Leaf Spring Ansys Report Knw

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    Project

    First Saved Monday, February 17, 2014

    Last Saved Monday, February 17, 2014

    Product Version 14.0 Release

    Save Project e!ore Solution "o

    Save Project #!ter Solution "o

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    Contents

    Units

    Model (C4)

    o Geometry

    Solid

    o Coordinate Systems

    o Mesh

    o Modal (C5)

    Pre-Stress (None)

    Analysis Settings

    Fixed Support

    Solution (C6)

    Solution Inormation

    !esults

    Material Data

    o Stru"tural Steel

    Units

    TABLE 1

    $nit Syste% $.S. &usto%ary 'in, lb%, lb!, s, V, #( )e*rees rad+s Fareneit

    #n*le )e*rees

    Rotational Velocity rad+s

    -e%erature Fareneit

    Model (C4)

    Geometry

    TABLE 2Model (C4) > Geometry

    /bject"a%e

    Geometry

    http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#UNITShttp://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#11http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#12http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#16http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#18http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#13http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#20http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#23http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#24http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#27http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#21http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#22http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#31http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#Materialshttp://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#EngineeringData1http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#11http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#12http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#16http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#18http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#13http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#20http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#23http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#24http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#27http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#21http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#22http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#31http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#Materialshttp://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#EngineeringData1http://var/www/apps/conversion/tmp/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Report.htm#UNITS
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    State Fully )e!ined

    Deinition

    Source &$serssai#)ataLocal-e%35R#"316232unsaved3roject3!ilesd08eo%9

    1)M8eo%91.a*db

    -ye )esi*nModeler

    Len*t $nit Milli%eters

    :le%ent&ontrol

    Pro*ra% &ontrolled

    )islayStyle

    ody &olor

    Bo!ndin" Bo#

    Len*t ; 40.2 in

    Len*t ? 1.@6> in

    Pro$erties

    Volu%e .442 inAMass 10.0>1 lb%

    Scale FactorValue

    1.

    %t&tistics

    odies 1

    #ctiveodies

    1

    "odes >066

    :le%ents @2

    Mes Metric "oneB&sic Geometry '$tions

    Para%eters =es

    Para%eterey

    )S

    #ttributes "o

    "a%edSelections

    "o

    MaterialProerties

    "o

    Ad&nced Geometry '$tions

    $se#ssociativity

    =es

    &oordinateSyste%s

    "o

    ReaderMode Saves$dated File

    "o

    $se =es

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    5nstances

    S%art )$date

    "o

    #ttac FileVia -e%

    File

    =es

    -e%orary)irectory

    &$serssai#)ataLocal-e%

    #nalysis-ye

    Geometry > P&rts

    /bject "a%e Solid

    State Mesed

    Gr&$*ics Pro$erties

    Visible =es

    -ransarency 1

    Deinition

    Suressed "o

    Sti!!ness eavior FleBible&oordinate Syste% )e!ault &oordinate Syste%

    Re!erence -e%erature y :nviron%ent

    M&teri&l

    #ssi*n%ent Structural Steel

    "onlinear :!!ects =es

    -er%al Strain :!!ects =es

    Bo!ndin" Bo#

    Len*t ; 40.2 in

    Len*t ? 1.@6> in

    Pro$erties

    Volu%e .442 inA

    Mass 10.0>1 lb%

    &entroid ; 1.426 in

    &entroid = 92.26> in

    &entroid ? 0.642> in

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    Mo%ent o! 5nertia 51 1 Coordin&te %ystems > Coordin&te %ystem

    /bject "a%e Global Coordinate System

    State Fully )e!ined

    Deinition

    -ye &artesian

    &oordinate Syste% 5) 0.

    'ri"in

    /ri*in ; 0. in

    /ri*in = 0. in

    /ri*in ? 0. in

    Direction&l +ectors

    ; #Bis )ata E 1. 0. 0.

    = #Bis )ata E 0. 1. 0.

    ? #Bis )ata E 0. 0. 1.

