part of a complete spares inventory. The spare MCS includes all of the rotating parts of the expander. If the installed unit is damaged, the MCS can be installed in a few days rather than weeks. This dramatically reduces down time and lost production.

control systems Today's vibration analysts and mechanical engineers desire a flexible data acquisition, monitoring, and control platform to more precisely diagnose and predict machinery malfunction. With a flexible data acquisition and analysis system, you gain the ability to easily expand input channel count and analysis functionality, without expensive upgrades. Similarly, data acquisition can be applied to post-manufacturing testing and real-time monitoring in the field.

L.A. Turbine is the premier service provider for Turboexpanders and related equipment to the Oil & Gas, Air Separation, Geothermal and Power generating industries. We deliver superior service as measured by quality, reliability, and on-time performance.

Page 6: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

magnetic bearings L.A. Turbine’s Magnetic Bearing Team is an experienced and field proven supplier of Magnetic Bearing diagnosis, repair and maintenance. With more than 100 years combined experience in this highly demanding and unique application, L.A. Turbine offers unrivaled expertise to satisfy your most demanding requirements.

L.A. turbine has rapidly become the “de facto” Magnetic Bearings Service Company for many of the Oil & Gas companies in the World today.

engineering services Front-end engineering design and systems integration, Vibration testing and analy-sis; Performance testing; Rotordynam-ics (lateral and torsional), Finite-element stress and structural dynamic analysis (FEA); Computational Fluid dynamics (CFD); Machinery refurbishment, re-rates, and upgrades; Machinery installation and commis-sioning service, Procurement support, speci-fications, and bid review; Flexible Design to Customer Specifications; Sophisticated Three-Dimensional (3D) Modeling; Advanced prod-uct/prototype development; Expert-witness services; CNC machining services; Training and course development.

services

Page 7: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

field service L.A. Turbine’s Field Service Department is here to meet the on-site needs of its customers. Whether the job requires a Field Service Technician or a Field Service Engineer, our capabilities include the following:

Inspection and evaluation•Turboexpander, Turbocompressor, Gear Box, •and Pump overhaulEquipment Removal and Installation•Laser and Conventional Alignment•Field Balancing•Vibration Monitoring•Field Machining•Pickup & Delivery•Turnarounds•Redesign•Re-rate Turboexpander & Turbocompressor•Parts Fabrication•Seals & Gaskets•Oil and Magnetic Bearings•24 hours day - 7 days week service•

repairs Your operation depends on the reliability of your Turboexpander equipment, and L.A. Turbine can help ensure the continued performance of your facility by servicing your equipment. For turboexpanders, all your needs can be met by L.A. Turbine. L.A. Turbine’s full resources can be mobilized at a moment’s notice for manufacturing, repair, procurement, assembly, or any other requirement you may have. If necessary, L.A. Turbine can repair, reproduce, or manufacture turboexpander replacement parts at a significantly lower cost while providing shorter lead-times compared to OEM’s.

Page 8: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

At our Los Angeles Headquarters, we provide extensive new equipment design and assembly-line production as well as repair, re-design, and refurbishment. Additionally, we offer engineering and testing services.Our expansive L.A. Headquarters is a 60,000 square foot facility which houses:New equipment fabrication shop•Dedicated inspection area•Full machine shop capability•CNC 5-axis for wheel production •Machine repair section•Testing area•Controlled Material Storage•Shipping and Receiving Department capable of lifting 20 •tons

At L.A. Turbine, we have made a commitment to continual reinvestment and modernization of our facilities, thereby ensuring that we have all the necessary assets to meet our customers’ needs. L.A. Turbine exclusively utilizes Certified Vendors, for any outsourced operations such as:Overspeed Testing / Balancing •Coating / Anodizing •Material Sourcing / Heat Treating•Non-destructive Testing•

We serve the Oil and Gas, Geothermal, Power Generation, Energy Recovery, and Air Separation Industries worldwide.

capabilities

Page 9: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

rotoflow® & mafi-trench® equipment customer support L.A. Turbine service and repair department focuses on Rotoflow® and Mafi-Trench® turboexpander equipment.

The principals of the business have spent their entire careers at Rotoflow® and/or Mafi-Trench® and offer over 400 years of combined experience in the repair, maintenance, fabrication and development of these machines.

The jobs we have performed show the diversity, skills, and depth of L.A. Turbine’s uniquely qualified staff of professionals.

L.A. Turbine is unique in the depth of turboexpander expertise and the ability to offer complete, turnkey solutions to our customers.

The end result is a project that is done right, in the minimum amount of time, and in a cost effective manner. That is what our “Value Proposition” is for our customers.

Rotoflow® and Mafi-Trench® are trademarks claimed by GE and Atlas Copco, and are not affiliated with L.A. Turbine

Page 10: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

ADNOC – UAE•ARAMCO – Saudi Arabia•Aguaytia Energy Del Peru – Lima•Alberta EnviroFuels•BP – UK•BP – Canada•BP – Amoco•Bear Paw Energy•Borouge – UAE •Brookhaven National Laboratory •CalEnergy•Chevron•City of Los Angeles•CNOOC – China•ConocoPhillips•CPC•Delmarva – Conectiv •Devon•Duke Energy •Exterran•ExxonMobil •Fermilab National Laboratory•GASCO – UAE •

HOPM – China •Island Equipment Company•Keyera Energy•KeySpan Energy•Linde BOC PP•Mammoth Pacific L.P.•Nan Ya Plastics Corp•OPD •Ormat Technologies, Inc.•OUCC – Taiwan•Pasadena Refining System, Inc.•Perenco•Petro Vietnam •Pioneer Natural Resources•QAPCO –Qatar •Qatar Petroleum•SHELL •Simpson Tacoma Fuel Gas•Superior •Total E&P•Total Petrochemicals •Valero•Valerus•

reference list

Page 11: leader turboexpander technology - L.A. Turbine · overvei w L.A. Turbine designs, manufactures, and overhauls . Turboexpander equipment ranging from 2 HP to 17,000 HP, with custom

29151 Avenue Penn Valencia, California USA

Tel +1 (661)294.8290 Fax +1 (661)294.8249

www.laturbine.com