    Mesh

    TABLE ,Model (C4) > Mes*

    /bject "a%e Mesh

    State Solved

    De&!lts

    Pysics Pre!erence Mecanical

    Relevance 0

    %i-in"

    $se #dvanced SiGe Function /!!

    Relevance &enter Fine

    :le%ent SiGe )e!ault

    5nitial SiGe Seed #ctive #sse%bly

    S%ootin* Mediu%

    -ransition Fast

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    San #n*le &enter &oarse

    Mini%u% :d*e Len*t 2.e9002 in

    .nl&tion

    $se #uto%atic 5n!lation "one

    5n!lation /tion S%oot -ransition

    -ransition Ratio 0.272

    MaBi%u% Layers >

    8roHt Rate 1.2

    5n!lation #l*orit% Pre

    VieH #dvanced /tions "o

    P&tc* Conormin" '$tions

    -rian*le Sur!ace Meser Pro*ra% &ontrolled

    Ad&nced

    Sae &ecIin* Standard Mecanical

    :le%ent Midside "odes Pro*ra% &ontrolledStrai*t Sided :le%ents "o

    "u%ber o! Retries )e!ault '4(

    :Btra Retries For #sse%bly =es

    Ri*id ody eavior )i%ensionally Reduced

    Mes Morin* )isabled

    Dee&t!rin"

    Pinc -olerance Please )e!ine

    8enerate Pinc on Re!res "o

    #uto%atic Mes ased )e!eaturin* /n

    )e!eaturin* -olerance )e!ault

    %t&tistics

    "odes >066

    :le%ents @2

    Mes Metric "one

    Mod&l (C,)

    TABLE /Model (C4) > An&lysis

    /bject "a%e Modal (C5)

    State Solved

    Deinition

    Pysics -ye Structural

    #nalysis -ye Modal

    Solver -ar*et Mecanical #P)L

    '$tions

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    :nviron%ent -e%erature 71.@ JF

    8enerate 5nut /nly "o

    TABLE 0Model (C4) > Mod&l (C,) > .niti&l Condition

    /bject "a%e Pre-Stress (None)

    State Fully )e!ined

    Deinition

    Pre9Stress :nviron%ent "one

    TABLE Model (C4) > Mod&l (C,) > An&lysis %ettin"s

    /bject "a%e Analysis Settings

    State Fully )e!ined

    '$tions

    MaB Modes to Find 20Li%it Searc to Ran*e "o

    %oler Controls

    )a%ed "o

    Solver -ye Pro*ra% &ontrolled

    otordyn&mics Controls

    &oriolis :!!ect /!!

    &a%bell )ia*ra% /!!

    '!t$!t Controls

    Stress =es

    Strain =es

    "odal Forces "o

    &alculate Reactions "o

    Store Modal Results Pro*ra% &ontrolled

    8eneral Miscellaneous "o

    An&lysis D&t& M&n&"ement

    Solver Files )irectory Flea!3srin*lea!3srin*3%odal3!ilesd0S=SM:&K

    Future #nalysis "one

    Scratc Solver Files )irectory

    Save M#P)L db "o

    )elete $nneeded Files =es

    Solver $nits #ctive Syste%

    Solver $nit Syste% in

    TABLE 3Model (C4) > Mod&l (C,) > Lo&ds

    /bject "a%e Fixed Support

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    State Fully )e!ined

    %co$e

    Scoin* Metod 8eo%etry Selection

    8eo%etry 2 Faces

    Deinition

    -ye FiBed Suort

    Suressed "o

    Solution (C6)

    TABLE 1Model (C4) > Mod&l (C,) > %ol!tion

    /bject "a%e Solution (C)

    State Solved

    Ad&$tie Mes* einement

    MaB Re!ine%ent Loos 1.

    Re!ine%ent )et 2.

    .norm&tion

    Status )one

    -e !olloHin* bar cart indicates te !reuency at eac calculated %ode.

    5.GUE 1Model (C4) > Mod&l (C,) > %ol!tion (C/)

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    TABLE 11Model (C4) > Mod&l (C,) > %ol!tion (C/)

    Mode Freuency EKG

    1.

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    1. 14

    20. 1>>@.4

    TABLE 12Model (C4) > Mod&l (C,) > %ol!tion (C/) > %ol!tion .norm&tion

    /bject "a%e Solution !n"ormation

    State Solved

    %ol!tion .norm&tion

    Solution /utut Solver /utut

    "eHton9Rason Residuals 0

    $date 5nterval 2.> s

    )islay Points #ll

    5E Connection +isi6ility

    #ctivate Visibility =es

    )islay #ll F: &onnectors

    )raH &onnections #ttaced -o #ll "odes

    Line &olor &onnection -ye

    Visible on Results "o

    Line -icIness Sin*le

    )islay -ye Lines

    TABLE 1Model (C4) > Mod&l (C,) > %ol!tion (C/) > es!lts

    /bject "a%e#otal

    $e"ormation#otal

    $e"ormation %#otal

    $e"ormation otal

    $e"ormation '#otal

    $e"ormation 5

    State Solved%co$e

    Scoin* Metod 8eo%etry Selection

    8eo%etry #ll odies

    Deinition

    -ye -otal )e!or%ation

    Mode 1. 2. .

    5denti!ier

    Suressed "o

    es!lts

    Mini%u% 0. in

    MaBi%u% 1.021 in 22.662 in 21.706 in 20.0< in [email protected] in

    .norm&tion

    ReortedFreuency

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    Mode Freuency EKG

    1. @.4

    TABLE 1,Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 2

    Mode Freuency EKG

    1.

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    17. 1202.4

    16. 1>@.4

    TABLE 1/Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion

    Mode Freuency EKG

    1. @.4

    TABLE 10Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 4

    Mode Freuency EKG

    1.

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    10. >72.2

    11. @41.>2

    12. 61. [email protected][email protected]

    TABLE 1Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion ,

    Mode Freuency EKG

    1. @.4

    TABLE 13Model (C4) > Mod&l (C,) > %ol!tion (C/) > es!lts

    /bject "a%e#otal

    $e"ormation #otal

    $e"ormation #otal

    $e"ormation #otal

    $e"ormation *#otal $e"ormation

    +,

    State Solved

    %co$e

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    Scoin* Metod 8eo%etry Selection

    8eo%etry #ll odies

    Deinition

    -ye -otal )e!or%ation

    Mode @. 7. 6. . 10.

    5denti!ier

    Suressed "o

    es!lts

    Mini%u% 0. in

    MaBi%u% 2 in %ol!tion (C/) > Tot&l Deorm&tion /

    Mode Freuency EKG

    1. @.4

    TABLE 21Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 0

    Mode Freuency EKG

    1.

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    2. @4.@0@

    [email protected]

    TABLE 22Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion

    Mode Freuency EKG

    1.

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    1. 14

    20. 1>>@.4

    TABLE 2Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 3

    Mode Freuency EKG

    1. @.4

    TABLE 24Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 1

    Mode Freuency EKG

    1.

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    12. 61. [email protected][email protected]

    TABLE 2,Model (C4) > Mod&l (C,) > %ol!tion (C/) > es!lts

    /bject "a%e#otal

    $e"ormation ++#otal

    $e"ormation +%#otal

    $e"ormation +otal

    $e"ormation +'#otal

    $e"ormation +5

    State Solved

    %co$e

    Scoin*Metod

    8eo%etry Selection

    8eo%etry #ll odies

    Deinition

    -ye -otal )e!or%ation

    Mode 11. 12. 1.

    5denti!ier

    Suressed "o

    es!lts

    Mini%u% 0. in

    MaBi%u% .@47 in 4 Tot&l Deorm&tion 11

    Mode Freuency EKG

    1.

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    . >17.77

    10. >72.2

    11. @41.>2

    12. 61. [email protected][email protected]

    TABLE 20Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 12

    Mode Freuency EKG

    1. @.4

    TABLE 2Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 1

    Mode Freuency EKG

    1.

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    2. @4.@0@

    [email protected]

    TABLE 23Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 14

    Mode Freuency EKG

    1.

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    1. 14

    20. 1>>@.4

    TABLE Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 1,

    Mode Freuency EKG

    1. @.4

    TABLE 1Model (C4) > Mod&l (C,) > %ol!tion (C/) > es!lts

    /bject "a%e#otal

    $e"ormation +#otal

    $e"ormation +#otal

    $e"ormation +#otal

    $e"ormation +*#otal

    $e"ormation %,

    State Solved

    %co$e

    Scoin*Metod

    8eo%etry Selection

    8eo%etry #ll odiesDeinition

    -ye -otal )e!or%ation

    Mode 1@. 17. 16. 1. 20.

    5denti!ier

    Suressed "o

    es!lts

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    Mini%u% 0. in

    MaBi%u% 41.0> in 24.261 in 47.76 in 4.246 in [email protected] in

    .norm&tion

    ReortedFreuency

    110>.< KG 1202.4 KG 1>@.4 KG

    TABLE 2Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 1/

    Mode Freuency EKG

    1. @.4

    TABLE Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 10

    Mode Freuency EKG

    1.

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    10. >72.2

    11. @41.>2

    12. 61. [email protected][email protected]

    TABLE 4Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 1

    Mode Freuency EKG

    1. @.4

    TABLE ,Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 13

    Mode Freuency EKG

    1.

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    [email protected]

    TABLE /Model (C4) > Mod&l (C,) > %ol!tion (C/) > Tot&l Deorm&tion 2

    Mode Freuency EKG

    1.

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    20. 1>>@.4

    TABLE 0Model (C4) > Mod&l (C,) > %ol!tion (C/) > es!lts

    /bject "a%e .ui/alent Stress

    State Solved

    %co$e

    Scoin* Metod 8eo%etry Selection

    8eo%etry #ll odies

    Deinition

    -ye :uivalent 'von9Mises( Stress

    Mode 1.

    5denti!ier

    Suressed "o

    .nte"r&tion Point es!lts

    )islay /tion #vera*ed

    es!lts

    Mini%u% >.@62e900 si

    MaBi%u% 1.00>@e00@ si

    .norm&tion

    Reorted Freuency Mod&l (C,) > %ol!tion (C/) > E7!i&lent %tress

    Mode Freuency EKG

    1.

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    17. 1202.4

    16. 1>@.4

    M&teri&l D&t&

    Structural Steel

    TABLE 3%tr!ct!r&l %teel > Const&nts

    )ensity 0.26 Com$ressie Ultim&te %tren"t*

    &o%ressive $lti%ate Stren*t si

    0

    TABLE 41%tr!ct!r&l %teel > Com$ressie 8ield %tren"t*

    &o%ressive =ield Stren*t si

    TABLE 42%tr!ct!r&l %teel > Tensile 8ield %tren"t*

    -ensile =ield Stren*t si

    TABLE 4%tr!ct!r&l %teel > Tensile Ultim&te %tren"t*

    -ensile $lti%ate Stren*t si

    @@717

    TABLE 44%tr!ct!r&l %teel > .sotro$ic %ec&nt Coeicient o T*erm&l E#$&nsion

    Re!erence -e%erature F

    71.@

    TABLE 4,%tr!ct!r&l %teel > Altern&tin" %tress Me&n %tress

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    #lternatin* Stress si &ycles Mean Stress si

    >.6001e00> 10 0

    4.1002e00> 20 0

    2.74e00> >0 0

    2.044e00> 100 0

    1.>>0>e00> 200 0

    @02 1.e00@ 0

    TABLE 4/%tr!ct!r&l %teel > %tr&in9Lie P&r&meters

    Stren*t&oe!!icient si

    Stren*t:Bonent

    )uctility&oe!!icient

    )uctility:Bonent

    &yclic Stren*t&oe!!icient si

    &yclic StrainKardenin* :Bonent

    1. 0.2

    TABLE 40%tr!ct!r&l %teel > .sotro$ic El&sticity

    -e%erature F =oun*Os Modulus si PoissonOs Ratio ulI Modulus si Sear Modulus si

    2.006e007 0.< 2.4177e007

    TABLE 4%tr!ct!r&l %teel > .sotro$ic el&tie Perme&6ility

    Relative Per%eability

    10000